BO CO KIN TP Nh my x l kh Dinh C

1
MC LC

Li M u --------------------------------------------------------------------------------- Trang 4
Chng 1: TNG QUAN V NH MY CH BIN KH DINH C
1.1 Gii thiu v Tng cng ty kh Vit Nam Trang 6
1.2 Gii thiu v nh my my x l kh Dinh C Trang 6
1.2.1. V tr a l v quy m nh my Trang 7
1.2.2. Mc ch xy dng nh my Trang 7
1.3. S lc quy trnh thit k Trang 8
Chng 2: QUY TRNH X L KH NH MY X L KH DINH C
2.1. Ngun nguyn liu v cc c tnh k thut Trang 11
2.2. Sn phm to thnh t nh my Trang 12
2.2.1. Kh kh thng phm Trang 12
2.2.2 LPG (Liquefied Petroleum Gas) Trang 13
2.2.3 Condensate Trang 16
2.3.1. Ch vn hnh Trang 18
2.3.2. Ch AMF Trang 19
2.3.2.1. S cng ngh Trang 19
2.3.2.2. M t s Trang 21
2.3.3. Ch MF Trang 22
2.3.3.1 S cng ngh Trang 22
2.3.3.2. M t s Trang 23
2.3.4. Ch GPP Trang 24
2.3.4.1. S cng ngh Trang 25
2.3.4.2. M t s Trang 26
2.3.5. Ch hot ng GPP chuyn i Trang 27
2.3.5.1. S cng ngh Trang 28
2.3.5.2. M t s Trang 29
2.4. Cc thit b chnh trong nh my Trang 30
2.4.1. Slug Catcher Trang 30
2.4.2. Thit b o m sn phm lng i vo ng ng Trang 31
2.4.3. Thit b Turbo Expander Trang 31
2.4.4. Bnh tch V-03 Trang 32
BO CO KIN TP Nh my x l kh Dinh C
2
2.4.5. Thp tch tinh C-05 Trang 33
2.4.6. Thp tch ethane C-01 Trang 33
2.4.7. Thp C-04 Trang 33
2.4.8. Thp n nh C-02 Trang 34
2.4.9. Thp tch C-03, C3/C4, Splitter Trang 35
2.5. Cc h thng trong qu trnh sn xut Trang 36
2.5.1. H thng LPG v xe bn Trang 36
2.5.2. H thng uc t Trang 36
2.5.3. H thng bm Methanol Trang 37
2.5.4. H thng x kn Trang 37
2.5.5. H thng bm v bn cha Trang 38
2.5.6. H thng gia mi Trang 38
2.6. Phng chng chy n Trang 38
2.7. H thng ph tr Trang 39
2.7.1. H thng kh cng c Trang 39
2.7.2. H thng sn xut kh Nit Trang 40
2.7.3. H thng nc lm mt Trang 40
Chng 3: KT LUN V HNG PHT TRIN Trang 42
Ph lc ------------------------------------------------------------------------------------ Trang 43

Ti liu tham kho: ----------------------------------------------------------------------- Trang 45

















BO CO KIN TP Nh my x l kh Dinh C
3

NH GI KT QU KIN TP CA CNG TY

H v tn sinh vin: Phan Vn Hun
Nguyn Vn Ti
Trn Thanh Tun
n v : Trng i hc B Ra- Vng Tu
a im kin tp: Nh my x l kh Dinh C - Cng Ty Ch Bin Kh Vng Tu
Mc ch kin tp: Tm hiu v c cu t chc, cng ngh v vn mi trng
Thi gian kin tp: T 06/06/2011 n 07/07/2011
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
., Ngy.. thng nm 2011
Xc nhn ca n v
(K tn, ng du)






BO CO KIN TP Nh my x l kh Dinh C
4

NH GI CA GING VIN HNG DN


1. Thi tc phong khi tham gia kin tp:
............................................................................................................................................
............................................................................................................................................
............................................................................................................................................
2. Kin thc chuyn mn:
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------

3. Nhn thc thc t:
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
4. nh gi khc:
---------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------
5. nh gi kt qu kin tp:
-------------------------------------------------------------------- -------------------------------------

Ging vin hng dn
















BO CO KIN TP Nh my x l kh Dinh C
5

LI M U
Trong nhng nm gn y, nn kinh t Vit Nam c s pht trin tch cc v
hiu qu. S pht trin ca cc ngnh cng nghip ko theo yu cu cp bch v nng
lng v nguyn liu, s thiu cht t ca nhn dn cc thnh ph ln ngy cng tr
nn cng thng. V vy chnh ph Vit Nam t bit quan tm n vic pht trin
ngnh cng nghip du m v kh thin nhin, coi l mt trong nhng ngnh kinh t
mi nhn hin nay. Nh vy m ngnh cng nghip ny nhanh chng pht trin v
t c nhng thnh cng vt bc. Cng vi du th, kh thin nhin l ngnh nng
lng quan trong trong qu trnh cng nghip ha, hin i ha t nc.
Mc d m kh Tin Hi (Thi Bnh) m u cho vic tiu th kh thin nhin
nc ta, nhng phi n ngy 26/04/1995, thi im m dng kh ng hnh u tin
ca m Bch H c a vo t lin th nn cng nghip kh ca nc ta mi thc s
vn hnh.
Cho n nay, ngnh cng nghip du kh thc s pht trin mnh m tr
thnh mt ngnh quan trong ca nn kinh t nc nh.
Ch tnh ring Tng Cng ty Kh Vit Nam (PV GAS) th PV GAS tit kim
cho Vit Nam mt khon ngoi t nhiu t USD k t nm 1995 n nay bng vic s
dng kh thay cho vic nhp khu du DO pht in. PV GAS ng gp doanh
thu cho ngnh Du kh gn 125.000 t ng, np ngn sch nh nc 23.000 t ng.
Ngoi ra, PV GAS gp phn hn ch nn ph rng, bo v mi trng t
nhin, cung cp ngun nng lng sch ngy cng a dng cho nhiu i tng khch
hng, cung cp nguyn, nhin liu phc v cho nhiu ngnh cng nghip sn xut in,
sn xut phn m, thp, vt liu xy dng, gm s, gch, thy tinh, Vi nhng g m
ngnh du kh ni chung, PV GAS ni ring c c l rt ng t ho.
V nhng iu tr thnh ng lc thc y nhm sinh vin chng ti tm
ti, i su vo nghin cu hiu r hn v ngnh kh Vit Nam cng nh khi u tm
hiu su v quy trnh x l kh nh my x l kh Dinh C trong chuyn i thc tp
ti nh my ny trong thng su va qua.


