Wire Diagrams Book. Motores y Arrancadores

File 0140
L1
L2
L3 OFF
GND
L1
Supply voltage
ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4
A1 B1 15 B2 B2 STOP B1 B3STOP STOP 1 15
START
L2
AC 13 21 22 Orange LOAD X3
L1
START 2 START 3
OL
14
H
Optional Connection X1 115 V X2 R F U 3 X1A Optional F U 5 Power On F U 6 F U 4 X2A Electrostatically Shielded Transformer
16 18
16 18 B3 A2
X2 Green X1 AC L2
L
M
2 Levels
1 5
2 6 10
4 8 12 14 (+)
Location 13 21 31 43 53 Status (N.O. or N.C.)
9 13 ()
A1/+ 15 25 Z1 Z2
14 22 32 44 54
Supply voltage A1 15 B2 B1 B3 B1 B2 15
HAZARDOUS LOCATIONS CLASS I GROUPS A, B, C & D CLASS II GROUPS E, F & G CLASS III FIBER OPTIC PUSH BUTTON, SELECTOR SWITCH, LIMIT SWITCH, ETC. FIBER OPTIC CABLE
NONHAZARDOUS LOCATIONS
FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS
16 18
16 18 B3 A2
L
M
16 18 26 28 A2/
2 Levels
M 1CT
Vs
1 3 5 L1 L2 L3
L1
BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE
CIRCUIT BREAKER OR DISCONNECT SWITCH
A1
T1
T2 MOTOR
L2
A1 A2
A2
3 L1 T1 T2 T3 1 L2 L3
L3
3CT
T3
SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL
MOTOR 2
T1 T2 T3 2 4 6
STOP
START OT*
M
T1
T2
T3
M
* OT is a switch that opens

when an overtemperature condition exists (Type MFO and MGO only)
Wiring Diagram Book
TRADEMARKS
QWIK-STOP and ALHPA-PAK are registered trademarks of Square D. NEC is a registered trademark of the National Fire Protection Association.
COPYRIGHT NOTICE PLEASE NOTE:
1993 Square D. All rights reserved. This document may not be copied in whole or in part, or transferred to any other media, without the written permission of Square D. Electrical equipment should be serviced only by qualied electrical maintenance personnel, and this document should not be viewed as sufcient instruction for those who are not otherwise qualied to operate, service or maintain the equipment discussed. Although reasonable care has been taken to provide accurate and authoritative information in this document, no responsibility is assumed by Square D for any consequences arising out of the use of this material.
Table of Contents
Standard Elementary Diagram Symbols ..................... 1-3 NEMA and IEC Markings and Schematic Diagrams ...... 4 Control and Power Connection Table 4 Terminology ...................................................................... 5 Examples of Control Circuits .......................................... 6 2-Wire Control 6 3-Wire Control 6-9 Shunting Thermal Units During Starting Period 10 Overcurrent Protection for 3-Wire Control Circuits 11 AC Manual Starters and Manual Motor Starting Switches ........................................................... 12 Class 2510 12 Class 2511 and 2512 13 2-Speed AC Manual Starters and IEC Motor Protectors...................................................... 14 Class 2512 and 2520 14 GV1/GV3 14 Drum Switches................................................................ 15 Class 2601 15 DC Starters, Constant and Adjustable Speed.............. 16 Class 7135 and 7136 16 Reversing DC Starters, Constant and Adjustable Speed ........................................................... 17 Class 7145 and 7146 17 Mechanically Latched Contactors ................................ 18 Class 8196 18 Medium Voltage Motor Controllers.......................... 18-25 Class 8198 18-25 Solid State Protective Relays ................................... 26-27 Class 8430 26-27 General Purpose Relays ................................................ 28 Class 8501 28 NEMA Control Relays..................................................... 29 Class 8501 and 9999 29 General Purpose Relays ................................................ 30 Class 8501 30
Sensing Relays............................................................... 30 RM2 LA1/LG1 30 IEC Relays.................................................................. 31-32 IEC D-Line Control Relays 31 Class 8501 32 Type P Contactors..................................................... 33-35 Class 8502 33-35 Class 8702 35 Type T Overload Relays............................................ 33-35 Class 9065 33-35 Type S AC Magnetic Contactors.............................. 36-40 Class 8502 36-40 IEC Contactors .......................................................... 41-42 IEC Contactors and Auxiliary Contact Blocks 41 Input Modules and Reversing Contactors 42 Type S AC Magnetic Starters ................................... 43-50 Class 8536 43-50 8538 and 8539 45,49 1-Phase, Size 00 to 3 43 2-Phase and 3-Phase, Size 00 to 5 44 3-Phase, Size 6 45 3-Phase, Size 7 46 3-Phase Additions and Special Features 47-50 Integral Self-Protected Starters ............................... 51-57 Integral 18 State of Auxiliary Contacts 51-52 Integral 32 and 63 State of Auxiliary Contacts 53-54 Wiring Diagrams 55-57 Type S AC Combination Magnetic Starters ............ 58-59 Class 8538 and 8539 58-59 3-Phase, Size 0-5 58 3-Phase Additions and Special Features 59 Reduced Voltage Controllers ................................... 60-66 Class 8606 Autotransformer Type 60-61 Class 8630 Wye-Delta Type 62-63 Class 8640 2-Step Part-Winding Type 64 Class 8647 Primary-Resistor Type 65 Class 8650 and 8651 Wound-Rotor Type 66 Solid State Reduced Voltage Starters .......................... 67 Class 8660 ALPHA PAK, Type MD-MG 67 Solid State Reduced Voltage Controllers ............... 68-70 Class 8660 Type MH, MJ, MK and MM 68-70
Table of Contents
Type S AC Reversing Magnetic Starters71-72 Class 873671-72 2- and 3-Pole71 3- and 4-Pole72 Type S AC 2-Speed Magnetic Starters73-76 Class 881073-76 Special Control Circuits75-76 Multispeed Motor Connections76-77 1- Phase76 3-Phase76-77 Programmable Lighting Controllers78 Class 886578 AC Lighting Contactors79-81 Class 890379-81 Load Connections79 Control Circuit Connections80 Panelboard Type Wiring81 Electronic Motor Brakes81-82 Class 8922 QWIK-STOP81-82 Duplex Motor Controllers82 Class 894182 Fiber Optic Transceivers82 Class 900582 Photoelectric and Inductive Proximity Switches83 Class 900683 Photoelectric and Proximity Sensors84-89 XS, XSC, XSF and XSD84 XS and XTA85 SG, ST and XUB86 XUM, XUH, XUG, XUL and XUJ87 XUE, XUR, XUD, XUG and XUE S88 XUV89 Limit Switches and Safety Interlocks90-92 Class 900791 XCK and MS92 Pressure Switches and Transducers93 Class 9012, 9013, 9022 and 902593 Level Sensors and Electric Alternators94 Class 9034 and 903994
Pneumatic Timing Relays and Solid State Industrial Timing Relays95-96 Class 905095-96 Timers97 Class 905097 Transformer Disconnects98 Class 907098 Enclosure Selection Guide99 Conductor Ampacity and Conduit Tables100-101 Wire Data102 Electrical Formulas103-104
List of Tables Table 1 Standard Elementary Diagram Symbols 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 NEMA and IEC Terminal Markings 4 NEMA and IEC Controller Markings and Elementary Diagrams 4 Control and Power Connections for Across-the-Line Starters, 600 V or less4 Motor Lead Connections 64 Enclosures for Non-Hazardous Locations 99 Enclosures for Hazardous Locations 99 Conductor Ampacity100 Ampacity Correction Factors 101 Adjustment Factors 101 Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services101 AWG and Metric Wire Data 102 Electrical Formulas for Amperes, Horsepower, Kilowatts and KVA 103 Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty 103 Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for PlugStop, Plug-Reverse or Jogging Duty 104 Power Conversions 104
Table 15
Table 16
ii
Standard Elementary Diagram Symbols
The diagram symbols in Table 1 are used by Square D and, where applicable, conform to NEMA (National Electrical Manufacturers Association) standards.
Table 1

SWITCHES SELECTORS
Circuit Breakers w/ Magnetic OL 2-Position Selector Switch J K A1 A2
J A1 A2 K
Disconnect
Circuit Interrupter
Circuit Breakers w/ Thermal OL
Pressure & Vacuum Switches N.O. N.C.
Liquid Level Switches N.O. N.C.
Temperature Actuated Switches N.O. N.C.
3-Position Selector Switch K J L A1 A2

J K L
Limit Switches N.O. N.C.
Speed (Plugging) F F
Anti-Plug F
A1 A2
2-Position Selector Push Button Held Closed Held Open 1 3 R Flow Switches N.O. N.C. Foot Switches N.O. N.C. R
Selector Position A B Push Button Free Depressed Free Depressed = contact closed
B 2 4
Contacts 1-2 3-4
PUSH BUTTONS MOMENTARY CONTACT
PUSH BUTTONS MAINTAINED CONTACT

Illuminated 2 Single Circuits 1 Double Circuit
N.O.
N.C.
N.O. & N.C. (double circuit)
Mushroom Head
Wobble Stick
PILOT LIGHTS
Non Push-to-Test A Push-to-Test
INSTANT OPERATING CONTACTS

w/ Blowout N.O. N.C. w/o Blowout N.O. N.C.
TIMED CONTACTS
Contact action retarded after coil is: Energized Deenergized N.O.T.C. N.C.T.O. N.O.T.O. N.C.T.C.
G (indicate color by letter)
Table 1
Standard Elementary Diagram Symbols (cont'd)

INDUCTORS TRANSFORMERS
Auto Iron Core Air Core Current Dual Voltage
Iron Core
Air Core
OVERLOAD RELAYS
Thermal Magnetic Single Phase
AC MOTORS
3-Phase Squirrel Cage 2-Phase, 4-Wire Wound Rotor
DC MOTORS
Armature Shunt Field (show 4 loops) Series Field (show 3 loops) Commutating or Compensating Field (show 2 loops)
WIRING
Not Connected Connected Power Control Terminal Ground Mechanical Connection Mechanical Interlock Connection
CAPACITORS
Fixed Adjustable Fixed Heating Element
RESISTORS
Adjustable, by Fixed Taps Rheostat, Potentiometer or Adjustable Taps RES
RES
RES
SEMICONDUCTORS
Diode or Half Wave Rectifier Tunnel Diode Zener Diode Bidirectional Breakdown Diode Triac SCR PUT Photosensitive Cell
Full Wave Rectifier

AC + DC DC
NPN Transistor C B B
PNP Transistor C E
UJT, N Base B2 E
UJT, P Base B2
Gate Turn-Of Thyristor A G
B1 E
AC
B1
Table 1
Standard Elementary Diagram Symbols (cont'd)

OTHER COMPONENTS
Bell Annunciator Buzzer Horn, Alarm, Siren,etc. Meter (indicate type by letters) VM
Battery
Fuse
Thermocouple
Meter Shunt
SUPPLEMENTARY CONTACT SYMBOLS

SPST, N.O. Single Break Double Break SPST, N.C. Single Break Double Break SPDT Single Break Double Break
DPST, 2 N.O. Single Break Double Break
DPST, 2 N.C. Single Break Double Break
DPDT Single Break Double Break
IEC SYMBOLS
Push Buttons N.C. N.O. Coil Aux. Contacts N.O. N.C. Contactor Breakers
STATIC SWITCHING CONTROL

Limit Switch, N.O., Static Control
Static switching control is a method of switching electrical circuits without the use of contacts, primarily by solid state devices. To indicate static switching control, use the symbols shown in this table, enclosing them in a diamond as shown.
TERMS
SPST: SPDT: DPST: DPDT: Single Pole, Single Throw Single Pole, Double Throw Double Pole, Single Throw Double Pole, Double Throw N.O.: N.C.: T.O.: T.C.: Normally Open Normally Closed Timed Open Timed Closed PUT: SCR: Triac: UJT: Programmable Unijunction Transistor Silicon Controlled Rectier Bidirectional Triode Thyristor Unijunction Transistor
NEMA and IEC Markings and Schematic Diagrams Control and Power Connection Table
Table 2 NEMA and IEC Terminal Markings
NEMA
L1 L2 L3
T1
T2
T3 No specific marking No standard designation
Alphanumeric, corresponding to incoming line and motor terminal designations
Power Terminals
Control Terminals
Coil Terminals
IEC
1 3 5 A1 A1 A1 A3 A1 B1
14 2 4 6 Single digit numeric, odd for supply lines, even for load connections
22 A2 One Winding A2 A3 Tapped Winding A2 Tapped Winding A2 B2 Two Windings
2-digit numeric, 1st designates sequence, 2nd designates function (1-2 for N.C., 3-4 for N.O.)
Power Terminals
Control Terminals
Coil Terminals
Table 3
NEMA and IEC Controller Markings and Elementary Diagrams

NEMA
3 1/L1 L2 L3 L1 START 1 2 T1 T2 T3 STOP 2 3 M OL L2
Typical Controller Markings
Typical Elementary Diagram
IEC
A1 1 3 5 13 21 11 STOP 12 23 START 24 A1 A2 95 96
A2
14
22
23
24
Typical Controller Markings
Typical Elementary Diagram
Table 4
Control and Power Connections for Across-the-Line Starters, 600 V or less (From NEMA standard ICS 2-321A.60)
1-Phase 2-Phase, 4-Wire L1, L3: Phase 1 L2, L4: Phase 2 L1, L4 L1, L3 L1, L3 3-Phase L1, L2, L3 L2 L1, L2, L3 L1, L2 L1, L3
Line Markings Ground, when used Motor Running Overcurrent, units in: 1 element 2 element 3 element
L1, L2 L1 is always ungrounded L1 L1, L2
Control Circuit Connected to For Reversing, Interchange Lines
Terminology
WIRING DIAGRAM A wiring diagram shows, as closely as possible, the actual location of all component parts of the device. The open terminals (marked by an open circle) and arrows represent connections made by the user. Since wiring connections and terminal markings are shown, this type of diagram is helpful when wiring the device or tracing wires when troubleshooting. Bold lines denote the power circuit and thin lines are used to show the control circuit. Black wires are conventionally used in power circuits and red wire in control circuits for AC magnetic equipment. A wiring diagram is limited in its ability to completely convey the controllers sequence of operation. The elementary diagram is used where an illustration of the circuit in its simplest form is desired.
ELEMENTARY DIAGRAM An elementary diagram is a simplied circuit illustration. Devices and components are not shown in their actual positions. All control circuit components are shown as directly as possible, between a pair of vertical lines representing the control power supply. Components are arranged to show the sequence of operation of the devices and how the device operates. The effect of operating various auxiliary contacts and control devices can be readily seen. This helps in troubleshooting, particularly with the more complex controllers. This form of electrical diagram is sometimes referred to as a schematic or line diagram.
Examples of Control Circuits 2- and 3-Wire Control Elementary Diagrams

Low Voltage Release and Low Voltage Protection are the basic control circuits encountered in motor control applications. The simplest schemes are shown below. Other variations shown in this section may appear more complicated, but can always be resolved into these two basic schemes. Note: The control circuits shown in this section may not include overcurrent protective devices required by applicable electrical codes. See page 11 for examples of control circuit overcurrent protective devices and their use.
Low Voltage Release: 2-Wire Control

FIG. 1
Low Voltage Protection: 3-Wire Control

L2
FIG. 2
L1
L1
L2
OL
STOP
START 2 M 3
OL
PILOT DEVICE SUCH AS LIMIT SWITCH, PRESSURE SWITCH, ETC.
Low voltage release is a 2-wire control scheme using a maintained contact pilot device in series with the starter coil. This scheme is used when a starter is required to function automatically without the attention of an operator. If a power failure occurs while the contacts of the pilot device are closed, the starter will drop out. When power is restored, the starter will automatically pickup through the closed contacts of the pilot device. The term 2-wire control is derived from the fact that in the basic circuit, only two wires are required to connect the pilot device to the starter.
Low voltage protection is a 3-wire control scheme using momentary contact push buttons or similar pilot devices to energize the starter coil. This scheme is designed to prevent the unexpected starting of motors, which could result in injury to machine operators or damage to the driven machinery. The starter is energized by pressing the Start button. An auxiliary holding circuit contact on the starter forms a parallel circuit around the Start button contacts, holding the starter in after the button is released. If a power failure occurs, the starter will drop out and will open the holding circuit contact. When power is restored, the Start button must be operated again before the motor will restart. The term 3-wire control is derived from the fact that in the basic circuit, at least three wires are required to connect the pilot devices to the starter.
2-Wire Control: Maintained Contact Hand-OFF-Auto Selector Switch

FIG. 3
3-Wire Control: Momentary Contact Multiple Push Button Station

FIG. 4
L1 A1 A2 I I HAND OFF AUTO A1 1A 2A A2 3A M OL
L2
L1
START
L2
1 STOP STOP STOP
START 2 START M 3
OL
2-WIRE CONTROL DEVICE A Hand-Off-Auto selector switch is used on 2-wire control applications where it is desirable to operate the starter manually as well as automatically. The starter coil is manually energized when the switch is turned to the Hand position and is automatically energized by the pilot device when the switch is in the Auto position. When a motor must be started and stopped from more than one location, any number of Start and Stop push buttons may be wired together. It is also possible to use only one Start-Stop station and have several Stop buttons at different locations to serve as an emergency stop.
Examples of Control Circuits 3-Wire Control Elementary Diagrams

3-Wire Control: Pilot Light Indicates when Motor is Running
FIG. 1
3-Wire Control: Pilot Light Indicates when Motor is Stopped

L2
FIG. 2
L1 1 STOP START 2 M
R
L1 1 STOP START 2 M M
G
L2 3 M OL
OL
A pilot light can be wired in parallel with the starter coil to indicate when the starter is energized, indicating the motor is running.
A pilot light may be required to indicate when the motor is stopped. This can be implemented by wiring a normally-closed auxiliary contact on the starter in series with the pilot light, as shown above. When the starter is deenergized, the pilot light illuminates. When the starter picks up, the auxiliary contact opens, turning off the light.
3-Wire Control: Push-to-Test Pilot Light Indicates when Motor is Running

FIG. 3
3-Wire Control: Illuminated Push Button Indicates when Motor is Running

FIG. 4
L1 1 STOP START 2 M TEST

R
L2 3 M OL
L1 1 STOP 2 START* 3 M OL
L2
M
R
* Pushing on pilot light operates Start contacts. When the Motor Running pilot light is not lit, there may be doubt as to whether the circuit is open or whether the pilot light bulb is burned out. To test the bulb, push the color cap of the Pushto-Test pilot light. The illuminated push button combines a Start button and pilot light in one unit. Pressing the pilot light lens operates the Start contacts. Space is saved by using a two-unit push button station instead of three.
3-Wire Control: Fused Control Circuit Transformer

FIG. 5 L1 FU1 FU2 L2
3-Wire Control: Fused Control Circuit Transformer and Control Relay

FIG. 6 L1 CR M L2
START STOP M
OL START STOP GROUND (If used) M GROUND (If used) CR OL
As an operator safety precaution, a step-down transformer can be used to provide a control circuit voltage lower than line voltage. The diagram above shows one way to provide overcurrent protection for control circuits.
A starter coil with a high VA rating may require a control transformer of considerable size. A control relay and a transformer with a low VA rating can be connected so the normally-open relay contact controls the starter coil on the primary or line side. Square D Size 5 Combination Starter Form F4T starters use this scheme.

