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Bao Cao Thuc Tap Cac PPGCDB
Bao Cao Thuc Tap Cac PPGCDB
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NH
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TT NGHIP
N XT CAGING
VIN
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Gio vin hng dn: Trng Tt Ti
Sinh vin thc hin : Nguyn nh Mo
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TRNG H SP KT HNG YN
B MN : THTK CN C KH
BO CO THC TP
TT NGHIP
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im nh gi:
Trng Tt Ti
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TRNG H SP KT HNG YN
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TT NGHIP
Li ni u
Phng php gia cng c bit ra i nhm thay th gii quyt cho cc phng
php gia cng c in nh : Tin, Phay, Bo, Khoan, Khot, Doa, Mi, Xc, Chut,
. . . V gia cng c in gia cng khng c hoc gia cng khng t hiu qu kinh
t - k thut i vi vt liu mi, do vt liu mi c c im: cng v bn cao,
Kh nng chu v chng mi mn cao, chu ng tt trong mi trng hoa cht,. . .
Phng php gia cng c bit c kh nng gia cng tt c vt liu mi vi bt
k c tnh no, gia cng hu hu ht cc chi tit phc tp, tit kim c nguyn vt
liu, t chnh xc cao v hon ton c kh hoa, t ng hoa.
Ngy nay, cc phng php gia cng c bit c p dng rt rng ri vo
ngnh c kh ni chung v ngnh cng ngh ch ta khun mu ni ring. Nh s
quan tm ca b mn T ng ha Thit k Cng ngh C kh trng i hc S
Phm K Thut hng Yn to iu kin cho chng em i thc tp hai tun v
phng php gia cng ct dy v gia cng tia la in ti cng ty TNHH khun mu
v trang b cng ngh Vn Phc nn chng em th c nhiu kin thc b ch.
Qua y, em xin chn thnh cm n cc thy trong b mn c bit l thy
Trng Tt Ti v anh Dng - Gim c cng ty TNHH C KH C NG NGH
CAO H NG THNH cng ton th cn b cng nhn vin trong cng ty tn tnh
gip em hon thnh t thc tp ny.
Trong qu trnh i thc tp v lm bo co em khng trnh khi nhng sai xt,
v vy em rt mong s gip ca thy bi bo co ca em c hon thin hn.
Em xin chn thnh cm n!
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
MC LC
Li ni u
PHN I: GII THIU CC PHNG PHP GIA CNG C BIT
TRONG NGNH CH TO C KH........................................................................4
1.1. Gia cng siu m...................................................................................................4
1.2. Gia cng tia nc c ht mi.................................................................................7
1.3. Phng php gia cng dng ht mi...................................................................10
1.4. Phng php gia cng ha..................................................................................11
1.5. Phng php gia cng in ha..........................................................................15
1.6. Cc phng php gia cng nhit.........................................................................20
1.7. Phng php gia cng ct h quang....................................................................24
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CC PHNG PHP GIA CNG C BIT
--
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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TT NGHIP
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
Nguyn l lm vic.
* Hin tng ct bng tia nc thc hin bng cch a mt th tch ln nc qua mt
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
Nc vo p sut cao
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CC PHNG PHP GIA CNG C BIT
Trang lo
TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
Gia cng ha l phng php gia cng khng truyn thng, trong vt liu
c tch ra khi tip xc trc tip vi cht khc ha mnh. Phng php gia cng
ny c ng dng ngay sau chin tranh th gii th hai, u tin l trong cng ngh
sn xut my bay. Nhiu ha cht khc nhau dng tch vt liu t chi tit gia cng
bng nhiu cch khc nhau. Ty theo yu cu m ngi ta p dng cc phng php
phay ha, khc ha, to phi ha v gia cng quang ha.
1.4.2. Cc phng php gia cng ha.
*
Cc phng php gia cng ha ch yu l : phay ha, to phi ha, khc ha,
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CC PHNG PHP GIA CNG C BIT
(4) (5)
Hnh 1.6. Trnh t cc bc trong phng php phay ha (1)
Lm sch chi tit. (2) To lp bo v, (3) Ct v bc lp bo
v ti vng cn c khc,
(4) khc ha, (5) bc lp v bo v v lm
sch b mt sn phm. > To phi ha (Chemical Blanking):
* Phng php to phi ha p dng hin tng n mn ha hc tin hnh ct
nhng chi tit kim loi dng tm mng c dy nh n 0,025 im hay ct nhng mu
phc tp khc. Trong c hai trng hp v nhng trng hp c bit khc, phng
php dp v t truyn thng khng lm vic c v lc dp s lm h hng tm kim
loi hay chi ph dng c cao qu. To phi ha to ra cc chi tit khng c bavia, mt
u im hn hn cc nguyn cng truyn thng khc.
