A - Tnh chn ng c in .

chn ng c in , cn tnhcng sut cn thit nu gi N cng xut trn bng ti ,

hiu sut chung ,
cng sut cn thit :
Ta c :
=
N=

=5,175 ( Kw )

Tra bng ( 2-1) trang 27 sch hng dn thit k chi tit my :

. . .
=0,94 -hiu sut b truyn ai.
=0,97

- hiu sut b trun bnh rng.

=0,995

-hiu sut ca mt cp ln.

=1

-Chn ng c in k hiu
ng c
=1460 (vg\phut ) .

-hiu sut khp ni.

=0,94.

=6 (Kw) .

=0,87

51-4 cng sut ng c .

=7,5kw s vng quay

B Phn tch t s truyn .

-Ta c t s truyn ng chung : i=
-Trong

s v quay tang .
=

i=

-Trng :

=28,662(vg\pht).

=50,93

i= .
-

.
t s truyn ca b truyn ai.

Chn trc :

t s truyn ca b truyn bnh tr rng nghing cp nhanh.

t struyn ca b truyn bnh bnh tr rng thng cp chm .
=3,4
=

=1

to iu kin bi trn cc b truyn bnh rng trong hp gim tc bng phng

php ngm du , ta chn :
=(1,21,3).

Ly

=28,66 (vg\pht).

=4,3 do
=
=

= =3,5

=429,5(vg\pht).
=100 (vg\pht).

=6

= .( )=5,61 (kw).
= .( )=5,41 (kw).
= .( )=5,24 (kw).

=36695 (N.mm).

=124739 (N.mm).

=516655 (N.mm).

=1746057(N.mm).

Bng h thng cc s lu tnh ton .

Trc

Trc ng
c

Thng s
I

I
=3,4

II
=4,3

III
=3,5

n(vg\phut)

1460

429,5

100

28,66

N(Kw)

5,61

5,41

5,24

M(N.mm)

36695

124739

516655

1746057

C Thit k b truyn ai

N=6(Kw)
;
=1460(vg\pht) ;
=429.5(vg\pht)
Chn loi ai gi thit vn tc ca ai V>5m\s th c th dng loi ai B ( bng 5-13
trang 93).
Tit din ai .
Kch thc tit din ai ah (mm) bng 5-11 trang 92 .
A=17 ; h=10,5
Din tch tit din F (
)=138 .
ng knh bnh ai nh theo bng 5-14 trang 93
=200mm

Kim nghin vn tc ca ai .
V=

V<
=(3035) (m\s) .
Tnh ng knh vng ln
ADCT 5-4 trang 84 .
=i.

=15,28(m\s)
.

.(1- )=3,4.200.(1-0,02)=666(mm)

Ly theo tiu chun : =630(mm) theo bng 5-15 trang 93 vi

ti .
S vng quay thc
cua trc b dn .

=0,02 vi h s trt

=(1-0,02).1460.
= (1-0.02).1460.

=454(vg\pht)

sai lch rt t so vi yu cu .

T s truyn = =

=3.22

Xc nh khng cch trc A theo bang 5-16b trang 94 .

A =0,95. (mm)
=0,95.630=598,5 (mm)

Tnh chiu di ai L theo khoang cch trc A theo cng thc 5-1 trang 83
L=2A+ (

)+

=2.598,5+ (630+200)+
-

Ly L theo tiu chun bang 5-12 trang 92

L=2650
Kim nghim sm vng chy trong mt giy .
U= =

=2577

=5.7

=10

Xc nh chnh xc khong cnh trc A theo chiu di.

ai a ly theo tiu chun (cng thc 5-2 trang 83) .
A=

=
-

=637
Khong cch A tha mn iu kin 5-19 trang 94
0,55(
+h A 2(
0,55(630+200)+ 10,5
467
Khong cch nh nht c thit mc nh .
=A-0,015.L
=637-0,015.2650=597 (mm)
Khong cch ln nht , cn thit tolc cn .
=A+0,03.L=637+0,03.2650=717(mm).
Tnh gc m
theo cng thc 5-3 trang 83 .
=180=

