PD Version 3

MATERIAL BALANCE FOR SPEARCLEAN LA
MAIN MIXER
1652.271 kg Na. Gluconate

A
E
10000
B
1652.271 kg Na. Metasilicate
C
Component
Na. Gluconate
Na. Metasilicate
EDTA
Water
%
16.5062
16.5062
2.3384
64.6492
100
kg
1650.62
1650.62
233.84
6464.92
10000
D
D
=
=
E
10000
4364.717785 kg EDTA Solution

Component
EDTA
Water
Assumption:
Basis:
10000
%
9.0909
90.9091
100
kg Spearclean LA
kg
234.0738
2340.741
2574.815
0.1
% loss due to tank accumulation
kg Spearclean LA
Loss:
10000
0.001
10
kg loss
A
A
+
+
B
B
+
+
C
C
+
+
OMB:
Na. Gluconate Balance:

A
A
=
=
0.165062
x
10010
1652.271 kg Na. Gluconate
Na. Metasilicate Balance:

B
=
B
=
0.165062
x
10010
1652.271 kg Na. Metasilicate
EDTA Balance:
C
C
=
=
0.023384
x
234.0738 kg EDTA
10010
C
C
=
=
0.646492
x
4130.644 kg Water
10010
Water Balance:
ENERGY BALANCE
MAIN MIXER
Assumptions:
Raw materials enter the mixer at room temperature (25C)
Temperature Inlet:
Temperature outlet:
Cp Values:
Water
EDTA
Na.Gluconate
Na. Metasilicate
298.15
308.15
K
K
Unit
J/kmol K
J/mol K
J/mol K
J/mol K
Reference
Table 2-153 Perry's
Table 2-350 Perry's
Table 2-350 Perry's
Table 2-350 Perry's
MW (kg/kmol)
18.01528
Subtotal (kmol)
358.857592
0.800164249
5.87116739
12.89546875
378.4243924
72459.65845
374.7
268.63
119.27
Calculation of kmoles (Outlet)

Mass (kg)
Water
6464.92
EDTA
233.84
Na.Gluconate
1650.62
Na. Metasilicate
1650.62
Mixture
10000
Temp. Diff.
292.24
281.14
128
Calculation of kmoles (Inlet)

Mass (kg)
2340.740975
234.07384
1652.27062
1652.27062
MW (kg/kmol)
18.01528
292.24
281.14
128
Subtotal (kmol)
129.9308684
0.800964413
5.877038557
12.90836422
Calculation of kmoles (Accumulation)

Mass (kg)
Water
-4124.179025
EDTA
0.23384
Na.Gluconate
1.65062
Na. Metasilicate
1.65062
MW (kg/kmol)
18.01528
292.24
281.14
128
Subtotal (kmol)
-228.9267236
0.000800164
0.005871167
0.012895469
Water
EDTA
Na.Gluconate
Na. Metasilicate
Hloss=Hgain
H=nCpT
Calculation of Q
Water
EDTA
Na.Gluconate
Na. Metasilicate
Total
260026985.5
2998215.439
15771716.96
15380425.58
294177343.5
294177.3435
J
kJ
10
Calculation of Heat of Mixing

Moles (kmol)
Heat of Mixing
378.4243924
Q (J)
294177.3435
Heat of Mixing (J/kmol)

777.3741582
MATERIAL BALANCE FOR SPEARLUBE NSL
MAIN MIXER
300.3
A
kg Fentamine
B
35.035 kg IPA
C
125.125 kg Acetic Acid
270.27
kg NP10
F
10000
Component
IPA
HAc
Water
Fentamine
NP10
D
9279.27
Assumption:
Basis:
10000
kg Water
0.1
kg Spearlube NSL
Loss:
10000
0.001
10
kg loss
A
A
+ B
+ B
+ C
+ C
+ D
+ D
+ E
+ E
=
=
=
=
0.027
270.27
x
10010
kg Fentamine
Isopropyl Alcohol Balance:

B
=
B
=
0.0035
35.035
x
kg IPA
10010
Acetic Acid Balance:

C
C
=
=
0.0125
x
125.125 kg Hac
10010
D
D
=
=
0.927
x
9279.27 kg Water
10010
E
E
=
=
OMB:
Fentamine Balance:
A
A
Water Balance:
NP10 balance:
0.03
300.3
x
kg NP10
10010
F
10000
kg Spearlube NSL
%
0.35
1.25
92.7
2.7
3
100
Mass
35
125
9270
270
300
10000
MAIN MIXER
59.01896
kg NP10
1423.67225 kg Surfactant
A
59.019 kg Acetic Acid
H
10000
B
113.89378 kg SLES
317.46715 kg IPA
F
Component
kg EDTA
kg Water
Solution
Assumption:
Basis:
10000
%
9.0909
90.9091
100
kg
113.89
1138.9
1252.8
0.1
kg Spearlube SDL
Loss:
10000
0.001
10
kg loss
A
A
+ B
+ B
+ C
+ C
+ D
+ D
+ E
+ E
+ F
+ F
A
A
=
=
0.142225
1423.67225
x
kg Surfactant
10010
E
E
=
=
0.031715
317.46715
10010
kg IPA
F
F
=
=
0.011378
113.89378
1138.939053
x
kg EDTA
kg Water
10010
C
C
=
=
0.005896
59.01896
x
kg NP10
10010
D
D
=
=
0.005896
59.01896
x
kg Acetic Acid
10010
B
B
=
=
0.011378
113.89378
x
kg SLES
10010
OMB:
Surfactant Balance:
Isopropyl Alcohol Balance:
EDTA Balance:
NP10 Balance:
HAc Balance:
SLES Balance:
+ G
+ G
Water Balance
Water in Pdt.
7970.6627
G
=
=
=
Water in EDTA
1138.939053
6546.989197
312414.6459
608230
1012610
156880.4353
123864.2201
374700
72459.65845
Unit
J/kmol K
J/kmol K
J/kmol K
J/kmol K
J/kmol K
J/kmol K
J/kmol K
Reference
Table 2-350 Perry's
Table 2-350 Perry's
Table 2-350 Perry's
Table 2-153 Perry's
Table 2-153 Perry's
Table 2-350 Perry's
Table 2-153 Perry's
+
Water in Surfactant +
+
284.73445
+
kg Water
G
G
ENERGY BALANCE
Cp Values
Surfactant
SLES
NP10
IPA
Acetic Acid
EDTA
Water
Hloss=Hgain
H=nCpT
Inlet Temp:
Outlet Temp:
Difference
For Surfactant:
C
25
40
K
298.15
313.15
15
Inlet Temp:
Outlet Temp:
Difference
For EDTA:
K
372.15
313.15
-59
Calculation of Q
Mass (kg)
Surfactant
1423.67225
SLES
113.89378
NP10
59.01896
IPA
317.46715
Acetic Acid
59.01896
EDTA
113.89378
Water (EDTA)
1138.939053
Water (Additional) 6546.989197
Total
3225.903933
MW (kg/kmol)
191.120984
420
550
60.1
60.05
292.24
18.01528
18.01528
Cp (J/kmol K)
312414.6459
608230
1012610
156880.4353
123864.2201
374700
72459.65845
72459.65845
Mass of Output
5.694689
88.8371484
76.3088326
540.995455
206.1477418
100.2265264
29.6123828
72.8920192
18.2230048
284.73445
1423.67225
%
0.4
6.24
5.36
38
14.48
7.04
2.08
5.12
1.28
20
100
Q (J)
7433747202

16852126.64
Q (J)
kmoles
-137304586 7.449063
2474057.636 0.2711757
1629905.157 0.1073072
12430378.88 5.2823153
1826062.644 0.9828303
730153.2878 0.3897269
7433747202 63.220724
1.28195E+11 363.41312
1.3551E+11 441.11627
Calculation of Cp of Surfactant
Component
Na.Caproate
Na.Caprylate
Na.Caprilate
Na.Laurate
Na.Myrystate
Na.Palmitate
Na.Stearate
Na.Oleate
Na.Linoleate
Water
Total
MW (Soap)
138.14176
166.19176
194.24176
222.30176
250.35176
278.40176
306.46176
304.44176
304.43176
18.01528
191.120984