BO CO KIN TP Nh my x l kh Dinh C
6
CHNG 1: TNG QUAN V TNG CNG TY KH VIT NAM V
NH MY CH BIN KH DINH C

1.1 Gii thiu v Tng cng ty kh Vit Nam
Tng Cng ty Kh Vit Nam (PV GAS) c thnh lp vo ngy 20/09/1990,
trn c s Ban qun l cng trnh Du kh Vng Tu, vi tn gi ban u l Cng ty
Kh t Vit Nam. Tr s chnh t ti s 101, ng L Li, phng 6, TP Vng
Tu.
Ngy 19/05/1995 Cng ty Kh t Vit Nam i tn thnh Cng ty Ch bin v
Kinh doanh cc sn phm kh. Ngy 17/11/2006 i tn thnh Cng ty TNHH Ch bin
v Kinh doanh sn phm kh. Ngy 18/07/2007 Hi ng Qun Tr Tp on Du kh
Quc Gia Vit Nam v vic thnh lp Cng ty m - Tng Cng ty Kh.
Tng Cng ty Kh l Cng ty TNHH mt thnh vin c thnh lp trn c s t
chc li Cng ty TNHH mt thnh vin Ch bin v Kinh doanh sn phm kh v cc
n v trc thuc Tp on Du kh Vit Nam; do Tp on du kh Quc gia Vit Nam
u t 100% vn iu l.
C cu t chc ca Tng Cng ty kh theo m hnh: Hi ng thnh vin, Kim
sot vin, Tng Gim c, cc Ph Tng Gim c, K ton trng, cc phng ban
chc nng v cc n v thnh vin.
T nm 2008, PV GAS hon thnh chuyn i sang hot ng theo m hnh
Cng ty m - Cng ty con. PV GAS cng hon thnh cng tc xc nh gi tr doanh
nghip v m bo tin thc hin c phn ha doanh nghip trong nm 2010.
Ngay sau khi c thnh lp, PV GAS nhanh chng t chc, trin khai xy
dng h thng thu gom v s dng kh Bch H, h thng c s h tng u tin ca
ngnh cng nghip kh. Hin nay, tt c cc lnh vc cng nghip kh do PV GAS qun
l v ang c hon thin, pht trin ng b.
Mi nm, PV GAS cung cp gn 8 t m
3
kh, hn 600.000 tn LPG v gn
100.000 tn condensate lm nguyn, nhin liu sn xut gn 40% sn lng in,
trn 30% th phn phn bn, 10% sn lng xng v trn 60% th phn kh ha lng c
nc hng nm.
BO CO KIN TP Nh my x l kh Dinh C
7
T nm 2008, PV GAS bt u sn xut kh thin nhin nn (CNG) phc
v giao thng vn ti v cc khu th, gp phn bo v mi trng.
H thng c s vt cht ca PV GAS c m rng vi nhng cng trnh hin
i, bo m cht lng, an ton. ng k nht phi ni n 3 h thng dn kh gm: h
thng kh Cu Long, Nam Cn Sn, PM3 - C Mau vi tng chiu di ng ng dn
kh ngoi khi gn 900 km, ng ng trn b hn 110 km; cc nh my x l kh Dinh
C, nh my x l kh Nam Cn Sn vi cng sut gn 10 t m3 kh/nm. Ngoi ra, PV
GAS cn s hu h thng bn cha Condensate, h thng 6 kho cha LPG c tng sc
cha 15.000 tn.
Ngy 11/5/2007 dng kh thng mi ca d n PM 3 C Mau vo b. D
kin mi nm PV GAS s cung cp cho cc nh my nhit in v phn m C Mau
khong 2 t m3 kh/nm khi cc d n ny hon thnh v a vo s dng.
Hin nay, PV GAS l nh cung cp kh sn xut khong 40-50% sn lng
in, 40% sn lng phn bn v 30-35 % sn lng LPG trn ton quc.
1.2 Gii thiu v nh my my x l kh Dinh C
1.2.1 V tr a l v quy m nh my
Nh my kh ha lng (LPG) u tin ca Vit Nam c xy dng vi tng
s vn u t l 79 triu USD, 100% vn u t ca Tng Cng ty Du kh Vit
Nam( Petrovietnam ), khi cng xy dng vo ngy 04/10/1997 ti Dinh C
thuc x An Ngi, huyn Long in, tnh B Ra Vng Tu. Nh my GPP cch
tnh l 44 khong 700 m v cch Long Hi 6 km v pha bc, nh my c xy
dng vi quy m to ln vi din tch 89.600 m
2
( di 320 m, rng 280 m). Ton
b nh my LPG v h thng thu truyn d liu c iu khin t ng,
T 10-1998, nh my bt u hot ng x l v ch bn ngun kh
ng hnh vi cng sut trung bnh khong 1,5 t m
3

