POLISHING

: LG /

1.
PVC POLYMERIZATION REACTOR SLURRY
BUFFING ELECTRO POLISHING
. 2
. BUFFING ELECTRO POLISHING
.
2. MECHANICAL BUFFING
2.1 BUFFING
MECHANICAL BUFFING .
, . BUFFING
3 .
. , BUFF CLOTH
.
1) (GULE) HOT WATER
2) ( )
3) CLOTHED BUFFING WHEEL( 150mm 2000 ~ 3000 RPM
)
BUFFING .
BUFFING
. BUFFING
BUFFING (MIRROR IMAGE)
.
1) GRINDING( 600 RPM) : CARBON STEEL MILL SCALE

2) GRINDING : CARBON STEEL
3) NO. # 80 GRINDING
4) NO. # 180 ~ 200 GRINDING
NO. # 200 ~ 250 GRINDING

 NO. # 300 ~ 350 GRINDING

NO. # 400 GRINDING
5) : MIRROR IMAGE
2.2
1)
BUFFING .

. .

GRIT
SIZE(NO.)

R max.
()

Rz(
)

Ra( RMS(microinch)
)

80

12.5 s

12.5
z

3.2 a

125

180

6.3 s

6.3 z

1.6 a

63

250

3.2 s

3.2 z

0.8 a

32

300

1.6 s

1.6 z

0.4 a

16

350

1.0 s

1.0 z

0.25
a

10

400

0.8 s

0.8 z

0.2 a

600

0.4 s

0.4 z

0.1 a

2)
3 .
SILO, HOPPER
GAUGE . PLASTIC REPLICA
SAMPLE
ENGG SPEC. . ,

 GAUGE
.
(1) : / 2
.
(2) GAUGE : GAUGE .
CALIBRATION .
(3) PLASTIC REPLICA SAMPLE : UHDE, BF GOODRICH SPEC.
2.3 BUFFING
BUFFING POLYMER BUILD-UP .
MONOMER SERVICE
. BUFFING

.
(1)
AUSTENITE S.S .
(2) S.S
.
(3) BUFFING CLOTHS TOOL S.S
CARBON PITTING .
(4) NOZZLE, TUBE TUBESHEET BUFF CLOTH
. BUFFING
.
2.4 SILO & HOPPER S.S PLATE
S.S PLATE DESCALING PASSIVATION
. DESCALING SKIN
PASS .
, ELEVATOR
.
.
SILO / HOPPER BUFFING AREA
BUFFING .
GRIT

NO. , .
ASTM .

ASTM

NO. 1

.
DESCALING

BS 1449

NO .1

NO. 2D

DESCAILING

NO. 2D

NO. 2B

DESCAILING + SKIN PASS

NO. 2B

BA

BRIGHT ANNEALING

NO. 2A

NO. 3

BUFFINF NO. #100 ~ 120

(BS 1449 GRIT NO. 80 ~ 100)

NO. 3A

NO. 4

BUFFINF NO. #150 ~ 180

(BS 1449 NO. 3B GRIT NO. 180 ~ 220
BS 1449 NO. 4 GRIT NO. 180 ~ 240

NO. 3B OR
4

NO. 4

NO. 7 & 8

NO. 6, 7 &
8

NO. 4 . ,

.
3. ELECTRO POLISHING
3.1
ELECTRO POLISHING (PLATING)
.
BUFFING
.

1)
(1) .
(2)
.
(3) .
(4) BUFFING .
2)
(1)
. , AUSTENITE S.S COPPER .
(2) .
(3) .
(4)
.
3.2

 SHELL HEAD .
.
< WORK FLOW CHART OF ELECTRO POLISHING >
FLOW

HEAD PARTS

SHELL PARTS

FABRICATION OF
COMPLETED HEAD

FABRICATION OF
COMPLETED SHELL

PWHT , IF REQUIRED

PWHT , IF REQUIRED

BUFFING

BUFFING

HEAD E.P

SHELL , BUFFING .

SHELL HEAD SHELL PARTS E.P

.

3.3
,
-- .
. ,
.
1) MECHAICAL BUFFING .
2) BUFFING ,
.
3) 5 % .
4) .
SHELL TURNING ROLLER CATHODE
SUPPORT STRUCTURE .

< SHELL ELECTROPOLISHING >

< HEAD ELECTROPOLISHING >

5) , ELECTRIC
HEATER .

STAINLES
S

STEEL

COPPER

H2SO4 ( wt %)

41

H3PO4 ( wt %)

45

HCrO4 ( wt %)

14
56

59

12

0.5

H2O ( wt %)

14

32

36.5

(DEG.C)

77 ~ 110

27 ~ 80

16 ~ 77

(Amp/ft2)

200 ~ 350

100 ~
1000

100 ~
1000

(Volt)

12 ~ 18

12 ~ 18

15

(Min.)

8 ~ 20

8 ~ 20

8 ~ 20

6) 50 ~ 60 7 ~ 9 .
6 HOURS , SHELL 14 HOURS .
7) .
8) NaOH 5% .
9) BUFFING , PORTABLE
MACHINE .