Moles (kmol)
Heat of Mixing
441.1162675
Cp (J/kmol K)
305578
253550
201530
357590
409510
461638.1
513650
498530
483410
72459.65845
312414.6459
Inlet Temp:
Outlet Temp:
Difference
EDTA MIXER
745.5045089 kg EDTA
kg Spearlube SDL
Component
Surfactant
IPA
EDTA
NP10
HAc
SLES
Water
%
14.2225
3.1715
1.1378
0.1138
0.5896
1.1378
79.627
100
7455.053289
Assumption:
Basis:
113.89378
kg Water
0.1
kg EDTA in EDTA solution
Loss:
8192.365433
0.001
A
A
+
+
B
B
=
=
A
A
=
=
0.090909
745.5045089
x
kg EDTA
B
B
=
=
0.909091
7455.053289
x
kg Water
374700
72459.65845
Unit
J/kmol K
J/kmol K
Reference
Table 2-350 Perry's
Table 2-153 Perry's
OMB:
EDTA Balance:
=
=
H
10000
Water Balance:
ENERGY BALANCE
Cp Values
EDTA
Water
Hloss=Hgain
H=nCpT
Inlet Temp:
Outlet Temp:
Difference
C
25
35
K
298.15
308.15
10
Mass (kg)
MW (kg/mol)
Calculation of Q
Cp (J/kmol k)
Q (J)
EDTA
Water
Total
347.96762
3479.680028
3827.647648
292.24
18.01528
374700
72459.65845

Moles (kmol)
Q (J)
Heat of Mixing
194.3422841 144418504.7
743114.1676
K
308.15
313.15
5
4461520.23
139956984.5
144418504.7
SAPONIFICATION TANK
1144.95911 kg Coco Oil

8192.365433 kg EDTA solution
Component
EDTA
Water
8.1923654
C
8192.3654
kg loss
%
kg
9.0909 347.9676
90.909 3479.68
100
3827.648
Component
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Assumption:
Basis:
%
0.5
7.8
6.7
47.5
18.1
8.8
2.6
6.4
1.6
100
0.1
1423.67225 kg Surfactant
Loss:
1423.67225
A
A
+
+
Coco Oil
%
0.5
7.8
6.7
47.5
18.1
8.8
2.6
6.4
1.6
100
MW
116.16
144.21
172.26
200.32
228.37
256.42
284.48
282.46
282.45
OMB:
8200.5578
Chemical Reaction:
8200.5578
Component
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Calculation for the Composition of Product Stream
kmol
Component
Na.Caproate
Na.Caprylate
MW (Soap)
138.14176
166.19176
MW (Oil)
116.16
144.21
1.1906913
193.15159
194.34228
Na.Caprilate
Na.Laurate
Na.Myrystate
Na.Palmitate
Na.Stearate
Na.Oleate
Na.Linoleate
Total
194.24176
222.30176
250.35176
278.40176
306.46176
304.44176
304.43176
172.26
200.32
228.37
256.42
284.48
282.46
282.45
89.808089
Water in B
+
=
B
%NaOH
=
=
%
0.5
7.8
6.7
47.5
18.1
8.8
2.6
6.4
1.6
100
Cp (J/kmol K)
286940
234920
182900
263360
390980
443000
495020
479900
464780
317880.74
%
0.4
6.24
5.36
38
14.48
7.04
2.08
5.12
1.28
20
100
Cp (J/kmol K)
305578
253550
201530
357590
409510
461638.1
513650
498530
483410
72459.65845
312414.6459
Water Balance:
NaOH Balance:
ENERGY BALANCE
Cp Values
Coco Oil
Component
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Total
Surfactant
Component
Na.Caproate
Na.Caprylate
Na.Caprilate
Na.Laurate
Na.Myrystate
Na.Palmitate
Na.Stearate
Na.Oleate
Na.Linoleate
Water
Total
Sodium Hydroxide
Calculation of Specific Heat of NaOH (Table 2-173 Perry's)
Specific Heat
Mol Fraction cal/g C

0.31515815 31.616
Mole Fraction
cal/g C
0
1
0.5
0.985
Calculation of Q
Heats of Reaction
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Total
J
19318.7754
275037.37
220161.956
1475510.71
537039.286
251315.806
71887.9866
178129.157
44533.7521
3072934.8
Heats of Solution
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Total
Total Q
Moles (kmol) Cp (J/kmol K)

0.04126474
286940
0.53508059
234920
0.39324778
182900
2.43604212
263360
0.8242558
390980
0.36036681
443000
0.09672331
495020
0.23966788
479900
0.05991894
464780
108245109 J
B
394.673814
Component
NaOH
Water
kg NaOH Solution
%
50.53862493
49.46137507
100
0.001
1.42367225
B
B
=
=
C
1423.67225
NaOH
Surfactant
Subtotal
0.5808
11.24838
11.54142
95.152
41.33497
22.56496
7.39648
18.07744
4.5192
212.41565
Reference
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Table 2.2 Perry's
Product Stream
Conversion
Mass of Output
5.700383689
88.92598555
Mass of Input
5.32590233
85.73774707
1423.67225
Component
Na.Caproate
Na.Caprylate
Na.Caprilate
Na.Laurate
Na.Myrystate
Na.Palmitate
Na.Stearate
Na.Oleate
Na.Linoleate
Water
%
0.4
6.24
5.36
38
14.48
7.04
2.08
5.12
1.28
20
100
1144.959108
394.673814
1539.632922
0.7436572
0.2563428
kg loss
Water
0.9
Mass of NaOH Mass of Water
1.650589565
0.743177952
21.40322373
9.636801486
kg Surfactant
Moles of Water
0.041252645
0.534923769
76.38514143
541.5364505
206.3538895
100.3267529
29.64199518
72.96491122
18.2412278
1140.076738
75.26762561
542.2088414
209.1503294
102.672507
30.57316293
75.21843267
18.8045601
1144.959108
Water in B
195.2110954
=
kg Water
394.673814
50.53862493
kg NaOH Solution
%
Inlet Temp:
Hf (J/kmol)
-421350
-462610
-503870
-545130
-586390
-627650
-668910
-668910
-668910
Reference
Inlet Temp:
Outlet Temp:
OH (Table 2-173 Perry's)

J/kmol K
132369.8688
7.082392567
43.87311856
14.84484691
6.490206169
1.741986776
4.31641852
1.079140076
89.80808902
0.393132528
2.435328153
0.824014221
0.360261188
0.09669496
0.239597637
0.059901377
285.0191845
368.15
Reference
n x Hf (J)
Table 2-340 Perry's -19318.77537
Table 2-340 Perry's -275037.3703
Table 2-340 Perry's -220161.9559
Table 2-340 Perry's -1475510.711
Table 2-340 Perry's -537039.2855
Table 2-340 Perry's -251315.8062
Table 2-340 Perry's -71887.98657
Table 2-340 Perry's -178129.1574
Table 2-340 Perry's -44533.75215
Outlet Temp:
Hf (J/kmol)
15.72991131
97.44168475
32.97023189
14.41467222
3.868932317
9.586715202
2.396757527
199.4627185
99
372.15
n (kmol)
0.04584971
0.594533993
0.436941981
2.706713465
0.915839775
0.400407562
0.107470342
0.266297645
0.066576598
C
K
n x Hf (J)
0
0
0
0
0
0
0
0
0
na
0
353.3316913 K
372.15
K
n (kmol)
0.041264739
0.535080593
0.393247783
2.436042119
0.824255797
0.360366806
0.096723308
0.23966788
0.059918938
na
Water Generation
0
0
0
0
0
0
0
0
0
na
0
Temp. Diff.:
Q (J)
47362.01698
502804.5319
287700.0778
2566224.21
1289070.126
638569.9795
191519.8876
460066.4626
111396.4963
6094713.789
NaOH MIXER
C
394.673814
199.662 kg NaOH
Component
NaOH
Water
B
195.4063 kg Water
Assumption:
Basis:
0.1
394.674 kg NaOH Solution
Loss:
394.674
0.001
0.394674
A
A
+
+
B
B
=
=
C
394.6738
A
A
=
=
0.505386249
199.6621812
x
kg NaOH flakes
395.0685
B
B
=
=
0.494613751
195.4063065
x
kg Water
395.0685
OMB:
NaOH Balance:
Water Balance:
ENERGY BALANCE
Calculation of Specific Heat of NaOH (Table 2-173 Perry's)
cal/mol K
J/kmol K
Mole Fraction
0.31516
31.616
132369.8688
Mole Fraction
cal/g C
0
1
0.5
0.985
Hloss=Hgain
H=nCpT
Inlet Temp:
Outlet Temp:
Difference
Calculation of Q
C
K
25
298.15
80.1817 353.3316913
55.18169127
kg loss
NaOH
Water
Total
Mass (kg) MW (kg/mol)

