THC HANH Phay CNC

KUNZMANN vi SIEMENS 840C

Modul 4
MAY PHAY CNC
Modul IV / Tr. 1
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TRUONG DA HOC SU PHAM KY THUAT
TRUNG TAM VIET C
MODUL IV
THAO TAC MAY PHAY CNC THAO TAC MAY PHAY CNC
THAO TAC MAY PHAY CNC THAO TAC MAY PHAY CNC THAO TAC MAY PHAY CNC
TEN MAY : KUNZMANN
HE IEU KHIEN : S840C
8 Mh 6 kh
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 2
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MUC LUC
Phan I - Gii theu chung 4
I- Kch thc cua khong gian gia cong 4
II- Truc mang dao 4
III- Lng chay dao co the 4
IV- Cong xuat dan ong 4
Phan IIThao tac may 8
I - Khi ong may 8
II - Nhng thao tac can thiet sau khi chay nh chuan 9
III - Cac vung ieu khien cua may Phay Kunzmann 9
IV - Thao tac vi vung ieu khien bang tay - KUNZMANN 10
4.1- ieu khien truc chnh mang dao cua may phay 10
4.2- Thay oi toc o & Ngng truc chnh 11
4.3- Quan sat toc o ang s dung 11
4.4- Chay dao t ong ieu khien bang tay 11
4.5- Chay dao nhanh khong cat got 12
4.6- Chyen ong quay tron cua truc C 12
4.7- Thao tac vi tay quay ien 12
V- Cai at goc toa o cho chi tiet gia cong 13
5.1- Cai at goc toa o trc tiep 13
a) Xoa tham chieu trc o 13
b) Cai at trc tiep cho X , Y , Z 13
c) Cai at cho truc C 13
5.2- Cai at goc toa o gian tiep 14
a) Xoa tham chieu trc o 14
b) Ra dao... 14
c) Nhap cac ga tr di chuyen goc toa o 14
VI - Thay oi dao 15
6.1) Thao dao 15
6.2) Lap dao 15
VII - Tat , m nc ti nguoi 16
VIII - Phm tat chong s co 16
Phan III o dao va cai at dao 17
I - o dao 17
1.1) Dao chuan va cac dao thanh phan 17
a) o dao chuan 17
b) Thao tac o trc tiep tren may 18
II - o dao thanh phan vi thc o dao chuyen dung 19
2.1- o chieu dai so vi dao chuan 19
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 3
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2.2- o ng knh dao thanh phan 20
III - Nhap cac thong so hieu chnh dung cu cat 21
Phan IV- Nhap va chay chng trnh vi che o may MDA 22
1.1- Khi ong may va he ieu khien 22
1.2- nh chuan may 23
II - Chay chng trnh t MDA 24
2.1- Ga kep chi tiet gia cong 24
2.2- Cai at dao chuan va goc toa o cho chi tiet 24
2.3- Gia cong th - Chay th chng trnh NC 24
Phan V Tao mot a ch cho chng trnh mi 26
I - Nhap chng trnh mi vi th muc LOCAL 26
1.1- Tao mot th muc cong tac mi va tap tin chng trnh 26
a) Tao mot th muc cong tac mi 26
b) Tao mot tap tin chng trnh mi 26
1.2- Nhap noi dung chng trnh 27
1.3- M mot chng trnh a co san e ... 27
II - Xoa th muc cong tac , xoa mot chng trnh 28
2.1- Xoa chng trnh trong th muc cong tac 28
2.2- Xoa th muc cong tac 28
III - Tai chng trnh t PC sang CNC 29
3.1- An nh moi trng truyen d lieu 29
3.2- Thao tac chuyen tai chng trnh t may tnh sang CNC 30
3.3- Thao tac chuyen tai chng trnh t CNC sang may tnh 32
IV - Trnh t mo phong mot chng trnh tren may CNC 33
4.1- Hieu chnh tap tin JOB 33
4.2- M man hnh va goi chng trnh can mo phong 33
4.3- Chon toc o khi mo phong 34
4.4- Mo phong 35
4.5- Chon che o man hnh sau khi mo phong 35
4.6- Thoat khoi mo phong 35
V - Chay mot chng trnh NC vi che o may AUTOMATIC 36
5.1- Goi mot chng trnh a co 36
5.2- Chay chng trnh 37
a) Chay vi che o tng cau lenh - Gia cong th 37
b) Chay chng trnh NC vi che o hoan toan 37
5.3- Hieu chnh chng trnh trong AUTOMATIC 38
5.4- Chay tiep t mot cau lenh bat ky 38
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 4
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Phun
GO THEU CHUNG
Ten may : KUNZMANN
He ieu khien : SIEMENS 840C
Cac thong so c ban cua may :
) Klch lhuoc cuu hhong giun giu cong :
- Chieu dai ( truc X ) : 600 mm
- Chieu rong ( truc Y ) : 400 mm
- Chieu cao ( truc Z ) : 400 mm
- U chia ( truc C ) : Khong co gii han
) Truc mung Juo :
- uoi con cua truc gan dung cu : SK 40
- So vong quay cua truc nam ngang : 1 - 4000 vong / phut
- So vong quay cua truc ng : 1 - 4000 vong / phut
- Hanh trnh bo sung cua truc ng : 60 mm
- Kha nang nghieng au ng theo 2 pha : 90
0
) Luong chuy Juo co lhe :
- Theo phng doc va ngang : 2000 mm / phut
- Theo phng ng : 2000 mm / phut
- Chay khong theo phng doc va ngang : 7500 mm / phut
- Chay khong theo phng ng : 6000 mm / phut
- U chia : 28 vong / phut
V ) Cong xuul Jun Jong :
- So vong quay cua mo t truc chnh : 3000 vong / phut
- Cong xuat : Khoang 5KW
GII THIEU CHUNG
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 5
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GII THIEU CHUNG
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 6
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GII THIEU CHUNG
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 7
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Ban phm ieu khien may
Cong tac cua he ieu khien
Cha khoa dung cho
dan ong CNC &
KUNZMANN
Toc o ti 110 v / phut
Toc o ti 880 v / phut
Toc o ti 4000 v / phut
Toc o ti 510 v / phut
Cai at iem 0 cho tng truc
Hng chuyen ong cua truc chnh may
Cac truc va cac hng chuyen ong
Truc C va hng c . ong
Ban phm ieu khien may
cuaKUNZMANN
M nc ti nguoi va tat nc ti nguoi
May ngng che o thay oi dung cu cat
Cong tac thuy lc e thao lap dung cu cat
Cha khoa danh cho
he ieu khien
GII THIEU CHUNG
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 8
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Phun
THAO TAC MAY
- Khoi Jong muy gom :
1.1) Bul Jien nguon
* Bat cong tac chnh tu ien va ch cho en khi en bao cac chc nang tren ban
phm ieu khien chay sang va man hnh che o JOG xuat hien.