.
-

tha mn iu kin

Xc nh s ai z cn thit chn ng sut cng ban u . =1,2N\

bng 5-17 trang 95 tm c cc h s :
=0,9 (bng 5-6)
=0,89 (bang 5-18)
=0,94 (bng 5-19)

S ai tnh theo cng thc 5-22 trang 95 .

z
z

Ly s ai z=3 .
nh cc kch thc ch yu ca bnh ai
Chiu rng bnh ai theo cng thc 5-23 trang 96.
B=(z-1).t+2.S
Trong : t , S tra bng 10-3 trang 257
t=20 ;S=12,5 ;
=(3-1).20+2.12,5=65

ng knh ngoi cng ca bnh ai cng thc 5-24 trang 96

+ Bnh dn
=
=200+2.5=210
+ Bnh b dn
=
=630+2.5=640
Tnh lc cng ban u cng thc 5-25 trang 96 .
= .F=1,2.138=166

theo gi tr

tra

Lc tc dng ln trc R cng thc 5-26 trang 96

R=3. .Z.
=3.166.3.

=1412.6.

D T hit k hp gim tc .
1 chon. Vt liu lm bnh rng .
-

Nh : thp 45 , banh rng ln thp 35 th ha theo bng 3-6 c tnh ca 2 loi thp
ny bang 3-8
Thp 45:
=600 (N\
);
=300 (N\
) ; HB=200 (phi rn , gi thit ng
knh phi di 100 mm ) .
Thp 35:
=500 N\
;
=260 N\
; HB=170 ( phi rn , gi thit ng
knh phi 100 300 mm )

2 Xc nh ng sut cho php

-

ngs sut tip xc cho php

S chu k tng ng ca bnh ln theo cng thc 3-3 trang 42
=N=60.U.n.T
Trong : n s vng quay trong mt pht cua bnh rng
T tng s gi lm vic
U s ln n khp cua mt rng khi bnh rng quay m vng .
=+ =60.1.100.2.8.300.5= 144

=i.

=4,3.144.

v
H s chu k ng sut
-

=619,2.

=
ca c 2 bnh rng iu =1

ng sut tip xuc cho php ca bnh rng ln . bng 3-8 trang 41 .
[
=2,6.HB =2,6 .170=442 ( N\
)
ng sut tip xc cho php ca bng rng nh .
[
=2,6.200=520 ( N\
)
tnh sc bn ta dng ch s nh l .
[
=442( N\
)

. ng sut un cho php .

Khi lm vic 2 mt ( rng chu ng sut thay i mch ng ) .

[

M
Trong :
-

=
v

.K
=1

gii hn (0,4 0,6)

Bnh ln :
=0,34.

=0,43.600=258

Bnh nh :
=0,43.500=215

c bn un bnh ln : n=1,5 ; k=1,8

.K

=143,3 ( N\

=119,4 ( N\

S bn bnh nh :

.K

3 - S b ly h s ti trng K=

=1,3

4 - Chn h s ti trng bnh rng

= =0,4

5 - Tnh khoang cch trc theo cng thc 3-10 trang 43

A (i+1).

Ly =1,25

A (4,3+1).

