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General Mechanical Engineering General Mechanical Engineering 4.105 4.105

V. V. Khoan Khoan, , kho kho t t, , doa doa v v tar tar (drilling, boring, reaming and taping) (drilling, boring, reaming and taping)
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
Khoan Khoan, , kho kho t t, , doa doa l l c c c c phng phng ph ph p p gia gia cng cng l l nhng nhng kh kh nng nng cng cng
ngh ngh kh kh c c nhau nhau do do ph ph m m vi vi s s d d ng ng c c ng ng kh kh c c nhau nhau
A. A. Khoan Khoan (drilling) (drilling)
- - Khoan Khoan l l phng phng ph ph p p t t o o l l t t phi phi c c trn trn c c c c m m y y khoan khoan, , m m y y
ti ti n n, , m m y y phay phay v v n n nng nng, ,
- - C C kh kh nng nng t t o o l l c c ng ng k k nh nh t t 0,1~80mm 0,1~80mm
- - i i v v i i l l >20mm, >20mm, t t o o l l th th ban ban u u b b ng ng c c hay hay gia gia cng cng p p l l c c
- - Khoan Khoan l l nguyn nguyn cng cng chu chu n n b b cho cho c c t t ren ren, , ti ti n n ren ren, , ti ti n n tinh tinh, ,
1. 1. Chuy Chuy n n ng ng t t o o h h nh nh
- - Khoan Khoan b b ng ng m m y y khoan khoan: : dao dao quay quay v v t t nh nh ti ti n n, chi , chi ti ti t t ng ng yn yn
- - Khoan Khoan trn trn m m y y ti ti n n: chi : chi ti ti t t quay, quay, m m i i khoan khoan t t nh nh ti ti n n
- - Khoan Khoan trn trn m m y y phay phay v v n n nng nng: : m m i i khoan khoan quay, chi quay, chi ti ti t t t t nh nh ti ti n n
2. 2. D D ng ng c c c c t t ( (m m i i khoan khoan) )
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
General Mechanical Engineering General Mechanical Engineering 4.106 4.106
2
3. 3. M M y y
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
- - M M y y khoan khoan b b n n
General Mechanical Engineering General Mechanical Engineering 4.107 4.107
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
- - M M y y khoan khoan c c n n
General Mechanical Engineering General Mechanical Engineering 4.108 4.108
3
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
4. 4. c c i i m m cng cng ngh ngh c c a a khoan khoan
- - Khoan Khoan t t ch ch nh nh x x c c th th p p v v
+ + K K t t c c u u c c a a m m i i khoan khoan cha cha ho ho n n thi thi n n, , ph ph n n li li nh nh nn nn m m i i
khoan khoan c c c c ng ng v v ng ng k k m m
+ + L L i i khoan khoan m m i i l l i i th th ng ng khng khng m m b b o o ch ch nh nh x x c c c c a a 2 2
l l i i c c t t l l khoan khoan th th ng ng b b cong hay cong hay loe loe r r ng ng
- - i i v v i i l l l l n n, , l l c c c c t t l l n n khoan khoan t t k k ch ch th th c c nh nh n n l l n n
General Mechanical Engineering General Mechanical Engineering 4.109 4.109
- - i i v v i i c c c c l l c c, , d d p p s s n n, , khng khng d d ng ng khoan khoan gia gia cng cng ph ph v v
m m i i khoan khoan c c s s c c b b n n k k m m, , khng khng ch ch u u n n i i l l p p v v c c ng ng c c a a l l , , d d b b
l l ch ch theo theo h h ng ng c c a a l l ( ( c c, , d d p p) ) s s n n trn trn phi phi
- - Nng Nng cao cao ch ch nh nh x x c c b b ng ng c c ch ch
+ + D D ng ng b b c c d d n n h h ng ng tng tng c c ng ng v v ng ng c c a a m m i i khoan khoan
+ + D D ng ng m m i i khoan khoan tm tm t t o o l l m m i i tr tr c c khi khi khoan khoan
General Mechanical Engineering General Mechanical Engineering 4.110 4.110
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
B. B. Kho Kho t t (boring) (boring)
Kho Kho t t l l phng phng ph ph p p gia gia cng cng m m r r ng ng l l nh nh m m