* Bam nut khi ong he ieu khien ( Nut ln mau xanh di cung ben trai cua ban
phm ieu khien - ong thi vi viec xuat hien tieng hu nho cua HK , neu cha nghe
c tieng hu nho th phai bam them phm RESET tren ban phm ieu khien )
1.2) Djnh chuun muy ( R )
Bat buoc phai thc hien trong cac trng hp sau :
- Sau khi khi ong may .
- Sau khi xay ra cac s co hoac b cup ien bat thng .Thao tac nh sau :
. Kiem tra tong quat .
. Quay bang tay cac truc e cho dao va ban may v tr nao o sao cho khi
cac truc t ong chay ve R th khong lam tac ong en cong tac cuoi hanh trnh .
. Neu co s dung truc C th phai lu y la : Lieu co an toan hoac h hong g
khong khi truc C quay mot vong ngc chieu kim ong ho .
. Cong tac F e v tr tat .
. Khi tat ca a c kiem tra co ngha la : May a san sang va hoan toan an
toan khi thc hien thao tac nh chuan .
. ong tac cuoi cung :
* Bam nut NC va m cong tac F
- Truc Z chay toi a khoang 20 mm theo phng +Z
- Truc Y chay toi a khoang 20 mm theo phng +Y
- Truc X chay toi a khoang 20 mm theo phng +X
- Truc C chay khoang 1 vong ngc chieu kim ong ho
Cac truc se t ong nh chuan va bao len man hnh ieu khien toa o cua dao T
so vi goc toa o cua may M.
THAO TAC MAY
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 9
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- Nhung lhuo luc cun lhiel suu hhi chuy Jjnh chuun ru lruoc
moi Iun cui Jul Juo moi .
Tnh huong ap dung la chuan b may e gia cong mot chi tiet mi.
Sau khi chay nh chuan, toa o hien th tren man hnh cua may co the khong phai
la toa o cua iem chuan dung cu cat T so vi iem chuan cua may M; Hien tng nay
can c x ly e a toa o hien th tren man hnh tr ve toa o thc cua T so vi M.
Thao tac nay can c tien hanh ngay sau khi chay ve R hoac trc khi cai at dao e
gia cong mot chi tiet nao o - Thao tac nay c goi la xoa tham chieu.
Cach tien hanh nh sau :
- Sau khi chay nh chuan , cha khoa trai e che o SIEMENS .
- at che o may AUTOMATIC .( Bam phm Automatic tren ban phm )
- T man hnh che o may AUTOMATIC , bam phm PRESET DRF .
- Bam phm DELETE OFFSET e xoa cac ga tr tham chieu trc o .
- Toa o hien th luc nay chnh la toa o thc cua iem chuan dung cu T so vi goc
toa o may M .
- Cuc rung Jieu hhien cuu muy Phuy KUNZMANN
May Phay KUNZMANN - SIEMENS - 840 C co 2 vung ieu khien :
- Vung ieu khien bang tay tam goi la vung KUNZMANN . Vung ieu khien
nay dung e ra dao, cai at dao trc tiep. Phay nh may phay van nang vi s tr giup
cua tay quay ien va mot vai chc nang tng ng.
- Vung ieu khien t ong tam goi la vung SIEMENS dung e lap trnh, o
hoa, mo phong, cau hnh, hieu chnh may. . .Tom lai - May Phay Kunzmann co hai vung
ieu khien chnh o la :
- KUNZMANN .
- SIEMENS .
VA THAY OI VUNG IEU KHIEN BANG CHA KHOA BEN TRAI .
THAO TAC MAY
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 10
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Thao tac nh sau :
- Quay cha khoa ben trai theo chieu kim ong ho - Luc nay cha khoa nam ngang
v tr Kunzmann .( Cha khoa Trai che o KUNZMANN . )
- Bam phm Reset tren ban phm e khi ong lai he ieu khien .( V thng khi
chuyen cha khoa trai t SIEMENS sang KUNZMANN th he ieu khien b tat )
- Chon vung toc o bang cach bam phm ch nh vung toc o tren ban phm. en
bao sang vung nao la vung o ang s dung - en bao se nhap nhay sang vung mi
chon - Ch c s dung.
- Phm ch chieu quay c bam gi sau o mi bam phm khi ong truc .
- Truc se quay vi vung toc o c chon lan sau ni phm
tng ng co en bao nhap nhay .
- Ta co the thay oi toc o trong vung a chon bang num chnh
toc o. So % ch tren num chnh la phan tram cua toc o toi a cua
vung ang s dung.
V - Thuo luc roi rung Jieu hhien bung luy - KUNZMANN
4.1 ) Dieu hhien lruc chlnh mung Juo cuu muy phuy
ac trng chnh cua viec ieu khien truc chnh may phay la T6 va 6hlLu uA
. Gii han so vong quay c phan ra thanh 4 vung - ap dung theo bang di ay :
Vu ng Vu ng Vu ng Vu ng V Khuye ch a i
20 110 180 820 = 50%
25 120 200 920
30 130 220 1030
35 150 250 1150
40 170 280 1290
45 190 320 1440
50 210 350 1620 e n
55 230 400 1810
60 260 450 2020
65 290 500 2270
70 320 560 2540
80 360 630 2850
90 410 700 3190
100 460 780 3570
110 510 880 4000 = 120%
THAO TAC MAY
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 11
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4.2) Thuy Joi loc Jo & Ngung lruc chlnh .
- Khi muon thay oi toc o t vung ang s dung sang mot vung toc o khac ta
phai ngng truc chnh bang phm ngng truc chnh roi mi chon vung toc o mi.
- Ngng truc chnh: Bam phm ngng truc chnh ben canh phm khi ong truc .
4.J) Quun sul loc Jo Jung su Jung .
- Ta co the quan sat toc o quay cua truc chnh ang s dung c bao bang so
tren man hnh.
4.4) Chuy Juo lu Jong Jieu hhien bung luy .
Chuyen ong chay dao t ong ieu khien bang tay c ap dung khi phay nh
may phay thng ma khong can chng trnh NC .
- Cha khoa Trai che o KUNZMANN ( Nam ngang ).
- Bam phm RESET tren ban phm ieu khien ( Khi ong
lai he ieu khien ).
- Ch nh van toc cat bang num chnh khuyech ai van
toc cat. Theo doi va so sanh ga tr thc cua lng chay dao
F a c ch nh bc tren vi lng chay dao F cua may
tren man hnh .
- Chon vung toc o cua truc chnh va ch nh so vong
quay cua truc chnh ( Xem trang 10 ).
- Chon truc va hng chay dao .
- Bam phm khi ong chuyen ong chay dao .
- Bam phm ngng chuyen ong chay dao khi
muon ngng chuyen ong nay .
* Lu y : May khong t biet cuoi hanh trnh cua tng truc nen ngi s dung phai
chu y khong cho may chay qua gii han cuoi cung .
