B. Volkert, A. Lehmann, A. Schrader, H. Nerenz 58 th Starch Convention, Detmold, April 25 27 Index of contents 1. Requirements and objectives 2. Approach of resolution 2.1 Carboxymethylation of starch (CMS) 2.2 Hydrophobic modification of CMS 2.3 Variation of the surfactant system 3. Summary high viscosity by lowapplication concentration long-termstability over a pH-range ~4 9 electrolyte und surfactant compatibility high transparency of the gel simple workability (quick swelling and pH-adjustment) biological degradation cheap toxicological harmlessness satisfy appliance properties (e.g. no gluey feeling on the skin) Profile of qualification of a modern thickening agent for surfactant systems 1. Requirements and objectives Used surfactant systems 14% Surfactant 2% Chemical modified starch O O C 12 SO 3 Na n n =12-14 2.) Anionic Surfactant ! Sodiumlaurethsulfate (SLES) " less kindness to the skin as APG " easier to thicken O HO HO OH OH O O HO HO OH O (CH 2 ) n m m = 0-3; n = 12 - 16 1.) Nonionic surfactant !Alkyl polyglucoside (APG) " high kindness to the skin " not easy to thicken " synergistic effect with anionic surfactants 1. Requirements and objectives " Synthesis of a starch based thickener for personal surfactant systems " high transparency " formulations should obtain a customary viscosity (~ 6000 mPas) Objectives for this project 1. Requirements and objectives 1 st Approach of resolution Use of Carboxymethyl starch as thickening agent 2.1 Carboxymethylation of starch O O HO O OH HO O HO O OH HO O HO O OH HO O O HO O OH O O HO O OH HO O HO O O HO NaOH; i-PrOH; 40C; 4.5h CO 2 - Na + CO 2 - Na + Cl-CH 2 -COOH 1565 20685 2260 5680 8140 17870 0 5000 10000 15000 20000 25000 0.55 1.08 1.45 Degr ee of subst i t ut i on S h e a r
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s - 1 0% Surfactant 14% APG Shear viscosity of 2% CMS-solutions " CMS obtain a thickening effect for APG " CMS with a DS~1 shows maximumshear viscosity 2.1 Carboxymethylation of starch 86.5 82.0 67.0 5.0 2.5 6.5 0 20 40 60 80 100 0.55 1.08 1.45 Degr ee of subst i t ut i on T r a n s p a r e n c y
[ % ] 0% Surfactant 14% APG " only solutions of CMS without APG are bright " solutions of CMS with APG are milky white with lowtransparency Transparency of 2% CMS-solutions 2.1 Carboxymethylation of starch 2 nd Approach of resolution Use of hydrophobic carboxymethyl starch as thickening agent 2.2 Hydrophobic modification of Carboxymethyl starch Hydrophobic substitution of carboxymethyl starch Etherfication Esterfication e.g. Reaction with 1,2-Epoxyalkanes Alkyl halogenides e.g. Reaction with Acid halogenides 2.2 Hydrophobic modification of carboxymethyl starch Starch Alkylation (hom.) Carboxymethylation (het.) Carboxymethylation (het.) Alkylation (het.) Hydrophobation: Reaction with 1,2-Epoxyalkanes Hydrophilation: Reaction with Monochloroacetic acid 1. Hydrophobation 1. Hydrophiliation 2. Hydrophilation 2. Hydrophobation Possibilities for synthesis 2.2 Hydrophobic modification of carboxymethyl starch O O HO O OH HO O HO O OH HO O HO O OH HO O O HO O OH O O HO O OH HO O HO O O HO 140C; 4h; 3bar CH 3 O n n =5, 7, 9 Base n n CH 3 H 3 C HO OH 2 Reaction channels Bien et al. NaOH (0.5 eq); Na 2 SO 4 (0.5 eq); Epoxyalkanes (1.2 eq) Funke et al. KOH (0.8 eq); Epoxyoctane (1.0 eq) Homogeneous Hydrophobation 2.2 Hydrophobic modification of carboxymethyl starch Homogeneous Hydrophobation 2.2 Hydrophobic modification of carboxymethyl starch C 6 ! 2-Hydroxyhexyl starch DS = 0.8 C 8 ! 2-Hydroxyoctyl starch DS = 0.7 C 10 ! 2-Hydroxydecyl starch DS = 0.9 C 12 ! 2-Hydroxydodecyl starch DS = 0.9 O O HO O OH HO O HO O OH HO O HO O OH HO O O HO O OH O O HO O OH HO O HO O O HO 140C; 4h; 3bar CH 3 O n n = 5, 7, 9 Base n n CH 3 H 3 C HO OH "starch isnt complete decomposed "remaining starch chains can react with 1,2-epoxyalkanes 10 3 10 4 10 5 10 6 10 7 10 8 0,0 0,2 0,4 0,6 0,8 1,0 1,2
