Cc phng php hn nng chy

Mn hn Tu Thy
Source AWS America Welding Society
Cc phng php hn nng chy
Mn hn Tu Thy
Th.s Trn Ngc Dn
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c im c bn ca
cc phng php hn nng chy
TABLE 27.1
Joining process Operation Advantage
Skill level
required
Shielded metal-arc Manual Portable and
flexible
High
Submerged arc Automatic High
deposition
Low to
medium
Gas metal-arc Semiautomatic
or automatic
Most metals Low to
high
Source AWS America Welding Society
or automatic high
Gas tungsten-arc Manual or
automatic
Most metals Low to
high
Flux-cored arc Semiautomatic
or automatic
High
deposition
Low to
high
Oxyfuel Manual Portable and
flexible
High
Electron-beam,
Laser-beam
Semiautomatic
or automatic
Most metals Medium
to high
* 1, highest; 5, lowest.
c im c bn ca
cc phng php hn nng chy
Skill level
required
Welding
position
Current
type Distortion
*
Cost of
equipment
All ac, dc 1 to 2 Low
Low to
medium
Flat and
horizontal
ac, dc 1 to 2 Medium
Low to All dc 2 to 3 Medium to
high
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high
Low to All ac, dc 2 to 3 Medium
Low to All dc 1 to 3 Medium
All 2 to 4 Low
Medium
to high
All 3 to 5 High
Hn bng ngn la Oxy
Source AWS America Welding Society
Hnh.1 C ba dng ngn la c s dng hn v ct: (a) Trung ha; (b) Oxy ha; (c) Ccbon
haq (Tha acetylen). T l ha kh Oxy / Ac (a) ~ 1,1
Hn bng ngn la Oxy - Acetylen
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Hnh.1 C ba dng ngn la c s dng hn v ct: (a) Trung ha; (b) Oxy ha; (c) Ccbon
haq (Tha acetylen). T l ha kh Oxy / Ac (a) ~ 1,1 -:- 1,2 (b) > 1,2 (c) < 1,0.
Cu to cn hn Oxy
Hnh.2
(a) Hnh dng bn ngoi v
(b) tit din ct ca cn hn oxy
acetylen.
Khi mi la cn m van
acetylen trc , k n iu
chnh oxy c ngn la thch
hp.
(c) Cc b phn ch yu ca trm
Source AWS America Welding Society
(c) Cc b phn ch yu ca trm
hn oxy acetylen. Ch l
cc khp ni ng dn kh
acetylen u c ren tri. Mu
cho ng dn acetylen l mu
hoc cam , ng dn oxy
mu xanh l hoc mu xanh
dng .
Cu to cn hn Oxy - Acetylen
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Hn kh
Hnh.3 S nguyn l hn kh p lc
Source AWS America Welding Society
Hn kh p lc
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Hn que
Shielded Metal Arc Welding
Hnh.4 S nguyn l hn que . Phng php
ny chim khong hn 50% cc ng dng hn
trong cng nghip
Source AWS America Welding Society
Hnh.5 S thit b hn que (mt vi ti liu
cn gi l hn h quang tay / th cng)
Hn que SMAW
Shielded Metal Arc Welding
Hnh.4 S nguyn l hn que . Phng php
ny chim khong hn 50% cc ng dng hn
trong cng nghip
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Mi hn nhiu lp v trnh t hn
Hnh.6 Cc mi hn trn cc chi
tit dy c thc hin bng cch
hn nhiu lp. Cc ch s ch trnh
t hn
Source AWS America Welding Society
Mi hn nhiu lp v trnh t hn
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Hn h quang chm
SAW Submerged Arc Welding
Source AWS America Welding Society
Hnh.7 S nguyn l hn h quang chm
Hn h quang chm
Submerged Arc Welding
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Hnh.7 S nguyn l hn h quang chm
Hn MIG
GMAW Gas Metal Arc Welding
Source AWS America Welding Society
Hn MIG MAG
Gas Metal Arc Welding
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Hnh.8 S nguyn l hn
MIG MAG
MIG = Metal Inert Gas
Khi kh bo v c tnh tr (ch
s oxy < 2.5% (ch s oxy ha
ca CO2 = 0.5 )
MAG = Metal Active Gas
Khi kh bo v c tnh hot ha
S thit b hn MIG
Hnh.9 S thit b hn MIG
MAG
Source AWS America Welding Society
S thit b hn MIG MAG
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Hn dy thuc
FCAW Flux-Cored Arc
Hnh.10 S nguyn l hn dy thuc.