THAO TAC MAY
Kh i
o ng
cha y dao
Ng ng
cha y dao
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 12
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4.5) Chuy Juo nhunh hhong cul gol .
Chay dao nhanh thng c ap dung khi di chuyen v tr dao. Ngi s dung phai
het sc can than khi dung che o nay - Co ngha la phai nam vng thao tac may, hng
chuyen ong va khoang chay can thiet .Thao tac nh sau :
- Cha khoa Trai che o KUNZMANN .
- Bam phm RESET tren ban phm ieu khien .
- Chon truc cung vi hng chay dao.
- Sau o bam phm chay dao nhanh nh hnh ben tren ban ieu khien .
4.6) Chyen Jong guuy lron cuu lruc C ( Truc lhu lu )
- Cha khoa Trai che o KUNZMANN .
- Bam phm RESET tren ban phm ieu khien .
- Bam phm C tren ban phm ( Chon truc C )
- Bam phm ( + ) quay thuan chieu kim ong ho hoac ( - )
quay ngc chieu kim ong ho e chon hng chuyen ong.
- Bam phm khi ong chay dao .
- Ta co the ieu chnh van toc quay cua truc C cung bang vi num chnh khuyech
ai van toc cat . Van toc toi a la 8 vong / Phut .
- Khi muon ngng truc C ta cung thao tac tng t nh vi cac truc khac .
4.7) Thuo luc roi luy guuy Jien .
Tay quay ien ch dung khi ra ga hoac cai at goc toa o cho chi tiet gia cong .
Trnh t thao tac nh sau :
- Cha khoa Trai che o KUNZMANN .
- Bam phm RESET tren ban phm ieu khien .
- Che o may la JOG cho ca 2 vung ieu khien KUNZMANN va SIEMENS .
- Chon lng dch chuyen theo nac cua tay quay - ( n v la 1/1000 mm ) bang
cach bam vao phm tng ng ( Nho nhat la 1/1000 mm va ln nhat la 10 mm ) Gia tr
ch c chon khi en bao cua phm tng ng chay sang .
- Bam chon ten truc can dch chuyen - Nen bam ten truc cung vi chieu ( + )
- M num khuyech ai lng chay dao ( Num khuyech ai lng chay dao luc nay
c xem nh la mot cong tac )
- ( May a san sang hoat ong thong qua tay quay ien vi truc a chon ) .
- Chieu chuyen ong tuy thuoc vao chieu quay cua tay quay ien vi quy c chung
.
THAO TAC MAY
Phm
cha y dao
nhanh
Kh i
o ng
cha y dao
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 13
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V- Cui Jul goc lou Jo cho chi liel giu cong .
Cai at goc toa o cho chi tiet gia cong ay c hieu la cong viec gan chuan thao
chng cho chi tiet gia cong tai mot v tr nao o thch hp thong qua con dao chuan
( Hoac cung co the hieu la cong viec a toa o X va Y cua T va toa o Z la cua dao chuan
tng oi so vi Z cua T ve cho trung vi goc thao chng cua chi tiet gia cong )
e cho :
- He ieu khien cua may hieu c au la goc cua chng trnh NC - Neu cai at
trc tiep .
- Hoa c la y so lie u e s du ng ca c le nh di chuye n go c to a o - Kho ng ca i a t tr c tie p .
5.1) Cui Jul goc lou Jo lruc liep
Thao tac nay thng c s dung e cai at dao chuan cho mot chng trnh e
gia cong mot chi tiet cu the nao o - Neu la chng trnh s dung nhieu dao. Cai at goc
toa o cho dao co ngha la a tam dao cho trung vi goc toa o cua chi tiet theo 2
phng X va Y va a mat au cua dao cho cho trung vi goc toa o cua chi tiet theo
phng Z sau o an nh trc tiep ma khong can phai s dung mot ga tr trung gian nao
khac e tham chieu.
Cach thao tac nh sau :
u) Xou lhum chieu lruoc Jo
Trc khi cai at goc toa o cho chi tiet gia cong mi th ngi ieu chnh may phai
xoa cac toa o tham chieu trc o - ( Xem cach thc hien trang 9 )
b) Cui Jul lruc liep cho X , Y , Z .
- Cha khoa Trai che o KUNZMANN .
- Bam phm RESET tren ban phm ieu khien .
- ieu chnh dao v tr can thiet .
- Bam ong thi phm 0 cua truc tng ng muon cai at va phm SET .
c) Cui Jul cho lruc C ( Mum chiu lron houc Juu phun Jo ) .
- Cha khoa T KUNZMANN .
- ieu chnh dao v tr can thiet .
- Bam phm C .
6Al AT 6 TA
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 14
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5.2) Cui Jul goc lou Jo giun liep
Cung vi y ngha nh muc 5.1 nhng cai at goc toa o gian tiep la s dung cac
lenh di chuyen goc toa o t G54 en G57. Cac ga tr di chuyen e xac nh goc toa o
tng ng vi cac ga tr muc 5.1 nhng khong an nh trc tiep ma tham chieu gian
tiep qua cac lenh di chuyen goc toa o t G54 en G57.
Thao tac nh sau :
u) Xou lhum chieu lruoc Jo
Cung nh cac phng phap khac - trc khi cai at goc toa o cho chi tiet gia cong
mi hoac thay oi v tr cua goc toa o th ngi ieu chnh may phai xoa cac toa o
tham chieu trc o - ( Xem cach thc hien trang 9 )
b) Ru Juo Je Iuy cuc glu lrj Ji chuyen cho cuc lruc X , Y , Z .
- Cha khoa Trai che o KUNZMANN .
- Bam phm RESET tren ban phm ieu khien .
- ieu chnh dao v tr can thiet .
- Ghi lay cac ga tr theo X , Y , Z
c) Nhup cuc glu lrj co Juoc o buoc lren ruo Ienh Ji chuyen
goc lou Jo luong ung ( Mol lrong lu G54 Jen G57 )
Khi lap trnh can lu y :
- Neu s dung G54 th lenh G54 khong can co trong chng trnh . Co ngha
la moi chng trnh eu mac nh chay vi G54.( Khi SET dao bang phng phap trc
tiep th tat ca cac ga tr trong G54 eu bang 0 )
- Neu s dung G55 en G57 th phai lap trnh ngay trong cau lenh au tien .
6Al AT 6 TA
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 15
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V - Thuy Joi Juo
6.1) Thuo Juo .
- ieu chnh dao sao cho mui dao mot v tr nao o so vi chi tiet - v tr hoan toan
thuan li cho viec thao dao ra hoac lap dao vao .
- Bam phm M6 - en bao chay sang -ong thi en bao cua phm WZ nhap nhay
- May a san sang che o thay dao. Tay trai ngi s dung lay dao .
- Tay pha i ba m phm WZ va gi cho e n khi dao r i ra ( Lu y tro ng l ng cu a o dao )
6.2) Lup Juo .
- May phai ang che o san sang nhan thay dao.
- Dao mi a c lap ung va a c xiet chat.