Jogging: Selector Switch and Start Push Button
FIG. 1 FIG. 2
Jogging: Selector Push Button
FPO 7-2 FPO 7-1
Jogging, or inching, is dened by NEMA as the momentary operation of a motor from rest for the purpose of accomplishing small movements of the driven machine. One method of jogging is shown above. The selector switch disconnects the holding circuit contact and jogging may be accomplished by pressing the Start push button.
A selector push button may be used to obtain jogging, as shown above. In the Run position, the selector-push button provides normal 3-wire control. In the Jog position, the holding circuit is broken and jogging is accomplished by depressing the push button.
Jogging: Control Relay

FIG. 3 FIG. 4
Jogging: Control Relay for Reversing Starter
FPO 7-3
When the Start push button is pressed, the control relay is energized, which in turn energizes the starter coil. The normallyopen starter auxiliary contact and relay contact then form a holding circuit around the Start push button. When the Jog push button is pressed, the starter coil is energized (independent of the relay) and no holding circuit forms, thus jogging can be obtained.
FPO 7-4
This control scheme permits jogging the motor either in the forward or reverse direction, whether the motor is at standstill or rotating. Pressing the Start-Forward or Start-Reverse push button energizes the corresponding starter coil, which closes the circuit to the control relay.The relay picks up and completes the holding circuit around the Start button. As long as the relay is energized, either the forward or reverse contactor remains energized. Pressing either Jog push button will deenergize the relay, releasing the closed contactor. Further pressing of the Jog button permits jogging in the desired direction.
3-Wire Control: More than 1 Starter, 1 Push Button Station Controls all
FIG. 5 FIG. 6
3-Wire Control: Reversing Starter
FPO 7-5
FPO 7-6
3-wire control of a reversing starter can be implemented with a Forward-Reverse-Stop push button station as shown above. Limit switches may be added to stop the motor at a certain point in either direction. Jumpers 6 to 3 and 7 to 5 must then be removed.
When one Start-Stop station is required to control more than one starter, the scheme above can be used. A maintained overload on any one of the motors will drop out all three starters.

3-Wire Control: Reversing Starter Multiple Push Button Station
FIG. 1
3-Wire Control: Reversing Starter w/ Pilot Lights to Indicate Motor Direction

FIG. 2
More than one Forward-Reverse-Stop push button station may be required and can be connected in the manner shown above.
Pilot lights may be connected in parallel with the forward and reverse contactor coils, indicating which contactor is energized and thus which direction the motor is running.
3-Wire Control: 2-Speed Starter

FIG. 3
3-Wire Control: 2-Speed Starter w/ 1 Pilot Light to Indicate Motor Operation at Each Speed
FIG. 4
3-wire control of a 2-speed starter with a High-Low-Stop push button station is shown above. This scheme allows the operator to start the motor from rest at either speed or to change from low to high speed. The Stop button must be operated before it is possible to change from high to low speed. This arrangement is intended to prevent excessive line current and shock to motor and driven machinery, which results when motors running at high speed are reconnected for a lower speed.
One pilot light may be used to indicate operation at both low and high speeds. One extra normally-open auxiliary contact on each contactor is required. Two pilot lights, one for each speed, may be used by connecting pilot lights in parallel with high and low coils (see reversing starter diagram above).
Plugging: Plugging a Motor to a Stop from 1 Direction Only

FIG. 5 FIG. 6
Anti-Plugging: Motor to be Reversed but Must Not be Plugged
Plugging is dened by NEMA as a braking system in which the motor connections are reversed so the motor develops a counter torque, thus exerting a retarding force. In the above scheme, forward rotation of the motor closes the normally-open plugging switch contact and energizing control relay CR. When the Stop push button is operated, the forward contactor drops out, the reverse contactor is energized through the plugging switch, control relay contact and normally-closed forward auxiliary contact. This reverses the motor connections and the motor is braked to a stop. The plugging switch then opens and disconnects the reverse contactor. The control relay also drops out. The control relay makes it impossible for the motor to be plugged in reverse by rotating the motor rotor closing the plugging switch. This type of control is not used for running in reverse.
Anti-plugging protection is dened by NEMA as the effect of a device that operates to prevent application of counter-torque by the motor until the motor speed has been reduced to an acceptable value. In the scheme above, with the motor operating in one direction, a contact on the anti-plugging switch opens the control circuit of the contactor used for the opposite direction. This contact will not close until the motor has slowed down, after which the other contactor can be energized.
Examples of Control Circuits Shunting Thermal Units During Starting Period Elementary Diagrams
Shunting Thermal Units During Starting Period
FIG. 1
Article 430-35 of the NEC describes circumstances under which it is acceptable to shunt thermal units during abnormally long accelerating periods. 430-35. Shunting During Starting Period. (a) Nonautomatically Started. For a nonautomatically started motor, the overload protection shall be permitted to be shunted or cut out of the circuit during the starting period of the motor if the device by which the overload protection is shunted or cut out cannot be left in the starting position and if fuses or inverse time circuit breakers rated or set at not over 400 percent of the full-load current of the motor are so located in the circuit as to be operative during the starting period of the motor. (b) Automatically Started. The motor overload protection shall not be shunted or cut out during the starting period if the motor is automatically started.
FPO 9-1
Exception. The motor overload protection shall be permitted to be shunted or cut out during the starting period on an automatically started motor where: (1) The motor starting period exceeds the time delay of available motor overload protective devices, and (2) Listed means are provided to: a. Sense motor rotation and to automatically prevent the shunting or cut out in the event that the motor fails to start, and b. Limit the time of overload protection shunting or cut out to less than the locked rotor time rating of the protected motor, and c. Provide for shutdown and manual restart if motor running condition is not reached.
Figures 1 and 2 show possible circuits for use in conjunction with 3-wire control schemes. Figure 1 complies with NEC requirements. Figure 2 exceeds NEC requirements, but the additional safety provided by the zero speed switch might be desirable. Figure 3 shows a circuit for use with a 2-wire, automatically started control scheme that complies with NEC requirements. UL or other listed devices must be used in this arrangement.
FIG. 2
FPO 9-2
FIG. 3
FPO 9-3
10
Examples of Control Circuits Overcurrent Protection for 3-Wire Control Circuits Elementary Diagrams
3-Wire Control: Fusing in 1 Line Only
FIG. 1 L1 FU1 STOP START M OL GND L2 FIG. 2 L1 FU1 STOP START M FU2 OL
3-Wire Control: Fusing in Both Lines

L2
Common control with fusing in one line only and with both lines ungrounded or, if users conditions permit, with one line grounded.
Common control with fusing in both lines and with both lines ungrounded.
3-Wire Control: Fusing in Both Primary Lines

FIG. 3 L1 FU1 PRI FU2 L2 FIG. 4
3-Wire Control: Fusing in Both Primary and Secondary Lines

L1 FU3 PRI FU1 FU2 X1 SEC X2 M OL FU4 L2
X1 STOP
SEC
X2 M OL STOP
START
START
Control circuit transformer with fusing in both primary lines, no secondary fusing and all lines ungrounded.
Control circuit transformer with fusing in both primary lines and both secondary lines, with all lines ungrounded.
3-Wire Control: Fusing in Both Primary Lines and 1 Secondary Line

FIG. 5 L1 FU1 PRI FU3 SEC START FU2 L2 FIG. 6
3-Wire Control: Fusing in Both Primary and Secondary Lines For Large Starters using Small Transformer
L1 FU3 CR PRI M FU4 L2
STOP
OL
FU1 X1 SEC X2
FU2
M GND STOP
START M
CR
OL
Control circuit transformer with fusing in one secondary line and both primary lines, with one line grounded.
Control circuit transformer with fusing in both primary lines and both secondary lines, with all lines ungrounded. Used for large VA coils only.
11
AC Manual Starters and Manual Motor Starting Switches Class 2510
Manual Motor Starting Switches: Class 2510 Type K

FIG. 1 T1 L1 L1 T2 T3 L3 L2
R
FIG. 2
T1 L1 L2 T3 L3
R
PILOT LIGHT (IF USED)
T1
T3
T1 T2 T3
MOTOR
MOTOR
2-Pole, 1-Phase
3-Pole, 3-Phase
Fractional Horsepower Manual Starters: Class 2510 Type F

FIG. 3 T2 L2 L1 FIG. 4 T2 L2 L1 FIG. 5
A O H A O H
R
T2 L2 L1 2 1
T1 T1 T2
T1 T1 T2
4 3 T1 2 4
PILOT LIGHT (IF USED) 4 T2
MOTOR
MOTOR
2-WIRE CONTROL DEVICE
MOTOR
1-Pole
2-Pole
2-Pole w/ Selector Switch
Integral Horsepower Manual Starters: Class 2510 Size M0 and M1

FIG. 6 L1 L2 FIG. 7 L1 L2 T2 FIG. 8 L1 L2 L1 L3 L2 FIG. 9 L1 L2 L3 FIG. 10 L1 L2 L3
T1 T1 T2
T2
T1 T1
T2 T1 T1 T2 T1 T3 MOTOR MOTOR MOTOR T3 T2 T3 T1 T2 T3 T1 T2 T3 T1 T2 T3
MOTOR MOTOR
2-Pole, 1-Phase
3-Pole, DC
3-Pole, 1-Phase
3-Pole, 3-Phase
3-Pole, 3-Phase w/ additional Interlock (Form X)
12
AC Manual Starters and Manual Motor Starting Switches Class 2511 and 2512
AC Reversing Manual Starters and Manual Motor Starting Switches: Class 2511
FIG. 1 FWD REV FIG. 2 L1 T1 T2 T3 T1 T2 T3 L1 L2 L3 T1 T2 T3 L2 L3
T1 T2 T3
MOTOR
MOTOR
Reversing Manual Motor Starting Switch Type K, 3-Pole, 3-Phase
Reversing Manual Starter Sizes M0 and M1, 3-Pole, 3-Phase
AC 2-Speed Manual Motor Starting Switches: Class 2512 Type K

FIG. 3 FIG. 4
FPO 12-6a
FPO 12-6b
2-Pole, 1-Phase w/ Pilot Lights
3-Pole, 3-Phase
AC 2-Speed Manual Motor Starters: Class 2512 Type F

FIG. 5 FIG. 6
FPO 13-1a
2-Unit, 2-Pole w/ Mechanical Interlock and Pilot Lights
FPO 13-1b
3-Unit, 2-Pole w/ Selector Switch and Pilot Lights
13
2-Speed AC Manual Starters and IEC Motor Protectors Class 2512 and 2520 and Telemecanique GV1/GV3
2-Speed AC Manual Motor Starters: Class 2512 Size M0 and M1

FIG. 1
L1
T2 T11 T13 T1 T3 T12
L2
L3
MOTOR T1 T2 T3 T11 T12 T13
2-Speed Manual Starter for Wye-Connected, Separate Winding Motor
Motor Protective Switches: Class 2520

FIG. 2
1/L1 3/L2 5/L3
FIG. 3
1/L1
3/L2
5/L3
FIG. 4
1/L1
3/L2
5/L3
2/T1 4/T2 6/T3 T1 T2 T3
2/T1 4/T2 6/T3 T1 T3
2/T1 4/T2 6/T3 T3
MOTOR
MOTOR
MOTOR
3-Pole, 3-Phase
2-Pole Application
1-Pole Application
IEC Manual Starters: GV1/GV3
FIG. 5
1/L1 3/L2
5/L3
FIG. 6
FIG. 7 GV1 A01 13 GV3 B D1 21 GV1 A02 13 23
I> I> I>

2/T1 4/T2 6/T3
14
22
14
24
<
D2 GV3 D C1
GV1 A03 13 23 31
GV1 A05 13 23 33
GV3 M Motor Protector

FIG. 8 GV3 A08 95 GV3 A09 97
14 24 32 GV1 A06
14 24 34 GV1 A07 13 23 31
C2
13 23 33
I>
96
I>
98
14 24 34
14 24 33
GV3 A0 Fault Signalling Contacts
GV3 Voltage Trips
GV1 A0 Contact Block
14
Drum Switches Class 2601
Drum Switches: Class 2601

FIG. 1
HANDLE END REVERSE OFF FORWARD
FIG. 2
MOTOR
DRUM SW.
LINE
FIG. 3
MOTOR
DRUM SW. 1 START 2 LINE
1 3 5
2 4 6
RUN
1 3 5
2 1 4 3 6 5
2 4 6
1 3 5
2 4 6
Internal Switching
FIG. 4
3-Phase, 3-Wire Motor DRUM SW. 1 2 LINE

FIG. 5
1-Phase, Capacitor or Split-Phase Motor MOTOR DRUM SW. 1 3 5 2 4 6 LINE
MOTOR
3 5
4 6
1-Phase, 4-Lead Repulsion Induction Motor

FIG. 6
1-Phase, 3-Lead Repulsion Induction Motor

FIG. 7
MOTOR
DRUM SW. 1 3 5 2 4
LINE
MOTOR
DRUM SW. LINE 1 2
3 COMMON 5
4 6
2-Phase, 3-Wire Motor

FIG. 8
2-Phase, 4-Wire Motor

FIG. 9
MOTOR SHUNT FIELD ARMATURE
DRUM SW. LINE 1 3 5 2
MOTOR
DRUM SW. 1 2
LINE
FIG. 10
MOTOR SHUNT FIELD
DRUM SW. LINE
ARMATURE SERIES FIELD 3 5 4 6
1 2 ARMATURE SERIES FIELD 3 4
4 6
5 DC, Shunt Motor DC, Series Motor DC, Compound Motor
15
DC Starters, Constant and Adjustable Speed Class 7135 and 7136
Constant Speed DC Starter: Class 7135

FIG. 1
FPO 15-1
Typical Elementary Diagram for NEMA Size 2, 3 and 4
Adjustable Speed DC Starter: Class 7136

FIG. 2
FPO 15-2
Acceleration Contactors: Class 7135, 7136, 7145 and 7146

NEMA Size No. of Acceleration Contactors 1 1 2 2 3 2 4 2 5 3
16
Reversing DC Starters, Constant and Adjustable Speed Class 7145 and 7146
Reversing Constant Speed DC Starter: Class 7145

FIG. 1
FPO 16-1
Reversing Adjustable Speed DC Starter: Class 7146

FIG. 2
FPO 16-2
17
Mechanically Latched Contactors and Medium Voltage Motor Controllers Class 8196 and 8198
Mechanically Latched Contactor: Class 8196 Type FL13, FL23, FL12 and FL22
FIG. 1
FPO 17-2 150%
Full-Voltage, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type FC11, FC21, FC13, FC23, FC12 and FC22
FIG. 2
FPO 17-1 145%
18
Medium Voltage Motor Controllers Class 8198
Full-Voltage Squirrel Cage Motor Controller: Class 8198 Type FCR1 and FCR2
FIG. 1
FPO 17-3 160%
19
Reduced-Voltage, Primary Reactor, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCR1 and RCR2
FIG. 1
FPO 18-1 130%
20
Reduced-Voltage, Primary Reactor, Autotransformer, Non-Reversing Squirrel Cage Motor Controller: Class 8198 Type RCA1 and RCA2
FIG. 1
FPO 18-2 150%
21
Full Voltage, Non-Reversing Synchronous Motor Controller: Class 8198 Type FS1 and FS2
FIG. 1
FPO 19-1 170%
22
Reduced-Voltage, Primary Reactor, Non-Reversing Synchronous Motor Controller: Class 8198 Type RS1 and RS2
FIG. 1
FPO 19-2 140%
23
Reduced-Voltage, Autotransformer, Non-Reversing Synchronous Motor Controller: Class 8198 Type RSA1 and RSA2
FIG. 1
FPO 20-1 160%
24
Full-Voltage, Non-Reversing, Brushless Synchronous Motor Controller: Class 8198 Type FSB1 and FSB2
FIG. 1
FPO 20-2 155%
25
Solid State Protective Relays Class 8430
Solid State Protective Relays: Class 8430 Type DAS, DASW, DASV and DASVW
FIG. 1 L1 L2 L3 M M M OL OL OL T1 T2 MOTOR T3
STOP
START OL M
12 14
Dashed lines represent optional contacts
L1 L2 L3 11 21
M
22 24
With the line voltage connections directly at the motor terminals, the relay will detect all phase loss conditions ahead of the connection points. However, the motor may sustain a momentary bump in the reverse condition if the proper phase sequence is not present.
FIG. 2 L1 L2 L3
M M M
OL OL OL
T1 T2 T3 MOTOR
STOP
START
12 14 22 24
L1 L2 L3 11 21
M
OL
Dashed lines represent optional contacts
With the line voltage connections ahead of the starter, the motor can be started in the reverse direction. The relay cannot detect a phase loss on the load side of the starter.
Solid State Protective Relays: Class 8430