199.662
40
195.406
18.01528
395.068 29.12605518
Cp (J/kmol K)
Q (J)
132369.8688
99077460.74
Calculation of Outlet Temperature
Heat of Solution
Theo. Outlet Temp.
kcal/mol
10.18
J/kmol
42621624
Reference
Table 2-182 Perry's
K
C
353.332 80.18169127
Calculation of Viscosity of NaOH

90
100
45
3.63
2.85
50
4.36
3.41
50.53862493
4.43864 3.470325992
95
3.954482616
Calculation of Density of NaOH (Table 2-92 Perry's)

80
100
95
48
1.4641
1.4503
50
1.4827
1.469
50.53862493
1.48771 1.474036143
1.470353815
Calculation of Density of Water (Table 2-32 Perry's)
Temperature
Tau
Density
25
0.53925
994.694
298.15
kg/cu.m
COCO OIL HEATER
kg NaOH Solution
1146.104068 kg Coco Oil
1144.959
%
50.53862493
49.46137507
100
Assumption:
Basis:
0.1
1144.959 kg Heated Coconut Oil
Loss:
1144.959
A
A
A
=
=
=
0.001
1.144959
OMB:
Loss
+
1.144959108
+
1146.104068 kg Coco oil
ENERGY BALANCE
Cp Values (Table 2-353 Perry's)
Component
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Total
Inlet Temp:
Outlet Temp:
Difference
%
0.5
7.8
6.7
47.5
18.1
8.8
2.6
6.4
1.6
100
Cp (J/kmol K)
286940
234920
182900
263360
390980
443000
495020
479900
464780
317880.74
C
25
95
K
298.15
368.15
70
Calculation of Q
Mass (kg) MW (kg/kmol) Cp (J/kmol K)
Q (J)
Coco Oil
1144.959
212.41565
317880.74
119940463
B
1144.959
kg loss
kg Heated Coco Oil
RAW MATERIALS REQUIRED FOR OPERATION

1 Day Operation 1 Week Operation 20% Allowance
NaOH STORAGE TANK
Spearlube SDL
199.6621812
3993.243625
4791.89235
1146.104068
22922.08135
27506.49762
317.46715
35.035
352.50215
7050.043
8460.0516
59.01896
300.3
359.31896
7186.3792
8623.65504
59.01896
125.125
184.14396
3682.8792
4419.45504
745.5045089
234.07384
979.5783489
19591.56698
23509.88037
SODIUM METASILICATE STORAGE TANK

Spearclean LA
1652.27062
33045.4124
39654.49488
SODIUM GLUCONATE STORAGE TANK

Spearclean LA
1652.27062
33045.4124
39654.49488
COCONUT OIL STORAGE TANK

Spearlube SDL
ISOPROPYL ALCOHOL STORAGE TANK

Spearlube SDL
Spearlube NSL
NP10 STORAGE TANK

Spearlube SDL
Spearlube NSL
ACETIC ACID STORAGE TANK

Spearlube SDL
Spearlube NSL
EDTA STORAGE TANK

Spearlube SDL
Spearclean LA
FENTAMINE STORAGE TANK

Spearlube NSL
270.27
5405.4
6486.48
SLES STORAGE TANK

Spearlube SDL
113.89378
2277.8756
2733.45072
WATER STORAGE TANK

Spearlube NSL
9279.27
Spearclean LA
Spearlube SDL
6471.38492
7881.334557
23631.98948
118159.9474
141791.9369
Reactant Ratio (M)
Rounded Value
5000
28000
8500
9000
5000
24000
40000
40000
7000
3000
142000
Conditions
Specifications
Temperature
Mass (kg)
Density (kg/cu.m)
Theoretical Volume (cu. m)
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Inside Diameter (ft)
Height of liquid (ft)
Shell Thickness (in)
Head Thickness (in)
Depth of Head (in)
Corrosion Allowance (in)
Volumetric Allowance
Material of Construction
IPA Storage Tank

298.15 K
8500.0000
786.0000
12.9771
5.1592
17.0012
5.6671
5.6516
15.1406
0.0929
0.0928
10.1302
0.0625
0.2000
Type 304 (18/8
stainless steel)
Acetic Acid
298.15 K
5000.0000
1430.0000
4.1958
6.4423
11.6688
3.8896
3.8745
10.3918
0.0909
0.0908
7.3376
0.0625
0.2000
Type 304 (18/8
stainless steel)
EDTA MIXER
Conditions
Specifications
Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (Pa-s)
Volume of Mixture (cu.m)
Theoretical Volume (cu.m)
Density of EDTA (kg/cu.m)
Density of Water (kg/cu.m)
Terminal Settling Velocity
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Height of Liquid (ft)
Head Thickness (in)
Depth of Head (in)
Height of the impeller from the
Width of the Impeller (ft)
Diameter of the Impeller (ft)
308.1500
9000.0000
982.4495
0.5590
9.1608
10.9929
860.0000
994.6945
42.2172
4.0068
9.9256
6.6171
6.4594
9.4073
0.0788
0.0947
11.4127
2.2057
0.4306
2.1531
0.0625
0.2000
http://msdssearch.dow.c
om/PublishedLiteratureD
Wikipedia
Table 2-32 Perry's
Type 304 (18/8

stainless steel)
NaOH MIXER
Conditions
Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (Pa-s)
Density of NaOH (kg/cu.m)
393.1500
1000.0000
1470.3538
0.0040
0.6801
0.8161
2130.0000
Table 2-92 Perry's

Solvay pdf
Table 2-1 Perry's
Conditions
Specifications

Terminal Settling Velocity
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Head Thickness (in)
Depth of Head (in)
bottom of the tank (ft)
994.6945
331.9446
2.5203
4.1716
2.7811
2.6236
3.9538
0.0788
0.0830
5.4433
0.2000
Type 321 stainless

steel
0.9270
0.1749
0.8745
0.0625
Table 2-32 Perry's
SAPONIFICATION TANK
Component
Caproic
Caprylic
Capric
Lauric
Myristic
Palmitic
Stearic
Oleic
Linoleic
Mass (kg)
5.3259
85.7377
75.2676
542.2088
209.1503
102.6725
30.5732
75.2184
18.8046
1144.9591
MW (kg/kmol)
116.1600
144.2100
172.2600
200.3200
228.3700
256.4200
284.4800
282.4600
282.4500
Subtotal
0.0458
0.5945
0.4369
2.7067
0.9158
0.4004
0.1075
0.2663
0.0666
5.5406
NaOH
Water
199.4627
195.2111
394.6738
40.0000
18.0153
4.9866
10.8359
15.8224
Concentration (Oil)
Concentration (NaOH)
Volume/day (Oil)
Volume/min (Oil)
Conversion
Rate Constant (k)
Reactant Ratio (M)
Order
Space Time ()
Volume (CSTR)
Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (MPa-s)
Viscosity of NaOH Solution (MPa-s)
Viscosity of Coconut Oil (MPa-s)
VBI of NaOH Solution
VBI of Coconut Oil
Viscosity Blending Index
4.0999
18.5774
1.3514
0.0028
0.9000
0.0658
4.5312
1.0000
136.7781
184.8417
372.1500
1500.0000
1064.2547
29031.4673
3954.4826
60000.0000
14.2153
31.7817
27.2787
mol/L
mol/L
m^3
m^3
Kinetic Data
Conditions
1/min
min
cu.m
Table 2-92 Perry's

Solvay pdf
http://www.buerkle.de/
media/files/Downloads/
Conditions
Specifications

Density of NaOH Sol'n. (kg/cu.m)
Density of Coconut Oil (kg/cu.m)
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Head Thickness (in)
Depth of Head (in)
bottom of the tank (ft)
184.8417
221.8100
1470.3538
924.2700
3.6016
8.2362
5.4908
5.3332
7.8062
0.0788
0.0906
9.6263
1.7777