kh/nm( tng ng vi
khong 4,3 triu m
3
kh/ngy).
1.3 Mc ch xy dng nh my
X l, ch bin kh ng hnh thu gom c trong qu trnh khai thc
du ti m Bch H. Thu hi.
Cung cp kh thng phm lm nhin liu cho cc nh my in B Ra,
Ph M v lm nhin liu cho cc ngnh cng nghip khc.
BO CO KIN TP Nh my x l kh Dinh C
8
Bm sn phm LPG, Condensate sau khi ch bin n cng PVGAS
Vng Tu tng cha v xut xung tu a n cc tnh thnh khc.
Xut LPG cho cc nh phn phi ni a bng xe bn.
Cung cp LPG cho th trng trong nc v quc t.
Sn phm condensate (xng nh) cho xut khu.
Vic xy dng nh my x l kh Dinh C c li ch v ngha v cng ln v nhiu
mt.
V kinh t: Tn dng c mt lng ln kh ng hnh lm nguyn liu sn
xut cc sn phm kh em li li ch ng dng v doanh thu rt ln.
V mi trng: C th gp phn gip gim thiu ng k s nhim do vic t
b mt lng kh ng hnh ln khi cha c nh my x l kh.
Nh my s dng nguyn liu l kh ng hnh thu t m Bch H v mt s m khc,
c dn vo b theo ng ng 16 v nh my. Lu lng theo thit k ban u ca
nh my l 4,3 triu m
3
kh/ngy. Hin nay, do tip nhn lng kh t m Rng ng
nn lu lng hin ti ca nh my l 5,7 triu m
3
kh/ngy.
T kh ng hnh nh my tin hnh tch ra kh kh, kh ha lng,
condensate .v.v. Cc sn phm ny chnh l ngun nng lng v nguyn liu quan
trng cho rt nhiu ngnh cng nghip khc. iu gp phn ng k trong vic bo
v mi trng, trnh c s lng ph ln t ngun ti nguyn khng th ti to t bin
ng.
1.3. S lc quy trnh thit k
Nh my s dng cng ngh Turbo Expander thu hi C
3
propane khong 540
tn/ngy, C
4
butane khong 415 tn/ngy v condensat khong 400 tn/ngy. Sn
phm lng nh my dc dn theo c dn ra khi nh my qua 3 ng ng 6 n
kho cng LPG Th Vi cch Dinh C 28 Km di s gim st bi h thng SCADA. Nh
my bao gm cc cm thit b chnh nh my nn u vo, slucatcher, thp hp ph
tch nc, cm thit b lm sch su, turbo-expander, cc thp chng ct, cc my nn
kh hi lu, cm thit b cha sn phm lng v cc thit b ph tr khc.
m bo cho vic vn hnh nh my c linh hot v khng b gin on,
khng gy nh hng n vic cung cp kh cho nh my in B-ra v nh my m
Ph M, nh my Dinh C c thit k lp t theo bn ch chnh:
Ch AMF (Absolute Minium Facility): Cm thit b ti thiu tuyt i.
Ch MF (Minium Facility): Cm thit b ti thiu.
Ch GPP: Cm thit b hon thin.
Ch MGPP (Gas Processing Plant): Ch GPP sa i.
BO CO KIN TP Nh my x l kh Dinh C
9
Ba ch u c p dng trong thi gian u lc nh my ch s dng duy
nht kh ng hnh t m Bch H. T nm 2002, ngoi ngun nguyn liu chnh l kh
ng hnh t m Bch H nh my tip nhn thm lng kh t m Rng ng vi
cng sut 5,7 triu m
3
kh/ngy nn ch GPP c sa i li thnh ch MGPP
cho ph hp, tuy nhin v mt c bn th ch GPP chuyn i (MGPP) vn l GPP,
p sut u vo b st gim xung cn 85 bar nn nh my t thm trm my nn u
vo nng p ln 109 bar nh thit k. Ch ny hot ng vi cng sut u vo l
5,7 6,1 triu m
3
kh/ngy v thu hi khong 1,5 t m
3
kh kh, 130.000 tn
Condensate, 350.000 tn LPG/nm.
Ch cm thit b ti thiu tuyt i (AMF): Thu kh thng mi (cha tch
C
3
, C
4
) v condensate. Sn phm c ly ra sau khi dng kh v lng c cho
i qua cc thit b k thut: thit b nn ca AMF, thit b phn tch lng-hi
(AMF Rectifier), thit b loi b ethane n nh condensate (De- ethaniser).
Ch thit b ti thiu (MF): Sn xut condensate n nh vi cng sut 380
tn/ngy, hn hp butan propan vi cng sut 629 tn/ngy v 3,5 triu
m
3
/ngy kh kh, hot ng vo thng 12/1998. Vi mc ch thu kh thng
mi ( tch C
3
, C
4
), Bupro v condensate. Do vy cn b sung thm cc thit b
t AMF, ch yu l thit b hidrat bng phng php hp th, thit b trao i
nhit bng kh, thit b trao i nhit cn bng dng lng lnh, thit b De-
ethaniser OVHD Compressor v thit b n nh. Trong ch ny th cc
nguyn tc ca chng luyn c vn dng rt trit nhm thu lng sn phm
cao nht.
Ch GPP (Gas Processing Plant): Cm thit b hon thin. L ch lm
vic hon chnh nht, s dng cng ngh Turbo Expander. V hiu sut thu hi
sn phm lng ch ny l cao nht. Ngoi nhng thit b c s dng
trong ch trc th c b sung thm thit b Gas Stripper, Turbo
Expander/Compressor (ng vai tr thit b trao i nhit nh iu chnh p),
my nn kh, thp tch. Sn xut condensate n nh, butan v propan c tch
c lp v kh kh. Ch ny hot ng vi cng sut u vo l 1,5 t
m
3
/nm thu hi propan: 537 tn/ngy; butan: 417 tn/ngy; condensate: 402
tn/ngy v kh kh: 3,34 triu m
3
/ngy.
BO CO KIN TP Nh my x l kh Dinh C
10
Ch MGPP (Modified Gas Processing Plant): Vn hnh cng ngh theo ch
GPP chuyn i.
Hin nay, nh my vn hnh theo ch GPP chuyn i, ch chuyn sang ch
MF hoc AMF khi bo dng sa cha thit b hoc xy ra s c.
Sn phm ca nh my c vn chuyn ti nh my in B Ra, nh my m
Ph M v qua cng Th Vi bng h thng ng ng 16 v 17. Sau , cc sn
phm ny c phn phi n cc khu vc ln cn v cc vng min khc trong c
nc.