- Lau sach chuoi con va lo con o dao.
- Lap dao mi vao sao cho trung khp gia o dao va dao mi.
- Tay trai gi dao ung v tr tren, tay phai bam phm WZ.
- Dao c lap chat ngay sau o.
* Lu y :
Dao mi thay phai ung vi a ch a c lap trong chng trnh NC
ThA l A
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 16
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V - Tul , mo nuoc luoi nguoi
- Tac ong bang tay
. Bam phm M08 : M nc
. Bam phm M09 : Tat nc
- Chc nang M08 va M09 eu co the lap trnh c .
V - Phlm lul chong su co .
Khi gap s co bat thng trong luc may ang chay, ta bam nhanh phm tat chong
s co. Sau ong tac nay moi hoat ong cua may b ngng lai. Muon khi ong may e
s dung tiep tuc - ieu bat buoc la phai lam lai t au - co ngha la :
- Chay ve R - nh chuan lai may .
- Kiem tra lai goc toa o. Cai at lai goc toa o cho dao chuan neu can .
- Kiem tra tong quat trc khi cho may hoat ong tr lai .
THAO TAC MAY
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 17
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CAI AT DAO
Phun
DO DAO VA CA DAT DAO
- DO DAO
1.1) Duo chuun ru cuc Juo lhunh phun .
Dung cu cat s dung tren may CNC noi chung co quan he rat hu c vi chng
trnh gia cong. Moi quan he nay phai c thoa man trong trong chng trnh gia cong
tng ng thong qua cac thong so nh :
- Ten cua dao trong chng trnh la T. . ( Kem theo so th t )
- a ch cua dao trong th vien dao la D . . ( Kem theo so th t )
- Chieu dai dao L so vi dao chuan ( mm ) .
- ng knh dao hoac ban knh phan cat cua dao R ( mm )
- Chieu dai phan cat got .
- ng knh can dao .
e co c cac thong so tren cua dao do o ta phai o dao. Phan quan trong nhat
trong viec o dao o la o chieu dai dao so vi dao chuan va ng knh cua dao .
Vay dao chuan la dao nao va nh the nao th c goi la dao chuan?
u) Do Juo chuun
Co the tam nh ngha dao chuan nh sau :
- Dao chuan la dao thng co chieu dai bang 0 va ng knh bang 0 co ngha la
tam dao trung vi goc toa o cua chi tiet theo phong X ; Y va mat phang cha mui dao
trung vi goc toa o cua chi tiet theo phng Z . Ga tr 0 cua chieu dai va ng knh
cua dao chuan ch la ga tr tng oi so vi iem tham chieu T cua dung cu - iem ma
may hieu c nam au sau khi hieu chuan. Do vay dao chuan con co ten la dao so 0.
Dao chuan khong nhat thiet phai la dung cu cat ma co the ch la mot mui do .
O gan dao phay
iem tham chieu T cua dung cu
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 18
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Mat phang 0
E-To
Chi
tiet
HIeu
chnh Z
Dao
chuan
Mui do
Mui do
Khong gian gia cong
Chnh e cai at dao chuan theo X va Y
( Hoac co the hieu la cai at goc toa o
cho chi tiet gia cong theo phng X va Y )
b) Thuo luc Jo lruc liep lren muy
- Sau khi mui do tiep xuc vi mat tren cua
chi tiet gia cong - Tai o ta cai at iem 0 cho chi
tiet theo Z .
- Sau khi mui do tiep xuc vi chi tiet theo
phng X - Tai o ta cai at iem khong cho chi
tiet theo X vi ga tr -D/2
( D la ng knh cua mui do )
- Sau khi mui do tiep xuc vi chi tiet theo
phng Y - Tai o ta cai at iem khong cho chi
tiet theo Y vi ga tr -D/2
( D la ng knh cua mui do )
Chnh e cai at dao chuan theo Z
( Hoac co the hieu la cai at goc toa o
cho chi tiet gia cong theo phng Z )
CAI AT DAO
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 19
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CAI AT DAO
- Do Juo lhunh phun roi lhuoc Jo Juo chuyen Jung
2.1) Do chieu Jui so roi Juo chuun .
e gia cong mot chi tiet nao o ngi ta can co the mot hay nhieu dao. V vay can
phai o dao thanh phan so vi dao chuan. Thao tac nh sau :
- Lap dao chuan ( Dao so 0 ) len u o dao. o va chnh thc ve 0.
- Lap dao thanh phan so 1 len u o dao va tien hanh o.
ac biet lu y hai trng hp sau :
* Neu dao thanh phan dai hn dao chuan - Ga tr ghi phai mang dau cong ( + )
* Neu dao thanh phan ngan hn dao chuan - Ga tr ghi phai mang dau tr ( - )
( Nhng ga tr hieu chnh nay va dau cua no co mot vai tro het sc quan trong - V the
phai c lap trnh theo chng trnh tng ng that chnh xac . )
o dao thanh phan theo dao chuan
U o U o
Thc o
Ga tr hieu
chnh theo Z
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 20
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2.2) Do Juong hlnh Juo lhunh phun
Neu trong mot chng trnh Khoan CNC th ng knh dao thanh phan trong
chng trnh thng c at = 0 .
Nhng neu trong mot chng trnh Phay co s dung cac chc nang nh hieu chnh
ban knh cua dung cu cat , cac chu trnh Phay . . . th viec khai bao ng knh dung cu
cat cung het sc quan trong - Nhap so lieu sai hoac lan lon se dan ti h san pham . So
lieu nhap co the la ng knh hoac ban knh tuy theo he ieu khien cua may yeu cau .
CAI AT DAO
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 21
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CAI AT DAO
- Nhup cuc lhong so hieu chinh Jung cu cul
Sau khi co cac thong so hieu chnh dung cu cat nh chieu dai va ban knh so vi
dao chuan ta phai nhap cac so lieu nay vao th vien D - La ni lu tr nhng tham so
hieu chnh dung cu cat. Cach thao tac nh sau :
- T menu chnh, bam chon PARAMETER - Lam xuat hien menu mi.
- Bam chon PROGRAMPARAMETERS - Lam xuat hien hop TOOL OFFSET.
T ay ta nhap cac thong so hieu chnh dao tng ng vi ten va so th t cua dao trong
chng trnh.