0.0625
0.2000
Type 321 stainless
1.8303
0.3555
Table 2-32 Perry's

http://www.simet
MAIN MIXER (SDL)
Conditions
Specifications
Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (Mpa-s)
Viscosity of EDTA Solution (MPa-s)
Viscosity of Surfactant (MPa-s)
Viscosity of NP10 (MPa-s)
Viscosity of SLES (MPa-s)
Viscosity of IPA (MPa-s)
Viscosity of Acetic Acid (MPa-s)
Viscosity of Water (MPa-s)
VBI of Surfactant
VBI of NP10
VBI of SLES
VBI of IPA
VBI of Acetic Acid
VBI of Water
VBI of EDTA Solution
Density of Surfactant (kg/cu.m)
Density of NP10 (kg/cu.m)
313.1500
10000.0000
987.2686
10869.1576
559000.0000
29031.4673
2370000.0000
3750000.0000
1340.0000
903.6000
893.7000
28.4809
40.6661
41.5397
9.8491
1.1925
1.7402
37.8296
11.0093
1064.2547
1060.0000
Density of SLES (kg/cu.m)
1040.0000
Density of IPA (kg/cu.m)
777.7000
Density of Acetic Acid (kg/cu.m)
1044.0000
994.6945
Density of EDTA Solution (kg/cu.m)
982.4495

Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Head Thickness (in)
Depth of Head (in)
10.1290
12.1547
4.1635
10.2636
6.8424
6.6848
9.7277
0.0788
0.0959
11.7713
2.2808
0.4457
MSDS
http://webcache.googleu
sercontent.com/search?
http://www.chemicallan
d21.com/specialtychem/
Table 2-313
Table 2-313
Table 2-313
http://webcache.googleu
sercontent.com/search?
http://www.chemicallan
d21.com/specialtychem/
perchem/SODIUM%20LA
Table 2-116
Perry's
Table 2-116
Perry's
Table 2-32 Perry's
Specifications
2.2283
0.0625
0.2000
Type 321 stainless
COCONUT OIL HEATER
STORAGE TANKS
NP10
298.15 K
9000.0000
1060.0000
10.1887
6.4187
15.6841
5.2280
5.2122
13.9676
0.0950
0.0949
9.4350
0.0625
0.2000
Type 304
(18/8
Fentamine Storage Tank

298.15 K
7000.0000
812.0000
10.3448
4.9420
15.7639
5.2546
5.2394
14.0386
0.0913
0.0913
9.4780
0.0625
0.2000
Type 304 (18/8 stainless
steel)
Coco Oil Storage SLES Storage Tank

298.15 K
298.15 K
28000.0000
3000.0000
924.2700
1100.0000
36.3530
3.2727
8.5523
4.5617
23.9663
10.7413
7.9888
3.5804
7.9701
3.5660
21.3434
9.5658
0.1119
0.0867
0.1117
0.0866
13.8208
6.8610
0.0625
0.0625
0.2000
0.2000
Type 304 (18/8
Type 304 (18/8
stainless steel)
stainless steel)
XER
Fluid density
Fluid viscosity
Fluid
kg/m3
kg/m-s
Diameter
Filled Height
Tank Geometry
m
m
982.4495
0.5590
2.0169
2.8674
Impeller
Lowest impeller
Type
Diameter
Projected blade height
Distance off bottom
m
m
m
Disc Turbine, 6
0.6563
0.8591
0.6723
Second impeller
Type
Diameter
m
m
0.6563
2.5772
1.3126
Flange
Outer diameter of the
sleeve
Water Storage
298.15 K
142000.0000
994.6945
171.3089
12.0267
30.3419
15.1709
15.1431
27.8894
0.1672
0.1667
25.3135
0.0625
0.2000
Type 304 (18/8
stainless steel)
Pitch circle diameter
1.9688
2.6251
0.9844
cu.m
0.8880

flange
Length of the sleeve
Torque transmitted by
flange
Speed
rps
5.3333
rpm
320.0000
Baffles
Number of baffles
Baffle width
Space between baffle and
m
m
Data Lookup and Calculations

Reynolds number
Conversion factor
Pumping number
Pumping capacity
m3/s
Power number - lower
impeller
Power
Tip Speed
Mixing zone calculation,
Np^(1/3) * Nre
Mixing zone
Mixing time, 95% uniformity
hp
4037.1304
1.0000
0.8000
1.2060
3.8000
92.4624
659.7641
6299.9047
Transitional
Desired mixing uniformity

Adjusted mixing time
4.0000
0.1681
0.0280
6.0325
0.9900
s
hr
9.2734
0.0026
XER
Fluid density
Fluid viscosity
Fluid
kg/m3
kg/m-s
Diameter
Filled Height
Tank Geometry
m
m
1470.3538
0.0040
0.8477
1.2051
Fig. 6-40 Perry's
Impeller
Lowest impeller
Type
Diameter
Distance off bottom
m
m
m
Disc Turbine, 6
0.2666
0.3489
0.0942
Diameter
0.2666
1.0468

sleeve
0.5331
0.7997

flange
m
m
1.0662
0.3998
cu.m
0.0595
rps
5.3333
Second impeller
Type
Flange
Speed
rpm
320.0000
Baffles
Number of baffles
Baffle width
m
m
4.0000
0.0706
0.0118

Reynolds number
2819127.9204562
Conversion factor
1.0000
Pumping number
0.8000
Pumping capacity
m3/s
0.0808
5.0000
impeller
Power
hp
2.0126
Tip Speed
267.9699
4820640.9346
Np^(1/3) * Nre
Mixing zone
Turbulent
7.0050
0.9900
Fig. 6-40 Perry's
s
hr
Density (kg/m^3)
929.0000
910.0000
843.3000
838.8000
835.0000
832.8000
830.2000
842.8000
900.0000
Xi
7.6876
97.6470
66.5038
409.7712
138.0215
60.1844
16.1032
40.5072
10.8145
847.2405
10.7683
0.0030
ON TANK
Xi
0.0083
0.1073
0.0789
0.4885
0.1653
0.0723
0.0194
0.0481
0.0120
0.3152
0.6848
1470.3538
Fluid density
Fluid viscosity
Fluid
kg/m3
kg/m-s
Diameter
Filled Height
Tank Geometry
m
m
Impeller
1064.2547
0.0290
1.6256
25.6107
Lowest impeller
Type
Diameter
Distance off bottom
m
m
m
Disc Turbine, 6
0.5419
0.7093
0.5832
Second impeller
Type
Diameter
m
m
0.5419
2.1279
1.0837
1.6256
Flange
sleeve
flange
2.1674
m
cu.m
0.8128
0.4998
Speed
rps
3.1667
rpm
190.0000
Baffles
Number of baffles
Baffle width
m
m

Reynolds number
Conversion factor
Pumping number
Pumping capacity
m3/s
impeller
Power
Tip Speed
Np^(1/3) * Nre
Mixing zone
hp
34083.4805
1.0000
0.8000
0.4030
3.8000
8.0442
323.4350
53186.9561
Turbulent

4.0000
0.1355
0.0226
51.9916
0.9900
s
hr
79.9238
0.0222
Fig. 6-40 Perry's
R (SDL)
Fluid density
Fluid viscosity
Fluid
kg/m3
kg/m-s
Diameter
Filled Height
Tank Geometry
m
m
987.2686
0.0109
2.0856
1.6685
Impeller
Lowest impeller
Type
Diameter
Distance off bottom
m
m
m
Disc Turbine, 6
0.6792
0.8890
2.2808
Second impeller
Type
Diameter
m
m
0.6792
2.6671

sleeve
1.3583
2.0375
2.7167
1.0188
cu.m
0.9842
Flange

flange
flange
Speed
rpm
rps
100.0000
1.6667
Baffles
Number of baffles
Baffle width
m
m

Reynolds number
4.0000
0.1738
0.0290
658472.7419
HEATER
Conversion factor
Pumping number
Pumping capacity
Power
1.0000
0.8000
m3/s
0.4177
hp
5.0000
4.4288
Tip Speed
213.3688
1125972.5501
Mixing zone
Turbulent

s
s
hr
16.1968
0.9900
24.8985
0.0069
Spearlube NSL
298.1500
12000.0000
1000.0000
14.4000
6.7955
17.6012
5.8671
5.8507
15.6749
0.0981
0.0980
10.4459
0.0625
0.2000
Type 304 (18/8
stainless steel)
Spearlube SDL Storage Spearclean LA Storage