- - Chu Chu n n b b cho cho doa doa t t ch ch nh nh x x c c v v b b ng ng b b m m t t cao cao hn hn
- - Nng Nng cao cao ch ch nh nh x x c c v v ch ch t t l l ng ng b b m m t t l l
1. 1. Chuy Chuy n n ng ng t t o o h h nh nh: : nh nh i i v v i i khoan khoan
2. 2. D D ng ng c c c c t t ( (dao dao kho kho t t) )
- - Dao Dao kho kho t t c c nhi nhi u u l l i i c c t t hn hn khoan khoan c c ng ng v v ng ng cao cao hn hn
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General Mechanical Engineering General Mechanical Engineering 4.111 4.111
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
3. 3. M M y y
C C th th kho kho t t trn trn m m y y khoan khoan, , m m y y ti ti n n, , m m y y phay phay ho ho c c m m y y doa doa
Kho Kho t t r r ng ng l l trn trn m m y y khoan khoan M M y y kho kho t t c c m m tay tay
Thi Thi t t b b kho kho t t tay tay
General Mechanical Engineering General Mechanical Engineering 4.112 4.112
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
4. 4. Kh Kh nng nng cng cng ngh ngh c c a a kho kho t t
- - Dao Dao kho kho t t c c c c ng ng v v ng ng cao cao h hn n khoan khoan kho kho t t m m b b o o
ch ch nh nh x x c c, , nh nh n n b b ng ng cao cao h hn n khoan khoan
- - Kho Kho t t s s a a c c sai sai l l ch ch v v v v tr tr tng tng quan quan c c a a l l do do khoan khoan, , c c
ho ho c c gia gia cng cng p p l l c c l l i i c c c c l l c c, , d d p p s s n n nn nn d d ng ng dao dao
kho kho t t gia gia cng cng hn hn l l d d ng ng dao dao khoan khoan
kho kho t t r r ng ng l l kho kho t t l l b b c c kho kho t t l l cn cn kho kho t t m m t t u u
- - C C kh kh nng nng c c t t v v i i l l ng ng ch ch y y dao dao l l n n nng nng su su t t cao cao
- - C C kh kh nng nng gia gia cng cng c c l l tr tr , , l l b b c c, , l l cn cn v v m m t t u u vung vung
g g c c v v i i tm tm t t y y theo theo k k t t c c u u c c a a dao dao kho kho t t
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General Mechanical Engineering General Mechanical Engineering 4.113 4.113
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
C. C. Doa Doa (reaming) (reaming)
- - Doa Doa l l phng phng ph ph p p gia gia cng cng tinh tinh c c c c l l c c khoan khoan, , kho kho t t ho ho c c ti ti n n
1. 1. Chuy Chuy n n ng ng t t o o h h nh nh: : nh nh i i v v i i khoan khoan
2. 2. D D ng ng c c c c t t ( (dao dao doa doa) )
- - Dao Dao doa doa c c c c ng ng v v ng ng cao cao, , l l i i c c t t th th ng ng phn phn b b khng khng i i
x x ng ng nn nn gi gi m m rung rung ng ng trong trong qu qu tr tr nh nh c c t t
- - L L ng ng d d cho cho gia gia cng cng
+ + doa doa th th: 0,25~0,50mm : 0,25~0,50mm
+ + doa doa tinh tinh: 0,05~0,15mm : 0,05~0,15mm
- - Dao Dao doa doa t t ti ti n n, , i i c c ng ng b b v v i i dao dao khoan khoan v v kho kho t t
Dao Dao doa doa c c l l i i c c t t xo xo n n
Dao Dao doa doa c c l l i i c c t t th th ng ng
General Mechanical Engineering General Mechanical Engineering 4.114 4.114
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
3. 3. M M y y
C C th th kho kho t t trn trn m m y y khoan khoan, , m m y y ti ti n n, , m m y y phay phay ho ho c c m m y y doa doa
Doa Doa b b ng ng tay tay
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General Mechanical Engineering General Mechanical Engineering 4.115 4.115
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
4. 4. Kh Kh nng nng cng cng ngh ngh c c a a doa doa
- - C C 2 2 phngv phngv ph ph p p doa doa: : doa doa c c ng ng b b c c v v doa doa t t y y ng ng