FIG. 3 FIG. 4 FIG. 5
4 3 Input Signal A1 11 21 B1 B2 L1 L2 L3 1 2 3 4 5 6
FIG. 6
5 6 8 7 L1 L2 L3
Type MPS 240V

1 2 3
5 8
6 9 B L3 L2 L1
12 14 22 24 A2 VS
Dashed lines represent optional contacts (DIAW and DUAW devices only)
9 10 11 12
7 A
Type DIA, DIAW, DUA and DUAW
Type MPD
Type MPS 480V
26
Solid State Protective Relays Class 8430
Load Detector Relay: Class 8430 Type V

FIG. 1
FPO 22-1
Wiring Diagram
FPO 22-3
Elementary Diagram (Common Control)
Load Converter Relay: Class 8430 Type G

FIG. 2
FPO 22-2
27
General Purpose Relays Class 8501
Control Relays: Class 8501 Type CO and CDO

FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6
Type CO6 and CDO6
Type CO7 and CDO7
Type CO8 and CDO8
Type CO21 and CDO21
Type CO15 and CDO15
Type CO16, CDO16, CO22 and CDO22
Control Relays: Class 8501 Type UBS

FIG. 7 L1 STOP M START M L2
10
TERMINAL NUMBERS
Control Relays: Class 8501 Type K

FIG. 8
1 4 7
3 6 9 8 RESET
FIG. 9
FIG. 10
1 4 7 A
3 6 9 B
2 1 3
5 6
7 8
A COMMON Type KL
FIG. 11
B LATCH
Type KU, KF, KX, KUD, KFD and KXD 2-Pole

FIG. 12 FIG. 13
Type KP and KPD 2-Pole
1 4 7
3 1 6 4 9 7 8 A B 9
3
2 5
3 6
4
7 8
9 2 1 11 10
A + LATCH RESET Type KLD
B +
Type KU, KF, KX, KUD, KFD and KXD 3-Pole
Type KP and KPD 3-Pole
28
NEMA Control Relays Class 8501 and 9999
10 A Control Relay w/ Convertible Contacts: Class 8501 Type X

FIG. 1
FPO 27-1
* Note: Class 8501 Type XOXL, XDOXL, XDOXDL and XOXDL latch relays use the same diagram except for the addition of an unlatch coil (8 poles maximum).
Timer Attachment: Class 9999 Type XTD and XTE

FIG. 2
TIMED CONTACTS 14 13
2 N.O.
1 N.C. 1 N.O. 14 13
2 N.C. 14 13 ON DELAY (TDE)
No. of Timed Contacts 2
Class 9999 Type XTD XTE
Pole No.* 13 O 14 1
14 POLE #13 POLE #14 13
14 13
14 13 OFF DELAY (TDD)
Note: All contacts are convertible.
* O = N.O. Contact 1 = N.C. Contact
29
General Purpose Relays and Sensing Relays Class 8501 and Telemecanique RM2 LA1/LG1
Miniature Control Relays: Class 8501 Type RS and RSD

FIG. 1
1 5 9 13 () 14 (+)
FIG. 2
1 5 9 13 ()
4 8 12 14 (+)
Type RS41 and RSD41

FIG. 3
Type RS42 and RSD42 4 8

FIG. 4
1 5 9 13 ()
2 6 10
1 5 9
2 6 10 13 ()
3 7 11 14 (+)
4 8 12
12 14 (+)
Type RS43 and RSD43
Type RS4, RSD4, RS14, RSD14, RS24, RSD24, RS34, RSD34, RS44 and RSD44
Control Relays w/ Intrinsically Safe Terminals: Class 8501 Type TO41 and TO43
FIG. 5 FIG. 6
ON
2 OFF
6
SUPPLY VOLTAGE
OFF
ON
10
11
12
Intrinsically Safe Terminals
Non-Hazardous Location Terminals
Sensing Relays: RM2 LA1/LG1

FIG. 7
M H L A1 15 B2 B1 B3 B1 B2 15 B1 B2 A1 15 B3 B1 B2 Supply voltage B2 B1 B3 H = High level electrode L = Low level electrode 16 18 16 18 X 2 Levels RM2 LG1 1 Level RM2 LA1 X A2 M = Reference electrode (common)
Supply voltage
15
16 18
16 18 B3 A2
L
M
H M
30
IEC Relays IEC D-Line Control Relays (for input modules see page 42)
Control Relays: CA2 and CA3
FIG. 1
A1 13 23 33 43 NO NO NO NO
FIG. 2
A1
13 21 33 43 NO NC NO NO
FIG. 3
A1
13 21 31 43 NO NC NC NO
A2
14
24
34
44
A2
14
22
34
44
A2
14
22
32
44
4 N.O. Instantaneous CA2 DN40 and CA3 DN40

FIG. 4
A1 13 21 35 NO NC NC 47 NO
3 N.O. & 1 N.C. Instantaneous CA2 DN31 and CA3 DN31

FIG. 5
2 N.O. & 2 N.C. Instantaneous CA2 DN22 and CA3 DN22

E1 A1 13 21 31 NO NC NC 43 NO
A2
14
22
36
48
E2
A2
14
22
32
44
2 N.O. & 2 N.C. Instantaneous, w/ 2 Make-Before-Break CA2 DC22 and CA3 DC22
2 N.O. & 2 N.C. Instantaneous w/ Mechanical Latch CA2 DK22 and CA3 DK22
Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1

FIG. 6
53 61 NO NC
FIG. 7
53 63 NO NO
FIG. 8
51 61 NC NC
FIG. 9
53 61 71 83 NO NC NC NO
FIG. 10
53 61 71 81 NO NC NC NC
54
62
54
64
52
62
54
62
72
84
54
62
72
82
1 N.O. & 1 N.C. LA1 DN11

FIG. 11
2 N.O. LA1 DN20

53 61 75 87 NO NC NC NO
2 N.C. LA1 DN02

FIG. 12
53 63 73 83 NO NO NO NO
2 N.O. & 2 N.C. LA1 DN22

FIG. 13
51 61 71 81 NC NC NC NC
1 N.O. & 3 N.C. LA1 DN13

FIG. 14
53 61 73 83 NO NC NO NO
54
62
76
88
54
64
74
84
52
62
72
82
54
62
74
84
2 N.O. & 2 N.C. w/ 2 Make-Before-Break LA1 DC22
4 N.O. LA1 DN40
4 N.C. LA1 DN04
3 N.O. & 1 N.C. LA1 DN31
Front-Mounted Damp- and Dust-Protected Instantaneous Auxiliary Contact Blocks: LA1

FIG. 15
53 NO 63 NO
FIG. 16
53 NO
63 NO
FIG. 17
53 63 73 83 NO NO NO NO
FIG. 18
53 61 73 83 NO NC NO NO
54
64
54
64
54
64
74
84
54
62
74
84
2 N.O. LA1 DX20
2 N.O. w/ Grounding Screw LA1 DY20
2 Dusttight N.O. & 2 N.O. LA1 DZ40
2 Dusttight N.O. & 1 N.O. & 1 N.C. LA1 DZ31
Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3

FIG. 19
55 NC 67 NO
FIG. 20
55 NC
67 NO
FIG. 21
57 NO
65 NC
56
68
56
68
58
66
On Delay, 1 N.O. & 1 N.C. LA2 DT
On Delay, 1 N.C. w/ 1 Offset N.O. LA2 DS
Off Delay, 1 N.O. & 1 N.C. LA3 DR
Front-Mounted Mechanical Latch Adder Blocks: LA6

FIG. 22
A1 E1
Side-Mounted Auxiliary Contact Blocks: LA8

53/ NO 61/ NC 53/ NO 63/ NO 74 84 72 84
FIG. 23
A1 A2
45
E1
FIG. 24
FIG. 25
E2
46
E2
54/
62/
54/
64/
LA6 DK1
LA6 DK2
1 N.O. & 1 N.C. Instantaneous LA8 DN11
2 N.O. Instantaneous LA8 DN20
73 NO
83 NO
71 NC
83 NO
A2
31
IEC Relays Class 8501
Miniature IEC Relays: Class 8501 Type PR 1

FIG. 1
A1 13 21 NO NC
FIG. 2 PRD 1.11 E
33 41 NO NC
33 43 NO NO
PR 1.11 E
A2 14 22
PV 11
34 42 34 44
PV 20
A1
13 23 NO NO
31 41 NC NC
PR 1.20 E
A2 14 24
PRD 1.20 E
32 42
PV 02
Type PR 1 and PRD 1 Relays
Type PV Adder Decks for PR 1.20 E
Alternating Relays: Class 8501 Type PHA

FIG. 3
A1 13 23
relay coil 13 14
energized deenergized closed open
14 A2
24
23
24
closed open
32
Type P Contactors and Type T Overload Relays Class 8502 and 9065
Power Terminals
FIG. 1
Coil Terminals
5
FIG. 2
A1
A2 2 4 6
Power terminals on contactors, overloads and switches are single digits odd for line side terminals and even for load side terminals.
Coil terminals are designated by a letter and a number. Terminals for a single winding coil are designated A1 and A2.
Auxiliary Contact Terminals

FIG. 3
Overload Relay Contact Terminals

FIG. 4
Location 13 21 31 43 53 Status (N.O. or N.C.)
95
97
95
96 98 With Isolated N.O. Alarm Contact 14 22 32 44 54
96 98 With Non-Isolated N.O. Alarm Contact
Auxiliary contacts on contactors, relays and push button contacts use 2-digit terminal designations, as shown in the diagram above. The rst digit indicates the location of the contact on the device. The second digit indicates the status of the contacts, N.O. or N.C. 1 and 2 indicate N.C. contacts. 3 and 4 indicate N.O. contacts.
Overload contact terminals are marked with two digits. The rst digit is 9. The second digits are 5 and 6 for a N.C. and 7 and 8 for a N.O. isolated contact. If the device has a non-isolated alarm contact (single pole), the second digits of the N.O. terminals are 5 and 8.
Class 8502 Type PD or PE Contactor w/ Class 9065 Type TR Overload Relay

FIG. 5
FPO 30-2 120%

Wiring Diagram
FPO 30-2 120%
Elementary Diagram
33
Type P Contactors and Type T Overload Relays Class 8502 and 9065
Class 8502 Type PG or PD Contactor w/ Class 9065 Type TD Overload Relay

FIG. 1
FPO 30-3 120% FPO 30-3 120%

Wiring Diagram Elementary Diagram
Class 8502 Type PE Contactor w/ Class 9065 Type TE Overload Relay

FIG. 2
FPO 30-4 120% FPO 30-4 120%

Class 8502 Type PF, PG or PJ Contactor w/ Class 9065 Type TF, TG or TJ Overload Relay
FIG. 3
FPO 31-1 120% FPO 31-1 120%

34
Type P Reversing Contactors and Type T Overload Relays Class 8502, 8702 and 9065
Class 8502 Type PJ or PK Contactor w/ Class 9065 Type TJE Overload Relay
FIG. 4
FPO 31-2 120%
FPO 31-2 120%

Class 8702 Type PDV or PEV Reversing Contactor w/ Class 9065 Type TR Overload Relay
FIG. 1
FPO 31-3
Elementary Diagram
FPO 31-3 120%

Elementary Diagram
35
Type S AC Magnetic Contactors Class 8502
AC Magnetic Contactors: Class 8502 Type S

FIG. 1
3 1 T1 L2 L1 L2
FIG. 2 T1 T2
3 1
L1
L2
MOTOR 2 T1
MOTOR 2 T1 T2
1-Pole, Size 0 and 1

FIG. 3 T1 T2 3 L1 1 L2 FIG. 4
2-Pole, Size 00, 0 and 1

3 L1 T1 T2 T3 1 L2 L3
MOTOR 2 T1 T2
MOTOR 2 T1 T2 T3
2-Pole, Size 2 to 5
FIG. 5
T1 T3 T4 T2 3 L1 1 L3 L4 L2
3-Pole, Size 00 to 5
FIG. 6 3 L1 T1 T2 T3 X2 L2 L3
MOTOR 2 T1 T3 T4 T2
MOTOR 2 T1 T2 T3

FIG. 7 FIG. 8
TO SEPARATE CONTROL
3 X2
2- and 3-Wire Control for Figure 1 to 5
Separate Control for Figure 6
36
Size 6, 3-Pole Contactor Common Control Class 8502 Type SH Series B

FIG. 1
Wiring Diagram
This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil. Short-Circuit Protection Rating of branch circuit protective device must comply with applicable electrical codes and the following limitations: Max. Rating Type of Device Class K5 or RK5 time-delay fuse 600 A Class J, T or L fuse 1200 A Inverse-time circuit breaker 800 A
Elementary Diagram
37
Size 6, 3-Pole Contactor Separate Control Class 8502 Type SH Form S Series B
FIG. 1
Wiring Diagram
Elementary Diagram
38
Size 7, 3-Pole Contactor Common Control Class 8502 Type SJ Series A

FIG. 1
Wiring Diagram
Elementary Diagram
39
Size 7, 3-Pole Contactor Separate Control Class 8502 Type SJ Form S Series A
FIG. 1
Wiring Diagram
Elementary Diagram
40
IEC Contactors IEC Contactors and Auxiliary Contact Blocks (for Input Modules see page 42)
3- and 4-Pole Contactors: LC1 and LP1 (Terminal markings conform to standards EN 50011 and 50012)
FIG. 1
A1 1 L1 3 L2 5 13 L3 NO
FIG. 2
A1
1 3 L1 L2
5 21 L3 NC
FIG. 3
A1
1 3 L1 L2
5 L3
13 21 NO NC
A2
T1 2
T2 4
T3 6
A2 14
T1 2
T2 4
T3 6 22
A2
T1 2
T2 4
T3 6
14
22
D09 10 to D32 10
FIG. 4
A1 1 L1 3 L2 5 L3 7 L4
D09 01 to D32 01
FIG. 5
A1 1 R1 R3 3
D40 11 to D95 11
FIG. 6
A1 R1 1 3 R3
A2
T1 2
T2 4
T3 6
T4 8
A2
R2
R4
A2
R2
4 R4
D12 004 to D80 004
D12 008 and D25 008
D40 008 to D80 008
Front-Mounted Standard Instantaneous Auxiliary Contact Blocks: LA1

43 NO 94 41 NO 42
A1 A2 E2
FIG. 7
FIG. 8
53 61 NO NC
FIG. 9
53 63 NO NO
FIG. 10
51 61 NO NO
FIG. 11
53 NO
61 71 NC NC
83 NO
FIG. 12
53 NO
61 71 NC NC
81 NC
54 44 93
62
54
64
52
62
54
62
72
84
54
62
72
82
1 N.O. LA1 DN 10
92
1 N.O. & 1 N.C LA1 DN 11

FIG. 14
53 NO 61 75 NC NC
2 N.O. LA1 DN 20
87 NO
2 N.C. LA1 DN 02
53 NC 63 73 NC NC 83 NC
2 N.O. & 2 N.C. LA1 DN 22

FIG. 16
51 NC 61 71 NC NC 81 NC
1 N.O. & 3 N.C. LA1 DN 13

FIG. 17
53 NO 61 73 NC NO 83 NO
FIG. 13
FIG. 15
54
62
76
88
54
64
74
84
52
62
72
82
54
62
74
84
1 N.C. LA1 DN 01
Front-Mounted Damp- and Dust-Protected (IP 54) Instantaneous Auxiliary Contact Blocks: LA1
FIG. 18
53 N0 63 NO
54
2 N.O. LA1 DX 20
Front-Mounted Mechanical Latch Adder Blocks: LA6

FIG. 25
E1
45 A1 A2 46
E1
53/ NO
61/ NC
53/ NO
63/ NO
E2
54/
62/
54/
64/
LA6 DK 1
LA6 DK 2, LA6 DK 3
1 N.O. & 1 N.C. Instantaneous LA8 DN 11
2 N.O. Instantaneous LA8 DN 20
74
73 NO
83 NO
84
72
71 NC
84
83 NO
91
2 N.O. & 2 N.C. w/ 2 Make-Before-Break LA1 DC 22
4 N.O. LA1 DN 40
4 N.C. LA1 DN 04
3 N.O. & 1 N.C. LA1 DN 31
FIG. 19
53 N0
63 NO
FIG. 20
53 N0
63 N0
73 N0
83 N0
FIG. 21
53 61 N0 NC
73 N0
83 N0
64
54
64
54
64
74
84
54 62
74
84
2 N.O. (5-24 V) w/ Grounding Screw 2 Dusttight N.O. (24-50 V) & 2 N.O. 2 Dusttight N.O. (24-50 V) & 1 N.O. & 1 N.C. LA1 DY 20 LA1 DZ 40 LA1 DZ 31
Front-Mounted Time Delay Auxiliary Contacts: LA2 and LA3