298.1500
298.1500
12000.0000
12000.0000
1000.0000
1300.0000
14.4000
11.0769
6.7955
8.0944
17.6012
16.1273
5.8671
5.3758
5.8507
5.3591
15.6749
14.3623
0.0981
0.0998
0.0980
0.0997
10.4459
9.6672
0.0625
0.0625
0.2000
0.2000
Type 304 (18/8
Type 321 stainless steel
stainless steel)
Conditions
Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (MPaViscosity of NP10 (MPa-s)
Viscosity of Fentamine (MPa-s)
Viscosity of IPA (MPa-s)
Viscosity of Acetic Acid (MPa-s)
Viscosity of Water (MPa-s)
VBI of NP10
VBI of Fentamine
VBI of IPA
VBI of Acetic Acid
VBI of Water
Density of NP10 (kg/cu.m)
Density of Fentamine (kg/cu.m)
Density of IPA (kg/cu.m)
Density of Acetic Acid
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
Specifications

Head Thickness (in)
Depth of Head (in)
MAIN MIXER (NSL)

313.1500
10000.0000
1033.3128
4088.2360
2370000.0000
1100000.0000
1340.0000
903.6000
893.7000
40.6661
39.7532
9.8491
1.1925
1.7408
3.9564
1060.0000
787.0000
777.7000
1044.0000
994.6495
9.6776
http://webcache.googl
eusercontent.com/sea
Table 2-313
Table 2-313
Table 2-313
http://webcache
http://www.sig
Table 2-116
Table 2-116
Table 2-32
Fluid density
Fluid viscosity
Fluid
kg/m3
kg/m-s
Diameter
Filled Height
Tank Geometry
m
m
Impeller
Lowest impeller
Type
Diameter
Distance off bottom
m
m
m
Second impeller
Type
Diameter
m
m
Flange
11.6131
Outer diameter of the sleeve
4.2920
10.1089
Outer diameter of the flange
6.7392
6.5816
Torque transmitted by flange
cu.m
9.5810
0.0788
0.0962
11.6071
2.2464
0.4388
2.1939
0.0625
0.2000
Type 321 stainless steel
Speed
rpm
rps
Baffles
Number of baffles
Baffle width
m
m

Reynolds number
Conversion factor
Pumping number
Pumping capacity
m3/s

Power
hp
Tip Speed
Mixing zone
s
s
hr
luid
1033.3128
0.0041
Geometry
2.0541
1.6433
peller
Conditions
Disc Turbine, 6 Blade
0.6687
0.8753
2.2464
0.6687
2.6260
ange
1.3374
2.0061
2.6748
1.0030
0.9393
peed
100.0000
1.6667
affles
4.0000
0.1712
0.0285
and Calculations
1777446.5571
Specifications
1.0000
0.8000
0.3987
5.0000
4.2885
210.0754
3039390.8591
Turbulent
16.1840
0.9900
24.8787
0.0069
MAIN MIXER (LA)

Temperature (K)
Mass (kg)
Density (kg/cu.m)
Viscosity of the Mixture (MPa-s)
Viscosity of Na.Metasilicate (MPaViscosity of Na. Gluconate (MPa-s)
Viscosity of EDTA Solution (MPa-s)
VBI of Na. Metasilicate
VBI of Na. Gluconate
VBI of EDTA
Density of Na. Metasilicate
Density of Na. Gluconate (kg/cu.m)
Density of EDTA Solution (kg/cu.m)
Pressure (psi)
Height of Tank (ft)
Diameter (ft)
308.1500
10000.0000
903.6131
27789.9695
77000000.0000
3200000.0000
559000.0000
45.5694
40.8177
37.8296
30.7543
1559.1000
1320.0000
982.4495
11.0667
13.2800
3.9249
10.5711
7.0474
6.8897
10.0191
0.0788
Head Thickness (in)
0.0954
Depth of Head (in)
12.0976
2.3491
0.4593

2.2966
0.0625
0.2000
Type 321 stainless
https://finaltest.oxy.com/OurB
http://www.pmpin
c.com/Documents/
https://finaltest.oxy.com/OurB
http://www.s
Fluid
kg/m3
kg/m-s
Fluid density
Fluid viscosity
Tank Geometry
Diameter
m
Filled Height
m
903.6131
0.0278
2.1480
1.7184
Impeller
Lowest impeller
Type
Diameter
Distance off bottom
m
m
m
Disc Turbine, 6
0.7000
0.9163
2.3491
Second impeller
Type
Diameter
m
m
0.7000
2.7489
Outer diameter of the sleeve
1.4000
2.1000
Outer diameter of the flange
2.8000
1.0500
Torque transmitted by flange
cu.m
1.0776
Flange
Speed
rpm
rps
100.0000
1.6667
Baffles
Number of baffles
Baffle width
m
m
4.0000
0.1790
0.0298

Reynolds number
250050.6705
Conversion factor
Pumping number
Pumping capacity
Power
1.0000
0.8000
m3/s
0.4573
hp
5.0000
4.7143
Tip Speed
219.9109
427580.6320
Mixing zone
Turbulent

s
s
hr
16.2224
0.9900
24.9378
0.0069
Calculation of Optimum Spacing between Tanks

0.3 x Diameter of Largest Tank
Opt. Spacing
4.55
1.38684
ft
Pipeline from Fentamine Storage Tank to Main Mixer

Mass Flow Rate
Density
Volumetric Flow Rate
Viscosity
Optimum Diameter
270.27
812
0.332844828
0.000136045
110
0.292102389
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.250
0.54
40
0.088
0.364
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from IPA Storage Tank to Main Mixer

Mass Flow Rate
Density
Viscosity
Optimum Diameter
35.035
777.7
0.045049505
1.84133E-05
0.134
0.042489796
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.125
0.405
40
0.068
0.269
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Acetic Acid Storage Tank to Main Mixer

Mass Flow Rate
Density
125.125
1044
kg/day
kg/cu.m

Viscosity
Optimum Diameter
0.119851533
4.89875E-05
0.09036
0.056294347
cu.m/day
cu.ft/s
cP
in
0.125
0.405
40
0.068
0.269
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from NP10 Storage Tank to Main Mixer

Mass Flow Rate
Density
Viscosity
Optimum Diameter
300.3
1060
0.283301887
0.000347386
237
0.470008308
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.375
0.675
40
0.091
0.493
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Main Water Pipe to Main Mixer

Mass Flow Rate
Density
Viscosity
Optimum Diameter
9279.27
994.6495
9.329185809
0.011439482
0.000174082
1.163736458
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
1.250
1.66
40
0.14
1.38
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Main Mixer to Spearlube NSL Storage Tank

Mass Flow Rate
Density
Viscosity
Optimum Diameter
10000
1033.31275
9.677612127
0.011866724
0.408823604
1.186747523
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
1.250
1.66
40
0.14
1.38
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Mass Flow Rate

Density
Viscosity
Optimum Diameter
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
NSL
Pipeline from Fentamine Storage Tank to Main Mixer
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Cross-Sectional Area
88.690704
0.364
812
270.27
0.332844828
1.15571E-05
6.71367E-05
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
Velocity 1
Viscosity
Reynold's Number
Fanning Friction Factor
Skin Friction Factor
Sudden Contraction
Sudden Expansion
5 pcs 90 deg std. elbow
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.172142951
1.1
1.174864245
13.61859472
77.43257093
0.320817299
1
6.5
0.8
4.5
0.189652451
77.62222338
34073.48172
1.373469866
34074.85519
29594.67499
-5.517463303
0.172142951
0
33.491424
328.4386732
400.5434332
0.9
4.176499757
0.005600778
m/s
Pa s
J/kg
in
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.01