BO CO KIN TP Nh my x l kh Dinh C
11
Chng 2: QUY TRNH X L KH
NH MY X L KH DINH C
2.1. Ngun nguyn liu v cc c tnh k thut
Kh ng hnh ny t cc m c thu v dn v nh my bng h thng ng
ng dn kh 16 v nh my Dinh C.
Lu lng thit k ban u ca nh my l 4.3 triu tn/ngy. Hin nay, nh
my cn tip nhn thm lng kh m Rng ng nn lu lng kh hin ti ca nh
my khong 5.7 6.1 triu m
3
kh/ngy.
Bng 2.1.1 c im ca kh ng hnh dn t m Rng ng
( Theo biu mu kim tra c tnh nguyn liu NCPT.CAM 007.05/F1)
STT Tn ch tiu
n v
tnh
c tnh k
thut
1 Cht lng t do nh hn % 1
2
Nhit im sng ca hydrocarbon p sut
giao v ch vn hnh bnh thng , nh hn
o
C 30.5
3
Nhit im sng ca hydrocarbon p sut
giao v ch vn hnh khng qua my nn, nh
hn
o
C 54
4
Nhit im sng ca nc p sut giao, nh
hn
o
C 5
5
Nhit trong iu kin vn hnh bnh thng
trong khong
o
C 15<t
o
<85
6 Nhit tr ton phn (GHV) ,khng nh hn Btu/Scf 950<GHV<1350
7 Hm lng CO
2
nh hn %V 1
8 Tng hm lng cht tr k c CO
2
nh hn %V 2
9 Hm lng H
2
S ,nh hn ppm 10
10 Hm lng lu hunh tng ppm 30
11 Hm lng O
2
%V 0.1
12 Hm lng metan khng it hn %V 70


BO CO KIN TP Nh my x l kh Dinh C
12
Bng 2.1.2. c im ca kh ng hnh t m Bch H
( Theo biu mu kim tra c tnh nguyn liu NCPT.CAM 007.05/F2)
STT Tn ch tiu
n v
tnh
c tnh
k thut
1 p sut ban u ti gin ng dng khng nh hn bar 125
2 Nhit kh ng hnh ti gin ng ng
o
C -
3 im sng ca nc nhit 125 bar nh hn
o
C 5
4 Hm lng CO
2
v N
2
nh hn %mole 2
5 Hm lng oxy %V 0.1
6 Hm lng H
2
S ppm 10
7 Hm lng lu hunh tng ppm 30
8
Methane;ethane;propan;i-butane ;neo-pentane;hexane;
heptanes; ctanes ; nonanes; decanes; undercanes;
odercanesplus
%mole Bo co
9
Khi lng ring ca kh vo b iu kin 15
o
C v
1.01325 bar
Bo co
10 Trng lng phn t ca kh vo b g/mole Bo co
11 nhit tr ca kh vo b MJ/m
3
Bo co
12
Khi lng ring ca condensate diu kin bnh tch
28
o
c ,10 bar
Bo co
13 Trng lng phn t ca condensate trng g/mole Bo co










BO CO KIN TP Nh my x l kh Dinh C
13
Bng 2.1.3. c tnh k thut kh v condensate u vo nh my Dinh C
( Theo biu mu kim tra c tnh nguyn liu NCPT.CAM 007.05/F3)
STT Tn ch tiu n v tnh c tnh k thut
1
Dim sng ca nc 125 bar nh
hn
o
C 5
2 Hm lng CO
2
v N
2
nh hn % mole 2
3 Hm lng lu hunh tng nh hn ppm 30
4
Methane; ethane; propan; i-butane ;
neo-pentane; hexane; heptanes;
ctanes ; nonanes; decanes;
undercanes; odercanesplus
% mole Bo co

2.2. Sn phm to thnh t nh my
Sn phm ca nh my gm c:
Kh kh thng phm
LPG
Condensate
2.2.1. Kh kh thng phm
Kh kh thng phm l kh thu c t kh thin nhin v kh ng hnh sau
khi c x l loi nc v tch cc tp cht c hc, tch kh ha lng LPG,
Condensate. Thnh phn chnh ca kh kh thng phm ch yu l methane, ethane,
ngoi ra cn c mt phn nh kh propane, butane cng nh cc kh v c khc nh nit,
cacbondioxit vi hm lng cho php.
Kh kh thng phm ny c cung cp cho nh my in m, nh my cn
thp, nh my sn xut gmThnh phn ch yu ca kh kh thng phm ch yu l
Methane, Ethane, ngoi ra cn c cha propane, Butane v mt s tp cht khc nh
Nitrogen, Carbondioxite vi hm lng cho php.