FIG. 22
55 67 NC NO
FIG. 23
55 67 NC NO
FIG. 24
57 65 NO NC
56
68
56
68
58
66
On Delay, 1 N.O. & 1 N.C. LA2 DT
On Delay, 1 N.O. w/ 1 Offset N.O. LA2 DS
Off Delay, 1 N.O. & 1 N.C. LA3 DR
Side-Mounted Auxiliary Contact Blocks: LA8

FIG. 27 FIG. 28
FIG. 26
41
IEC Contactors Input Modules and Reversing Contactors
Input Modules: LA4

AC/DC A1 A2 A1
AC B2 A2
PLC
AC/DC B1 A2
A1
A/M 0 t 0 t 1/0
A1 K
On Delay Timer Module LA4 DT
FIG. 4
A2
A1 K
Off Delay Timer Module LA4 DR
A2
A1 K
A2
Auto-Manual-Off Control Module LA4 DM
AC A1
+ E1
E2
AC A2
FIG. 5
AC A1
+ E1
E2
AC A2
FIG. 6
AC A1
+ E1
E2
AC A2
A1 K
A2
A1 K
A2
A1 K
A2
Relay Interface Amplier Module LA4 DF
Relay Interface Amplier Module w/ Manual Override, LA4 DL
Solid State Interface Amplier Module LA4 DW
Contactors: LC2, LP2 and LA9

A1 A2
1 2
3 4
5 6
1 2
3 4
5 A1 6 A2 A1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 A1 A2 A1 A2
02 01 01
A1 A2
U
21 KM2 22 KM1 A2
V W
A2
21
02
KM2 22 KM1 A2
Reversing Contactor 3-Pole, for Motor Control LC2, LP2 D0901 to D3201
Transfer Contactor, 4-Pole, Mechanically Interlocked LC2, LP2 D12004 to D8004
Mechanical Interlock w/ Electrical Interlock LA9 D0902, D4002 and D8002
42
Type S AC Magnetic Starters Class 8536 1-Phase, Size 00 to 3

1-Pole, 1-Phase Magnetic Starters, Size 00 to 3: Class 8536 Type S
FIG. 1
* Marked OL if alarm
contact is supplied
Wiring Diagram Single Phase Starter w/ Single Voltage Motor

FIG. 2
Elementary Diagram
contact is supplied
Note: Starters are factory-wired with coil connected for the higher voltage. If starter is used on lower voltage, connect per coil diagram.
Wiring Diagram Single Phase Starter w/ Dual Voltage Motor
Elementary Diagram
3-Pole, 3-Phase Magnetic Starters, Size 00 to 3, Connected for Single Phase: Class 8536 Type S
FIG. 3
* Marked OL if alarm contact is supplied Wiring Diagram Elementary Diagram
3-Phase Starter Connected for Single Phase, Single Voltage Motor
43
Type S AC Magnetic Starters Class 8536 2-Phase and 3-Phase, Size 00 to 5

4-Pole, 2-Phase Magnetic Starters: Class 8536 Type S
FIG. 1
* Marked OL if alarm contact is supplied Wiring Diagram Size 0, 1 and 2

FIG. 2
Elementary Diagram
* Marked OL if alarm contact is supplied
Wiring Diagram Size 3 and 4
Elementary Diagram
3-Pole, 3-Phase Magnetic Starters: Class 8536 Type S

FIG. 3
* Marked OL if alarm contact is supplied Wiring Diagram Size 00 to 4

FIG. 4
Elementary Diagram
L If alarm contact is supplied, a single (3 thermal unit) overload block is furnished, fed from 3 current transformers. * Marked OL if alarm contact is supplied
Wiring Diagram Size 5
Elementary Diagram
44
Type S AC Magnetic Starters Class 8536, 8538 and 8539 3-Phase, Size 6
3-Pole, 3-Phase Magnetic Starters, Size 6 Common Control Class 8536/8538/8539 Type SH Series B
FIG. 1
Wiring Diagram
This symbol denotes the coil function, provided by a solid-state control module, 30 VA transformer, two fuses in the secondary of the transformer, N.C. electrical interlock and DC magnet coil.
Elementary Diagram
45
Type S AC Magnetic Starters Class 8536 3-Phase, Size 7

3-Pole, 3-Phase Magnetic Starters, Size 7 Common Control Class 8536 Type SJ Series A
FIG. 1
Wiring Diagram
Elementary Diagram
46
Type S AC Magnetic Starters Class 8536 3-Phase Additions and Special Features
FIG. 1
* Marked OL if alarm contact is supplied Wiring Diagram Form A Start-Stop Push Button Mounted in Cover
FIG. 2
Elementary Diagram
contact is supplied
Wiring Diagram
Elementary Diagram
Form C Hand-Off-Auto Selector Switch Mounted in Cover

FIG. 3
* Marked OL if alarm contact is supplied Single or dual voltage primary connection

per transformer nameplate.
Single or dual voltage primary connection

per transformer nameplate.
Wiring Diagram
Elementary Diagram
Form F4T Control Circuit Transformer and Primary Fuses
47
FIG. 1
contact is supplied
Wiring Diagram Form S Separate Control

FIG. 2
Elementary Diagram
* Marked OL if alarm contact is supplied On NEMA Size 3 and 4 starters, holding circuit contact is in position #1. Max. of 3 external auxiliary contacts on NEMA Size 00. Wiring Diagram Form X Additional Auxiliary Contacts Elementary Diagram
3-Pole, 3-Phase Magnetic Starters, Size 5: Class 8536 Type S

FIG. 3
* Marked OL if alarm contact is supplied If alarm contact is supplied, a single (3 thermal unit) overload
block is furnished, fed from 3 current transformers
Wiring Diagram
Elementary Diagram
Form F4T Control Circuit Transformer and Primary Fuses
48
Type S AC Magnetic Starters Class 8536, 8538 and 8539 3-Phase Additions and Special Features
3-Pole, 3-Phase Magnetic Starters, Size 6 Separate Control Class 8536/8538/8539 Type SH Form S Series B
FIG. 1
Wiring Diagram
Elementary Diagram
49
3-Pole, 3-Phase Magnetic Starters, Size 7 Separate Control Class 8536 Type SJ Form S Series A
FIG. 1
Wiring Diagram
Elementary Diagram
50
Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts

State of Auxiliary Contacts for LD1
FIG. 1
LD1
1 3 5 L1 L2 L3
Auxiliary contact actuators

AUTO
AUTO
A1 A2
Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1LB031 LA1-LB034
T1 T2 T3 4 6
13 23 31
Contact open Contact closed
95 97
13 31
97
13 31
95
41
16 18
16 18
14 24 32
96 98
14 32
98
14 32
96
42
15 17
15 17
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
Off
14 24 32
14 32
14 32
AUTO
13 23 31 14 24 32
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
On, contactor open
14 32
14 32
AUTO
13 23 31 14 24 32
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
On, contactor closed
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
Tripped on overload
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
Tripped on short circuit
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
Off after short circuit
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
16 18 15 17
16 18 15 17
6 5
8 7
Manual reset
TRIP. +
14 24 32
14 32
14 32
RESET
51
Integral Self-Protected Starters Integral 18 State of Auxiliary Contacts

FIG. 1
LD5
1 3 5 L1 L2 L3

AUTO
+ 0
A1A2
A1A2
Auxiliary contacts LA1-LB015 LA1-LB017 LA1-LB019 LA1LB001 LA1-LB021 LA1LB001 On Integral
T1 T2 T3 4 6
13 23 31
95 97
13 31
97
13 31
95
41
13 23 31
16 18
41
14 24 32
96 98
14 32
98
14 32
96
42
14 24 32
15 17
42
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
Off
14 24 32
14 32
14 32
AUTO
13 23 31 14 24 32
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
On, contactor open
14 32
14 32
AUTO
13 23 31 14 24 32
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
On, contactor II closed
14 32
14 32
AUTO
13 23 31 14 24 32
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
On, contactor I closed
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
Tripped on overload
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
TRIP. +
14 24 32
14 32
14 32
13 23 31
95 97
96 98
13
31
97 98
13
31
95
96
41 42
13 23 31 14 24 32
16 18 15 17
41 42
6 5
8 7
Manual reset
TRIP. +
14 24 32
RESET
14 32
14 32
52
Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts

FIG. 1
LD4
1 3 5 L1 L2 L3

+ 0
U U
AUTO
A1 A2
Auxiliary contacts
T1 T2 T3 2 4 6
LA1-LC010
13 23 31 16 18
LA1-LC012
06 08
96 98 13 23 31
LA1-LC020
08 98
13 23 31
LA1-LC030
(63) 53
Contact open Contact closed LD4 Off + isolation
14 24 32
15
05
95
14 24 32
05
95
14 24 32
54 (64)
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Off
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
On, contactor open

AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
On, contactor closed

AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Tripped, on overload
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Off, after overload

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Tripped, on short circuit

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Off, after short circuit

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
Manual reset
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
53 54
95
RESET
53
Integral Self-Protected Starters Integral 32 and 63 State of Auxiliary Contacts

FIG. 1
LD5
1 3 5 L1 L2 L3

+ 0
U U
AUTO
A2 A1
A2 A1
Auxiliary contacts LA1-LC010

13 23 31 16 18
LA1-LC012
06 08
96 98 13 23 31
LA1-LC020
98
13 23 31
LA1-LC021
13 23 31
LA1-LC031
53 63
08
T1 T2 T3 2 4 6
14 24 32
15
05
95
14 24 32
05
95
14 24 32
14 24 32
54 64
Off + isolation
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
Off
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
On, both contactors open

AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
On, contactor
open
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
On, contactor
closed
AUTO
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
Tripped on overload
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
Off, after overload

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95

TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
Manual reset
TRIP. +
13 23 31 14 24 32
16 18 15
06 08 05
96 98
13 23 31 14 24 32
08 05
98 95
13 23 31 14 24 32
13 23 31 14 24 32
53 63 54 64
95
RESET
54
Integral Self-Protected Starters Wiring Diagrams
Integral 18
FIG. 1
1 3 5 L2 L1 L3
FIG. 2
1 3 5 L1 L2 L3
A1 A2
A1 A2
A1 A2
II
T1 2
T2 T3 4 6
T1 2 4 T2 6 T3
Self-Protected Starter w/ Protection Module LB Integral 18 LD1 L80
Self-Protected Reversing Starter w/ Protection Module LB Integral 18 LD5 LB130 + LB1 LB03P
Integral 32
FIG. 3
1 3 5 L1 L2 L3
FIG. 5
A1 A2
g
1 L1 3 L2 5 L3
T1 T2 T3 2 4 6
A1
A2
A1
A2
Starter w/ Isolator Integral 32 LD4

FIG. 4
External control circuit
A1 A2 1 3 5 L1 L2 L3
Handle operator Control circuit contact
Protection module trip mechanism
Instantaneous trip mechanism (Trip coil) Protection module Thermal trip Magnetic trip
T1 T2 T3 2 4 6
T1 T2 T3 2 4 6
Starter w/o Isolator Integral 32 LD1
Reversing Starter w/ Isolator Integral 32 LD5
Protection Modules: LB
FIG. 6 FIG. 7
T1 T2 T3 2 4 6
T1 T2 T3 2 4 6
Thermal and Magnetic Trip LB1
Magnetic Trip Only LB6
55
Auxiliary Contact Blocks

FIG. 1
LA1 LC010
13 23 31
LA1 LC012
13 23 31
LA1 LC020
13 23 31
14 24 32 9698
14 24 32 98
14 24 32
Trip signal
95 95 08
Contactor signalling placed on the right
Short-circuit signal
0608
Knob position signal Auto + O
05 16 18
05
15
For LD1 or LD4 and reverser LD5 (mounted on right) LA1 LC010, LA1 LC012 and LA1 LC020
FIG. 2
LA1 LC030
(63) 53 (63) 53
FIG. 3
LA1 LC021
13 23 31
FIG. 4
LA1 LC031
14 24 32
54 (64)
54 (64)
1 or 2 LA1 LC030
Contactor signalling placed on the left
For LD4 w/ isolating contacts (mounted on left) LA1 LC030
For reversing LD5 (mounted on left) LA1 LC021
Isolating contacts (mounted on left) LA1 LC031
Remote Reset Units1 for LD1, LD4 and LD5

FIG. 5
AUTO TRIP + O RESET B4 B2 B3
Trip Units for LD1, LD4 and LD5

Use of the LA1 LC020 contact block prevents the mounting of trip or remote units
Interface Modules
FIG. 7
AC A1 + E1 - E1 AC A2
FIG. 6
A1
A2
AC
AC
C1
D1
B1
LA1 LC180, LA1 LD180
U<
C2 D2
FIG. 8
AC A1 + E1 - E1 AC A2 A1
For starter and reverser already fitted with a block, LA1 LC010 or LA1 LC012.
A2
LA1 LC052
LA1 LC07
LA1 LC580, LA1 LD580
56
Add-on Blocks: LA1 LB0

FIG. 1
Contactor breakers LA1 LB015 13 23 31 LA1 LB017 13 31 LA1 LB019 13 31 LA1 LB001 41
14 Trip signal and 96 95
24 32 97
14 97
32
14 95
32
42
98
98
96
For LD1 (mounted on right)

FIG. 2
LA1 - LB034 5 7 LA1 - LB031
FIG. 3
LA1 - LB001 41
LA1 - LB021 13 23 31
Contacts integrated into device
Contactor breakers
6 15
8 17 15 17
Knob position
Auto
Short circuit signal
42
14 24 32
Signal
16 18 16 18
15 17
Short circuit signal

Auto
Signal
16 18
Knob position
For LD1 (mounted on left)
For LD5 (mounted on left)
Time Delay Modules

FIG. 4
A1 AC
Control Module
AC
FIG. 5
A2 A1
FIG. 6
A2
B2
TSX
AC B1 A2
A1
A/M 1/0
A1 K
A2
A1
A2 K
A1
K
A2
On Module LA4 DT
Off Module LA4 DR
Auto-Man-Stop Module LA4 DM
Interface Modules
FIG. 7
AC A1 E1
E2
AC A2
FIG. 8
AC A1
E1
E2
AC A2
FIG. 9
AC A1
E1
E2
AC A2
A1
A2 K
A1
K
A2
A1 K
A2
Solid State Module LA4 DW
Relay Module LA4 DF
Relay Module w/ Manual Override LA4 DL
Voltage Converters: LA1 LC080 and LA1 LD080

FIG. 10
Control by supply switching 24 or 48V E1 + A1 DC - (OV) E3 E2 Low voltage input AC A2
FIG. 11
110V + E1 DC - (OV) E2 AC A1 A2
FIG. 12
Low voltage control 24 or 48V E1 Supply E3 + DC AC A1 A2
{E2
For 24 or 48 V Supply
For 110 V Supply
For 24 or 48 V Supply w/ Low Voltage Input
57
Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase, Size 0-5 (see pages 45 and 49 for Size 6)
3-Pole, 3-Phase Combination Starters: Class 8538 and 8539 Type S
FIG. 1
* Marked OL if alarm contact is supplied Wiring Diagram Size 0-4

FIG. 2
Elementary Diagram
* Marked OL if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram
58
Type S AC Combination Magnetic Starters Class 8538 and 8539 3-Phase Additions and Special Features
3-Pole, 3-Phase Combination Starters w/ Control Circuit Transformer and Primary Fuses: Class 8538 and 8539 Type S Form F4T
FIG. 1
2 START 3 STOP 1 3-WIRE CONTROL 1 3 PRI M 3 2 2-WIRE CONTROL T1 T2 T3 ALARM (IF SUPPLIED) A A GROUND (If used) COM MOTOR T1 L1 L2 L3 X2 SEC M M M FU1 FU2 PRI GROUND (If used) DISCONNECTING MEANS, PROVIDED BY USER OR WITH CONTROLLER L1 L2 L3 FU2 X1 FU1 SEC X2 1 STOP L1 L2 L3 2-WIRE CONTROL (If used) START 2 M 3 M OL
DISCONNECTING MEANS
OL OL OL
OL
T2
T3
* Marked OL if alarm contact is supplied Wiring Diagram Size 0-4

FIG. 2
2 START 3 STOP 1 3-WIRE CONTROL X1 1 L1 L2 L3 SEC FU2 FU1 3 2-WIRE CONTROL T1 T2 T3 2 MOTOR ALARM (IF SUPPLIED) A 3 PRI M A GROUND (If used) 1 L1 L2 OL L3 T1 T2 T3 X2 SEC FU1 FU2 PRI CR M GROUND (If used) X2 DISCONNECTING MEANS, PROVIDED BY USER OR WITH CONTROLLER CR L1 L2 L3 2-WIRE CONTROL (If used) START 1 STOP 2 M 3 CR
Elementary Diagram
OL
DISCONNECTING MEANS
M M M
OL OL OL
* COM
* Marked OL if alarm contact is supplied Wiring Diagram Size 5 Elementary Diagram
59
Reduced Voltage Controllers Class 8606 Autotransformer Type, Size 2-6

Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 2-5
FIG. 1
CIRCUIT BREAKER OR DISCONNECT SWITCH R 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 100 84 65 1S OL T1
L1
AT OL T2 MOTOR
L2
L3
OL
T3
TR
TR
1S R
R 1S 1S 2S 2S 2 WIRE CONTROL DEVICE (IF USED) STOP 1 2 TR START 3 TR
OL
Reduced Voltage Autotransformer Controller w/ Closed Transition Starting: Class 8606 Size 6
FIG. 2
CIRCUIT BREAKER OR DISCONNECT SWITCH R 100 84 65 50 0 2S R 2S 2OL 2S R AT 100 84 65 50 0 1S 3CT 3OL 1TR R T3 1S 1CT 1OL T1
L1
AT 2CT T2 MOTOR
L2
L3
1TR 1S
1S
2TR
2TR 2S R 1S 2S (H1) PRI
(X1) SEC R (H1) PRI
(X2)
(X1)
SEC
(X2)
GROUND (if used)
2 WIRE CONTROL DEVICE (if used) STOP 1 2 1TR START 3
OL
1TR
60
Reduced Voltage Controllers Class 8606 Autotransformer Type, Size 7