P No 0 1 2 3 4
D No
Tool
Number
T
Typ
Length 1
Geometry
Length 2
Geometry
Diameter /
radius
1
2
3
4
5
6
Hop thoai Tool offset
Giai thch hop thoai Tool offset :
- D No : So a ch D - V du D17
- Tool number : So th t cua dao - Danh cho ngi s dung - V du T5
- T Typ : Kieu dao gom :
* Li khoan : Typ 10
* Taro : Typ 11
* Dao phay ngon : Typ 20
* Dao phay ngon hieu chnh 2 chieu dai : Typ 30
* Dao phay ngon hieu chnh chieu dai cho nam truc : Typ 40
* Dao phay lng tru : Typ 50
- Length 1 Geometry : Chieu dai hieu chnh th nhat
- Length 2 Geometry : Chieu dai hieu chnh th hai
- Diameter / Radius : ng knh hoac ban knh dao
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 22
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CHE O MAY MDA
Phun V
NHAP VA CHAY CHUONG TRNH
VO CHE DO MAY MDA
Che o may MDA ( Manual Data Automatic ) la che o danh e nhap va gia cong
nhng chng trnh ngan cho nhng chi tiet n gian va khong co chc nang ghi nh
trc tiep . Muon lu tr mot chng trnh c nhap t che o may MDA phai thao tac
gian tiep qua th muc NCK. ay trong phan trnh bay nay, giao trnh ch e cap en
phan nhap chng trnh bang cac phm chc nang cua ban phm, chay chng trnh qua
che o may MDA. Le d nhien, e chay mot chng trnh trong che o may MDA th ieu
au tien va bat buoc lai khong trong che o may MDA ma trong nhng che o may
khac nh JOG. Sau ay la phan trnh bay chi tiet :
- Nhup chuong lrnh
1.1) Khoi Jong muy ru he Jieu hhien
- Bat cong tac nguon - ch cho may khi ong cho en khi xuat hien man hnh vi
che o may JOG nh sau :
Man hnh JOG xuat hien sau khi may khi ong xong
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 23
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- Bat cong tac he ieu khien .
1.2 ) Djnh chuun muy
- KIem tra tong quat trc khi cho may chay ve iem hieu chuan R vi lu y la
khi chay ve iem hieu chuan R - tat ca cac truc eu chay theo chieu dng .
- Cha khoa Trai e v tr S ( Siemens )
- Bam phm khi ong NC
- Sau khi bam phm khi ong NC may se lan lt khi ong cac truc theo th t
Z ; Y ; X ( Xem trang 8 )
1.J ) Cuc buoc Je nhup chuong lrnh
- Chon va bam phm che o may MDA - xuat hien man hnh nh sau :
Man hnh cua che o may MDA
- Vi cac phm chc nang tren ban phm cua may ta co the nhap cac cau lenh cho
chng trnh. Khi nhap xong moi dong lenh xin hay nhan phm Enter nh
hnh ben - Dau nhac se t ong xuong dong va ky hieu ket thuc cau nam lai
cuoi dong lenh .
CHE O MAY MDA
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 24
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- Chuy chuong lrnh lu MDA
Sau khi a hieu chuan may va nhap chng trnh xong ta co the chay chng trnh
t che o may MDA - Nen tuan theo cac bc nh sau :
2.1) Gu hep chi liel giu cong
Khi ga chi tiet gia cong can phai lu y nh v va kep chat e gia cong mot chi tiet
hay nhieu chi tiet. Kiem tra e oi chieu chi tiet thc tren thiet bi kep thc vi toa o cua
iem thay dao a nhap trong chng trnh xem co thch hp hay khong - Co ngha la
thao lap chi tiet co de dang khong, co b vng khong. Thay dao co thuan li khong . . .
( Nen so sanh vi con dao dai nhat can s dung trong chng trnh )
2.2) Cui Jul Juo chuun ru goc lou Jo cho chi liel
( Xem trang 13 . . . . . . . )
2.J) Giu cong lhu - Chuy lhu chuong lrnh NC
Mot chng trnh gia cong tren may CNC do ngi hay may lap trnh eu co the
luon co loi, tac hai cua loi co trong chng trnh la ieu khong ai lng trc c - do
vay trc khi chay chng trnh mot cach chnh thc ta phai chay th theo che o tng
cau lenh. Vi che o chay tng cau lenh ta co the de dang theo doi tng cau lenh ma
may se thc hien e hieu chnh sa cha kp thi neu
co loi .
* ieu kien : Chng trnh a c nhap; May a
c hieu chuan; Dung cu cat va goc toa o cua chi tiet a c cai at; Chi tiet a c
ga kep.
Thao tac nh sau :
- M man hnh che o may MDA .
- Bam phm chay tng cau lenh . ( Single Block )
- Bam phm khi ong NC ( NC - Start ) e chay mot cau lenh va sau khi may a
chay xong cau lenh nay ta lai phai bam NC tiep e chay cau tiep theo .
- Muon sa cha hoac hieu chnh chng trnh ta bam phm RESET e ngat
chng trnh va tr ve che o soan thao cua MDA .
- a con tro ve do ng le nh ni co so lie u ca n hie u chnh e xo a va nha p so lie u m i .
CHE O MAY MDA
(htm ehoq taoq eoa leoh
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 25
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- Cho chay lai chng trnh theo che o tng cau lenh e phat hien va hieu chnh loi
tiep theo neu co .
- Ch chay chnh thc khi chng trnh a c hoan thien .
* CHU Y :
Moi lan khi ong NC - Do a cai at che o chay tng cau lenh nen may ch
thc hien mot cau lenh roi ngng lai e ch. Tren man hnh, vung chng trnh
ang thao tac luon xuat hien 3 cau lenh vi y ngha sau :
- Cau lenh th nhat la cau lenh a gia cong.
- Cau lenh th hai la cau lenh ma may ang thc hien. Cau nay c anh
dau bang mot vet en suot dong.
- Cau lenh th ba la cau lenh ma may se thc hien tiep theo lien sau o. Viec
co phat hien ra loi va hieu chnh kp thi hay khong la hoan toan phu thuoc vao
ngi ieu khien may.
CHE O MAY MDA
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 26
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TAO MOT A CH CHO
CHNG TRNH MI
Phun V
TAO MOT D]A CH CHO CHUONG TRNH MO
- Nhup chuong lrnh moi roi lhu muc LOCAL
1.1) Tuo mol lhu muc cong luc moi ru lup lin chuong lrnh moi .
u) Tuo mol lhu muc cong luc moi .
Th muc cong tac la ni lu tr cac tap tin chng trnh - Trong mot th muc cong
tac gom co :
. Tap tin JOB : La tap tin ho tr e truy xuat khai thac th muc .
. Cac tap tin chng trnh : Co the la MPF hoac la SPF .
Thao tac nh sau :
- Che o may JOG .
- M khoa bao ve s xuat nhap chng trnh
- Cha khoa he ieu khien v tr SIEMENS .
- Bam phm PROGRAMM . ( Xuat hien man hnh PROGRAMMING ) .
- Dung cac phm mui ten di chuyen thanh chon len xuong e chon th muc LOCAL
va bam ENTER . ( Thao tac m th muc LOCAL )
- T Menu di chon NEW .( Xuat hien man hnh NEW : Select data type vi
Data type : WORKOPIECE - ng dan se la : /PC/USER/LOCAL )
- Nhap ten th muc mi t ban phm v du A5 roi bam ENTER va bam phm OK
.