BO CO KIN TP Nh my x l kh Dinh C
14
Bng 2.2.1.1 Hm lng cho php trong kh kh thng phm.
Ch tiu
Ch vn hnh
AMF MF GPP GPP hin ti
Lu lng (triu m
3
/ngy) 3,8 3,5 3,34 4,7
Nhit (
0
C) 20,3 30,4 60,8 55
p sut (bar) 45,5 49,5 48,0 52
Nhit tr ton phn (MJ/m
3
) 49,9 45,2 42,7 42,6
Thnh phn (% mole)
C
1
73,36 79,30 82,85 84,8107
C
2
13,88 14,88 15,41 13,3255
C
3
7,77 4,33 1,23 1,3184
i-C
4
1,70 0,48 0,08 0,0732
n-C
4
2,40 0,54 0,08 0,0671
i-C
5
0,23 0,06 0,006 0,0031
n-C
5
0,24 0,06 0,006 0,0031
C
6
+
0,09 0,01 0 0
N
2
0,22 0,24 0,25 0,3571
CO
2
0,06 0,07 0,07 0,0244
H
2
O 0,05 0,03 0,03

Sau khi tch, kh kh thng phm c chuyn ti B Ra, Ph M bng h
thng ng ng dn kh 16 Dinh C B Ra Ph M.
2.2.2 LPG (Liquefied Petroleum Gas)
Kh ha lng LPG l hn hp hydrocarbon nh ch yu gm propane v butane,
c th bo qun v vn chuyn di dng lng trong iu kin p sut trung bnh nhit
mi trng.
LPG c s dng ch yu lm cht t trong dn dng v cng nghip. Ngoi
ra, LPG cn c s dng lm nhin liu cho ng c trong giao thng vn ti v cn l
mt ngun nguyn liu cho cc nh my ha du. Hin nay, LPG do Nh my x l kh
Dinh C sn xut p ng khong 30- 35% nhu cu th trng LPG Vit Nam
Lu lng t 750-850 tn/ngy.

BO CO KIN TP Nh my x l kh Dinh C
15
Bng 2.2.2.1 Ch tiu k thut cn t c ca LPG
( Theo biu mu kim tra c tnh sn phm NCPT.CAM 007.03/F1)
STT Tn ch tiu
n v
tnh
Propan Butan Bupro
Phng php
phn tch
1
p sut hi
37.8
o
c max
Kpa 1430 485 1430
ASTM D1267-
95
2
Hm lng lu
hunh tng ,max
ppm 185 140 140
ASTM D2784-
98
3
Hm lng nc t
do
%kl
Khng
c
Khng
c
Khng
c
Quan st bng
mt thng
4
n mn tm
ng trong mt gi
37.8
o
c
- s 1 s 1 s 1
ASTMD1838-
91
5 t trng 15
o
c Kg/l
s liu
bo co
s liu
bo co
s liu
bo co
ASTM D1657-
91
6
Thnh phn
ASTM D2163-
91 Hm lng Etan %mole
s liu
bo co
- -













Hm lng Butan
v cc hp cht
nng hn, max
%mol
2,5 - -













Hm lng pentan
v cc hp cht
nng hn max
- 2 2
Hydrocarbon khng
bo ho
s liu
bo co
s liu
bo co
0,05
BO CO KIN TP Nh my x l kh Dinh C
16

Bng 2.2.2.2 Ch tiu k thut cn t c ca LPG

STT Ch tiu n v Kt qu Phng php
1 p sut hi bo ha 37,8
0
C KPa 900 ASTM D 1267-95
2 Hm lng S Ppm 12 ASTM D 2784-98
3 Nc t do % Wt Nil BY VISUAL
4 n mn tm ng 37,8
0
C /Hrs 1 a ASTM D 1838-91
5 T trng 15
0
C Kg/l 0,5377 ASTM D 1657-91




6
Thnh phn
- C
2
H
6

- C
3
H
8

- i-C
4
H
10

- n-C
4
H
10

- Neo-C
5
H
12

- i-C
5
H
12

- n-C
5
H
12

- C
4
H
8

% mole









2,27
61,17
14,29
20,53
0,07
1,30
0,37
0,00




ASTM D 2163-91
7 Hm lng cn Ml < 0,05 ASTM D 2158-97
8 Phn t lng trung bnh 49,15 Tnh ton

9
T l C
3
/C
4
C
3

C
4



57,13
42,87

Tnh ton



7
Thnh phn cn
nng sau khi bc
hi 100ml, max

Ml 0,05 0,05 0,05
ASTM D2158-
97
BO CO KIN TP Nh my x l kh Dinh C
17
2.2.3 Condensate
Condensate l hn hp ng th dng lng, c mu vng rm, gm
hidrocacbon c phn t lng ln hn Propan v Butan, hp cht vng, nhn
thm, c ngng t v thu hi sau khi qua cc bc x l, tch kh bng cc
phng php lm lnh ngng t, chng ct nhit thp, hp ph, hp th...
Vit Nam c hai loi: Mt loi c tch t bnh lng t ti gin khoan,
lng khng ln; loi th hai c ngng t trong qu trnh vn chuyn trn
ng ng. T condensate, chng ta c th lm nhin liu (nh cc loi xng
M92, M95), lm dung mi v cc sn phm Ho du.
Thnh phn chnh ca Condensate l cc hydrocarbon no nh pentane,
hexane, heptane... (C5
+
), ngoi ra cn c cc hydrocarbon mch vng, cc nhn
thm v mt s tp cht khc.
Lu lng: 150.000 tn/nm.
Hin nay, Condensate ca nh my c vn chuyn n nh my x l
Condensate v c s dng ch yu pha ch xng.
Bng 2.2.3.1 Ch tiu cn t c ca Condensate
( Chng th gim nh phm cht ASI No: 08638A/GAC)
Ch tiu gim nh n v Kt qu Phng php
Mu sc Trong VISUAL
T trng Kg/l 0,6700 D-1298
Chng ct
IBP
10 %
50 %
90 %
FBP
0
C