Reduced Voltage Autotransformer Controllers w/ Closed Transition Starting: Class 8606 Size 7
FIG. 1
R CIRCUIT BREAKER OR DISCONNECT SWITCH 100 84 65 50 0 2S R 2S 2S R AT 100 84 65 50 0 1S 1S
1CT
T1
L1
AT 2CT T2 MOTOR
L2
L3
3CT
T3
SOLID STATE OVERLOAD RELAY 1TR R 1TR (H1) PRI
(X1) SEC 1S 1S
2TR
(X2)
2TR
(H1) PRI
(X1) SEC R 1S 2S 2S (H1) PRI
(X2)
(X1) SEC R (H1) PRI
(X2)
(X1)
SEC
(X2)
GROUND (If used)
2 WIRE CONTROL DEVICE (If used) STOP 1 2 1TR START 3
OL
1TR
61
Reduced Voltage Controllers Class 8630 Wye-Delta Type, Size 1Y-5Y

Wye-Delta Type Reduced Voltage Controllers, Size 1Y-5Y: Class 8630
FIG. 1
FPO 46-1 110%
Size 1Y-5Y Controllers with Open-Transition Starting

FIG. 2
FPO 46-2 110%
Size 1Y-5Y Controllers with Closed-Transition Starting
62
Reduced Voltage Controllers Class 8630 Wye-Delta Type, Size 6Y

Wye-Delta Type Reduced Voltage Controllers, Size 6Y: Class 8630
FIG. 1
FPO 46-3 110%
Size 6Y Controller with Open-Transition Starting

FIG. 2
FPO 46-4 110%
Size 6Y Controller with Closed-Transition Starting
63
Reduced Voltage Controllers Class 8640 2-Step, Part-Winding Type

Table 5 Motor Lead Connections
A T1 T1 T1 Lettered Terminals in Panel B C D E F T2 T3 T7 T8 T9 T2 T8 T3 T3 T7 T6
[2]
Part Winding Schemes 1/2 Wye or Delta 6 Leads 1/2 Wye 9 Leads
[1]
Part Winding Schemes 2/3 Wye or Delta 6 Leads 2/3 Wye 9 Leads [1] 2/3 Delta 9 Leads
[2]
A T1 T1 T1
Lettered Terminals in Panel B C D E F T2 T9 T7 T8 T3 T2 T4 T9 T9 T7 T6 T8 T2 T3 T3
[1] [2]
T8 T2
T9 T9
1/2 Delta 9 Leads
Connect terminals T4, T5 and T6 together at terminal box.
Connect terminals T4 and T8, T5 and T9, T6 and T7 together in 3 separate pairs at terminal box.
Part-Winding Reduced Voltage Controllers: Class 8640, Size 1PW-7PW

FIG. 1 FIG. 2
Size 1PW-4PW, 2-Step Part-Winding Controllers

FIG. 3 FIG. 4
Size 5PW, 2-Step Part-Winding Controller
Size 6PW, 2-Step Part-Winding Controller Disconnect means (optional): 2 required, 1 for each motor winding.
Size 7PW, 2-Step Part-Winding Controller

See Table 5 for motor lead connections.
64
Reduced Voltage Controllers Class 8647 Primary-Resistor Type

3-Phase Primary-Resistor Reduced Voltage Controllers: Class 8647, Size 1-7
FIG. 1
DISCONNECT MEANS (OPTIONAL) L1 M RES A M RES A M RES A OL T3 L3 OL T2 MOTOR L2 OL T1
FIG. 2
DISCONNECT MEANS (OPTIONAL) L1
M A M A M A
RES
OL
T1
RES
OL
T2 MOTOR
L2
RES
OL
T3
L3
TR
M
TR
A
M
TR A
TR A
2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL

TR
2 WIRE CONTROL DEVICE (if used) STOP 1 2 TR START 3 OL

TR
Size 1-4
FIG. 3
DISCONNECT MEANS (OPTIONAL) L1 M A M A M A F U 2 F U 3 1TR 1TR
2TR
Size 5
1CT 1OL T1
RES
FIG. 4
DISCONNECT MEANS (OPTIONAL) L1
M A M A M A
RES
1CT
T1
RES
2CT 2OL
T2 MOTOR L2
RES
2CT
T2 MOTOR
L2
RES
3CT 3OL
T3 L3
RES
3CT
T3
L3
F U 2
F U 3 1TR 1TR
SOLID STATE OVERLOAD RELAY
2TR
2TR M M A (H1) PRI
2TR
(H1) PRI
(X1) SEC M (H1) PRI
(X2)
(X1) SEC A (H1) PRI
(X2)
M A
(X1) SEC FU1 (X1) SEC (X2)

GROUND (if used)
(X2)
A (H1) PRI
OL
1TR
FU1 (X1)
SEC
(X2)
GROUND (if used)
OL
1TR
Size 6
Size 7
65
Reduced Voltage Controllers Class 8650 and 8651 Wound-Rotor Type

Wound-Rotor Reduced Voltage Controllers: Class 8650 and 8651
FIG. 1
FPO 49-3 135%
Non-Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8650

FIG. 2
FPO 49-4 135%
Reversing Wound-Rotor Motor Controller w/ 3 Points of Acceleration Class 8651
66
Solid State Reduced Voltage Starters Class 8660 , Type MD-MG ALPHA PAK
ALPHA PAK Solid State Reduced Voltage Starters: Class 8660 Type MD-MG
FIG. 1
M L1
1CT
T1
T2 MOTOR
L2
3CT
T3
L3
SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT*
M

Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A)

FIG. 2
ISO L1
1CT
T1
ISO
T2
L2
MOTOR
ISO
3CT
T3
L3
SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL STOP START OT*
M

M CR
TR
TR
ISO
ALARM
CR
Type MD (16 A), ME (32 A), MF (64 A) and MG (128 A) w/ Isolation Contactor
67
Solid State Reduced Voltage Controllers Class 8660 Type MH, MJ, MK and MM
Solid State Reduced Voltage Controllers: Class 8660 Type MH, MJ, MK and MM
FIG. 1
Type MH (200 A), MJ (320 A), MK (500 A) and MM (750 A)

FIG. 2
Type MH (200 A) w/ Shorting Contactor

FIG. 3
Type MJ (320 A), MK (500 A) and MM (750 A) w/ Shorting Contactor
68
FIG. 1
FPO 51-1 130%
Type MH (200 A) w/ Isolation Contactor

FIG. 2
FPO 51-2 130%
Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor
69
FIG. 1
FPO 51-3 130%
Type MH (200 A) w/ Isolation Contactor and Shorting Contactor

FIG. 2
FPO 51-4 130%
Type MJ (320 A), MK (500 A) and MM (750 A) w/ Isolation Contactor and Shorting Contactor
70
Type S AC Reversing Magnetic Starters Class 8736 2- and 3-Pole

Reversing Starters, 2- and 3-Pole, Size 00-1: Class 8736 Type S
FIG. 1
FPO 52-1
* Marked OL if alarm contact is supplied Wiring Diagram 2-Pole, w/ Single Phase, 3-Lead Motor
FIG. 2
Elementary Diagram
FPO 52-2
FPO 52-2
Elementary Diagram
Wiring Diagram
3-Pole, w/ Single Phase, 4-Lead Repulsion-Induction Motor

FIG. 3
FPO 53-1
* Marked OL if alarm contact is supplied Wiring Diagram Elementary Diagram
3-Pole, w/ Single Phase, 4-Lead Capacitor or Split-Phase Motor
FPO 53-1
FPO 52-1
71
Type S AC Reversing Magnetic Starters Class 8736 3- and 4-Pole

Reversing Starters, 3- and 4-Pole: Class 8736 Type S
FIG. 1
FPO 53-2
* Marked OL if alarm contact is supplied Wiring Diagram Size 00-2, 4-Pole, 2-Phase
FIG. 2
FPO 53-2
Elementary Diagram
FPO 53-3
FPO 53-3
Elementary Diagram
Wiring Diagram Size 00-4, 3-Pole, 3-Phase

FIG. 3
FPO 54-1 FPO 54-1

Wiring Diagram Size 5, 3-Pole, 3-Phase Elementary Diagram
72
Type S AC 2-Speed Magnetic Starters Class 8810
Starters for 2-Speed, 2-Winding (Separate Winding), 3-Phase Motors: Class 8810 Type S
FIG. 1
FPO 54-2
FPO 54-2
Wiring Diagram Size 0-4
FIG. 2
Elementary Diagram
FPO 54-3
Size 5 Wiring Diagram
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors: Class 8810 Type S
FIG. 3
FPO 55-1
FPO 55-1
* Marked OL if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram
73
Type S AC Reversing Magnetic Starters Class 8810
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant or Variable Torque, 3-Phase Motors: Class 8810 Type S
FIG. 1 FIG. 2
FPO 55-2
* Marked OL if alarm contact is supplied Size 3 and 4 Wiring Diagram
FPO 55-3
Size 5 Wiring Diagram
Starters for 2-Speed, 1-Winding (Consequent Pole), Constant Horsepower, 3-Phase Motors: Class 8810 Type S
FIG. 3
FPO 55-4
FPO 55-4
* Marked OL if alarm contact is supplied Wiring Diagram Size 0-2 Elementary Diagram
FIG. 4
FIG. 5
FPO 56-2 75%
FPO 56-1 75%

* Marked OL if alarm contact is supplied Size 3 and 4 Wiring Diagram
* Marked OL if alarm contact is supplied Size 0, w/ High-Off-Low Selector Switch (Form C7) Wiring Diagram
74
2-Speed Magnetic Starters Class 8810 Special Control Circuits

Form R1
FIG. 1 FIG. 2
Form R2
FPO 57-1
FPO 57-2
Compelling Relay, Requiring Motor Starting in Low Speed
Accelerating Relay, Providing Timed Acceleration to Selected Speed
Form R3
FIG. 3 FIG. 4
Form R2R3
FPO 57-3 FPO 57-4

Decelerating Relay, w/ Time Delay During Transfer from Higher to Lower Speed Accelerating Relay and Decelerating Relay
Form R1R3
FIG. 5
Form A10C
FIG. 6
FPO 57-5
FPO 57-6
Compelling Relay and Decelerating Relay Hand-Off-Auto Selector Switch and High-Low Push Button
Form CC17
FIG. 7 FIG. 8
Form A10CR1
FPO 57-7
Hand-Off-Auto Selector Switch and High-Low Selector Switch
FPO 57-8
Hand-Off-Auto Selector Switch and High-Low Push Button w/ Compelling Relay/Timer
75
2-Speed Magnetic Starters and Multispeed Motor Connections Class 8810 Special Control Circuits and 1- and 3-Phase Motor Connections
Form C25
FIG. 1 FIG. 2
Form CC17 R2R3
FPO 57-10 120% FPO 57-9
High-Low-Off-Auto Selector Switch
Hand-Off-Auto Selector Switch and High-Low Selector Switch w/ Accelerating and Decelerating Relay/Timer
Multispeed Motor Connections: 1-Phase, 2-Speed Motors

FIG. 3
T1
T2
T3
T4
FIG. 4
T1
T2
T3
T4
FIG. 5
COM
Speed Low High
L1 T1 T3
L2 T2 T4
Open T3,T4 T1,T2
Together
Speed Low High
L1 T3 T1
L2 T4 T2
Open T1,T2 T3,T4
Together
Speed Low High
L1 COM COM
L2 A B
Open B A
Together
2 Windings
FIG. 6
2 Windings
T4
FIG. 7
1 Winding
T4
FIG. 8
T1
COM
T1
COM
T1
COM
T4
Speed Low High
L1 COM COM
L2 T1 T4
Open T4 T1
Together
Speed Low High
L1 T1 T1
L2 T4 COM
Open COM
Together T1,T4
Speed Low High
L1 T1 T1
L2 COM T4
Open COM
Together T1,T4
1 Winding
1 Winding
1 Winding

FIG. 9
T4 T3 T1
FIG. 10
T4 T3 T1
FIG. 11
T4 T1 T2
L2 T2 T4 L3 T3 T5
T3 T5
Speed Low High L1 T1 T6 L2 T2 T4
T2
L3 T3 T5
T6
Open Together Speed Low High T4,T5,T6 All others
T5
L1 T1 T6 L2 T2 T4
T2
L3 T3 T5
T6
Open Together Speed Low High
T5
L1 T1 T6
T6
Open Together
All others T1,T2,T3
All others T1,T2,T3
1 Winding, Constant Horsepower

FIG. 12
1 Winding, Constant Torque

FIG. 13
1 Winding, Variable Torque

FIG. 14
T1
T11
T1
T11
T1
T11
T3
Speed Low High L1
T2
L2
T13
L3
T12
Open All others All others
T3
Speed Low High L1
T2
L2
T13 T17
L3
T12
T3
Speed Low High
T7
L1 L2 T1 T2 T11 T12
T2 T13
L3 T3,T7 T13
T12
T1 T2 T3 T11 T12 T13
T1 T2 T3 T11 T12 T13,T17
Separate Windings
Separate Windings
Separate Windings
76
Multispeed Motor Connections 3-Phase

FIG. 1
T1
T11
FIG. 2
T1 T4
T5 T2
FIG. 3
T1 T4 T2 T3 T14
T11 T12 T13

L3 L2 L4 Open
T6 T3 T7
L1
T2 T13 T17
L2 L3 Open T1 T2 T3,T7 T11 T12 T13,T17
T12
Speed Low High L1 T1 T1,T5 All others All others
T3
L3 L2 L4 Open T3,T4 T5 T2 T6 T3 T2,T6 T4 Low High
Speed Low High
Speed L1
T1 T3 T2 T4 All others T11 T13 T12 T14 All others
Separate Windings
2-Phase, 1 Winding, Variable Torque
2-Phase, Separate Windings

FIG. 4
T3 T7 T5
Speed Low 2nd High L1
T4 T1
T11
FIG. 5
T3 T7
T4 T1
T11
FIG. 6
T1 T13 T17 T3
Speed L1 L2
T14 T11
T2
L2
T6 T13
L3 Open
T12
Together
T5
Speed L1 Low 2nd High
T2
L2
T6 T13
L3 Open
T12
Together
T2
L3
T15
T12
Open
T16
Together
T1 T2 T3,T7 All others T6 T4 T5 T1,T2,T3,T7 T11 T12 T13 All others
T1 T2 T3,T7 All others T11 T12 T13 All others T6 T4 T5 All others T1,T2,T3,T7
Low T1 T2 T3 All others 2nd T11 T12 T13,T17 All others High T16 T14 T15 All others T11,T12,T13,T17
2 Windings, Constant Torque

FIG. 7
T4 T1 T2
L1 L2

FIG. 8
T4 T1 T2
L1 L2

FIG. 9
T1 T13 T14 T11 T12
Open
T11
T11
T3 T5
Speed Low 2nd High
T3
T6
L3 T3 T5 T13
T13
Open All others All others All others
T12
Together T1,T2,T3
T5
Speed Low 2nd High
T6
L3 T3 T13 T5
T13
Open All others All others All others
T12
Together T1,T2,T3
T3
Speed Low 2nd High L1
T2
L2
T15
L3 T3 T13 T15
T16
Together
T1 T2 T6 T4 T11 T12
T1 T2 T11 T12 T6 T4
T1 T2 T11 T12 T16 T14
All others All others All others T11,T12,T13
2 Windings, Variable Torque

FIG. 10
T3 T4 T1 T13 T14 T11
FIG. 11
T3
T4 T1 T13
T14 T11
FIG. 12
T3 T7
T4 T13 T1 T17 T6
L3
T14 T11
T5
Speed Low 2nd 3rd High
T7 T2
L1 L2
T6
L3
T15 T17 T12

Open
T16
T5
T7 T2
L1 L2
T6
L3
T15 T17 T12

Open
T16
T5
Speed Low 2nd 3rd High L1
T2
L2
T15
Open
T12
T16
Together
Together
Together
T1 T2 T3 T6 T4 T5,T7 T11 T12 T13 T16 T14 T15,T17
All others T4,T5,T6,T7 All others All others T14,T15,T16,T17 All others
T1 T2 T3 T11 T12 T13 T6 T4 T5,T7 T16 T14 T15,T17
All others T4,T5,T6,T7 All others T14,T15,T16,T17 All others All others
T1 T2 T3,T7 All others T6 T4 T5 All others T1,T2,T3,T7 T11 T12 T13,T17 All others T16 T14 T15 All others T11,T12,T13,T17
2 Windings, Constant Horsepower

FIG. 13
T3 T7 T5
Speed Low 2nd 3rd High L1
2 Windings, Constant Horsepower

FIG. 14
T4 T1 T2
L1 L2

FIG. 15
T4 T1 T2
L1 L2
T4 T13 T1 T17 T6
L3
T14 T11
T14 T11 T12
T14 T11 T12
T3 T12 T16
Together
T13 T6
L3
T3 T5
T13 T6
L3
T2
L2
T15
Open
T5
T15
Open All others All others All others All others
T16
T15
Open All others All others All others All others
T16
Together T1,T2,T3 T11,T12,T13
Together T1,T2,T3 T11,T12,T13
T1 T2 T3,T7 All others T11 T12 T13,T17 All others T6 T4 T5 All others T1,T2,T3,T7 T16 T14 T15 All others T11,T12,T13,T17
T1 T2 T3 T6 T4 T5 T11 T12 T13 T16 T14 T15
T1 T2 T3 T11 T12 T13 T6 T4 T5 T16 T14 T15
77
Programmable Lighting Controllers Class 8865
Programmable Lighting Controller: Class 8865 Type TC12

