WHAT IS TOOL WEAR? THE PHENOMENON WHICH DESCRIBES THE GRADUAL FAILURE OF CUTTING TOOLS DUE TO REGULAR OPERATION IS KNOWN AS TOOL WEAR.
TOOL WEAR 1) FLANK WEAR 2)CRATER WEAR LAYOUT DIAGRAM NEURAL NETWORK An Artificial Neural Network (ANN) is an information processing paradigm that is inspired by the way biological nervous systems works, such as the brain, process information. The key element of this paradigm is the structure of the information processing system. It is composed of a large number of highly interconnected processing elements (neurons) working together to solve specific problems.
ANNs , its just like people, learn by example.
ARCHITECTURE
Components of a neuron
The synapse AN INTELLIGENT SYSTEM FOR TOOL WEAR USING NEURAL NETWORK IT HAS FOUR SEGMENTS SENSOR PART A)PROMESS SENSOR B)STRAIN GAUGE SENSOR
DATA ACQUIRING SYSTEM PART FOR TRAINING SYSTEM OUTPUT DEVICE EXPERIMENTAL SET UP
NEURAL NETWORK HAS THREE INPUT TO WHICH THE FORCE VALUES FROM THE SENSOR ON TOOL HOLDER MEASURED FORCE FROM MEASURING BEARING AND CUTTING SPEED ARE DIRECTED. USING THESE THREE VALUES THE NEURAL NETWORKAT ITS OUTPUT EVALUATES THE VALUES OF WEAR IN SAME TIME MOMENT. CUTTING FORCES VS TIME WEAR RATE MEASURED BY NEURAL NETWORK SALIENT FEATURES ANN IS CAPABLE OF MODELLING NON LINEAR PROCESS WHICH MAKES IT SUITABLE FOR DETERMINING TOOL WEAR PROCESS. IT IS CAPABLE OF HANDLING LARGE AMOUNT OF DATA. ACCURATE AND ADAPTABLE. IMPLEMENTABLE FOR ANY APPLICATION.
FUTURE WORK FUTURE RESEARCH INCLUDES THE INTEGRATION OF THIS INTELLIGENCE SYSTEM ON THE CNC LATHE MACHINES. USE OF DYNAMIC NEURAL SYSTEM INSTEAD OF STATIC NEURAL SYSTEM FOR ADDITIONAL CORRECTION. TO UTILIZE IT IN NUMERICAL AND EXPERIMENTAL METHODS WITH MORE COMPLEXITY.