Source AWS America Welding Society
Hn dy thuc
Cored Arc-Welding
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Hn in kh
EGW Electrogas Welding
Source AWS America Welding Society
Hn in kh
Electrogas Welding
Hnh.11 S nguyn l hn in kh
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Thit b hn in kh
Hnh.12 Thit b hn in kh
Source AWS America Welding Society
Thit b hn in kh
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K hiu que hn thuc bc (coated electrode)
TABLE 27.2
The prefix E designates arc welding electrode.
The first two digits of four-digit numbers and the first three digits of five-digit numbers
indicate minimum tensile strength:
E60XX 60,000 psi minimum tensile strength
E70XX 70,000 psi minimum tensile strength
E110XX 110,000 psi minimum tensile strength
The next-to-last digit indicates position:
EXX1X All positions
EXX2X Flat position and horizontal fillets
The last two digits together indicate the type of covering and the current to be used.
Source AWS America Welding Society
The last two digits together indicate the type of covering and the current to be used.
The suffix (Example: EXXXX-A1) indicates the approximate alloy in the weld deposit:
A1 0.5% Mo
B1 0.5% Cr, 0.5%
B2 1.25% Cr, 0.5%
B3 2.25% Cr, 1%
B4 2% Cr, 0.5%
B5 0.5% Cr, 1%
C1 2.5% Ni
C2 3.25% Ni
C3 1% Ni, 0.35%
D1 and D2 0.250.45%
G 0.5% min.
1% min.
K hiu que hn thuc bc (coated electrode)
The first two digits of four-digit numbers and the first three digits of five-digit numbers
psi minimum tensile strength
psi minimum tensile strength
psi minimum tensile strength
All positions
Flat position and horizontal fillets
The last two digits together indicate the type of covering and the current to be used.
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The last two digits together indicate the type of covering and the current to be used.
The suffix (Example: EXXXX-A1) indicates the approximate alloy in the weld deposit:
Mo
Cr, 0.5% Mo
Cr, 0.5% Mo
Cr, 1% Mo
Cr, 0.5% Mo
Cr, 1% Mo
Ni
Ni
Ni, 0.35% Mo, 0.15% Cr
0.250.45% Mo, 1.75% Mn
0.5% min. Ni, 0.3% min. Cr, 0.2% min. Mo, 0.1%min. V,
1% min. Mn (only one element required)
Hn TIG
GTAW Gas Tungsten
Hnh.13 S nguyn l hn TIG
TIG = Tungsten Inert Gas
Source AWS America Welding Society
Hnh.14 S thit b hn TIG
Hn TIG
Gas Tungsten-Arc Welding
Hnh.13 S nguyn l hn TIG
TIG = Tungsten Inert Gas
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Hn Plasma
PAW Plasma
Source AWS America Welding Society
Hnh.15 Hai dng hn plasma : (a) Trc tip (transferred), (b) Gin
tip (nontransferred).
Hn plasma cho b rng mi hn hp , ngu su , tc hn cao.
Hn Plasma
Plasma-Arc Welding
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Hnh.15 Hai dng hn plasma : (a) Trc tip (transferred), (b) Gin
Hn plasma cho b rng mi hn hp , ngu su , tc hn cao.
So snh tit din mi hn
LBW vs GTAW
Source AWS America Welding Society
So snh tit din mi hn
LBW vs GTAW
Hnh.16 so snh tit
din mi hn gia cc
phng php hn
bng chm tia nng
lng cao (Electron
Beam Welding , Laser
Beam Welding v
phng php TIG (a)
electron-beam hoc
laser-beam welding
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laser-beam welding
so vi (b) Phng
php TIG thng dng
Example of Laser WeldingCu to sng hn Laser
Source AWS America Welding Society
Hnh.17a Sng hn Laser
Example of Laser WeldingCu to sng hn Laser
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Hnh.17b ngu ca mi hn Laser
Ct bng ngn la Oxy
Hnh.18 (a) Ct bng ngn la Oxy Acetylen. (b) Vt mt ct.
Source AWS America Welding Society
Ct bng ngn la Oxy nhin liu
Acetylen. (b) Vt mt ct.
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