FIG. 1
+1 +2 +3 +4 +5 +6 +7 +8
Demand Input
36 33 31 32 34 35
CIRCUIT 11
CIRCUIT 12
INPUTS
1 2 3 4 5 6
CIRCUIT 1 CIRCUIT 2
24
21
22
24 VAC INPUT
19
CIRCUIT 7
20
CIRCUIT 8
23
RELAY OUTPUT CONNECTIONS CIRCUITS 7-12
RELAY OUTPUT CONNECTIONS CIRCUITS 1-6
30 27 25 28 26 29
CIRCUIT 9
CIRCUIT 10
7 8 9 10 11 12 13 14 15 16 17 18
CIRCUIT 3 CIRCUIT 4 CIRCUIT 5 CIRCUIT 6
78
AC Lighting Contactors Class 8903 Load Connections

Load Connections for AC Lighting Contactors: Class 8903
FIG. 1 FIG. 2
L1
L2
L1
L2 LOAD LOAD IF USED L1 LOAD LOAD Vload L2 = Vline-to-line LN IF USED
Vload = Vline-tol-line
1-Phase, 2-Wire, Single Load

FIG. 3
1-Phase, 2-Wire, Multiple Loads

FIG. 4
L1
L2
LN
L1
L2
LN
IF USED LOAD LOAD Vload = Vline-to-neu1-Phase, 3-Wire, Loads Connected Line-to-Neutral

FIG. 5
IF USED LOAD Vload = Vline-to-line 1-Phase, 3-Wire, Load Connected Line-to-Line

FIG. 6
L1
L2
L3
L1
L2
L3
LOAD LOAD LOAD Vload = Vline-to-line L1 L2

1.732
LOAD
LOAD LOAD Iload = Icontacts

1.732
Vload = Vline-to-line LN
L3
3-Phase, 3-Wire, Wye-Connected Load

FIG. 7
3-Phase, 3-Wire, Delta-Connected Load
L1
L2
L3
LN Application Limits: 1. Voltage between line side conductors must not exceed line-to-line voltage rating of contactor. 2. Vload must not exceed volts-per-load rating of contactor. 3. Line current carried by any contact must not exceed ampere rating of contactor. For contact ratings, refer to the Square D Digest.
LOAD LOAD LOAD Vload = Vline-to-neu-
IF USED
3-Phase, 4-Wire, Loads Connected Line-to-Neutral
79
AC Lighting Contactors Class 8903 Control Circuit Connections

Control Circuit Connections for Electrically-Held Contactors: Class 8903 Type L and S
FIG. 1
OFF To AC common or separate control supply
ON M
COIL
FIG. 4
On-Off Push Button (Form A12)

FIG. 2
2-WIRE PILOT DEVICE To AC common or separate control supply Direct Control from Pilot Device
COIL
A1 A2
I I HAND OFF AUTO
COIL
To AC common or separate control supply
A1 A2 2-WIRE PILOT DEVICE
FIG. 3
A1 A2
I I ON OFF
COIL
A1 A2
On-Off Selector Switch (Form C6)
Hand-Off-Auto Selector Switch (Form C)
Control Circuit Connections for Mechanically-Held Contactors: Class 8903 Type LX and S
FIG. 5
ON 14
COIL CLEARING CONTACTS (Supplied) LATCH 17 A
FIG. 6
A1 A2
I I ON OFF
COIL CLEARING CONTACTS (Supplied) LATCH 14 17 A UNLATCH 15 18 B
A1 18
OFF
UNLATCH 15 B
To AC common or separate control supply On-Off Push Button (Form A3)

FIG. 7
A2
On-Off Selector Switch (Form C6) COIL CLEARING CONTACTS (Supplied)

FIG. 8
2-POLE PILOT DEVICE 14
1-POLE PILOT DEVICE
CR
LATCH 17 A
CR 14 LATCH
COIL CLEARING CONTACTS (Supplied) 17 A
UNLATCH 15 B
18
CR To AC common or separate control supply UNLATCH 15
18 B
Control from 2-Pole Pilot Device
1-Pole Pilot Device w/ CR relay (Form R6)
80
AC Lighting Contactors and Electronic Motor Brakes Class 8903 and 8922
Panelboard Type Wiring: Class 8903 Type PB, 30-225 A

FIG. 1 L2/N L OFF ON L1 O C ON OFF 2-Wire Pilot Device CR CR CR L1 L2/N L O C L1 CR2 CR1 CR1 CR2 L O C L = Line (common) O = Open (unlatch) C = Close (latch) SC Omit middle pole for 2-pole unit L2/N L O C SO T1 FIG. 3 FIG. 4 L1 C T2 T3 L2 L3
Control Circuit Standard

FIG. 2
BR
Control Circuit 2-Wire Control (Form R6)
Control Circuit Long-Distance Control (Form R62)
Power Circuit
QWIK-STOP Electronic Motor Brake: Class 8922

FIG. 5 F1 ETB 10/18 15 18 Xo M
[2] [1] Contacts 15 and 18 close when [1]
CUSTOMER CONTROL CIRCUIT F1 STOP Xo START OL M M
F2 L1 F2 L2 F2 L3 24 VDC
M M M
OL OL OL
T1 T2 MOTOR T3
F3
[3]
[3]
ETB 10/18 F3 PLC L1 L+

[4]
L1 and L2 are energized.

[2] When controlling electronic motor brake
L2 B
ETB 10/18 with a PLC (programmable logic control), terminals Xo-Xo must be jumpered.
[3] Semiconductor fuses. [4] Connection for ETBS only.
B1 B+ POWER CIRCUIT
Type ETB10, ETB18 and ETBS18 w/ Internal Braking Contactor

FIG. 6
CUSTOMER CONTROL CIRCUIT F1 ETB 20/800 15 18
[1]
F2 L1 F1 F2 L2 OL M F2 L3 24 VDC B
M M M
OL OL OL
T1 T2 MOTOR T3
STOP
START
M 25 28 Xo M
[2] [1] Contacts 15 and 18 close when L1 and L2 are energized. [2] When controlling electronic motor brake ETB 20/800 with a PLC
M Xo
F3
[3]
[3]
ETB 20/800 F3 PLC L1 L+ B

[4]
L2 B
(programmable logic control), terminals Xo-Xo must be jumpered.

[3] Semiconductor fuses. [4]
B1 B+ POWER CIRCUIT QWIK-STOP is a registered trademark of Square D.
Connection for ETBS only.
Type ETB20-ETB800 and ETBS20-ETBS800
81
Electronic Motor Brakes, Duplex Motor Controllers and Fiber Optic Transceivers Class 8922, 8941 and 9005
QWIK-STOP Electronic Motor Brake: Class 8922 Type ETBC

FIG. 1 F1 1 2 3 M 4 5 6 M 7 B+ 9 PLC M
[1] To control electronic motor [1]
CUSTOMER CONTROL CIRCUIT
F2 L1 F1 L2 F2 L3 F2
M M M
OL OL OL
T1 T2 MOTOR T3
START STOP M F3 brake ETBC with input B+/B, terminals 3 and 4 must be jumpered.
[2] Semiconductor fuses. [2]
OL
F3
[2]
ETBC L1 B T1/2
L2
T2/4
+
24 VDC INPUT
B 10
QWIK-STOP is a registered trademark of Square D.
Type ETBC
AC Duplex Motor Controller: Class 8941

FIG. 2 FIG. 3
Fiber Optic Transceiver: Class 9005

14 OUTPUT 12 11
POWER
86 GAIN ADJ. SCREW SETUP LED
GAIN OUTPUT STATUS LED OUTPUT SETUP
FIBER RELEASE
FIBER RELEASE LEVER
FIBER A1 INPUT A2
Elementary Diagram for Duplex Motor Controller w/ Electric Alternator

FIG. 4
Transceiver, Front View

HAZARDOUS LOCATIONS CLASS I GROUPS A, B, C & D CLASS II GROUPS E, F & G CLASS III FIBER OPTIC PUSH BUTTON, SELECTOR SWITCH, LIMIT SWITCH, ETC. FIBER OPTIC CABLE NONHAZARDOUS LOCATIONS
FIBER OPTIC TRANSCEIVER CLASS 9005 TYPE FT FIBER OPTIC CABLE ELECTRICAL CONNECTIONS BOUNDARY SEAL TO BE IN ACCORDANCE WITH ARTICLE 501-5 OF THE NATIONAL ELECTRICAL CODE
Location
82
Photoelectric and Inductive Proximity Switches Class 9006
Photoelectric Switches: Class 9006 Type PE1 (Obsolete)

FIG. 1 Connect load in series. To prevent damage, all switches except emitters must have load connected to switch. FIG. 2 AC thru-beam emitter has no output switching capability, therefore leakage current is not applicable. Thru-beam emitter is connected directly across the AC line and typically draws 15 mA.
2-Wire AC, Single Device Operation

FIG. 3 DC switches cannot be wired in series. To prevent damage, all switches except emitters must have load connected to switch. FIG. 4
AC Emitter
DC thru-beam emitter has no output switching capability, therefore it requires only a 2-wire cable connected directly across the DC. Thru-beam emitter draws a maximum of 45 mA.
4-Wire DC, Single Device Operation, 10-30 VDC, 250 mA Max. Load
DC Emitter
Photoelectric Switches: Class 9006 Type PE6 and PE7 (Obsolete)

FIG. 5 FIG. 8
Photoelectric Switches: Class 9006 Type PEA120 (Obsolete)
12-24 VDC, Sinking (NPN)

FIG. 6
These switches are light operated only. Beam broken = load deenergized Beam unbroken = load energized
12-24 VDC, Sourcing (PNP)

FIG. 7
Diagram shows contact arrangement with beam broken. 120 VAC, Emitter Only 120 VAC Amplier
Inductive Proximity Switches: Class 9006 Type PS (Obsolete)

2-Wire AC, N.O.

FIG. 12 FIG. 13
2-Wire AC, N.C.

FIG. 14
2-Wire AC, N.O. or N.C.
2-Wire DC, N.O.
4-Wire DC, Sinking (NPN)
4-Wire DC, Sourcing (PNP)
83
Inductive Proximity Sensors XS, XSC, XSF and XSD
XS Tubular Inductive Proximity Sensors

FIG. 1 BN/3 NO BU/4 +/ FIG. 2 for connector version only BN/2 /+ BU/3 L1 +/ AC/DC L2 /+
2-Wire DC, Non-Polarized

FIG. 3 BN/1 PNP NO BU/3 BN/1 NPN NO BU/3 BK/2 NC BK/4 NO BU/3 BN/1 NPN NO NC BU/3 BK/4 WH/2 BK/4 NO BK/2 NC FIG. 4 + BN/1 PNP NO NC BK/4 WH/2
2-Wire AC/DC
FIG. 5 + PNP BK/4 BN/1 (NO), BU/3 (NC) +
BU/3 (NO), BN/1 (NC) + NPN BK/4 BN/1 (NO), BU/3 (NC)
3-Wire DC, N.O. or N.C.
3-Wire DC, N.O. and N.C., Complementary
3-Wire DC, Selectable PNP/NPN, N.O./N.C.
XSC Rectangular Inductive Proximity Sensors

FIG. 6 3 NO +/ FIG. 7 5 NO 6 8 BK 5 /+ NC 7 BK L1 L1 FIG. 8 5 AC/DC 4 3 NC /+ +/ L2 NO 7 8 6 3 5 AC/DC 6 L2 7 NC 8 6 3 1 NPN NO NC 4 2 FIG. 9 1 PNP 4 NO NC 2 + +
2-Wire AC, Programmable
2-Wire AC/DC, Programmable
XSF Rectangular Inductive Proximity Sensors

FIG. 10 1 NO L1 FIG. 11 1 PNP 4 NO NC 2 1 NC L2 L1 3 1 NPN NO 4 L2 3 NC 4 2 2 + +
2-Wire AC, Programmable N.O. or N.C.
XSD Rectangular Inductive Proximity Sensors

FIG. 12 3 NO +/ FIG. 13 FIG. 14 1 PNP 4 NO NC 3 8 NO 7 NC 4 /+ 7 L2 3 NC 1 NPN NO NC 4 2 2 + +
4 3
/+ +/ 8
LOAD
L1
2-Wire AC, Programmable N.O. or N.C.
84
Inductive and Capacitive Proximity Sensors XS and XTA
XS Tubular Inductive Proximity NAMUR Sensors

FIG. 1 ed to a solid state in ut (e.g. : ST1 CC/CS, TSX DET 466) Ri = 1K BN-1 + Object + present 7...12V DC BU-2 FIG. 2
Wiring diagram _ BU
proximity sensor
2 XZD
(110...240 V) (110...240V) AC P= AC P = 5 VA, 50 Hz
+ -
Object absent
BN-1
I < 1mA Ri = 1K
+ BN
+
7...12V DC
BU-2
I > 3mA
4 2.F 2.0 1.+
Non-Intrinsically Safe Applications (Normal Safe Zone), Connected to a Solid State Input
With XZD Power Supply/Relay Amplier Unit
XS Inductive Proximity Sensors w/ Analog Output

FIG. 3 FIG. 4
Output current @ 24 V: 0-10 mA 0-16 mA @ 48 V: 0-10 mA
Value of Load R (max.) 1800 1125 4200
Output current @ 24 V: 4-14 mA 4-20 mA @ 48 V: 4-14 mA
Value of Load R (max.) 640 450 2350
These sensors may be wired in the 2- or 3-wire mode, depending on the current output characteristics required.
2-Wire DC
3-Wire DC
FIG. 5
,
BN BU Gn*
XTA Tubular Capacitive Proximity Sensors

FIG. 6
L1 L2
BN
+
BK
BN
+
BK
PNP
BU
NPN
* Ground for XTA A115 only

2-Wire AC
3-Wire DC
BU
85
Magnet Actuated Proximity Sensors and Photoelectric Sensors SG, ST and XUB
SG Magnet Actuated Proximity Sensors, Surface Mount Style

FIG. 1 L1 LOAD L2 FIG. 2 L1 LOAD
White
L2
FIG. 3
Black
Red
LOAD LOAD
SGA 8016, SGA 8031, SGA 8182, SGA 8053, SGA 8176, SGA 8177, SG0 8168 and SG08239
SGB 8175
SG2 8195
SG Magnet Actuated Proximity Sensors, Limit Switch Style

FIG. 4 L1 LOAD L2 FIG. 5 L1 LOAD L2 FIG. 6 Com NO LOAD LOAD
NC
SG0 8003, SG1 8004, SGA 8005 and SGA 8040

FIG. 7 + + LOAD Com FIG. 8
SG0 L8003 and SG1 L8004

+ + L LOAD
SGC 8027 and SGC 8025
SG1 8056 is normally closed. Connect red terminal (+) to power source. Connect minus (-) terminal to load. Housing must be connected to minus.
SG0 B8114, SG1 B8147, SG0 BL8114, SG0 BL8147 and SGC 8142-T-P
SG0 8079 and SG1 8056
SG Magnet Actuated Proximity Sensors, Tubular Style

FIG. 9 L1 LOAD L2 FIG. 10 Com NO LOAD LOAD
NC
SGA 8057, SGA 8189, SGA 8072, SGA 8179, SGA 8180 and SGA 8038
SGC 8058 and SGC 8181
SG Magnet Actuated Proximity Sensors, Maintained Contact

FIG. 11 L1 LOAD L2 FIG. 12 L1 1 2 L2 LOAD
6.8k
SGA 8018, SGO 8026
SGO 8110
ST Grounded Probe Switch

FIG. 13 L1 hot Blk Gnd Wht Red LOAD neutral L2 FIG. 14 1 L1 hot housing 2 3 Not used 4 L2 LOAD neutral
Target connected to ground
Target connected to ground. Housing must be grounded for proper operation.
ST switches may be wired in series or parallel. For series operation, connect red lead (terminal 4) to black lead (terminal 1) of other switch. The voltage drop across each switch (in the closed state) does not exceed 2 VAC.
Cable Wiring
Terminal strip Wiring
XUB Short Range Tubular Photoelectric Sensors

FIG. 15 FIG. 16 FIG. 17
2-Wire AC
AC Emitter
DC Emitter
86
Photoelectric Sensors XUM, XUH, XUG, XUL and XUJ
XUM Miniature High Performance Photoelectric Sensors

FIG. 1
OG + Light - Dark BN BK BU W Test
LOAD LOAD
XUH and XUG Medium Range Photoelectric Sensors

FIG. 3
Prog.
FIG. 2
Test W
LOAD
J
OG Prog .
BN BK BU
LOAD
+ Light - Dark
PNP Output
NPN Output
5-Wire AC
XUL Subcompact Photoelectric Sensors

FIG. 4
Emitter DC
BN BU
Connector, PNP output

1 4 3 Prog. 2 + light - dark
FIG. 5
Emitter
BN AC/DC
DC 3 wire PNP output

BN BK BU Prog. Prog. OG + light - dark
Connector, NPN output

1 4 3 2 + light - dark
BU
AC/DC
Relay output AC/DC versions

BK OG RD BU BN AC/DC AC/DC
NPN output
BN BK BU Prog. OG + light - dark
DC connector 1 2 prog.
+
4 Output
AC/DC
DC
XUJ Compact High Performance Photoelectric Sensors