* Nhng phng php c s dng ph lp bo v trong to phi ha l
phng php khng quang hay khng khung li. Phng php khng quang c s
dng cho nhng mu nh, phc tp v dung sai khc nghit. Cn cho cc trng hp
khc th dng phng php khng khung li. V trong to phi ha, kch thc ca
cc chi tit thng l nh nn ngi ta khng s dng
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
c chiu dy 0,025 im. Khi chiu dy vt liu tng ln th sai s cho php cng tng
ln. Phng php to lp ph bng khng khung li khng c chnh xc bng
phng php khng quang.
> Khc ha (Chemical Engraving):
* L 1 phng php gia cng ha dng to ra cc bng tn, cc tm phng c ch
hoc hnh nh minh ha trn 1 mt. Nhng tm ny c th gia cng trn my khc
truyn thng hay nhng phng php tng t.
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
- y l phng php gia cng c trng gia cng nhng b mt c hnh dng
nht nh bng phng php n mn in ha. Dng trong khoan l in ha hay cn
gi l gia cng in ha, mi in ha, lm sch bavia bng in ha (hay nh bng
in ha). Bn cht ca phng php gia cng ny l khng c s tc ng c kh ca
dng c ti b mt gia cng.
1.5.2. Nguyn l gia cng.
thnh phn hoa tr ca chng (vi hp kim c nhiu thnh phn nguyn t khc nhau).
* Nu ng thi vi s ha tan anod, m ly i lp b mt c kt cu khng cn cht
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
Hnh 1.10. Qu trnh tr nn bng nhn trong phng php nh bng bng in
phn.
a, b, c, d : cc pha tun t trong qu trnh tr nn nhn bng
- Nguyn l nh bng in ha : Chi tit gia cng 2 c t trong b cha cht in
phn 1. Khi ni ngun in 5 vi dng c 3 v chi tit gia cng 2, nh v y nhp
nh 4, 6 dn dn c san phang. Ta thy cc ng lc do in cc to ra u tp
trung hng vo cc nh nhp nh 4, do cc nh ny c san phang nhanh hn
cc y 6. bng b mt gia cng c th t cp 12-13.
Gio vin hng dn: Trng Tt Ti
Sinh vin thc hin : Nguyn nh Mo
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
gia cng in hoa trong vic khoan cc l rt nh bng cch s dng cc dng in c
p k cao v dung dch in phn axt. Dng c nh l mt u thy tinh c in cc
bn trong. Ngi ta c th s dng mt ng thy tinh c nhiu nhnh gia cng cng
mt lc 50 l. Cng ngh ny c pht trin khoan cc l lm mt trong cc tua
bin ca ng c phn lc. Cc l khng chu p sut ny c ng knh t 0,1-K),76
im (0,004^-0,030 inch) vi t l gia chiu su v ng knh l l 50: , thng thng
c lm t hp kim nickel v cobal. Axt c dng kim loi hoa tan vo dung
dch thay v kt ta.
- Phng php gia cng ny c th c s dng khoan cc l nh hnh lm
bng kim loi kh gia cng, dn in. Vi cc l chiu su n 610 im v ng knh
t 0,5-^1,27 im th c th gia cng bng phng php ny. Phng php ny c c
im l dng in p chiu thp t 5-^10 volt v cc in cc c bit l nhng ng
di, thng, khng axt c bc bn ngoi bng lp men cch in. Dng axt c
tng p i qua ng v tr v khe h (0,025-^0,05 im) nm gia thnh ng v thn ca
l.
* Chi tit gia cng l anod (cc dng) cn dng c l ng ng 2 (cc m) c
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
- Lm sch bavia in hoa l mt phng php gia cng in hoa trong vic tch kim
loi trong cc mp hay gc ca chi tit bng cch hoa tan anod. Phng php in ha
rt thch hp cho vic nh bavia cc chi tit c hnh dng phc tp.
1.6. Cc phng php gia cng nhit. 1.6.1.
Phng php gia cng chm in t.
* Khi nim.
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
10) T bo quang in
2) Bung phn x nh sng
3) n pht xung
4) Thanh hng ngc
5) Gng phn x ton phn
6) Gng phn x 50%
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
gia catod v anod (vt gia cng u phun) hoc bng tia h quang Plasma.
1.7.2. Nguyn l gia cng.
* L phng php gia cng dng dng plasma c nhit t 10.000 - 14.0000 c ct
thnh tia tc ng trc tip vo v tr yu cu. Tia plasma n chi tit gia cng c
vn tc cao v nhit cc nng ti tm ca n, nhit ny ct t ming kim
loi dy 155,4mm.