Luc nay man hnh NEW van c duy tr nhng vi ng dan mi la :
/PC/USER/LOCAL/A5 va dong chon mac nh PART PROGRAMM .
b) Tuo mol lup lin chuong lrnh moi .
Moi mot tap tin chng trnh la mot chng trnh NC e gia cong mot chi tiet cu the
nao ay. Tap tin nay co the c tao mi va nhap noi dung t ban phm hoac chuyen tai
toan bo t may tnh qua. Chng trnh mi co the bat au t mot th muc cong tac mi
hoac t mot th muc cong tac a co san .
- a t te n chng trnh trong A5 v a ta o: Khi do ng cho n ma c nh PART
PROGRAMM- Chung ta Enter va sau o nhap - v du %MPF 5 hay %SPF5 roi ENTER
va bam phm OK - Luc nay se xuat hien man hnh EDIT vi dau nhac L
F
- ieu nay co
ngha la may a san sang va ang i e nhap noi dung chng trnh .
(htm ENTER teeo loo phtm eao moq
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 27
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1.2) Nhup noi Jung chuong lrnh .
- Bang cac phm mau t va phm so tren ban phm cua may, ta lan lt nhap tng
cau lenh t chng trnh a soan trc ( Xem ban phm trang 6 ).
TAO MOT A CH CHO
CHNG TRNH MI
- Khi nhap chng trnh xong, hay bam phm SAVE MENU di e lu gi
chng trnh va nhap.
1.J) Mo mol chuong lrnh Ju co sun Je xem noi Jung houc hieu Jlnh
Iui o lhu muc LOCAL
- Thao tac tng t nh tren cho en khi m xong A5 (V du). Luc nay se xuat hien
noi dung cua th muc A5 trong o co chng trnh MPF5 (V du) a c lu gi. e
dong chon MPF5 roi bam phm EDIT- Noi dung cua toan bo chng trnh se c hien
th tren man hnh. man hnh nay ta co the hieu chnh va sa cha chng trnh
- Sau moi lan hieu chnh chng trnh - Hay luon nh phai bam phm SAVE e lu
gi s thay oi chng trnh va roi.
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 28
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- Xou lhu muc cong luc , xou mol chuong lrnh
2.1) Xo u chuong lrnh lrong lhu mu c co ng lu c .
Th mu c co ng ta c la th mu c con na m trong th mu c LOCAL da nh cho ng i du ng
.Thao tac nh sau :
- T man hnh c ban JOG chon bam PROGRAMM e lam xuat hien man hnh
PROGRAMMING .
- a dong chon en th muc LOCAL roi ENTER e m th muc .
- a dong chon en th muc cong tac co cha % MPF can xoa ( V du A5 ) roi
cung ENTER e m th muc .
- a dong chon en %MPF can xoa - V du MPF5 .
- M khoa bao ve e c phep tao hoac xoa noi dung th muc va tap tin .
- Bam DELETE MENU di .
- May se hoi lai lan na vi muc ch la co thc s ngi dung can thiet phai xoa
th muc hay tap tin c chon hay khong - Neu ung xin hay bam OK .
2.2) Xou lhu muc cong luc .
Th muc cong tac thng mang ten cua mot cum cong viec nao o. Trong o co
the co mot hay nhieu tap tin chng trnh. Muon xoa mot th muc cong tac th trc tien
th muc cong tac o phai rong - co ngha la trong th muc cong tac khong con cha tap
tin chng trnh. Cac tap tin chng trnh co the cha c tao hay a c xoa trc o
.
Thao tac xoa th muc cong tac giong nh thao tac xoa tap tin chng trnh .
Xaa lku muc
Xaa 6kuaag lrak
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 29
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- Tui chuong lrnh lu PC sung CNC
Tien ch dung e tai chng trnh a c chuan b tren may tnh sang may Phay
CNC la chng trnh XMIT c tch hp trong MTS.
Tal ckuaag lrak lu F6
saag 6h6
Hnh: Hop thoai MTS Xmit
1- An Jjnh moi lruong lruyen Ju Iieu roi hop lhoui MTS XMT
- Port: Cong giao tiep co the la COM1 hoac COM2
- Baud Rate: 9600
- Parity: Even
- Data Bits: 7
- Stop Bits: 2
Connect - Ket noi giao tiep gia may tnh va may phay qua cong.
Disconnect - Ngng ket noi giao tiep gia may tnh va may phay qua cong.
Transmit Main Program - Chuyen tai chng trnh chnh t may tnh sang CNC.
Transmit Subprogram - Chuyen tai chng trnh con t may tnh sang CNC.
Resive Program - Nhan chng trnh t CNC tr ve may tnh e lu.
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 30
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2- Thuo luc chuyen lui chuong lrnh lu MAY TNH sung CNC
Bc 1 : Chuan b chng trnh tren PC vi MTS
- Kiem tra lai toan bo chng trnh .
- Bien dch chng trnh sang S840C vi trnh bien dch Postprocessor
- Kch hoat tien ch Xmit trong MTS.
- Thao tac vi hop thoai Transmit Main Program hoac Transmit Subprogram
Bc 2 : Chuan b may CNC
( Lu y : Th muc danh cho ngi dung co ng dan la : USER\LOCAL )
- Chuan b th muc cong tac se nhan chng trnh.
- T menu chnh cua may bam chon
* Services
* Data input
- Thao tac m User/Local/N... (N...la th muc se nhan chng trnh)
Bc 3 : Thao tac chuyen tai chng trnh t PC sang CNC .
- Sau khi a hoan tat bc 1 va bc 2 .
- Ben may Phay CNC bam Input start .
- Ben may tnh bam : Open
Transmit Main Program - Chuyen tai chng trnh chnh t may tnh sang CNC.
Transmit Subprogram - Chuyen tai chng trnh con t may tnh sang CNC.
Hoac
Tal ckuaag lrak lu F6
saag 6h6
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 31
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O xem trc chng trnh NC
Hnh: Hop thoai Transmit Main Program
Tal ckuaag lrak lu F6
saag 6h6
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 32
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Tal ckuaag lrak lu F6
saag 6h6
J- Thuo luc chuyen lui chuong lrnh lu CNC sung MAY TNH
Bc 1 : Chuan b may tnh
- Kch hoat tien ch XMIT trong MTS.
- Thao tac vi hop thoai Receive Program
Bc 2 : Chuan b may CNC
( Lu y : Th muc danh cho ngi dung co ng dan la : USER\LOCAL )
- T menu chnh cua may bam chon
* Services
* Data output
- Tm m User/Local/N... (N...la th muc co chng trnh xuat)
Bc 3 : Thao tac chuyen tai chng trnh t may CNC sang PC.
- Sau khi a hoan tat bc 1 va bc 2 .
- Ben may Phay CNC bam output start .
- Ben may tnh bam : Save
Resive Program - Nhan chng trnh t CNC tr ve may tnh e lu.
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 33
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V - TRNH TU MO PHONG MOT CHUONG TRNH TREN MAY CNC.