FIG. 6 FIG. 7 FIG. 8 1 Dark 2 Light 3
NPN
FIG. 9 or + +
+
PNP
LOAD
1 k
Test
5-Wire Relay, AC/DC
AC/DC Microchange DC Connector
DC Output
DC Output Microchange DC Connector
87
Photoelectric Sensors and Security Light Barriers XUE, XUR, XUD, XUG and XUE S
XUE Long Range Plug-In Photoelectric Sensors

DC Emitter
FIG. 4 FIG. 5
XUE A
FIG. 6
XUE H, NPN
XUE H, PNP
XUE F
XUE T
XUR Color Registration Photoelectric Sensors

FIG. 7 FIG. 8
PNP
NPN
XUD Ampliers
FIG. 9
BN
XUG Ampliers
FIG. 11
BN BK
FIG. 10
+
OG BK
Light Mode: Connect to + Dark Mode: Connect to
+
OG Light Mode: Connect to + Dark Mode: Connect to
PNP H
BU
NPN J
BU
XUD H
XUD J
for XUF N Plastic Fiber Optics DC models
XUE S Security Light Barriers

FIG. 12 FIG. 13 5 6 T1 T2 A1 A2
Open to test
L1 L2 1 2
4 L1 L2
Emitter
Receiver
88
Photoelectric Sensors XUV
XUV Photoelectric Sensors w/ Separate Optical Heads

FIG. 1 Synchro Grey H H BN BK BU W Test
LOAD PNP
FIG. 2 + J
Test W
BN BK BU
LOAD
Gating Sensor
+
LOAD
+
LOAD
NPN
Grey Synchro J
Gating Sensor
PNP Output
FIG. 3
Terminals 1 CHANNEL AMPLIFIER 2 4 6-8 13 15 17 19 TERMINALS L1 Supply L2 Supply Relay output (1 contact) Receiver (white wire) Receiver shielded cable Emitter shield Emitter (red wire) 1 2 A 1 2 3
NPN Output
SWITCHES Light/Dark Monostable timer (pulse stretcher) POTENTIOMETERS Sensitivity adjustment LED INDICATORS Green: power supply Red: unstable Yellow: output
13 15 17 19
Potentiometers Switches LED indicators

1 2
A 1 2 3
2
Terminals
2 CHANNEL AMPLIFIER FORM C RELAY
10 12 14 16 18 20
Terminals
9 11 13 15 17 19
Potentiometers Switches LED indicators

1 2
1 23 4 3 4
2
Terminals
4 3
6 5
8 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TERMINALS L1 Supply L2 Supply NC output, Channel 2 NC output, Channel 1 Common, Channel 2 Common, Channel 1 NO output, Channel 2 NO output, Channel 1 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization, Channel 2, NPN Synchronization, Channel 1, NPN Emitter shield, Channel 1 Receiver, Channel 1 (white wire) Emitter, Channel 1 (red wire) Receiver shield, Channel 1 Emitter shield, Channel 2 Receiver, Channel 2 (white wire) Emitter, Channel 2 (red wire) Receiver shield, Channel 2
1 2 3 4 A B 1 2 3 4 5
SWITCHES Monostable timer (pulse stretcher), Channel 1 Light/Dark, Channel 1 Monostable timer (pulse stretcher), Channel 2 Light/Dark, Channel 2 POTENTIOMETERS Sensitivity adjustment, Channel 1 Sensitivity adjustment, Channel 2 LED INDICATORS Green: power supply Red: unstable, Channel 1 Yellow: output, Channel 1 Red: unstable, Channel 2 Yellow: output, Channel 2
2 CHANNEL LOGIC MODULE
10 12 14 16 18 20
Terminals
9 11 13 15 17 19
LED indicators Potentiometers Switches LED indicators
1 23 4 5 67 8 1 2 3 4 5 6 A 7 B 8 9 10 C
2
Terminals
4 3
6 5
8 7
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
TERMINALS L1 Supply L2 Supply Output test (1 contact relay) Output test (1 contact relay) Channel 1 output (1 contact relay) Channel 1 output (1 contact relay) Channel 2 output (1 contact relay) Channel 2 output (1 contact relay) 12 VDC output for synchro sensors 12 VDC output for synchro sensors Synchronization, Channel 2, NPN Synchronization, Channel 1, NPN Emitter shield, Channel 1 Receiver, Channel 1 (white wire) Emitter, Channel 1 (red wire) Receiver shield, Channel 1 Emitter shield, Channel 2 Receiver, Channel 2 (white wire) Emitter, Channel 2 (red wire) Receiver shield, Channel 2
SWITCHES Time delay, Channel 1 (0.05 to 3 s or 1 to 60 s) Time delay, Channel 1 (On/Off) Time delay mode (mono. or adjustable time delay) Leading/Trailing edge selection Logic function (And/Or) Logic function (On/Off) Light/Dark, Channel 1 Light/Dark, Channel 2 POTENTIOMETERS A Time delay, Channel 1 B Sensitivity adjustment, Channel 1 C Sensitivity adjustment, Channel 2 LED INDICATORS 1 Green: power supply 2 Red: output test 3 Yellow: output, Channel 1 4 Yellow: output, Channel 2 5 Green: synchronization, Channel 1 6 Yellow: detection, Channel 1 7 Red: unstable, Channel 1 8 Green: synchronization, Channel 2 9 Yellow: detection, Channel 2 10 Red: unstable, Channel 2 1 2 3 4 5 6 7 8
AC Wiring Diagrams
89
Limit Switches Class 9007
Contact Forms for Class 9007 Limit Switches

FIG. 1
Limit Switches: Class 9007 Type C

Types C52, C54 1-Pole

FIG. 5
Type C62 2-Pole, Same Polarity Each Pole
Type C66 2-Pole, 2-Stage, Same Polarity Each Pole

FIG. 6
[1]
On CR switches, terminals 1-4 on left side are for CW rotation and terminals 5-8 on right side are for CCW rotation.
Types C68T5, C68T10, CR67T5 [1] and CR67T10 [1] 2-Pole Neutral Position, Same Polarity Each Pole
Type C Reeds
Limit Switches: Class 9007 Type XA

FIG. 7 FIG. 8
Type XA73 Reeds
Type XA75 Reeds
90
Limit Switches Class 9007
Limit Switches: Class 9007 Type AW

FIG. 1 FIG. 2
Type AW12 and AW14

FIG. 3 FIG. 4
Type AW18
FIG. 5
[1]
[1]
If lever arm is placed at same end of box as conduit, N.O. contacts become N.C. and vice versa.
If lever arm is placed at same end of box as conduit, N.O. contacts become N.C. and vice versa.
Type AW16 w/ Lever Arm Opposite Conduit Hole [1]

FIG. 6 FIG. 7
Type AW19 w/ Lever Arm Opposite Conduit Hole [1]
Type AW32, AW34, AW42 and AW44

FIG. 8
Type AW36 and AW46
Type AW38 and AW48
Type AW39 and AW49
Limit Switches: Class 9007 Type SG GATE GARDTM Switch

FIG. 9 FIG. 10
Type SGS1DK
Type SGP1
91
Limit Switches and Safety Interlocks XCK and MS
XCK Limit Switches

SPDT, 1 N.O. and 1 N.C. Positive Opening, Snap Action
2 SPDT, 2 N.O. and 2 N.C.
SPDT, Isolated N.O. and N.C. Positive Opening, Slow-Make Slow-Break
XCK Safety Interlocks

FIG. 4 FIG. 5 LED 24 VDC 13 21 13 14 22 14 No polarity 22 Orange LOAD X3 X1 14 22 Orange LOAD 0V X3 X2 Green X1 AC L2 21 FIG. 6 24 VDC 13 21 AC L1
Note: N.O. and N.C. contacts are shown with key inserted and fully engaged.
SPDT, Positive Opening, Slow-Make Slow-Break
SPDT, w/ 24 VDC LED, Positive Opening, Slow-Make Slow-Break
SPDT, w/ 2 Pilot Lights, Positive Opening, Slow-Make Slow-Break
Contact Blocks for XY2CE Limit Switches

FIG. 7 21 13 FIG. 8 21 11 FIG. 9 11 13 FIG. 10 X1 FIG. 11 X1
X2 22 Zb 14 22 Zb 12 12 Za 14 X2
XEN P2151, Isolated N.C. and N.O.
XEN P2141, Isolated N.C. and N.O.
XEN P2051, N.C./N.O., 12 and 14 same polarity
Indicator Light, Direct
Indicator Light w/ Resistance
MS Miniature Limit Switches

FIG. 12 Black Green White Red Red FIG. 13 Black Orange
White
Green
SPST
SPDT
92
Pressure Switches and Transducers Class 9012, 9013, 9022 and 9025
Pressure and Temperature Switches: Class 9012 and 9025 Type G

Machine Tool, SPDT, 1 N.O. and 1 N.C.

FIG. 4 FIG. 5
Machine Tool, DPDT, 2 N.O. and 2 N.C.
Industrial, SPST, 1 N.O. and 1 N.C.
Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H10
Machine Tool, SPDT, 1 N.O. and 1 N.C. w/ Form H11
Commercial Pressure Switches: Class 9013 Type CS

FIG. 6
Acceptable Wiring Schematics
Pressure Transducers: Class 9022 Type PTA and PTB

FIG. 7 + DC SUPPLY TRANSDUCER Red Black LOAD FIG. 8 + DC SUPPLY FIG. 9 + DC SUPPLY TRANSDUCER LOAD 4 1 3 2
TRANSDUCER White or Red Brown Black
LOAD
Type PTA, 2-Wire

FIG. 10 + DC SUPPLY TRANSDUCER Red Green LOAD FIG. 11 +
Type PTA, 3-Wire

DC SUPPLY TRANSDUCER A C B LOAD FIG. 12
Type PTA, 4-Wire

+ DC SUPPLY TRANSDUCER Red Black Green White
LOAD
Type PTB, 2-Wire
Type PTB, 3-Wire
Type PTB, 4-Wire
93
Level Sensors and Electric Alternators Class 9034 and 9039
Level Sensors: Class 9034 Types LSD and LSV

FIG. 1
Wiring Diagram
Elementary Diagram
Output selection of both sensors in maximum (N.C. when absent). Both devices at max. setting.
Fill Cycle, Tank Full

FIG. 2
Wiring Diagram
Elementary Diagram
Output selection of both sensors in minimum (N.O. when absent). Both devices at min. setting.
Drain Cycle, Tank Empty
Electric Alternators: Class 9039 Type X

FIG. 3
Set pilot device A contacts to close before pilot device B contacts. Connections shown are for common control. If motor line voltage is different from voltage rating stamped on alternator coil terminals, alternator must be connected to motor lines thru control transformers. Control circuit conductors require overcurrent protection in accordance with applicable electrical codes. * Overlapping contact.
FPO 69-1
94
Pneumatic Timing Relays Class 9050
Pneumatic Timing Relays: Class 9050: Type AO

FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6
Type AO10E
FIG. 7
Type AO10D
FIG. 8
Type AO20E
FIG. 9
Type AO20D
FIG. 10
Type AO110DE
FIG. 11
Type AO120DE
FIG. 12
Type AO11E
FIG. 13
Type AO11D
FIG. 14
Type AO21E
FIG. 15
Type AO21D
FIG. 16
Type AO111DE
FIG. 17
Type AO121DE
FIG. 18
Type AO12E
FIG. 19
Type AO12D
FIG. 20
Type AO22E
FIG. 21
Type AO22D
FIG. 22
Type AO112DE
FIG. 23
Type AO122DE
FIG. 24
Type AO210DE
Type AO211DE
Type AO212DE
Type AO220DE
Type AO221DE
Type AO222DE
Pneumatic Timing Relays: Class 9050: Type HO

FIG. 25 FIG. 26 FIG. 27
Pneumatic Timing Relays: Class 9050: Types B and C

FIG. 28
Off Delay Type HO10E, On Delay Type HO10D, Off Delay Type B
On Delay
Off Delay Type C
On Delay
95
Pneumatic Timing Relays and Solid State Industrial Timing Relays Class 9050
Class 9050 Pneumatic Timing Relays: Typical Elementary Diagrams

FIG. 1 FIG. 2
Interval, Momentary Start

FIG. 3
On Delay
FIG. 4 FIG. 5
Interval, Maintained Start
Off Delay
Repeat Cycle
Solid State Industrial Timing Relays: Class 9050 Types FS and FSR
FIG. 6 FIG. 7 L1 AC Supply Voltage L1 L2 C1 Timed Contacts C2 C3 L2
FPO 71-1
C4 C7
Instantaneous C5 Contacts (optional) P1 C6
C8
External Initiating Contact
Elementary Diagram
Wiring Diagram
Solid State Industrial Timing Relays: Class 9050 Type FT

FIG. 8 FIG. 9 L1 AC Supply Voltage C1 C3 C5 C7 L2
FPO 71-2
L1 L2 Instantaneous Contacts (optional) P C2 C4 Timed Contacts C6 C8
External Initiating Contact
Elementary Diagram
Wiring Diagram
96
Timers Class 9050
Solid State Industrial Timing Relays: Class 9050 Type JCK

External Initiating Contact 6 5 3 2 1 + Control Power

Polarity markings are for DC units only. JCK 60 is AC only.
5 6 7 3 8 2 1
7 8
External Initiating Contact (used in one-shot and off-delay mode only) 6 5 9 10 4 7 8
11
3 2 1 11
9 10
+ Control Power
Polarity markings are for DC units only. Terminals 5 and 10 are internally jumpered. Applying power to terminal 7 or jumpering from terminal 5 to 7 through an external contact initiates the timer.
Control Power Type JCK 70
Type JCK 11-19, 31-39 and 51-60
Type JCK 21-29 and 41-49
Solid State Timers: Class 9050 Type D

FIG. 4 FIG. 5 FIG. 6 FIG. 7
A1/+ 15 25
A1/+ 15 25 Z1 Z2
A1 15 25
A1 15 25 Z1 Z2
16 18 26 28 A2/ Vs Vs
16 18 26 28 A2/ Vs
16 18 26 28 A2 Vs
16 18 26 28 A2
Type DER, DZM, DTR, DWE, DEW and DBR
Type DERP, DERLP, DWEP and DZMP
Type DAR
Type DARP
Solid State Timers: Class 9050 Type M

FIG. 8 FIG. 9
17 25 A1
15
A1
18 26 A2 Vs Type MAN, MBR, MER, MEW, MTG, MWE and MZM
16 18 A2 Vs Type MAR
97
Transformer Disconnects Class 9070
Transformer Disconnects: Class 9070

Note: Some factory modications, depending on enclosure and transformer VA size selected, are not available. Consult factory modication chart.
FIG. 1 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 H1 H3 F U 1 460 V H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG. 2 L1 L2 L3 OFF ON GND
Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B Optional F U 4 Power On F U 3 X2B X2A X1A Optional F U 5 X1 115 V X2 R Power On F U 6 F U 4 X2A
Optional Connection Electrostatically Shielded Transformer
For Size 1 Enclosures except w/ Form E23

FIG. 3 L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND FIG. 4
For Size 1 Enclosures w/ Form E23

L1 L2 L3 OFF ON F U 1 460 V H1 H3 H2 H4 H1 H3 F U 2 230 V H2 H4 GND
Optional Connection X1 115 V X2 R F U 3 X1A F U 5 X1B F U 4 Power On F U 3 X2B X2A X1A F U 7 X1B F U 5 X1 115 V X2 R Power On F U 6 F U 8 X2B
Optional Connection Electrostatically Shielded Transformer
F U 4 X2A
Optional
Optional
For Size 2 Enclosures except w/ Form E23
For Size 2 Enclosures w/ Form E23
98
Enclosure Selection Guide
Table 6
Enclosures for Non-Hazardous Locations

NEMA NEMA NEMA NEMA NEMA NEMA Type 5 Type 1 Type 3 [1] Type 3R [1] Type 4 [2] Type 4X [2] Type 12 [3] Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
[5] [5]
Provides Protection Against Accidental contact w/ enclosed equipment Falling dirt Falling liquids and light splashing Dust, lint, bers and yings Hosedown and splashing water Oil and coolant seepage Oil and coolant spraying and splashing Corrosive agents Rain, snow and sleet [4] Windblown dust
[1] [2] [3] [4] [5]
Type 12K Yes Yes Yes Yes Yes
NEMA Type 13 Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes Yes Yes Yes Yes
Yes Yes Yes Yes
Yes Yes Yes Yes Yes
Intended for outdoor use. Intended for indoor and outdoor use. Square D Industrial Control design NEMA Type 12 enclosures may be eld modied for outdoor applications. External operating mechanisms are not required to be operable when the enclosure is ice covered. Square D Industrial Control design NEMA Type 4 enclosures provide protection against these environments.
Table 7
Enclosures for Hazardous Locations

Enclosure Provides Protection Against Class [1] Group [1] 7B NEMA Type 7 7C Yes Yes 7D Yes 9E Yes NEMA Type 9 9F Yes Yes 9G Yes
Hydrogen, manufactured gas Ethyl ether, ethylene, cyclopropane Gasoline, hexane, naphtha, benzine, butane, propane, alcohol, acetone, benzol, natural gas, lacquer solvent Metal dust Carbon black, coal dust, coke dust Flour, starch, grain dust
[1]
I I I Il Il Il
B C D E F G
Yes Yes Yes
As described in Article 500 of the National Electrical Code.
99
Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code
Ampacity Based on NEC Table 310-16 Allowable Ampacities of Insulated Conductors Rated 0-2000 Volts, Not More Than Three Conductors in Raceway or Cable. Based on 30 C Ambient Temperature. Trade Size of Conduit or Tubing Based on NEC Chapter 9, Table 1 and Tables 3A, 3B, 3C, 4 and 5B. Refer to Chapter 9 for Maximum Number of Conductors in Trade Sizes of Conduit or Tubing. Dimensions of Insulated Conductors for Conduit Fill Determined from NEC Chapter 9 Tables 5 and 5A. For information on temperature ratings of terminations to equipment, see NEC Section 110-14c. Underlined conductor insulation types indicates ampacity is for WET locations. See NEC Table 310-13.
Table 8
Conductor Ampacity based on NEC Table 310-16