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
111.535464
0.269
777.7
35.035
0.045049505
1.56422E-06
3.66659E-05
0.042661455
0.00134
169.1721846
0.094578196
0.056259596
4.828521475
1
6.5
0.8
4.5
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.011647998
0.067907594
35571.41595
1.477104235
35572.89306
29594.67499
-7.687049076
0.042661455
0
33.476184
328.2892198
320.6700783
0.9
0.433436582
0.000581248
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
88.745568
0.269
1044
125.125
0.119851533
4.16151E-06
3.66659E-05
0.113498267
0.0009036
895.9824488
0.017857493
0.060179434
24.69253672
1
6.5
0.8
4.5
0.082443882
0.142623316
44418.15414
1.031320576
44419.18546
29594.67499
-14.19972267
0.113498267
0
33.546288
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
Potential Head
Total Head
Pump Efficiency
Pump Work
328.9767052
314.9196059
0.9
1.520228229
0.00203866
J/kg
J/kg
W
hp
0.01

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
1 std. tee
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
88.690704
0.493
1060
300.3
0.283301887
9.83687E-06
0.000123155
0.079874072
2.37
0.447346435
35.7664636
32.32694198
0.398073046
1
6.5
0.4
4.5
0.039555178
32.36649716
44255.22574
1.36675095
44256.59249
29594.67499
-13.83199765
0.079874072
0
33.491424
328.4386732
346.9731727
0.9
4.019909096
0.005390787
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.01
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
18.827496
1.38
994.6495
9279.27
9.329185809
0.00032393
0.000964974
Velocity 1
0.335687962
Viscosity
1.74082E-06
Reynold's Number
6723028.586
0.001472889
0.001783
Sudden Expansion
1
1 branching tee
1
1 std. tee
0.4
1 valve
4.5
Fittings Friction
0.388768108
Sudden Contraction (Branching) 0.031229038
Total Friction
0.421780146
Pressure Liquid
82920.92638
Pressure of Air
2.49128861
Pressure 1
82923.41767
Pressure 2
29594.67499
Pressure Head
-53.61561302
Velocity 2
0.14962804
Velocity Head
-0.045148929
Height Difference
5.891784
Potential Head
57.77866356
Total Head
4.539681762
Pump Efficiency
0.9
Pump Work
1.625190308
0.002179416
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
Eqn. 6-37
Eqn. 6-89
Perry's p.6-17
Sudden Contraction (Branching)
J/kg
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.01
Pipeline from Main Mixer to Spearlube NSL Storage Tank

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
77.010768
1.38
1033.31275
10000
9.677612127
0.000336028
0.000964974
0.348225232
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
1 std. tee
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.004088236
3085.097301
0.010063384
0.061289306
433.6068823
1
6.5
0.4
4.5
0.751817036
0.813106342
29592.30662
0.816476945
29593.1231
29594.67499
0.001501857
0.348225232
0
41.983152
411.7140776
412.5286858
0.9
159.1545856
0.213429815
Pa s
J/kg
in
Eqn. 6-37
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.22
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
CALCULATION OF OPTIMUM PIPE DIAMETERS

Mass Flow Rate
Density
Viscosity
Optimum Diameter
59.01896
kg/day
1060
kg/cu.m
0.055678264 cu.m/day
2.27576E-05
cu.ft/s
237
cP
0.176189053
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Viscosity
Optimum Diameter
0.125
0.405
40
0.068
0.269
in
in
in
in
317.46715
kg/day
777.7
kg/cu.m
0.408212871 cu.m/day
0.000166851 cu.ft/s
0.134
cP
0.093945384
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Viscosity
Optimum Diameter
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Pipeline from Main Mixer to Spearclean LA Storag

Mass Flow Rate
Density
Viscosity
Optimum Diameter
Specifications
0.125
0.405
40
0.068
0.269
in
in
in
in
Pipeline from SLES Storage Tank to Main Mixer

Mass Flow Rate
Density
Mass Flow Rate

Density
Specifications

Mass Flow Rate
Density
Pipeline from EDTA Branch to Main Mixer
113.89378
1040
kg/day
kg/cu.m
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Pipeline from Main Water Pipe to Main Mixe

Mass Flow Rate
Density

Viscosity
Optimum Diameter
0.10951325 cu.m/day
4.47619E-05
cu.ft/s
375
cP
0.244124294
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Viscosity
Optimum Diameter
0.125
0.405
40
0.068
0.269
in
in
in
in
59.01896
kg/day
1044
kg/cu.m
0.056531571 cu.m/day
6.93192E-05
cu.ft/s
0.09036
cP
0.063788373
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
0.125
0.405
40
0.068
0.269
in
in
in
in

Mass Flow Rate
Density
Viscosity
Optimum Diameter
1252.832833 kg/day
982.4495466 kg/cu.m
1.275213406 cu.m/day
0.001563671 cu.ft/s
55.9
cP
0.622852171
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
Viscosity
Optimum Diameter
Specifications

Mass Flow Rate
Density
0.500
0.84
40
0.109
0.622
in
in
in
in
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter

Mass Flow Rate
Density
Viscosity
Optimum Diameter
6546.989197 kg/day
994.6944877 kg/cu.m
6.581909599 cu.m/day
0.083013551 cu.ft/s
0.08937
cP
2.728826564
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
0.500
0.84
40
0.109
0.622
in
in
in
in
Pipeline from Saponification Tank to Main Mixer

Mass Flow Rate
Density
Viscosity
Optimum Diameter
1423.67225
kg/day
1064.254654 kg/cu.m
1.337717664 cu.m/day
0.001640314 cu.ft/s
2.903146727
cP
0.372090556
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
0.500
0.84
40
0.109
0.622
in
in
in
in
PIPING CALCULATIONS
SDL
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
88.690704
m
0.269
in
1060
kg/cu.m
59.01896
kg/day
0.055678264 cu.m/day
1.93327E-06
cu.m/s
3.66659E-05
sq.m
LA
Pipeline from EDTA Branch to Mai

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.052726789
m/s
2.37
Pa s
0.161129419
99.2990611
71.67305795
J/kg
0.209381731
in
1
6.5
0.8
4.5
0.017792731
J/kg
71.69085068
J/kg
44255.22574
Pa
1.80003235
Pa
44257.02578
Pa
28707.38946
Pa
-14.6694682
J/kg
0.052726789 m^2/s^2
0
J/kg
33.491424
m
328.4386732
J/kg
385.4600556
J/kg
0.9
0.87767946
W
0.001176988
hp
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
0.01

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
111.535464
m
0.269
in
777.7
kg/cu.m
317.46715
kg/day
0.408212871 cu.m/day
1.41741E-05
cu.m/s
3.66659E-05
sq.m
0.386573725
m/s
0.00134
Pa s
1532.941667
0.010437449
0.514114701
J/kg
42.10088694
in
1
6.5
0.8
4.5
Velocity 1
Viscosity
Reynold's Number
Sudden Expansion
1 std. tee
1 valve
Fittings Friction
Sudden Contraction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
Pipeline from Main Mixer to Spearclean

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.956411166
J/kg
1.470525866
J/kg
35571.41595
Pa
1.938111999
Pa
35573.35406
Pa
28707.38946
Pa
-8.82855163
J/kg
0.386573725 m^2/s^2
0
J/kg
33.476184
m
328.2892198
J/kg
320.9311941
J/kg
0.9
3.930752759
W
0.005271226
hp
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.01
Pipeline from SLES Storage Tank to Main Mixer

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
81.13776
m
0.269
in
1040
kg/cu.m
113.89378
kg/day
0.10951325 cu.m/day
3.80254E-06
cu.m/s
3.66659E-05
sq.m
0.103708011
m/s
3.75
Pa s
0.196517112
81.41784616
207.9887427
J/kg
0.210348891
in
1
6.5
0.8
4.5
0.06883425
J/kg
208.0575769
J/kg
31452.03054
Pa
1.266434731
Pa
31453.29698
Pa
28707.38946
Pa
-2.64029569
J/kg
0.103708011 m^2/s^2
0
J/kg
33.55848
m
Pipeline from Main Water Pipe to M

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Sudden Expansion
Perry's p.6-17
1 pc 90 deg std. elbow
1 std. tee
1 valve
Fittings Friction
1 branching tee
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Potential Head
Total Head
Pump Efficiency
Pump Work
329.0962679
534.5135491
0.9
2.348679343
0.003149631
J/kg
J/kg
W
hp
0.01