- - Doa Doa c c ng ng b b c c
+ Dao + Dao doa doa c c l l p p c c ng ng v v o o tr tr c c m m y y
+ + Th Th ng ng x x y y ra ra hi hi n n t t ng ng lay lay r r ng ng l l do do
c c l l ch ch tm tm gi gi a a tr tr c c dao dao v v tr tr c c m m y y
c c hi hi n n t t ng ng l l o o dao dao
v v t t li li u u gia gia cng cng khng khng ng ng nh nh t t
dao dao b b mn mn
- - Doa Doa t t y y ng ng
+ + Tr Tr c c dao dao n n i i v v i i m m y y b b ng ng kh kh p p t t y y ng ng gi gi a a tr tr c c dao dao v v
tr tr c c m m y y c c chuy chuy n n ng ng l l c c theo theo 2 2 phng phng
+ Dao + Dao doa doa c c nh nh h h ng ng b b ng ng b b m m t t l l c c a a chi chi ti ti t t kh kh c c
ph ph c c c c nh nh h h ng ng
sai sai l l ch ch c c a a tr tr c c ch ch nh nh
khng khng ng ng tm tm gi gi a a tr tr c c dao dao v v tr tr c c ch ch nh nh
General Mechanical Engineering General Mechanical Engineering 4.116 4.116
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
D. D. Tar Tar (taping) (taping)
Tar Tar l l phng phng ph ph p p gia gia cng cng ren ren tiu tiu chu chu n n c c ng ng k k nh nh trung trung b b nh nh v v
nh nh . . C C th th tar tar ren ren trong trong v v ren ren ngo ngo i i
1. 1. Chuy Chuy n n ng ng t t o o h h nh nh: : nh nh i i v v i i khoan khoan
2. 2. D D ng ng c c c c t t ( (dao dao tar tar) )
Tar Tar ren ren trong trong Tar Tar ren ren ngo ngo i i
Dao Dao tar tar trong trong (tape) (tape) Dao Dao tar tar ngo ngo i i (die) (die)
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General Mechanical Engineering General Mechanical Engineering 4.117 4.117
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
3. 3. M M y y
- - D D ng ng c c tar tar tay tay
Tape wrench / Die stocks Tape wrench / Die stocks T T- -handle tape wrench handle tape wrench
Tar Tar b b ng ng tay tay
General Mechanical Engineering General Mechanical Engineering 4.118 4.118
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
Hand operated Hand operated tapper tapper Automatic tapping machine Automatic tapping machine
- - D D ng ng c c tar tar m m y y
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General Mechanical Engineering General Mechanical Engineering 4.119 4.119
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
4. 4. c c i i m m cng cng ngh ngh c c a a tar tar
- - C C th th gia gia cng cng ren ren tr tr v v ren ren cn cn, , thng thng ho ho c c khng khng thng thng
- - Khi Khi tar tar , , nhi nhi u u l l i i dao dao tham tham gia gia c c t t c c ng ng l l c c nn nn t t a a nhi nhi t t nhi nhi u u v v
tho tho t t phoi phoi kh kh khn khn
+ + c c t t ren ren l l thng thng c c th th th th c c hi hi n n b b ng ng tay tay hay hay m m y y
+ + c c t t ren ren l l khng khng thng thng ch ch c c th th th th c c hi hi n n b b ng ng tay tay
- - V V n n t t c c tar tar th th p p, , dao dao y y u u d d gy gy
- - B B tar tar g g m m 2~3 2~3 c c i i c c ng ng k k nh nh kh kh c c nhau nhau nh nh m m gi gi m m moment moment
xo xo n n, , tr tr nh nh gy gy tar tar v v tng tng b b ng ng b b m m t t ren ren
- - N Nng ng su su t t tar tar th th p p
General Mechanical Engineering General Mechanical Engineering 4.120 4.120
VI. VI. Chu Chu t t (broaching) (broaching)
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
Chu Chu t t l l phng phng ph ph p p gia gia cng cng d d ng ng nhi nhi u u l l i i c c t t c c ng ng l l c c
1. 1. Chuy Chuy n n ng ng t t o o h h nh nh
Chuy Chuy n n ng ng n n gi gi n n, , th th ng ng l l chuy chuy n n ng ng t t nh nh ti ti n n c c a a dao dao chu chu t t / /