=190

6 - Vn tc vng v chn cp chnh xc ch to bnh rng

-

Chiu rng bng rng b=

ng knh vng ln bnh nh :

V tr ti trng khng thay i HB < 350 nn

v vn tc vng V > 3 m\s tra bng 3-14 trong =1,2 k = 1.1,2=1,2

V k khng sai lch nhiu s vi d on nn khng tnh li khong cch trc A
A=190 (mm)

.A=0,4.190=76 (mm)
=

=72 (mm)
=1 gi s b>

vi cp chnh xc 9

8 - Xc nh modun s rng gc nghing cua rng v chiu rng bnh rng

-

Modun php :
= (0,01 0,02).A =(0,01 0,02).190=1,9 3,8 (mm)
Ly
=2(mm)
S b chn gc nghing : =
,
=0,985

Tng s rng ca hai bnh :

=187.2

Ly

S rng bng bnh nh :

S bnh rng ln : =i. = 4,3.35.2=150.5 ly =151

Tnh chnh xc gc nghing theo cng thc 3-28 trang 50

=187

=0,894

=35,2 ly

=36

Chiu rng bnh rng : b =

Chiu rng b tha mn iu kin : b>

=0,4.190 =76
=

=28,7 (mm)

9 Kim nghim sc bn un cua rng

-

Tnh s rng nh tng ng ca bnh nh :

=37,7

ly :

=38
-

Tnh s rng ln tng ng ca bnh ln

:
=158
H s dang rng bng 3-18

+ Bnh nh

=0,47 ly h s

+ Bnh ln

=0,517

158,4

ly

=1,5

Kim nghim ng sut un cng thc 3-34 i vi bnh nh :

=

=36,7

i vi bnh ln :

. =36,7.

=33

10 - Cc thng s hnh hc ch yu ca b truyn

-

Modun php :
=2
S rng =36 , =151
Gc n khp : =
Gc nghing : =

ng knh vng chia ( vng ln ) :

=

=73,17 ( mm)

=306,91 ( mm)

Khong cch trc A = 190 ( mm)

Chiu rng bnh rng : b=76 ( mm)
ng knh nh rng : =73,17+(2.2)=77,17 ( mm)
,
=306,91+(2.2)=310,91 (
mm)
,
ng knh vng chn rng :
=73,17-(2,5.2)=68,17 ( mm) ,
=306,91-(2,5.2)=301,91 ( mm)

11 Tnh lc tc dng theo cng thc 3-50

Lc vng : p=

Lc hng tm :

Lc dc trc

=3403 (N )
=

=1259(N )

=3403.

=606 (N )

E - Thit k b truyn bng rng thng

1 - Chn vt liu ch to bng rng
-

Bnh nh : thp 45 thng ha

300 500
=
=1
Bnh ln thp 35 thng ha :

=560 ,
=460 ,

=280 ,HB = 210 gi thit ng knh t

=230 , HB=150

2 nh ng sut cho php

-

S chu k lm vic ca bnh ln : =60.u.T.n=60.2.8.300.5.28.66=41,2.

S chu k lm vic ca bnh nh : =i. =3,5.41,2.
=144,2.
V v
iu ln hn chu k c s ca mt ng cong mi tip xc v ng cong
mi un nn i vi bnh nh v bnh ln
=
=1
ng sut tip xc cho php ca bnh nh
=2,6.210=546
ng sut tip xc cho php ca bnh ln
=2,6.150=390
tnh ng xut un cho php
+ Khi rng lm vic mt mt :

. Bnh nh
-

Hiu sut n=1,5 :

=0,43.
=0,43.560=240,8 m
Bnh ln :
=0,43.460=197,8

ng sut cho php bnh nh :

ng sut cho php bnh ln :

=
=

=1,8

=133
=109,8

3 - S b chn h s ti trng k = 1,3

4 - Chn h s chiu rng bnh rng

=0,4

5 - Tnh khoang cch A theo cng thc 3-9 trang 45

A (i+1).

A (3,5+1).
A 321 ( mm)
6 - Tnh vn tc vng v chn cp chnh xc ch to bnh rng

Vn tc vng : V=

=1.11 (m\s)

Chn cp chnh xc ch to bnh rng cp 9

7 - nh chnh xc h s ti trng k
-

V ti trng khng thay i v rn ca cc bnh rng nh hn 350 HB nn

=1 , h
s ti trng ng =1,1 h s k=1.1,1=1,1 v tr s k khc nhiu so vi ch s s b nn
ta tnh li khang cch A :

A=321.