COPPER CONDUCTORS 75 C (167 F) Conductor Insulation [1] 90 C (194 F) Conductor Insulation [1]
Table 310-16 Ampacity Insulated Copper Table 310-16 Ampacity Insulated Copper
ALUMINUM CONDUCTORS 75 C (167 F) Conductor Insulation [1] Wire Size AWG kcmil THHW, THW, USE XHHW 90 C (194 F) Conductor Insulation [1]
Table 310-16 Ampacity Insulated Copper
Table 310-16 Ampacity Insulated Copper
Wire Size AWG kcmil
THHW, THW, RW, USE
THWN, XHHW
THHN, XHHW
Conduit Conduit 3W 4W [2]
THHN, XHHW
Conduit Conduit 3W 4W [2]
Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2]
Conduit Conduit Conduit Conduit 3W 3W 4W [2] 4W [2]
14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000
[1]
20 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545
3/4 1 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 4 4
1 1 1-1/4 1-1/4 1-1/4 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5 5
1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2
1/2 1/2 1/2 3/4 3/4

[4]
25 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615
1/2 1/2 1/2 1/2 [3] 3/4 1 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2
1/2 1/2 1/2 3/4 3/4 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5
[4]
12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000
20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445
3/4 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3 3-1/2

[3] [4] [5]
3/4 1 1 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 3-1/2 4
1/2 1/2 1/2 3/4 3/4 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1 /2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 3-1/2
1/2 1/2 3/4 3/4 1 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 3 3 3-1/2 3-1/2 4
[5]
25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 450 480 500
1/2 1/2 1/2 3/4 3/4 1 1-1/4 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2-1/2 2-1/2 2-1/2 3 3 3 3-1/2
1/2 1/2 3/4 3/4 1 1-1/4 1-1/2 1-1/2 1-1/2 2 2 2 2-1/2 3 2-1/2 [5] 3 3 3-1/2 3-1/2 4
1 1-1/4 1-1/4 1-1/2 1-1/2 2 2 2 2-1/2 2-1/2 3 3 3 3-1/2 3-1/2 4 4 4 5
Unless otherwise permitted in the Code, the overcurrent protection for conductor types marked with an with an obelisk () shall not exceed 15 A for No. 14, 20 A for No. 12 and 30 A for No. 10 copper, or 15 A for No. 12 and 25 A for No. 10 aluminum after any correction factors for ambient temperature and number of conductors have been applied .. On a 4-wire, 3-phase wye circuit where the major portion of the load consists of nonlinear loads such as electric discharge lighting, electronic computer/data processing, or similar equipment there are harmonic currents present in the neutral conductor and the neutral shall be considered to be a current-carrying conductor.
#8 XHHW copper wire requires 3/4" conduit for 3W. #6 XHHW copper wire requires 1" conduit for 34W. 400 kcmil aluminum wire requires 3" conduit for 34W.
[2]
NEC is a Registered Trademark of the National Fire Protection Association.
100
Conductor Ampacity and Conduit Tables Based on 1993 National Electrical Code
Ampacity Correction Factors: For ambient temperatures other than 30 C (86 F), multiply the ampacities listed in Table 8 by the appropriate factor listed in Table 9. Adjustment Factors: Where the number of current-carrying conductors in a raceway or cable exceeds three, reduce the allowable ampacities as shown in Table 9.
Table 9
Ampacity Correction Factors

75 C (167 F) Conductors 1.05 1.00 .94 .88 .82 .75 .67 .58 .33 90 C (194 F) Conductors 1.04 1.00 .96 .91 .87 .82 .76 .71 .58 .41 Ambient Temperature (F) 70-77 78-86 87-95 96-104 105-113 114-122 123-131 132-140 141-158 159-176
Table 10
Adjustment Factors
Values in Tables as Adjusted for Ambient Temperature 80% 70% 50% 45% 40% 35%
Ambient Temperature (C) 21-25 26-30 31-35 36-40 41-45 46-50 51-55 56-60 61-70 71-80
No. of Current-Carrying Inductors 4-6 7-9 10-20 21-30 31-40 41 and above
For exceptions, see exceptions to Note 8 of NEC Table 310-16.
Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services: The ratings in Table 11 are permitted ratings for dwelling unit service and feeder conductors which carry the total load of the dwelling. The grounded conductor (neutral) shall be permitted to be not more than 2 AWG sizes smaller than the ungrounded conductors, provided the requirements of 215-2, 220-22 and 230-42 are met.
Table 11
Rating (A) Copper Aluminum
Ratings for 120/240 V, 3-Wire, Single-Phase Dwelling Services see NEC 310-16 Note 3
100 4 AWG 2 AWG 110 3 AWG 1 AWG 125 2 AWG 1/0 AWG 150 1 AWG 2/0 AWG 175 1/0 AWG 3/0 AWG 200 2/0 AWG 4/0 AWG 225 3/0 AWG 250 kcmil 250 4/0 AWG 300 kcmil 300 250 kcmil 350 kcmil 350 350 kcmil 500 kcmil 400 400 kcmil 600 kcmil
NEC 240-3 Protection of Conductors: Conductors, other than exible cords and xture wires, shall be protected against overcurrent in accordance with their ampacities as specied in NEC Section 310-15, unless otherwise permitted in parts (a) through (m). NEC 220-3 (a) Continuous and Noncontinuous Loads: The branch circuit rating shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). NEC 220-10 (b) Continuous and Noncontinuous Loads: Where a feeder supplies continuous loads or any combination of continuous and noncontinuous loads, the rating of the overcurrent device shall not be less than the noncontinuous load plus 125% of the continuous load (see exception for 100% rated devices). NEC 430-22 (a) Single Motor Circuit Conductors: Branch circuit conductors supplying a single motor shall have an ampacity not less than 125% of the motor full-load current rating (see exceptions). NEC is a Registered Trademark of the National Fire Protection Association.
101
Wire Data
Table 12
AWG Size 29 .315 28 .355 27 .400 26 .450 25 .500 24 .560 23 .630 22 .710 21 .750 .800 20 .850 .900 19 .950 1.000 18 1.060 1.120 17 1.180 1.250 16 1.320 1.400 15 1.500 1.600 14 1.700 1.800 13
AWG and Metric Wire Data

Conductor dia. (in) .01126 .01240 .01264 .01398 .01420 .01575 .01594 .01772 .01790 .01969 .02010 .02205 .02257 .02480 .02535 .02795 .02846 .02953 .03150 .03196 .03346 .03543 .03589 .03740 .03937 .04030 .04173 .04409 .04526 .04646 .04921 .05082 .05197 .05512 .05707 .05906 .06299 .06408 .06693 .07087 .07196 Resistance @ 20 C (68 F) Ohm per ft .08180 .06743 .06491 .05309 .05143 .04182 .04082 .03304 .03237 .02676 .02567 .02134 .02036 .01686 .01614 .01280 .01280 .01190 .01045 .01015 .009261 .008260 .008051 .007414 .006991 .006386 .005955 .005334 .005063 .004805 .004282 .004016 .003840 .004016 .003414 .002974 .002526 .002315 .002315 .002065 .002003 Ohm per m .2684 .2212 .2130 .1742 .1687 .1372 .1339 .1084 .1062 .08781 .08781 .07000 .06679 .05531 .05531 .04201 .04201 .03903 .03430 .03331 .05038 .02642 .02642 .02432 .02195 .02095 .01954 .01750 .01661 .01577 .01405 .01317 .01260 .01317 .01045 .009756 .008286 .007596 .007596 .006775 .006571 3/0 4/0 11.800 2/0 10.000 0 9.000 1 8.000 2 7.100 3 6.300 4 5.600 5 4.750 5.000 6 4.250 4.500 7 3.750 4.000 8 3.350 3.550 9 3.000 3.150 10 2.650 2.800 11 2.360 2.500 12 2.120 2.240 AWG Size 13 Conductor dia. (mm) 1.900 2.000 Conductor dia. (in) .07480 .07874 .08081 .08346 .08819 .09074 .09291 .09843 .1019 .1043 .1102 .1144 .1181 .1240 .1285 .1319 .1398 .1443 .1476 .1575 .1620 .1673 .1772 .1819 .1870 .1968 .2043 .2205 .2294 .2480 .2576 .2795 .2893 .3150 .3249 .3543 .3648 .3937 .4096 .4600 .4646 Resistance @ 20 C (68 F) Ohm per ft .001853 .001673 .001588 .001489 .001333 .001260 .001201 .001071 .0009988 .0009528 .0008534 .0007924 .0007434 .0006743 .0006281 .0005662 .0005309 .0004981 .0004758 .0004182 .0003952 .0003704 .0003304 .0003134 .0002966 .0002676 .0002485 .0002134 .0001971 .0001686 .0001563 .0001327 .0001239 .0001045 .00009825 .00008260 .00007793 .00006691 .00006182 .00004901 .00004805 Ohm per m .006081 .005488 .005210 .004884 .004375 .004132 .003941 .003512 .003277 .003126 .002800 .002500 .002439 .002212 .002061 .001956 .001742 .001634 .001561 .001372 .001296 .001215 .001084 .001028 .0009729 .0008781 .0008152 .0007000 .0006466 .0005531 0005128 .0004355 .0004065 .0003430 .0003223 .0002710 .0002557 .0002195 .0002195 .0001608 .0001577
Conductor dia. (mm)
102
Electrical Formulas
Table 13
To nd Kilowatts KVA
Electrical formulas for Amperes, Horsepower, Kilowatts and KVA

Single phase I x E x PF 1000 IxE 1000 I x E x % Eff x PF 746 HP x 746 E x %Eff x PF KW x 1000 E x PF KVA x 1000 E l = Amperes %Eff = Percent efciency 3-phase I x E x 1.73 x PF 1000 I x E x 1.73 1000 I x E x 1.73 x %Eff x PF 746 HP x 746 1.73 x E x %Eff x PF KW x 1000 1.73 x E x PF KVA x 1000 1.73 x E PF = Power factor HP = Horsepower Direct current IxF 1000 I x E x %Eff 746 HP x 746 E x %Eff KW x 1000 E KVA = Kilovolt-Amps
Horsepower (output) Amperes when Horsepower is known Amperes when Kilowatts is known Amperes E=Volts
Average Efciency and Power Factor Values of Motors: When actual efciencies and power factors of the motors to be controlled are not known, the following approximations may be used: Efciencies: DC motors, 35 hp and less: DC motors, above 35 hp: Synchronous motors (at 100% PF): Apparent efciencies (Efciency x PF): 3-phase induction motors, 25 hp and less: 3-phase induction motors above 25 hp: Decrease these gures slightly for single phase induction motors. 80% to 85% 85% to 90% 92% to 95% 70% 80%
Table 14
Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Nonplugglng and Nonjogging Duty
Continous Current Rating (A) 9 18 27 45 90 135 270 540 810 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 10 25 40 75 150 60 Hz 230 V 1-1/2 3 7-1/2 15 30 50 100 200 300 50 Hz 380 V 1-1/2 5 10 25 50 75 150 300 60 Hz 460 or 575 V 2 5 10 25 50 100 200 400 600 Service-Limit Current Rating (A) 11 21 32 52 104 156 311 621 932
Size of Controller 00 0 1 2 3 4 5 6 7
[1]
These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents, use a larger controller to ensure its locked-rotor current rating is not exceeded.
103
Electrical Formulas
Table 15
Ratings for 3-Phase, Single-Speed, Full-Voltage Magnetic Controllers for Plug-Stop, Plug-Reverse or Jogging Duty
Continous Current Rating (A) 18 27 45 90 135 270 540 Horsepower at [1] 60 Hz 200 V 1-1/2 3 7-1/2 15 25 60 125 60 Hz 230 V 1-1/2 3 10 20 30 75 150 50 Hz 380 V 1-1/2 5 15 30 50 125 250 60 Hz 460 or 575 V 2 5 15 30 60 150 300 Service-Limit Current Rating (A) 21 32 52 104 156 311 621
Size of Controller 0 1 2 3 4 5 6
[1]
These horsepower ratings are based on typical locked-rotor current ratings. For motors having higher locked-rotor currents, use a larger controller to ensure its locked-rotor current rating is not exceeded.
Table 16
From
Power Conversions
to kW 1 0.7355 0.7457 1.356 x 10-3 to PS 1.360 1 1.014 1.843 x 10-3 to hp 1.341 0.9863 1 1.818 x 10-3 to ft-lb/s 737.6 542.5 550.0 1
1 kW (kilowatt) = 1010 erg/s 1 PS (metric horsepower) 1 hp (horsepower) 1 ft-lb/s (foot-pound per sec)
104
From single products to complete systems, look to Square D.

Square D Company is a leading manufacturer and supplier of electrical distribution, automation and industrial control products. The full line of Square D and Telemecanique brand products are available from an extensive network of Square D distributors located throughout North America. Square D Company is part of Groupe Schneider, an $11 billion global manufacturer of electrical distribution, automation and industrial equipment, a company whose primary business resides in those markets. Square D has been serving industrial and construction markets, as well as public utilities, individual consumers and government agencies for over 85 years. We offer unsurpassed quality, innovative design and a committed staff of trained sales representatives and service technicians willing to stand behind every product we sell. For further information on how we can help ll your electrical needs, call your local Square D eld representative or authorized Square D distributor.
Square D Company Automation and Control Business P.O. Box 27446, Raleigh, N.C. 27611, USA Square D Canada 6675 Rexwood Road Mississauga, Ontario L4V 1V1 Square D Company Mexico, SA de C.V. Calz. Javier Rojo Gomez No. 1121 Col. Guadalupe del Moral, Iztapalapa 09300 Mexico D.F., Mexico 0140CT9201 (Supersedes SM304R10) Printed in USA 1993 Square D All Rights Reserved

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A1 B1 15 B2 B2 STOP B1 B3STOP STOP 1 15

Location 13 21 31 43 53 Status (N.O. or N.C.)

CIRCUIT BREAKER OR DISCONNECT SWITCH

SOLID STATE OVERLOAD RELAY TO 120 V SEPARATE CONTROL

* OT is a switch that opens

Wiring Diagram Book

COPYRIGHT NOTICE PLEASE NOTE:

Standard Elementary Diagram Symbols

Standard Elementary Diagram Symbols

Circuit Breakers w/ Thermal OL

Pressure & Vacuum Switches N.O. N.C.

Liquid Level Switches N.O. N.C.

Temperature Actuated Switches N.O. N.C.

3-Position Selector Switch K J L A1 A2

Limit Switches N.O. N.C.

PUSH BUTTONS MOMENTARY CONTACT

PUSH BUTTONS MAINTAINED CONTACT

N.O. & N.C. (double circuit)

INSTANT OPERATING CONTACTS

G (indicate color by letter)

Standard Elementary Diagram Symbols

Standard Elementary Diagram Symbols (cont'd)

Full Wave Rectifier

Gate Turn-Of Thyristor A G

Standard Elementary Diagram Symbols

Standard Elementary Diagram Symbols (cont'd)

SUPPLEMENTARY CONTACT SYMBOLS

DPST, 2 N.O. Single Break Double Break

DPST, 2 N.C. Single Break Double Break

DPDT Single Break Double Break

STATIC SWITCHING CONTROL

T3 No specific marking No standard designation

Alphanumeric, corresponding to incoming line and motor terminal designations

22 A2 One Winding A2 A3 Tapped Winding A2 Tapped Winding A2 B2 Two Windings

NEMA and IEC Controller Markings and Elementary Diagrams

Typical Controller Markings

Typical Elementary Diagram

Typical Controller Markings

Typical Elementary Diagram

L1, L2 L1 is always ungrounded L1 L1, L2

Control Circuit Connected to For Reversing, Interchange Lines

Examples of Control Circuits 2- and 3-Wire Control Elementary Diagrams

Low Voltage Release: 2-Wire Control

Low Voltage Protection: 3-Wire Control

PILOT DEVICE SUCH AS LIMIT SWITCH, PRESSURE SWITCH, ETC.

2-Wire Control: Maintained Contact Hand-OFF-Auto Selector Switch

3-Wire Control: Momentary Contact Multiple Push Button Station

L1 A1 A2 I I HAND OFF AUTO A1 1A 2A A2 3A M OL

1 STOP STOP STOP

Examples of Control Circuits 3-Wire Control Elementary Diagrams

3-Wire Control: Pilot Light Indicates when Motor is Stopped

3-Wire Control: Push-to-Test Pilot Light Indicates when Motor is Running

3-Wire Control: Illuminated Push Button Indicates when Motor is Running

L1 1 STOP START 2 M TEST

3-Wire Control: Fused Control Circuit Transformer

3-Wire Control: Fused Control Circuit Transformer and Control Relay

OL START STOP GROUND (If used) M GROUND (If used) CR OL

Examples of Control Circuits 3-Wire Control Elementary Diagrams

Jogging: Selector Push Button

FPO 7-2 FPO 7-1

Jogging: Control Relay

Jogging: Control Relay for Reversing Starter

3-Wire Control: Reversing Starter