chi chi ti ti t t. . C C th th c c ph ph i i h h p p v v i i chuy chuy n n ng ng quay quay
2. 2. D D ng ng c c c c t t ( (dao dao chu chu t t) )
- - C C c c th th nh nh ph ph n n c c b b n n c c a a m m t t dao dao chu chu t t l l trn trn
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General Mechanical Engineering General Mechanical Engineering 4.121 4.121
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
- - C C c c d d ng ng dao dao chu chu t t
hexagonal
rotary cut
radial
rotary cut
spline
rotary cut
key way broach key way self-
supporting broach
round burnishing
broach
multiple-spline
involute broach
helical-spline
broach
puller end-spline
broach
carbide insert
broach
indexable carbide
surface broach
pine-tree broach spline push broach round pull broach
spline punch two-tooth
broach
punch broach strip broach pot broach
General Mechanical Engineering General Mechanical Engineering 4.122 4.122
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
3. 3. M M y y
M M y y chu chu t t ngang ngang
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General Mechanical Engineering General Mechanical Engineering 4.123 4.123
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
M M y y chu chu t t ng ng
General Mechanical Engineering General Mechanical Engineering 4.124 4.124
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
M M y y chu chu t t lin lin t t c c
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General Mechanical Engineering General Mechanical Engineering 4.125 4.125
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
- - C C kh kh nng nng chu chu t t l l : : l l trn trn, , l l a a gi gi c c v v lng lng tr tr , , l l c c rnh rnh th th ng ng
ho ho c c xo xo n n, , l l then then hoa hoa, , b b nh nh rng rng trong trong, ,
4. 4. Kh Kh nng nng cng cng ngh ngh c c a a chu chu t t
- - C C kh kh nng nng chu chu t t m m t t ph ph ng ng: : m m t t ph ph ng ng, , rnh rnh, ,
General Mechanical Engineering General Mechanical Engineering 4.126 4.126
HCM City Univ. of Technology, Mechanical Engineering Department HCM City Univ. of Technology, Mechanical Engineering Department Nguyen Tan Nguyen Tan Tien Tien - - Phan Phan Hoang Long Hoang Long
- - u u i i m m
+ + ch ch nh nh x x c c cao cao, , ch ch t t l l ng ng b b m m t t gia gia cng cng t t t t v v v v n n t t c c c c t t
th th p p, , bi bi n n d d ng ng d d o o khng khng nhi nhi u u
+ + C C th th thay thay th th cho cho c c gia gia cng cng th th v v gia gia cng cng tinh tinh. . N N u u d d ng ng
chu chu t t l l , , chu chu t t c c th th thay thay th th cho cho c c khoan khoan r r ng ng, , kho kho t t v v doa doa
+ + Chuy Chuy n n ng ng n n gi gi n n, , v v n n t t c c c c t t th th p p nhng nhng nng nng su su t t cao cao
+ + V V n n t t c c c c t t th th p p nhng nhng nng nng su su t t cao cao do do nhi nhi u u l l i i c c t t c c ng ng tham tham
gia gia c c t t c c ng ng l l c c
+ + C C th th gia gia cng cng c c nhi nhi u u lo lo i i l l kh kh c c nhau nhau nh nh trn trn, , vung vung, , nh nh
h h nh nh, , l l th th ng ng v v ti ti t t di di n n khng khng i i
- - Nh Nh c c i i m m
+ + Dao Dao t t ti ti n n, , kh kh ch ch t t o o
+ + L L c c chu chu t t l l n n yu yu c c u u m m y y c c cng cng su su t t l l n n, , c c ng ng v v ng ng cao cao
+ + Chu Chu t t khng khng s s a a c c sai sai l l ch ch v v tr tr tng tng quan quan
+ + C C th th gia gia cng cng l l khng khng thng thng, , v v l l xo xo n n