=304 (mm)

8 - Xc nh modun s rng v chiu rng bnh rng

-

Modun :m= (0,01 0,02).304=3,04 6,08(mm) ly m=4

S rng bnh nh :

S rng bnh ln : =i. =3,5.34=119

Chiu rng bnh rng : b=0,4.304=121,6 ly b=122

=33,7 ly

=34

9 Kim nghim sc bn un ca rng

-

H s dng rng ca bnh nh :

=0,46
H s dng rng ca bnh ln : =0,517
ng sut un ti chn rng nh cng thc 3-33 trang 51 :
=

=37

ng sut ti chn rng ln :

[
. =37.

=32,9

10 - Cc thng s hnh hc ch yu ca b truyn

-

Modun : m=4 (mm)

S rng : =34 , =119
Gc n khp : d=
ng knh vng chia : =4.34=136 ,

Khoang cch trc A =

Chiu rng bnh rng b=122

ng knh vng chia nh rng :
ng knh vng chia chn rng :

=4.119=476

=306 (mm)
=136+(2.4)=144 (mm) ,
=136-(2,5.4)=126(mm) ,
=476-(2,5.4)=466(mm)

11 - Tnh lc tc dung ln trc

-

Lc vng : p=

Lc hng tm :

=7597 (N)
=p.

F - Tnh ton thit k trc v then

=7597.

=2765 (N)

=476+(2.4)=484(mm)

Tnh trc I
Rd
RAy

RBy
RAx

RBx
PR1

PA1

c1

b1

a1

PT1

56692
95207

Mux
182875

Muy

124498

Muz

Tnh ng knh s bcua cc tr theo cng thc 7-2

d C.

i vi trc I : N=5,61kw , n=429,5 vg\pht , C h s ph thuc ng sut xon cho php

, i vi u trc vo v trc truyn c th ly C=120
=120.

=28,26 mm chon d=30

Vi d=30 ta chn bi chn k hiu 7306 bng 18P trang 348 c B=19
Tra bng 7-1
=1,5d
=10 15mm
=15mm
=10 20mm
=20mm
=5 10mm
=10mm
a=10 15mm
a=15mm
C=10 15mm
c=15mm
=122mm
=76mm

= + + +

+ +a+

+ +a+

+15+20+ =67
= +c+
= +10+15+ =72,5

=
+ + =0
=- =0

= . +
( + )=0

= +10+15+10+15+ =97,5

.l+

( + + )-

-(

)=-2528 N

=421

=- =-3403-(-2528)=-875
= + +
=1421+1259-421=2259 N
Xt mt ct nguy him nht
Ti mt ct 1-1
= .l=95207
tit din 2-2 :

Nmm
-

=35,2 mm

d=45

. Tnh chnh xc trc theo cng thc

-

n=

[n]

V trc chnh quay ln ng sut php bin i theo chu k i xng

Vy

=
=

=0

=219731

Vy

Gi hn mi un v xon
=0,45. =0,45.600=270N
=0,25. =0,25.600=150 N

=191460 Nmm ;

; w=5510

=
=

=11790

(trc bng thp 45c

tra bng 73-b trang 122

=124498 Nmm

=34,7 N
= =

=10,5

Chn h s v theo vt liu n v thp C trung tnh

=0,1 ;v =0,05
H s tng bn =1
=0,85 ; =0,71 bng 7-4 trang 123
=1,5 ; =1,63 ; bng 7-8 trang 127

T s

=2,7

=1+0,6.(

=1,9 ; =

=2,25 tra bng 7-10 trng 128\

-1)=1+0,6.(2,7-1)=2,02

Thay cc ch s va tm c vo cng thc

=2,88
=6,9

n=

Tnh then
Vi d=40 tra bang7-23 trang 143 b=12 , h=8 , t=4,5 ,
Kim nghim sc bn dp

=600 N

=2,65 [n]

=23,5 [

=3,6 ,k=4,4

=124498
d=40
k=4,4
l=60
Kim nghim sc bn ct

Trc II

=8,6 [ ]=120 ; b=12 ;l=60 ;d=40 ;

=124498

Pa2
y

RAy

PT2

z
x

RBy

PR2

PR3

RAX

RBx

PT3
99.5

114

76.5

179597

70148

99.5

Mx
264231

750827

My

522655

Mz
-

Tnh ng knh s bcua cc tr theo cng thc 7-2

d C.
=120.