Sau khi a nhap va ghi nh chng trnh vao may ta co the chay th chng trnh
bang che o mo phong . Qua viec th nghiem nay ta co the kiem tra e phat hien loi
hoac s cha toi u cua hanh trnh dao do lap trnh, t o co the hoan thien chng trnh
bc 1. Vay s hoan thien chng trnh bc 2 la g ? o chnh la s gia cong th vi
che o chay tng cau lenh e kiem tra chng trnh; o kiem chi tiet, so sanh ket qua o
c vi ban ve. Hieu chnh may va hieu chnh chng trnh neu can. Sau ay la cac
bc mo ta trnh t mo phong mot chng trnh tren may Phay CNC Kunzmann vi
S840C.
4.1) Hieu chinh lup lin JOB .
Nh chung ta a biet tap tin JOB la tap tin ho tr e truy xuat khai thac th muc
quan ly cac chng trnh gia cong NC cho viec mo phong va gia cong che o t ong
. Do vay moi mot th muc quan ly cac chng trnh gia cong NC eu co mot tap tin JOB
.
- Che o may JOG hoac AUTOMATIC
- T MENU chnh chon PROGFAMM ( Xuat hien man hnh PROGRAMMING )
- Chon LOCAL - ( Enter e m Local ) , Chon A1 - v du - ( Enter e m A1 )
- Chon tap tin JOB .
- Bam phm > goc di ben phai hoac phm ^ goc di ben trai e lat trang cua
man hnh PROGRAMMING lam xuat hien phm EDIT MENU di .
- Bam phm Edit e xem noi dung tap JOB , tm dong SELECT MPF . . . CH=1
( Nha p so cu a chng trnh tng ng sau MPF. . . . Ke nh ang s du ng ma c nh = 1 )
- Bam phm Save e lu gi s thay oi tren .
- Bam phm ^ goc di ben trai e tr ve man hnh trc o .
4.2) Mo mun hnh ru goi chuong lrnh cun mo phong
- Bam phm > goc di ben phai e lat trang man hnh lam xuat hien chc nang
SIMULATION MENU di .
- Bam chon phm SIMULASTION - Luc nay se xuat hien cac nhac nh sau :
* 142002 No tools set up ! ( Cha cai at dao ) - Bam OK .
* 142001 No blank available !( Cha cai at phoi ) - Bam OK .
- Co the se co 3 kha nang sau ay :
Mo phong
chng trnh NC
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 34
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Mo phong
chng trnh NC
a) Kha nang th nhat : MPF can s dung ang hien hanh
- ieu nay co ngha la th muc cha MPF can s dung ang la hien hanh va MPF
can s dung a c ch nh trong tap tin JOB tng ng .
- Bam START e bat au qua trnh mo phong .
- Khi mo phong xong neu muon mo phong lai th bam phm RESET va START lai .
b) Kha nang th hai : MPF can s dung khong la hien hanh nhng th muc
cha no lai la hien hanh
- T man hnh mo phong bam phm Select program - Lam xuat hien man hnh
PART PROGRAM SELECT vi ng dan /PC/USER/LOCAL/A1 ( V du )
- a dong chon en tap tin chng trnh MPF1 ( V du ) va bam OK .
- Thao tac tiep theo nh muc a) . . .
c) Kha nang th ba: Th muc can s dung khong hien hanh
Trong trng hp th muc cha chng trnh can chay mo phong khong ang la
hien hanh - ieu nay c the hien qua ng dan .
V du : ng dan hien hanh la /PC/USER/LOCAL/A5
Nhng chng trnh can mo phong lai nam trong A1 - Khi gap trng hp nay ta
thao tac nh sau :
T man hnh mo phong vi tnh trang ang san sang khi ong cho chng trnh
ang hien hanh ta bam chon :
- Phm Select program : Xuat hien man hnh Part program select
- Phm Select Workpiece : Xuat hien man hnh Workpiece select .
- a dong chon en LOCAL va ENTER e m th muc LOCAL .
- Dung phm con tro e a dong chon en th muc cong tac can dung va OK .
- May bat au thc hien qua trnh goi ( Load ) th muc cong tac mi ra hien hanh
. Th muc nay se ton tai cho en khi th muc cong tac mi c goi ra e thay the .
- Thao tac tiep theo co the la kha nang mot hoac kha nang hai a trnh bay tren.
4.J) Chon loc Jo hhi mo phong .
- T man hnh mo phong , bam phm PARAMETER menu ng - thao tac nay
lam xuat hien man hnh PARAMETER . at dong chon SIMMULATION Typ va bam
phm tren ban phm e chuyen oi t :
- FULLOAD : Mo phong nhanh
- CONTROLLED : Mo phong cham e kiem soat .
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 35
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4.4) Mo phong
Khi chng trnh can mo phong a san sang ( Co the kiem tra ten cua chng trnh
can mo phong hang tren goc di ben trai cua man hnh )
- Bam START e bat au qua trnh mo phong .
- Khi mo phong xong neu muon mo phong lai th bam phm RESET va START lai .
4.5) Chon che Jo mun hnh suu hhi mo phong
Khi mo phong xong, hnh mo phong co the se khong hien th hoan toan tren man
hnh ( Do gii han cua kch c man hnh ) nen kho cho ta kiem tra . Muon xem c toan
canh chung ta phai thay oi che o man hnh . Thao tac nh sau :
- Bam phm SCREEN Menu ng - Luc nay se xuat hien mot Menu ng mi :
* Bam chon Picture lager : Phong to vung mo phong tng nac mot .
* Bam chon Pictures maller : Thu nho vung mo phong tng nac mot .
* Bam chon Pictures maximum : Hnh se hien th en kch c toi a co the
c cua man hnh .
- Khi chon xong che o man hnh ta phai bam phm Back e tr ve man hnh mo
phong luc ban au .
4.6) Thoul hhoi mo phong
Sau khi a chay mo phong xong - Hoac la chng trnh a hoan chnh , hoac la
chng trnh co loi can phai sa cha hay hieu chnh lai eu phai thao tac nh sau :
- Bam phm RESET e hoan tra lai man hnh mo phong .
- Bam phm PARAMETER menu ng e lam xuat hien mot menu ng phu khac
.
- Bam phm END SIMMULATION - T ay xuat hien cac nhac nh sau :
* 141495 PARAMMETER SAVE IN PROGRESS ( Ch i )
* 100006 THE AREA < Simmulation > IS TO BETERMINATED .
* Bam OK menu di e thoat .
- Bam phm goi menu chnh va sau o la phm MACHINE e tr ve man hnh JOG.
T ay tuy theo nhu cau ma chung ta vao Program e hieu chnh lai chng trnh hoac
vao che o may Automatic goi chng trnh ra e gia cong .