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
88.745568
m
0.269
in
1044
kg/cu.m
59.01896
kg/day
0.056531571 cu.m/day
1.9629E-06
cu.m/s
3.66659E-05
sq.m
0.053534862
m/s
0.0009036
Pa s
422.6170014
0.037859338
0.028281068
J/kg
11.7552697
in
1
6.5
0.8
4.5
0.018342282
J/kg
0.046623349
J/kg
44418.15414
Pa
1.365242978
Pa
44419.51938
Pa
44419.51938
Pa
28707.38946
J/kg
0.053534862 m^2/s^2
0
J/kg
33.546288
m
328.9767052
J/kg
29036.41279
J/kg
0.9
66.11492611
W
0.088661576
hp
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
0.09
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
37.27704
m
0.622
in
982.4495466 kg/cu.m
1252.832833 kg/day
1.275213406 cu.m/day
4.42782E-05
cu.m/s
0.000196037
sq.m
Velocity 1
0.225866747
m/s
Viscosity
0.559
Pa s
Reynold's Number
6.271549407
2.551203692
6.145461578
J/kg
Sudden Contraction
0.870295819
in
Sudden Expansion
1
Sudden Contraction (Branching)0.086760433
J/kg
2.6
1 std. tee
0.4
1 valve
4.5
1 branching tee
1
Fittings Friction
0.242324991
J/kg
Total Friction
6.474547002
J/kg
Pressure Liquid
27625.61576
Pa
Pressure of Air
0.291652953
Pa
Pressure 1
27625.90742
Pa
Pressure 2
28707.38946
Pa
Pressure Head
1.100801609
J/kg
Velocity 2
0.642425106 m^2/s^2
Velocity Head
0.208279179
J/kg
Height Difference
5.891784
m
Potential Head
57.77866356
J/kg
Total Head
65.56229135
J/kg
Pump Efficiency
0.9
Pump Work
3.16892713
W
0.004249601
hp
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
Eqn. 6-95

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
92.637864
m
0.622
in
994.6944877 kg/cu.m
6546.989197 kg/day
6.581909599 cu.m/day
0.000228539 cu.m/s
0.000196037
sq.m
1.165792726
m/s
0.01
Viscosity
0.0008937
Pa s
Reynold's Number
20499.50602
0.006267948
0.998993182
J/kg
Sudden Expansion
1
1.3
1 std. tee
0.4
1 valve
4.5
1 branching tee
1
Fittings Friction
5.57219799
J/kg
Sudden Contraction (Branching)0.440621856
J/kg
Total Friction
7.011813028
J/kg
Pressure Liquid
82920.92638
Pa
Pressure of Air
2.49128861
Pa
Pressure 1
82923.41767
Pa
Pressure 2
28707.38946
Pa
Pressure Head
-54.5052063
J/kg
Velocity 2
0.146455487 m^2/s^2
Velocity Head
-0.66881174
J/kg
Height Difference
5.891784
m
Potential Head
57.77866356
J/kg
Total Head
9.616458604
J/kg
Pump Efficiency
0.9
Pump Work
2.428968001
W
0.0032573
hp
Eqn. 6-37
Eqn. 6-89
Perry's p.6-17
0.01
Pipeline from Saponification Tank to Main Mixer

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
33.058608
m
0.622
in
1064.254654 kg/cu.m
1423.67225
kg/day
1.337717664 cu.m/day
4.64485E-05
cu.m/s
0.000196037
sq.m
0.236937548
m/s
0.029031467
Pa s
137.2254183
0.116596475
0.27585752
J/kg
9.145951758
in
1
5.2
0.8
4.5
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.32280156
J/kg
0.59865908
J/kg
24832.36679
Pa
1.111008957
Pa
24833.4778
Pa
28707.38946
Pa
3.640023226
J/kg
0.236937548 m^2/s^2
0
J/kg
3.090672
m
30.30913857
J/kg
34.54782087
J/kg
0.9
1.897560721
W
0.002544671
hp
0.01
om EDTA Branch to Main Mixer

4364.717785
982.4495466
4.442688992
0.005447642
55.9
0.976174993
Pipeline from Main Water Pipe to EDTA Mixer
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
pecifications
Mass Flow Rate

Density
Viscosity
Optimum Diameter
7455.053289
994.6495
7.495156122
0.009190588
0.000174082
1.059198909
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
1.250
1.66
40
0.14
1.38
in
in
Specifications
0.750
1.05
40
0.113
0.824
in
in
in
in
in Mixer to Spearclean LA Storage Tank

10000
903.613122
11.06668303
0.013570008
2.778996952
0.789927378
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
pecifications
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from EDTA Mixer to EDTA Branch

Mass Flow Rate
Density
Viscosity
Optimum Diameter
8192.365433
982.4495466
8.338713638
0.010224962
55.9
1.224533896
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
1.000
1.315
40
0.133
1.049
in
in
Specifications
0.500
0.84
40
0.109
0.622
in
in
in
in
m Main Water Pipe to Main Mixer

4130.643945
994.6495
kg/day
kg/cu.m
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from NaOH Mixer to Saponification Tank

Mass Flow Rate
Density
394.673814
1470.353815
kg/day
kg/cu.m
4.152863843
0.005092257
0.000174082
0.821696314
cu.m/day
cu.ft/s
cP
in
pecifications

Viscosity
Optimum Diameter
0.268420981
0.000329139
0.395448262
0.263140737
cu.m/day
cu.ft/s
cP
in
0.125
0.405
40
0.068
0.269
in
in
Specifications
0.750
1.05
40
0.113
0.824
in
in
in
in
Nominal Pipe Size

Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Main Water Pipe to NaOH Mixer

Mass Flow Rate
Density
Viscosity
Optimum Diameter
195.4063065
994.6495
0.196457452
0.000240897
0.000174082
0.221272422
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.125
0.405
40
0.068
0.269
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Coco Oil Storage Tank to Coco Oil Heater

Mass Flow Rate
Density
Viscosity
Optimum Diameter
1146.104068
924.27
1.240010027
0.001520505
6
0.412611492
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.250
0.54
40
0.088
0.364
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Coco Oil Heater to Saponification Tank

Mass Flow Rate
Density
Viscosity
Optimum Diameter
1144.959108
924.27
1.238771256
0.001518986
6
0.412463053
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
0.250
0.54
40
0.088
0.364
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
Pipeline from Water Storage Tank to Main Water Pipe

Mass Flow Rate
Density
Viscosity
Optimum Diameter
23631.98948
994.6944877
23.75803804
0.029132194
0.08937
1.739491624
kg/day
kg/cu.m
cu.m/day
cu.ft/s
cP
in
2.000
2.375
40
0.154
2.067
in
in
Specifications
Nominal Pipe Size
Outside Diameter
Schedule No.
Wall Thickness
Inside Diameter
in
in
LA
MISCELLANEOUS
ipeline from EDTA Branch to Main Mixer
Pipeline from Main Water Pipe to EDTA Mixer
37.984176
0.824
982.4495466
4364.717785
4.442688992
0.00015426
0.000344042
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
18.68424
1.38
994.6495
7455.053289
7.495156122
0.000260248
0.000964974
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
0.448375306
0.559
16.49305331
0.970105395
7.079035146
1
2.6
0.4
4.5
0.854421763
0.014743209
7.933456909
27625.61576
2.845538709
27628.4613
29593.1231
1.999758466
0.726671686
0.163505662
5.967984
58.52593029
68.62265133
0.9
11.55549794
0.015496178
m/s
Pa s
J/kg
Eqn. 6-35
Eqn. 6-89
Perry's p.6-17
J/kg
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.02
e from Main Mixer to Spearclean Storage Tank

76.370688
0.622
903.613122
10000
11.06668303
0.00038426
0.000196037
1.960139133
0.02778997
1006.944326
0.015889657
6.028141341
64.10801207
1
6.5
0.8
4.5
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
Velocity 1
Viscosity
Reynold's Number
Sudden Expansion
1 std. tee
1 valve
1 branching tee
Fittings Friction
Sudden Contraction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
m/s
Pa s
J/kg
J/kg
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
Pipeline from EDTA Mixer to EDTA Branch

