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Preface
This third editon has been intensively augmented and revised to include the latest
developments in this rapidly expanding field. The intensified search for oil and gas, the
catastrophic flooding of coastal regions and the demands for transportation, bridges, submerged tunnels and waterways have led to the continuing innovation of new technology
which is now available for use on more conventional projects as well as those at the frontiers.
This text is intended as a guide and reference for practicing engineers and constructors
for use in the marine environment. It is also intended as a text for graduate engineering
students interested in this highly challenging endeavour.
Acknowledgments
I wish to acknowledge the help of many members of our company, Ben C. Gerwick, Inc.
making available information on the current construction of marine and offshore projects,
also the willing responses to my queries from other sources in the industry.
I would like to thank my administrative assistant, Michelle Yu, for her word-processing
of the manuscript.
Author
Ben C. Gerwick, Jr. is the author of Construction of Prestressed Concrete, first, second, and
third editions, and the first and second editions of Construction of Marine and Offshore
Structures.
He was born in Berkeley, California, in 1919. He received his B.S. in civil engineering
from the University of California at Berkeley in 1940. He joined the U.S. Navy the same
year and served until 1946. He was assigned as commanding officer of the USS Scania
(AK 40) in 1945.
He has worked in marine and offshore construction, or taught about it, for most of the
time since his discharge from the navy. He worked in Marine Construction from 1946 to
1967 and from 1967 to 1971 in Offshore Construction, ending as President of Ben C.
Gerwick, Inc., and Manager of Offshore Construction for Santa Fe International. From
1971 to 1989, he served as Professor of Civil Engineering at the University of California,
Berkeley.
He is a member of the National Academy of Engineering, the National Academy of
Construction, and an honorary member of the American Society of Civil Engineers, which
awarded him their Outstanding Engineering Lifetime Achievement Award in 2002.
He has been named a fellow of the International Association of Structural and Bridge
Engineers and has served as president of the International Federation of Prestressing.
He was awarded the Berkeley Fellow Medal in 1989.
Contents
Introduction
0.1 General ..................................................................................................................................
0.2 Geography ............................................................................................................................
0.3 Ecological Environment .....................................................................................................
0.4 Legal Jurisdiction.................................................................................................................
0.5 Offshore Construction Relationships and Sequences....................................................
0.6 Typical Marine Structures and Contracts........................................................................
0.7 Interaction of Design and Construction ..........................................................................
1
3
4
4
5
8
9
Chapter 1
15
15
16
17
18
18
20
25
31
34
36
37
42
43
44
44
45
45
46
46
47
49
52
52
53
53
54
55
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
1.19
1.20
2.8
2.9
2.10
2.11
55
56
56
56
57
58
58
58
58
59
59
59
60
62
62
63
64
64
64
65
66
69
69
70
71
71
71
72
72
73
74
74
75
75
77
77
78
79
79
80
80
85
88
91
91
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
4.3.1
4.3.2
4.4
4.5
4.6
4.7
General ................................................................................................................... 91
Concrete Mixes and Properties .......................................................................... 91
4.3.2.1 High Performance Concrete Flowing Concrete ...................... 95
4.3.2.2 Structural Low-Density Concrete...................................................... 96
4.3.2.3 Ultra-High Performance Concrete (UHPC)..................................... 97
4.3.3 Conveyance and Placement of Concrete .......................................................... 97
4.3.4 Curing..................................................................................................................... 98
4.3.5 Steel Reinforcement.............................................................................................. 98
4.3.6 Prestressing Tendons and Accessories............................................................ 102
4.3.7 Embedments........................................................................................................ 105
4.3.8 Coatings for Marine Concrete .......................................................................... 106
4.3.9 Construction Joints............................................................................................. 106
4.3.10 Forming and Support ....................................................................................... 107
4.3.11 Tolerances............................................................................................................ 108
Hybrid SteelConcrete Structures................................................................................. 108
4.4.1 Hybrid Structures ............................................................................................... 109
4.4.2 Composite Construction.................................................................................... 109
Plastics and Synthetic Materials, Composites ............................................................ 111
Titanium ............................................................................................................................ 113
Rock, Sand, and Asphaltic-Bituminous Materials ..................................................... 114
117
118
120
121
124
126
130
134
137
140
144
146
147
152
155
156
156
157
158
158
159
160
215
215
215
216
223
225
226
226
227
235
240
245
248
248
252
255
259
260
262
285
290
6.3
6.4
6.5
6.6
6.7
6.8
170
170
174
174
175
175
175
183
183
190
194
194
201
203
203
203
204
205
209
212
213
213
8.7
8.8
8.9
8.10
8.11
8.12
8.13
8.14
8.15
8.16
8.17
8.18
8.19
8.20
8.21
291
292
293
293
294
296
297
302
312
312
313
315
316
317
317
319
319
319
319
319
320
320
322
323
323
323
324
325
326
327
327
327
327
330
331
331
331
335
336
336
337
338
339
339
340
343
343
344
9.4.3
9.4.4
9.4.5
9.4.6
345
346
357
360
360
367
370
371
371
372
375
376
376
378
378
379
381
381
382
383
384
385
386
386
386
387
387
387
388
389
397
397
397
399
399
408
408
408
414
415
416
433
434
435
444
11.5
11.6
11.7
11.8
11.9
452
455
458
461
464
464
472
476
479
483
483
487
490
491
492
501
505
505
507
509
510
513
513
514
524
525
529
530
530
533
537
540
541
544
544
545
545
547
548
549
549
549
549
Chapter 14
553
554
557
566
572
573
574
576
576
580
580
581
581
582
583
586
603
610
612
613
613
615
615
616
616
616
617
617
624
625
627
627
629
630
631
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9
14.10
14.11
14.12
14.13
17.3
17.4
17.5
Hookup ...........................................................................................................................
Giant Modules and Transfer of Complete Deck ......................................................
Float-Over Deck Structures..........................................................................................
17.5.1 Delivery and Installation ...............................................................................
17.5.2 Hi-Deck Method..............................................................................................
17.5.3 French "Smart" System...................................................................................
17.5.4 The Wandoo Platform ....................................................................................
17.5.5 Other Methods ................................................................................................
636
637
638
638
640
640
641
641
643
644
645
648
648
653
655
655
659
659
660
666
667
669
672
673
676
679
679
680
Chapter 21 Constructibility
21.1 General ............................................................................................................................
21.2 Construction Stages for Offshore Structures.............................................................
21.3 Principles of Constructibility.......................................................................................
21.4 Facilities and Methods for Fabrication ......................................................................
21.5 Launching .......................................................................................................................
21.5.1 Launch Barges .................................................................................................
21.5.2 Lifting for Transport.......................................................................................
681
682
686
687
687
687
688
671
688
688
689
690
691
691
691
692
693
695
701
702
703
704
705
706
707
708
710
711
717
718
719
721
726
726
727
730
733
733
735
735
736
740
743
746
746
751
752
755
756
758
759
760
762
21.6
21.7
21.8
21.9
21.10
21.11
21.12
21.13
21.14
21.15
21.16
21.17
21.18
766
768
768
768
769
770
770
772
773
774
776
786
787
789
790
791
..................................................................................................................... 793