36
45
56
107
149
D-86
Cn v hao ht:
- p sut hi bo ha 37,8
0
C
- Hm lng lu hunh, S
% VOL
KPa

% W
2,0
75,5

0,01

D-323

D-1266
n mn l ng 3 Hrs/50
0
C 1 a D-130
Hm lng nha thc t mg/100 ml 1 D-381
BO CO KIN TP Nh my x l kh Dinh C
18
Tr s Octane RON 64,0 D-2699
Hm lng nc % VOL 0 D-130
Hm lng than cn % W 0 D-473

Hin nay lng LPG do nh my cung cp khong 150000 tn/nm. Condensate
thu c t nh my s c chuyn n nh my x l condensate Th Vi tip tc
x l.
Condensate c s dng ch yu pha ch xng, dung mi pha sn, dung mi
trong cng nghip, DO, FO.
Bng 2.2.3.2. Yu cu k thut i vi Condensate
(Theo biu mu kim tra c tnh sn phm NCPT.CAM 007.03/F1)
STT Tn ch tiu
n v
tnh
Mc cht lng
ng k
Phng php
phn tch
1 t trng 15
o
C Kg/l S liu bo co ASTM D1298-99
2
p sut hi bo ho
37.8
o
C,max
Psi 12,1 ASTM D323-99
3
Hamf lng lu hunh
max
%kl 0,15 ASTM D1266-98
4 Hamf lng nc t do %kl Khng c ASTM D95-99
5 tng hm lng axit max
Mg
KOH/g
0,033 ASTM D974-95
6
n mn tm ng trong
3gi 50
o
c
- s 1 ASTM D130-94
7 tr s octan (RON),min 55
ASTM D2699-
95a
8




Chng ct
ASTM D86-96
IBP,max
o
C 45
FBP,max
o
C 180
Hm lng cn v hao
ht ,max
%Vol 2,5


BO CO KIN TP Nh my x l kh Dinh C
19
2.3. M t cng ngh
2.3.1. Ch vn hnh
m bo cho vic vn hnh Nh my c linh hot trnh b s c v
m bo hot ng ca nh my c lin tc khng gy nh hng n vic
cung cp kh cho nh my in, m, nh my c lp t v hot ng theo
cc ch chnh:
Ch AMF (Ablolute Minium Facility): Cm thit b ti thiu tuyt i.
Ch MF (Minium Facility): Cm thit b ti thiu.
Ch GPP (Gas Processing Plant): Cm thit b hon thin.
Ch MGPP (Modified Gas Processing Plant): Ch GPP sa i.
Ngoi 4 ch trn trong qu trnh vn hnh nh my ty theo tnh trng vn
hnh bo dng ca thit b m VHV c th linh hot iu chnh ch vn hnh
m bo tnh an ton v hiu qu thu hi lng ti a.
Nh my GPP c thit k da trn lu lng kh m l 4,3 triu
m
3
/ngy. Vi lu lng ny, p sut u vo ca nh my s khong 109 barG
v l thng s quan trng quyt nh hiu sut lm vic ca thit b bn trong
nh my. Nm 2001 cng vi vic a kh Rng ng vo x l, lu lng kh
qua nh my t mc ti a khong 5,7 triu m
3
/ngy, p sut u vo GPP gim
xung cn khong 70-75 barG, cm my nn K-1011 c lp t nhm nng
p sut kh u vo ti p sut thit k 109 barG.
T s cng ngh chnh ca nh my c 1 s thay i chnh gm:
Kh u vo GPP c nng p t 70-75 barG v nhit kh sau trm
kh K-1011 tng ln khong 45
0
C cao hn so thit k.
p sut bnh tch V-03 gim t 75 barG xung 45 barG t 2 mc
ch: Lng kh m vt qu cng sut vn hnh ca GPP c bypass qua V-
101 cp thng cho cc h tiu th. Lng c tch V-101 s c a v
V-03 x l. Lng tch c ti Scrubber trc K-1011 cng c a v V-
03 m bo an ton.
Trong cc ch vn hnh ni trn, hai ch AMF, MF l cc ch
c thit k vn hnh trong giai on lp t, chy th. Sau khi hon thnh
vic lp t, cc ch ny rt t khi c s dng m s thay i tu theo iu
kin ca cc thit b. ph hp vi mc ch ban u, trong ti liu ny s
BO CO KIN TP Nh my x l kh Dinh C
20
trnh by li hai ch ny theo ng thit k vi cc ghi ch v thay i hin
ti. Cn li ti liu s tp trung cp nht cc thng s vn hnh v cng ngh cho
ch GPP v MGPP.
2.3.2. Ch AMF
Ch AMF ( theo thit k):
Ch AMF theo thit k l ch vn hnh nh my ban u vi cc thit b
ti thiu nhm cung cp kh cho cc h tiu th v khng ch trng vo thu hi sn
phm lng.
2.3.2.1. S cng ngh