=45,3 ly d=50 ta chn bi chn k hiu 36310 bng 17P\347 vi

=27
-

+ +a+

= +10+15+
+c+

+a+ +

=99,5 mm

+15+ =114 mm

= +15+10+ =76,5 mm

=2765 ;
=1259 ;
=606 ;
=
+ +
=0
=+ - =0

.99,5-

.(99,5+114)-

. 99,5-

.(99,5+114)+

(99,5+144+76,5)=0

=-

=307 ;

=7597

.(

=
=-3454 N
-

=-7597-3403-(-3454)=-7546

+ + )=0

=-299 N

= - =2765-1259+299=1805
Xt tit din mt ct nguy him

=772008 ;
=

Tnh chnh xc trc theo cng thc

n=
[n]

=57mm

=894914
d=60 mm

=0

V b truyn lm vic mt chiu

Vy =

Vy

Gi hn mi un v xon
=0,45. =0,45.600=270N

; w=18760

=41 N

= =

=40000

=13

Chn h s v theo vt liu n v thp C trung tnh

=0,1 ;v =0,05
H s tng bn =1
=0,78 ; =0,67 bng 7-4 trang 123
=1,5 ; =9,63 ; bng 7-8 trang 127

T s

=3,3

=1+0,6.(

=2,25tra bng 7-10 trng 128

-1)=2,38

Thay cc ch s va tm c vo cng thc

=1,99
=4,7

n=

Tnh then
Vi d=60 tra bang7-23 trang 143 b=18 , h=11 , t=5,5 ,
Kim nghim sc bn dp

=1,8 [n]

=26 [

] ; l=0,8.122=98

=5,6 ,k=6,8

Kim nghim sc bn ct

=9.8 [ ]=120

l=98 ;d=60;

Trc III

=522655 ;b=18

Pt4
y

RAy

RBy

Pr4

z
x

RBx

RAX

172638

473305

1808086

Tnh ng knh s bcua cc tr theo cng thc 7-2

d C.

=120.

= +a+ +

=68 chn d=70 mm chon ln c B=35 bng 14p \339

= +15+10+
+c+

=
=

=-

+
.
. +
=

=103,5 mm

+a+ +

=0
=0
.( + )=0
.( + )=0
=3024 N

+15+ +15+10+ =156,5 mm

= =7597-3024=4573 N
= =2765-1097=1668 N
Tnh m men un tit din chu ti ln nht .

[ ]=48 (N\

=1644902 N\mm
)
=

=1097 N

=69,9

d=75 mm

Tnh chnh xc trc theo cng thc

n=
[n]

=0

V b truyn lm vic mt chiu

Vy =

Vy

Gi hn mi un v xon
=0,45. =0,45.600=270N

; w=37600

=13,3 N

=79000

=11,4 N

Chn h s v
=0,1 ;v =0,05
H s tng bn =1
=0,74 ; =0,62 bng 7-4 trang 123
=1,63 ; =1,5 ; bng 7-8 trang 127

T s

=2,2

=1+0,6.(

=3,7 (3-7)

=0,25.