d W / d ( l o g
M ) Molar mass [g/mol] M w [10 6 g/mol] wms after reaction 6.4 waxy maize starch 54.0 Molar mass distribution of waxy maize starch 2.2 Hydrophobic modification of carboxymethyl starch O O HO O OH O O HO O OH HO O HO O O HO NaOH; i-PrOH; 40C; 4h CH 3 O O HO O OH O O O O OH HO O HO O O O CO 2 - Na + + Na - O 2 C H 3 C HO n H 3 C HO OH CH 3 OH Cl-CH 2 -COOH n n n 1. Carboxymethylation of 2-Hydroxyoctylstarch with 1-3 eq MCE 2. Studies of these starch derivatives in surfactant system 3. Using the best results to synthesise C 6 , C 10 and C 12 hydrophobic starches Heterogeneous Hydrophilation 2.2 Hydrophobic modification of carboxymethyl starch 7540 6910 6165 55 80 30 15 5055 0 2000 4000 6000 8000 C6-CMS C8-CMS C10-CMS C12-CMS st ar ch der i vat i ve S h e a r
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s - 1 0 % Surfactant 14% APG SD DS 2-Hydroxyalkyl DS Carboxymethyl C 6 -CMS 0.8 0.83 C 8 -CMS 0.7 0.92 C 10 -CMS 0.9 0.84 C 12 -CMS 0.9 0.65 (C 6 =2-Hydroxyhexyl-; C 8 =2-Hydroxyoctyl-; C 10 =2-Hydroxydecyl-; C 12 =2-Hydroxydodecyl) Shear viscosity of 0.5% 2-Hydroxyalkylcarboxymethyl starch solutions 2.2 Hydrophobic modification of carboxymethyl starch 95 95 92 54 21 60 68 74 0 20 40 60 80 100 C6-CMS C8-CMS C10-CMS C12-CMS st ar ch der i vat i ve T r a n s p a r e n c y
[ % ] 0 % Surfactant 14% APG SD DS 2-Hydroxyalkyl DS Carboxymethyl C 6 -CMS 0.8 0.83 C 8 -CMS 0.7 0.92 C 10 -CMS 0.9 0.84 C 12 -CMS 0.9 0.65 (C 6 =2-Hydroxyhexyl-; C 8 =2-Hydroxyoctyl-; C 10 =2-Hydroxydecyl-; C 12 =2-Hydroxydodecyl) Transparency of 0.5% 2-Hydroxyalkylcarboxymethyl starch solutions 2.2 Hydrophobic modification of carboxymethyl starch Analysis by static light scattering (SLS) 0 1x10 10 2x10 10 3x10 10 4x10 10 5x10 10 6x10 10 7x10 10 -19,0 -18,5 -18,0 -17,5 -17,0
l n ( K * c / R ( ! ) ) q 2 2-Hydroxyoctylcarboxymethyl starch Carboxymethyl starch Alkylpoly glucoside Dilutuion 1:10 2.2 Hydrophobic modification of carboxymethyl starch 2-Hydroxyoctyl-CMS DS CM = 0.9 DS 2-HO =0.7 Carboxymethyl starch DS CM = 1.1 CMS C 8 /CMS C 10 /CMS C 12 /CMS 2.2 Hydrophobic modification of carboxymethyl starch APG solutions with different hydrophobic modified CMS 2.3 Variation of the surfactant system 3 rd Approach of resolution Use of surfactant mixture APG/SLES 8160 29710 2830 35900 5165 98 70 91 95 65 0 5000 10000 15000 20000 25000 30000 35000 40000 2-HDOCMS 14% APG 0% SLES 2-HDOCMS 14% APG 1% SLES 2-HDOCMS 14% APG 2% SLES 2-HDOCMS 14% APG 3% SLES 2-HDOCMS 14% APG 5% SLES sur f act ant mi xt ur es S h e a r
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s - 1 50 55 60 65 70 75 80 85 90 95 100 T r a n s p a r e n c y
[ % ] " by adding SLES viscosity and transparency of the formulations increase " max. of viscosity and trans- parency by adding 3% SLES " addition of >3 % SLES viscosity and transparency decrease Shear viscosity and transparency of different surfactant mixtures 2.3 Variation of the surfactant system 1% 2-HDOCMS 14% Alkylpoly glucoside 1% 2-HDOCMS 14% Alkylpoly glucoside 1% SLES "(#=2.55 s -1 ) = 5165 mPas T = 70 % "$#%2.55 s -1 ) = 8160 mPas T = 91 % Comparison of formulations with and without SLES 2.3 Variation of the surfactant system 3. Summary " selective aqueous surfactant systems can be stable thicken by modified CMS (~0,5% concentration) " viscosity and transparency can be controlled bv varying the DS hydrophobic-hydrophilic and addition of SLES " in principle application as emulsifying agent for O/W-emulsionens possible Thanks to " Dr. Waltraud Vorwerg for the GPC and SLS data " Dr. J rgen Kunze for recording the 13 C-NMR data " Inst. Dr. Schrader for the cooperation " Agency for renewable resources for the financial support