GVC.ThS.

Nguyn Phng Quang

11/2005
1. KHI NIM
Cc phng php xc nh h s hiu qu tng qut
ca thit b (OEE: overall equipment effectiveness )
nhm nh gi v to kh nng ci tin hiu qu ca
cc qu trnh sn xut. OEE thng xuyn c s
dng nh ch s c tnh chnh yu trong cc chng
trnh bo dng nh hng theo qu trnh sn xut
(TPM)
Phn tch OEE chng ta c th nh gi khch quan
hiu qu ca chng trnh bo tr ton b theo qu
trnh sn xut (TPM: Total Productive Maintenance) v
nhng sng kin khc m chng trnh mang li cho
qu trnh sn xut
2. CC I LNG TRONG PHN TCH OEE
Thi gian c c d nh cho my hot ng (thi gian theo k hoch)
Thi gian sn xut theo k hoch = 100 %
TG khng sn xut
Thi gian hot ng ca my T.G cht
Thi gian hot ng thc ca my Mt tc
Mt cht lng T.G sn xut hon ton
2. CC I LNG TRONG PHN TCH OEE
Su tn tht Phn loi OEE Nhn xt
My hng Tn tht do dng my
C th linh ng a ra ngng
hng my v thi gian my chy
khng ti
G lp v hiu chnh Tn tht do dng my
Cho nhng ln thay i nguyn
vt liu
Chy khng ti Mt tc
Gm nhng ln ngng hat ng
nhng khng cn gi bo tr
Gim tc Mt tc Bt c yu t no lm dng my
Khng n nh Mt cht lng
Ngng theo qui trnh, Ex: nh
giai on lm nng
Sn xut ph phm Mt cht lng
Sn xut ra nhng sn phm
khng t
2. CC I LNG TRONG PHN TCH OEE
3. TNH TON H S OEE
V c bn, khi tnh ton h s OEE, ch
cn xc nh 3 thng s lin quan n
thit b:
Thi gian c c d nh dnh cho my
hot ng
Hiu sut
Cht lng
CNG THC TNH THI GIAN
Quan h gia thi gian hot ng v thi gian sn
xut theo k hoch



Hoc thay i bng MTBF (hng hc gia chng) v
MDF (thi gian cht my gia chng) trong khi ang
kho st.
[%] 100
] [
] [ .

h ehoach nxuattheok Thoigiansa
h ng gianhoatdo T
duoc Thoigianco
[%] 100
] [ ] [
] [

h MDT h MTBF
h MTBF
duoc Thoigianco
CNG THC TNH HIU SUT
Da theo nhng tn tht tc ca thit b sn xut
hiu sut trong OEE c tnh nh sau



Do sn lng t l nghch tng ng vi thi gian chu
k nn hiu sut tng ng cng c tnh nh sau
[%] 100
] [
] [ ] / [

h atdong thoigianho
sanpham pham soluongsan sanpham h ukylytuong thoigianch
Hieusuat
[%] 100
] [ ] / [
] [

h atdong thoigianho h sanpham nangsuat

sanpham pham Soluongsan
Hieusuat
CNG THC TNH CHT LNG
Yu t cht lng c xc nh qua mi lin h
gia hng ha l ti sn sn c v ton b sn phm
c to ra



OEE th hin mi quan h gia thi gian tht th
dnh cho hot ng sn xut v thi gian sn xut
theo k hoch
[%] 100
] [
[

sanpham ham tongsosanp
sanpham nhpham soluongchi
uong Chisochatl
[%] 100 uong chisochatl Hieusuat duoc Thoigianco OEE
VI D TNH TON H S OEE
V D 1, Cho:
Thi gian p ng: 1000 pht
Thi gian lm v sinh thit b: 10 pht
Thi gian hiu chnh my: 20 pht
Thi gian chy khng ti: 15 pht
Thi gian d tnh theo k hoch: 0,5 pht/chi tit
S sn phm: 800 chi tit
S ph phm: 20 chi tit

Hy tm h s OEE = ?
VI D TNH TON H S OEE
Con s 37,7% khng th kt lun ngay rng thit b
lm vic nh vy l tt hay xu v cn xem li ch
thit b phi so vi tiu chun lm vic no.
Phi xem li iu kin v tiu chun ca thit b, cc
tiu chun ny c xc nh ch yu da vo cc
yu t kinh t: i khi ngi ta bit hiu sut nh vy
cn cha cao nhng vi kh nng ti chnh hn hp
th nh vy vn tt!

Hc vin c th tham kho thm cc bi ton v xc
nh OEE theo a ch:
http://www.downtimecentral.com/OEE_TEEP.htm
VI D TNH TON H S OEE
V d 2:
Phn xng c thi gian hot ng l 9 gi/ngy ,
cng nhn ngh 60 pht n cm v ngh ngi ,
trong thng 3 phn xng hot ng 28 ngy . Trong
thng 3 tng thi gian chy my l 120 gi . Cng
sut ca my theo thit k l 40 chai/pht , tuy nhin
cng sut thc trung bnh trong thng 3 l
27chai/pht.
Lng sn phm SX thng 3 l 157325 chai , lng
ph phm l 617 chai .

VI D TNH TON H S OEE
Gii:
1. Mc sn sng ca thit b (Availability) :
- Thi gian chy my theo k hoch : 28 * (9 1) = 224 gi
- Thi gian chy my thc t : 120 gi
- Tnh sn sng ca thit b : A = 120/224 *100 = 53.57%
- Hiu sut thit b (Performance) : P = 27/40 *100 = 67.5 %
- Mc cht lng sn phm (Quality): Q = 157325 /
(157325+617) *100 = 99.61 %
OEE ca my chit l : OEE = A x P x Q = 0.5357 * 0.675 *
0.9961 *100 = 36.02%
TM TT
OEE nh mt ch bo ni b v xt trong 2 h qui
chiu khc nhau n khng cn gi tr na.
Mc tiu ca h s OEE:
Xc nh mt ti sn duy nht hoc thit hi dng
lin quan n qu trnh duy nht
Xc nh v phn loi thit hi ln hoc l do cho
hiu sut km
Cho php tng sn lng hoc duy tr cng mc
sn xut
Theo di xu hng ci thin hoc hiu qu thit b
trong mt khong thi gian
TM TT
OEE cho php tm ra nguyn nhn chnh dn n suy
gim hiu sut, kh nng sn sng, ch s cht
lng...
Qua OEE, cc yu t: Nhn thc v cc
tn tht , Xc nhn rng mc tiu thnh lp t
c, So snh cc kt qu trong thi gian (xu hng
phn tch), So snh kt qu vi kt qu cc s ci t
khc c nu r.

TM TT
Qua h s OEE, c th:
Thit b
Tng
hiu qu
lao ng
v sn
lng
Gia tng
sn lng
bng cch
tm ra
nhng ch
b tc.
Gia tng
t l cht
lng v
gim
lng
ph
phm.
Nhn
vin
Qu
trnh
Cht
lng
Gim thi
gian ngng
hot ng
cng nh chi
ph bo tr
thit b,qun
l tt hn
qu trnh
hot ng
ca thit b.