=2,4tra bng 7-10 trng 128

-1)=2,62

Thay cc ch s va tm c vo cng thc

n=

Tnh then

=6,15
=4,92
=3,8 [n]

=0,25.600=150 N

Vi d=75 tra bang7-23 trang 143 b=20 , h=12 , t=6 ,

Kim nghim sc bn dp
=

=66,48 [

=6,1 , k=7,4

] ; l=0,8.122=98 ; d=75 ; k= 7,4 ;

=1808086

Kim nghim sc bn ct
=

l=98 ;d=60;

=24,5 [ ]=120
=1808086 ;b=18

Chn ln
-

Trc I v II c lc dc trc nn ta chn bi chn .

Trc I
RAy

RA

RBy

Pa1

RB

s1

s2

D kin chn loi bi chn trc = k hiu 36000

H s kh nng lm vic tnh theo cng thc
C=Q.(n.h
; h=300 .2.8.5=24000 h ; n=429,5
Tai trng tng ng Q tnh theo cng thc 8-6 trang 159
Q=(
+m. ). .
;h s m=1,5 ( 8-2\161) ;
=1ti trong tnh (8-3\162) ;
4\162) ; =1
Tng lc chiu trc
= - -

=2422 N

=2563 N

=1,3. .
=1,3.2422.
=903
=1,3. .
=1,3.2563.
=955
tng lc chiu trc
=903-606-955=-6,58 N
Ti trng tng ng
=(1.2422+1,5.658).1.1 = 3409 N =340,9 daN
=(1.2563+1,5.658).1.1 =3550 N =355 daN
V
chn gi II cn I ly cng kch thc vi II
C=Q.(n.h =355.126 =44730 ; (n.h
tra bng 8-7 trang 164
Tra bng 17p vi d=45 ;
=71000 ; D=100 ; chiu rng B=25
Tnh ln trc II

=1 (8-

RA

Pa2

RB

s1

s2

=7759N

=3467 N

=1,3. .
=1,3.7759.
=2892
=1,3. .
=1,3.3467.
=1292
tng lc chiu trc
= + - =2892+606-1292=2206 N
Ti trng tng ng
=(1.2892+1,5.2206).1.1 = 6201 N =620,1 daN
=(1.1292+1,5.2206).1.1 =4601 N =460,1 daN
V
chn gi trc I
C=Q.(n.h =620.77,7=48174 ; (n.h
tra bng 8-7 trang 164
Tra bng 17p vi d=60 ;ly k hiu 36312
=112000 ; D=130 ; chiu rng B=31
Tnh chn ln trc III
RA

=4867N

=3217 N

RB

=0
Ti trng tng ng
Q= =4867 ; n=28 vg\p
C=Q.(n.h =486.55=26730 ; (n.h
tra bng 8-7 trang 164
Tra bng 14p vi d=75 ;ly k hiu 115 ;
=46000 ; D=115; chiu rng B=20
mm

V hp
-

Chiu y thnh thn hp

=0,025.A+3=0,025.304+3=11 mm
Chiu dy thnh np hp
=0,02.304+3=9 mm
Chiu dy mt bch ca np trn
=1,5. =13 mm
Chiu dy mt bch di ca thn

b=1,5. =17 mm
Chiu dy hp khng c phn li
P=2,35. =2,35.11=26 mm
Chiu dy gn thn hp
m=(0,8 1). = 8 mm
Chiu dy gn np hp
m=(0,85 1). = 7 mm
ng knh bu lng nn
=0,036.A+12=0,036.304+12=24 mm
ng knh bu lng khc
cnh : =0,7.24=16,8 ly =18
Ghp vo thn =(0,5 0,6). =0,5.24=12 ly =12
Ghp np
=(0,4 0,5). =0,5.24=12 ly =12
Ghp np ca thn : =(0,3 0,4). =0,3.24=7,2 ly
=8 mm
Vi khong cch trc A ca 2 cp 190 304 tra bng 10-11a v 10-11b ta chn bu lng
M20

S lng bu lng nn n=

trong L : chiu di hp s b ly bng 900 mm; B

chiu di hp s b ly bng 350 mm

-

n=

=5 ly n=6