Mo phong
chng trnh NC
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 36
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Che o may
AUTOMATIC
V - Chuy mol chuong lrnh NC roi che Jo muy AUTOMATC
5.1) Goi mol chuong lrnh Ju co lu lhu muc LOCAL
ruo che Jo muy AUTOMATC
Che o may AUTOMATIC dung e chay cac chng trnh sau :
- Co trong th muc LOCAL .
- Nhng chng trnh c lap bang che o o hoa - PROGRAM WOP va
c lu gi trong th muc LOCAL .
ieu kien can :
* Dao a c cai at , nhng thong so ve dao a c nhap ung va ay u
vao th vien dao .
* Chng trnh can s dung a c ang ky trong tap tin JOB tng ng .
Chng trnh a c mo phong e kiem tra va sa cha hoan chnh .
* Chi tiet a c nh v va kep chat .
Thao tac nh sau :
- Bam phm at che o may che o AUTOMATIC .
- Bam phm SELECT . PROG . / JOB : Bam chon lan 1
Lam xuat hien noi dung th muc LOCAL vi ng dan USER / LOCAL . Dung phm
mui ten e a dong chon ve e anh dau th muc cong tac co cha tap tin can chay (
Khong m th muc )
- Bam phm SELECT . PROG . / JOB : Bam chon lan 2
* Lam xuat hien nhac nh sau : LOAD WORKPIECE ?
- Bam phm SELECT . PROG . / JOB : Bam chon lan 3
Sau khi ba m cho n la n th 3 phm SELECT . PROG . / JOB th chng trnh
a c go i ra va ang sa n sa ng ch hoa t o ng ( Chu ng ta co the kie m tra - ne u
thao ta c u ng th th mu c qua n ly va chng trnh ca n gia co ng se c hie n th
tre n ma n hnh ).
* Lu y : Sau moi lan hieu chnh chng trnh bang che o Edit trong menu
lenh Program . Mac du chng trnh can s dung a hien hanh ngoai che o may
Automatic nhng chung ta van thao tac goi lai chng trnh e cap nhat s thay
oi va roi .
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 37
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5.2) Chuy chuong lrnh
u) Chuy roi che Jo lung cuu Ienh - Giu cong lhu .
Khi mot chng trnh NC c chay lan au tien ( Gia cong th ) th ngi ta
thng chay vi che o tng cau lenh. che o nay ngi ta co the dang kiem soat
c loi cua chng trnh, de dang ngng chng trnh e sa loi nham giam thieu toi
a kha nang gay s co do loi cua chng trnh NC. Thao tac nh sau :
- Chng trnh can gia cong a hien hanh trong che o may AUTOMATIC .
- Moi thao tac chuan b cho viec gia cong mot chi tiet a hoan tat .
- Bam phm at may che o chay tng
cau lenh .
- Bam phm khi ong NC e chay cau
lenh th nhat cua chng trnh NC.
- Theo doi e phat hien kha nang gay loi
neu co.
- Bam tiep phm khi ong NC e chay
ca u tie p theo va c nh the cho e n he t chng
trnh.
- Neu muon ngng chng trnh hoan
toan th bam phm RESET. Khi muon chay lai
th bam phm khi ong NC - Chng trnh
se chay lai t au .
- Neu muon tam ngng chng trnh th bam phm ngng NC. Khi muon chay tiep
th bam phm khi ong NC - Chng trnh se chay tiep t cau lenh tam ngng .
- Khi gia cong th xong, neu khong co s co g trong qua trnh chay chng trnh th
chng trnh NC o xem nh at c tnh an toan .
- Thao chi tiet ra, o kiem - oi chieu vi ban ve. Ch khi nao kch thc o c
chi tiet qua gia cong th hoan toan khp vi kch thc ban ve th chng trnh NC luc o
mi at c tnh chat lng .
b) Chuy chuong lrnh NC roi che Jo houn loun .
Khi ngi ieu khien may biet chac chan la chng trnh NC a hoan toan on nh
( Tnh an toan va tnh chat lng ) e co the cho may gia cong hang loat th thao tac
cuoi cung la :
BAM PHM KHI ONG NC
Che o may
AUTOMATIC
Phm chay tng cau lenh
Phm Reset - ngng va tr ve
au chng trnh
Phm khi ong NC
Phm ngng tam thi
chng trnh NC
THC HANH Phay CNC
KUNZMANN vi SIEMENS 840C
Modul 4
MAY PHAY CNC
Modul IV / Tr. 38
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5.J) Hieu chinh chuong lrnh lrong che Jo muy AUTOMATC
Trong che o may AUTOMATIC chung ta cung co the xem va hieu chnh chng
trnh a c goi ra vi che o EDIT trc tiep nhng khong the lu gi nhng thay oi
c . Neu can xem noi dung chng trnh ta thao tac nh sau :
- Sau khi a goi chng trnh can s dung hien th ra tren man hnh .
- Bam phm PROGRAMCORRECTION . Chng trnh se xuat hien tng oan mot
, neu muon xem cac oan khac ta ch viec di chuyen dong chon bang phm mui ten len
hay xuong trong vung hien th chng trnh .
- Neu can hieu chnh chng trnh , chung ta thao tac bnh thng nh che o
EDIT thong qua ban phm cua may .
- Sau khi a xem noi dung chng trnh xong - e bat au chay chng trnh ta
bam phm ( ^ ) ben trai gan cuoi cung e thoat khoi viec xem noi dung chng trnh .
- Khi chng trnh chay thng xuat hien 3 dong lenh :
* Dong th nhat la dong lenh a gia cong .
* Dong th hai la dong lenh ang gia cong - ( Dong nay co mau sac khac ) .
* Dong th ba la dong lenh sap gia cong .
- Vi cach hien th nay ta co the theo doi, phat hien va ngng chng trnh kp thi
neu phat hien loi .
5.4) Chuy liep lu mol cuu Ienh bul hy
Trong khi gia cong chi tiet tren may CNC th viec chay chng trnh NC t mot cau
lenh bat ky rat thng xay ra - Nhat la trong giai oan gia cong th va gia cong n le .
Sau khi bam phm Reset e ngng chng trnh va sau o lai muon gia cong tiep
nhng lai t mot cau lenh nao o - Thao tac nh sau :
- T menu lenh Machine trong che o may Automatic ta bam phm > goc di
ben phai e lat trang man hnh e tm phm lenh Block search .
- Dung phm con tro a thanh chon len o tren cung cua hop Target block .
- Nhap t ban phm cau lenh ma ta muon chay t o - V du N50 va Enter .
- Bam phm Blk.search w. calcul. e may tm va ngng tai cau lenh N50 ( Nh
trng hp may ang chay ma ta bam phm tam ngng chng trnh NC )
- Bam phm ^ e tr ve man hnh chuan cua che o may Automatic .
- Bam phm NC e may gia cong tiep tuc t cau lenh a c ch nh ch vi mot
Lu y : Lieu co an toan khong khi chng trnh chay tiep mot cau lenh bat ky vi
mot v tr ngng dao bat ky .
Che o may
AUTOMATIC