BO CO KIN TP Nh my x l kh Dinh C
21

BO CO KIN TP Nh my x l kh Dinh C
22
2.3.2.2. M t s
Kh ng hnh m Bch H vi lu lng kh m khong 4,3 triu m
3
/ngy
c a ti Slug Catcher ca nh my bng ng ng 16 vi p sut 109 bar, nhit
25,6
0
C. Ti y, Condensate v kh c tch ra theo cc ng ring bit tip
tc x l, nc c trong Condensate c tch nh trng lc v a vo bnh tch nc
( V- 52) x l. Ti y nc c lm gim ti p sut kh quyn v hydrocacbon b
hp th s c gii phng a vo t h thng ct uc, nc sau c a ti
hm t ( ME- 52).
Dng lng i ra t Slug Catcher (SC) c gim p v a vo bnh tch V-03
hot ng 75 bar v c duy tr nhit 20
0
C. V-03 c nhim v: Tch
hydrocacbon nh hp th trong lng nh gim p. Cng vi vic gim p sut t 109
bar xung 75 bar, nhit cng gim thp hn nhit hnh thnh hydrate nn trnh
hin tng ny, V-03 c gia nhit n 20
0
C bng du nng nh thit b gia nhit E-07.
Sau khi ra khi V-03 dng lng ny c trao i nhit ti thit b E-04A/B nhm tn
dng nhit v lm mt cho dng condensate thng phm.
Dng kh thot ra t Slug Catcher c dn vo bnh tch lc V-08 tch trit
cc ht lng nh b cun theo dng kh do SC khng tch ht v lc cc ht bi
trong kh (nu c) trnh lm h hng cc thit b sau.
Kh t u ra ca V-08 c a vo thit b ha dng EJ-01 A/B/C gim p
sut t 109 bar xung 47 bar. Vic gim p ny c tc dng ht kh t nh thp C-01.
Dng ra l dng 2 pha c p sut 47 bar v nhit 20
0
C cng vi dng kh t V-03 (
gim p) c a vo thp C-05. Nhim v ca EJ-01 A/B/C l gi p sut lm vic
ca thp C-01 n nh. Thp C-05 hot ng p sut 47 bar v nhit 20
0
C. ch
AMF phn nh ca thp hot ng nh bnh tch kh lng thng thng. Thp C-05
c nhim v tch phn lng ngng t do s st p ca kh t 109 bar xung 47 bar khi
qua EJ-01 A/B/C. Dng kh i ra t nh thp C-05 c a ra ng kh thng
phm cung cp cho cc nh my in. Lng ti y C-05 c a vo a th 1 ca
thp C-01. Ch AMF thp C-01 c hai dng nhp liu:
Dng t V- 03 vo a th 14 ca thp C-01.
Dng lng t y ca thp C-05 vo a trn cng ca thp C-01.
p sut hi ca condensate gim i v c iu chnh trong thp C-01 nhm
mc ch: Ph hp cho cng vic cha trong bn cha ngoi tri. Vi ngha , trong
BO CO KIN TP Nh my x l kh Dinh C
23
ch AMF thp C-01 hot ng nh l thp n nh Condensate. Trong , phn ln
hydrocacbon nh hn Butan c tch ra khi Condensate nh thit b gia nhit E-
04A/B n 194
0
C. Kh ra nh thp c nhit 64
0
C c trn vi kh nguyn liu
nh EJ-01 A/B/C. Dng Condensate y thp c trao i nhit ti E-04A/B v
c lm lnh bng khng kh E-09 gim nhit xung 45
0
C trc khi ra ng
ng dn Condensate v kho cng hoc cha bn cha TK-21
2.3.3. Ch MF
y l ch hot ng trung gian ca nh my. Trong ch hot ng ny,
mt s thit b c b sung vo so vi ch AMF( tr EJ- A/B/C), cc thit b ch
yu l thp hp ph loi nc V-06A/B (Dehyration Adsorber), thit b trao i nhit
kh lnh/kh E-14 (Cold Gas/ Gas Exchanger), thit b trao i nhit kh/lng E-20
(Gas/Cold Liquid Exchanger), my nn kh nh thp tch enthane K-01 (Deethanizer
OVHD Compressor), my nn K-04A/B v thp n nh C-02 (Stabilizer).
Thp n nh Condensate C-02.
Cc thit b trao i nhit: E-14, E-20.
Thit b hp th V-06A/B
My nn K-01, K-04A/B
2.3.3.1 S cng ngh
BO CO KIN TP Nh my x l kh Dinh C
24

2.3.3.2. M t s
Dng kh t Slug Catcher c a ti bnh tch lc V-08, thit b ny c chc
nng: tch nc, hydrocacbon lng, du v lc cc ht rn, nhm bo v lp cht hp
th trong V-06A/B khi b hng hoc gim hot tnh cng nh gim tui th ca chng.
Sau khi c loi nc ti V-06A/B dng kh c a ng thi n 2 thit b E-14 v
E-20 lm lnh. Dng kh sau khi ra khi E-14 v E-20 l dng hai pha (lng - kh)
c a vo thp C-05 tch lng. Kh i ra t nh thp C-05 c s dng nh tc
nhn lm lnh bc mt cho dng nguyn liu ti E-14 (nhit gim t 26,5
0
C xung -
17
0
C) dng nguyn liu qua E-14 c lm lnh bc hai ti van FV-1001.
BO CO KIN TP Nh my x l kh Dinh C
25
Dng kh ra t nh C-05 sau khi trao i nhit qua E-14 nhit c tng ln
iu kin cung cp cho cc nh my in.
Hai thp hp th V-06A/B c s dng lun phin, khi thp ny lm vic th
thp kia ti sinh. Qu trnh ti sinh c nh s cung cp nhit ca dng kh thng
phm nng nhit ln 220
0
C, dng ra khi thit b V-06 A/B c lm mt ti E-15 v
c tch lng V-07 trc khi ra ng kh thng phm.
S dng lng trong ch MF ging nh trong ch AMF, ngoi tr vic
a kh t V-03 n C-01 thay v n C-05 nh ch AMF. Ngoi ra trong ch MF,
thp C-02 c a vo vn hnh thu hi Bupro. Nhm tn dng Bupro v tch mt
phn methane, ethane cn li, dng kh ra t V-03 c a n thp C-01 tch trit
ethane. Dng lng ra khi V-03 c a n thp C-01 sau khi c gia nhit t
20
0
C ln 80
0
C ti thit b E-04A/B nh dng lng ra t thp C-02. Thp C-01 c ba
dng nguyn liu c a vo:
Dng kh n t V-03 vo gia a th 2 v th 3 ca thp C-01.
Dng lng t V-03 vo a th 20 ca thp C-01.
Dng lng n t y C-05 vo a trn cng ca thp C-01
Ti y cc hydrocacbon nh nh C1, C2 c tch ra v i trn nh thp sau
c nn t 25 bar ln 47 bar nh my nn K-01 trc khi c dn vo ng kh
thng phm.
Phn lng ra t y thp C-01 c a n thp C-02. Thp C-02 lm vic p
sut 11 bar, nhit nh 60
0
C v nhit y 154
0
C. Ti y C5
+
c tch ra v i ra
y thp. Sau khi ra khi E-04A/B gia nhit cho nguyn liu vo thp. Sau khi ra
khi E-04A/B dng lng ny c a n lm lnh bng thit b lm mt bng khng
kh E-09 trc khi a ra ng ng hoc bn cha condensate thng phm TK-21.
Dng hi ra khi nh thp C-02 l LPG, c ngng t ti V-02, mt phn c cho
hi lu tr li C-02 m bo s hot ng ca thp, phn cn li theo ng dn sn
phm LPG.