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
sau:
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CC PHNG PHP GIA CNG C BIT
Hnh nh minh ha
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TRNG I HC SPKTHY
B mn: TH-TK CN C KH
Chn Trans\DXF DT
i file dxf sang
DT
m
161 -> [bi
ni -> [gi
DXF - >
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TRNG I HC SPKTHY
B mn: TH-TK CN C KH
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TRNG I HC SPKTHY
B mn: TH-TK CN C KH
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TRNG I HC SPKTHY
B mn: TH-TK CN C KH
- ChnNCRote\Save
3B
Gia cng
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
tia la in. Trong gia cng bng tia la in, dng c v chi tit l hai in cc, trong
dung c l Cathod v chi tit l Anod. Hai in cc ny c t trong dung dch
cch in lun c cc lon di chuyn t do. Di nh hng ca dng in mt chiu
c tn s 5(H500 kHz, in p 50-K300 V v cng dng in 0,1-^500 A gia hai
in cc c in trng. Khi in p tng ln th t b mt m c in t phng ra,
tip tc tng in p th cht lng gia hai in cc b lon ha lm cho khong cht
lng tr nn dn in. Hin tng ny gi l hin tng nh thng in, vt b lon
ha gi l knh dn in. Dng in tip tc chy chng no in p cha t tr s
bng "tr s tt", qu trnh phng in khng duy tr c na.
* Thi gian ca qu trnh phng tia la in rt ngn t 2. l"4 n 4. l"4 giy. Khi c
lo6
A/cm2. c tia la in lin tc th sau mt thi gian ngn khi dng in chy
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TRNG H SP KT HNG YN
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CC PHNG PHP GIA CNG C BIT
- Trong qu trnh gia cng c s n mn c hai in cc (chi tit gia cng v dng
c) nhng s n mn nay khng i xng. Bng cch la chn cc thng s nh :
phn cc, tnh dn nhit, nhit nng chy ca vt liu, thi gian ko di cng
xung in mt cch thch hp ta c th t c mn 99,5% cho in cc chi tit
v 0,5% cho in cc dng c.
2.2.3. Cu to my xung.
...C kin thc nht nh v vt liu nha.Khi cn hc trong trng ti lun phn
u t thnh tch tt nht trong hc tp.Nhiu nm lin ginh hc bng
khuyn khch hc tp.Tch cc tham gia vo cc cng tc on trn cng v B
Th ca lp, ha ng vi mi ngi xung quanh.
Ti tn l: Nguyn Quang Long.Chuyn ngnh hc Cng ngh c kh.Trng i
hc S phm k thut Hng Yn, Ti chun b tt nghip i hc h chnh quy
kha 2010- 2014.c bit cng ty Samsung tuyn nhn vin khi sn xut:
Qun l sn xut, Qun l cht lng, Khun c, Sn xut linh kin, My ht
bi,Ti mun tham gia ng tuyn.V bn thn ti l ngi nng ng, c tinh
thn cu tin.C kh nng lm vic nhm, chu c p lc cng vic cao trong
thi gian di.Ti pht huy th mnh tt nht vi nhng cng vic lin quan n
thit k khun mu: khun p nha, khun c p lc.S dng thnh tho cc
phn mm thit k: AutoCad, Inventor, Catia...C kin thc nht nh v vt liu
nha.Khi cn hc trong trng ti lun phn u t thnh tch tt nht trong
hc tp.Nhiu nm lin ginh hc bng khuyn khch hc tp, tham gia vo cc
cuc thi olympic c hc, nghin cu khoa hc....Tch cc tham gia vo cc cng
tc on trn cng v B Th ca lp, ha ng vi mi ngi xung
quanh.Chuyn ngnh m ti ang theo hc l Cng ngh c kh, i su vo vic
thit k, pht trin cc sn phm mi,c bit l ch to khun mu, ti cng c
s hiu bit c bn v lnh vc c kh.D cha c nhiu kinh nghim thc t
nhng ti ngh vi nhng kin thc m ti c hc cng nh tm hiu, tch
ly c s khng gp nhiu kh khn khi lm vic ti cng ty.Ti rt hng th
khi tr thnh nhn vin ca cng ty Samsung,hy vng s c mt cuc phng vn
gn nht vi qu cng ty.
Qua s gii thiu ca bn b cng nh tm hiu v cng ty thng qua cc phng
tin thng tin i chng,ti c bit cng ty c nhu cu tuyn nhn vin khi
sn xut. L sinh vin chun b tt nghip,ti thy y l c hi tt ti c
lm vic,th hin, pht huy nng lc bn thn, c lm vic trong mt mi
trng nng ng, chuyn nghip.Lm vic ti samsung l c m ca ti,mt
cng ty lun i u trong nhiu lnh vc cng ngh, lun to ra s t ph trong
vic nghin cu pht trin cc sn phm mi vi cht lng, hiu qu lun c
nh gi cao trn ton th gii.Ti rt thch th vi cc sn phm mang thng
hiu Samsung:in thoi di ng, tivi, cc thit b in t khc.N khng ch p
v mu m m cht lng cng rt tt.c lm vic tai Samsung l mt vinh
hnh,l c hi ti hc hi v khng nh bn thn.Ti c vi ngi bn ang
lm vic ti Samsung h nh gi rt cao mi trng lm vic y v h mun
Gio vin hng dn: Trng Tt Ti
Sinh vin thc hin : Nguyn nh Mo
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B MN : THTK CN C KH
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CC PHNG PHP GIA CNG C BIT
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