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
0.269694884
1.74082E-06
5401344.758
0.001555736
0.001206351
1
2.6
0.4
4.5
1
0.34549282
0.020157306
0.366856477
82920.92638
3.643264111
82924.56965
27626.41817
-55.59561582
0.120212583
-0.029142133
5.7912
56.79227148
1.534370008
0.9
0.441312121
0.000591809
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
1 std. tee
Fittings Friction
Total Friction
10.37844
1.049
982.4495466
8192.365433
8.338713638
0.000289539
0.000557581
0.519276036
0.559
24.31677266
0.657982053
1.393647135
3.390980723
1.3
0.4
0.229200462
1.622847597
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
J/kg
J/kg
24.5897307
30.61787204
27061.13319
3.02536947
27064.15856
29593.1231
2.798724892
1.960139133
0
41.897808
410.8771388
444.2937358
0.9
171.4096203
0.229864087
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
W
hp
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
J/kg
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
0.23
eline from Main Water Pipe to Main Mixer

21.674328
0.824
994.6495
4130.643945
4.152863843
0.000144197
0.000344042
0.419124904
1.74082E-06
5012112.172
0.001585098
0.005767103
1
1.3
0.4
4.5
0.720229308
1
0.073874611
0.799871022
82920.92638
3.643264111
82924.56965
29593.1231
-53.61833143
0.419124904
0
27625.61576
1.139255652
27626.75502
27626.75502
0
0.519276036
0
2.75844
27.05105563
28.67390322
0.9
9.062773672
0.01215338
Pipeline from NaOH Mixer to Saponification Tank

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Eqn. 6-37
Eqn. 6-89
Perry's p.6-17
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
2 std. tees
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
46.049184
0.269
1470.353815
394.673814
0.268420981
9.32017E-06
3.66659E-05
0.254192128
0.003954483
645.7735843
0.024776486
0.217914383
17.85422837
1
7.8
0.8
4.5
0.455526149
0.673440532
27625.61576
1.321782327
27626.93755
24833.03973
-1.900153414
0.254192128
0
2.328672
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
5.967984
58.52593029
5.707469888
0.9
0.909549612
0.001219726
m
J/kg
J/kg
W
hp
Potential Head
Total Head
Pump Efficiency
Pump Work
22.83647127
21.60975839
0.9
0.329043432
0.000441255
J/kg
J/kg
W
hp
0.01
Pipeline from Main Water Pipe to NaOH Mixer

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Expansion
1 std. tee
1 valve
1 closed ended tee
Fittings Friction
Sudden Contraction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
16.373856
0.269
994.6495
195.4063065
0.196457452
6.82144E-06
3.66659E-05
0.186043347
1.74082E-06
726300.8102
2.20294E-05
3.65449E-05
1
5.2
0.4
4.5
1
0.209403369
0.017012959
0.226452873
82920.92638
3.643264111
82924.56965
17377.26238
-65.8999047
10.98475913
60.31516047
30
294.1995
288.8412086
0.9
2.177522907
0.002920106
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
J/kg
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
Pipeline from Coco Oil Storage Tank to Coco Oil Heater
Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
1 std. tee
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
100
0.364
924.27
1146.104068
1.240010027
4.30559E-05
6.71367E-05
0.641316815
0.06
91.33880682
0.175171984
15.59939769
3.655296289
1
5.2
0.4
4.5
2.282644279
17.88204197
58965.55566
9.983259999
58975.53892
58975.53892
0
0.641316815
0
30
294.1995
312.081542
0.9
13.79930265
0.01850517
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
Pipeline from Coco Oil Heater to Saponification Tank

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
100
0.364
924.27
1144.959108
1.238771256
4.30129E-05
6.71367E-05
0.640676139
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Viscosity
Reynold's Number
Sudden Contraction
Sudden Expansion
1 std. tee
1 valve
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.06
91.24755926
0.024266433
2.156654639
3.651921736
1
5.2
0.4
4.5
2.27808583
4.434740468
0
#VALUE!
#VALUE!
#VALUE!
#VALUE!
0.640676139
0
30
294.1995
#VALUE!
0.9
#VALUE!
#VALUE!
Pa s
J/kg
in
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
Pipeline from Water Storage Tank to Main Water Pipe

Length of Pipe
Pipe Diameter
Density
Mass Flow Rate
Velocity 1
Viscosity
Reynold's Number
Sudden Contraction
1 std. tee
1 valve
1 closed ended tee
61.840872
2.067
994.6944877
23631.98948
23.75803804
0.000824932
0.002164902
0.381048115
0.0008937
22266.50037
0.006139716
0.061349695
4677.70045
1.3
0.4
4.5
1
m
in
kg/cu.m
kg/day
cu.m/day
cu.m/s
sq.m
m/s
Pa s
J/kg
in
Fittings Friction
Total Friction
Pressure Liquid
Pressure of Air
Pressure 1
Pressure 2
Pressure Head
Velocity 2
Velocity Head
Height Difference
Potential Head
Total Head
Pump Efficiency
Pump Work
0.522711598
0.584061292
82920.92638
66.53914421
82987.46553
82987.46553
0
0.381048115
0
38.980872
382.2717684
382.8558297
0.9
349.0603757
0.468097674
J/kg
J/kg
Pa
Pa
Pa
Pa
J/kg
m^2/s^2
J/kg
m
J/kg
J/kg
W
hp
to EDTA Mixer
Eqn. 6-37
Eqn. 6-89
Perry's p.6-17
0.01
EDTA Branch
Eqn. 6-37
Eqn. 6-89
Eqn. 6-92
0.02
onification Tank
Eqn. 6-35
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
0.01
o NaOH Mixer
Eqn. 6-37
Eqn. 6-89
Perry's p.6-17
0.01
to Coco Oil Heater
Eqn. 6-37
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
ponification Tank
Eqn. 6-37
Eqn. 6-89
Eqn. 6-92
Perry's p.6-17
#VALUE!
o Main Water Pipe
Eqn. 6-37
Eqn. 6-89
Eqn. 6-92
0.47

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MATERIAL BALANCE FOR SPEARCLEAN LA

1652.271 kg Na. Gluconate

4364.717785 kg EDTA Solution

Na. Gluconate Balance:

Na. Metasilicate Balance:

Calculation of kmoles (Outlet)

Calculation of kmoles (Inlet)

Calculation of kmoles (Accumulation)

Calculation of Heat of Mixing

Heat of Mixing (J/kmol)

MATERIAL BALANCE FOR SPEARLUBE NSL

Isopropyl Alcohol Balance:

Acetic Acid Balance:

59.019 kg Acetic Acid

Isopropyl Alcohol Balance:

Heat of Mixing (J/kmol)

Calculation of Heat of Mixing

Calculation of Heat of Mixing

1144.95911 kg Coco Oil

Calculation for the Composition of Product Stream

Mol Fraction cal/g C

Moles (kmol) Cp (J/kmol K)

% loss due to tank accumulation

OH (Table 2-173 Perry's)

Mass (kg) MW (kg/mol)

Calculation of Outlet Temperature

Calculation of Viscosity of NaOH

Calculation of Density of NaOH (Table 2-92 Perry's)

COCO OIL HEATER

kg Heated Coco Oil

RAW MATERIALS REQUIRED FOR OPERATION

SODIUM METASILICATE STORAGE TANK

SODIUM GLUCONATE STORAGE TANK

COCONUT OIL STORAGE TANK

ISOPROPYL ALCOHOL STORAGE TANK

NP10 STORAGE TANK

ACETIC ACID STORAGE TANK

EDTA STORAGE TANK

FENTAMINE STORAGE TANK

SLES STORAGE TANK

WATER STORAGE TANK

Reactant Ratio (M)

IPA Storage Tank

Type 304 (18/8

Table 2-92 Perry's

Table 2-1 Perry's

Density of Water (kg/cu.m)

Type 321 stainless

Table 2-32 Perry's

Table 2-92 Perry's

Volume of Mixture (cu.m)

Diameter of the Impeller (ft)

Corrosion Allowance (in)

Table 2-32 Perry's

MAIN MIXER (SDL)

Density of SLES (kg/cu.m)

Density of IPA (kg/cu.m)

Density of Acetic Acid (kg/cu.m)

Density of Water (kg/cu.m)

Density of EDTA Solution (kg/cu.m)

Volume of Mixture (cu.m)

Type 321 stainless

COCONUT OIL HEATER