2.3.4. Ch GPP
y l ch hon thin ca nh my ch bin kh. Ch ny bao gm cc
thit b ca ch MF v c b sung mt s thit b sau:
Mt thp tch C3/C4: C-03
Mt thp Stripper C-04
BO CO KIN TP Nh my x l kh Dinh C
26
Hai my nn, K-02, K-03
Thit b Turbo-Expander: CC-01
Cc thit b trao i nhit: E-17, E-11...
2.3.4.1. S cng ngh


BO CO KIN TP Nh my x l kh Dinh C
27
2.3.4.2. M t s
Kh ngoi gin vo nh my c tip nhn u tin ti Slug Catcher (SC-01/02),
dng lng ra c nhit 25,6
0
C v p sut 109 bar c a ti V-03.
Dng kh ra t Slug Catcher qua V-08 tch nt phn lng cn li, lng lng
c tch ra ny c a ti bnh tch V-03 x l, cn dng kh ra t V-08 i vo
V-06A/B tch tinh nc.
Trong ch ny, thit b Turbo-Expander c a vo hot ng thay th E-
20 trong ch MF, nn khong 2/3 lng kh ra khi V-06A/B c chuyn ti phn
gin n ca thit b CC-01, ti kh c gin t 109 bar xung 33,5 bar v nhit
cng gim xung -18
0
C, sau dng ny c a vo thp tinh lc C-05.
Phn cn li khong 1/3 dng t V-06A/B c a ti thit b trao i nhit E-
14 lm lnh dng kh t 26
0
C xung -35
0
C nh dng kh lnh ra t nh thp C-05 c
nhit -42,5
0
C. Sau , dng ny li qua van gim p FV-1001 (p sut c gim t
109 bar xung 47,5 bar, nhit cng gim xung cn -62
0
C) ri c a vo thp C-
05 nh mt dng hi lu ngoi nh thp.
Trong ch GPP, thp C-05 lm vic p sut 33,5 bar nhit nh -42
0
C v
nhit y -20
0
C. Kh ra khi nh thp C-05 c nhit -42,5
0
C c s dng lm
lnh kh u vo thng qua thit b trao i nhit E-14 trc khi nn ra dng kh thng
phm bng phn nn ca CC-01.
Qu trnh thu hi lng ca ch ny c khc bit so vi ch AMF v ch
MF do s c mt ca thp C-04 v cc my nn K-02, K-03. Dng kh ra t nh thp
C-01 c my nn K-01 nn t 29 bar ln 47 bar ri tip tc c lm lnh trong thit
b trao i nhit E-08 (tc nhn lnh l dng lng ra t V-03 c nhit 20
0
C) v vo
thp C-04 tch nc v hydrocacbon nh ln trong lng n t V-03.
Thp C-04 lm vic p sut 47,5 bar, nhit nh v y ln lt l 44
o
C v
40
o
C. Kh sau khi ra khi thit b C-04 c nn n p sut 75 bar nh my nn K-02
ri c lm lnh ti thit b trao i nhit bng khng kh E-19. Dng ny c trn
ln vi dng kh ra t V-03, v c nn ti 109 bar bng my nn K-03, sau
c lm lnh v nhp vo dng kh nguyn liu trc khi vo V-08.
Dng lng ra t thp C-04 c a n a th 14 ca thp C-01, dng lng ra
t thp C-05 c a n a th nht ca thp C-01 ng vai tr nh dng hi lu
ngoi nh thp.
BO CO KIN TP Nh my x l kh Dinh C
28
Trong ch ny, thp C-01 lm vic p sut 29 bar, nhit nh l 14
o
C v
nhit y l 109
o
C. Sn phm y ca thp C-01 ch yu l C3
+
c a n thp
C-02 (p sut vic ca C-02 l 11 bar, nhit nh 55
o
C v nhit y l 134
o
C)
tch ring condensate v bupro.
Dng ra t nh thp C-02 l hn hp bupro c tin hnh ngng t hon ton
nhit 43
o
C qua h thng qut lm mt bng khng kh E-02, sau c a n
bnh hi lu V-02 c dng nm ngang, mt phn bupro c bm tr li thp C-02
hi lu bng bm P-01A/B, p sut ca bm c th b p c s chnh p sut lm
vic ca thp C-02 (11 bar) v thp C-03 (16 bar). Phn bupro cn li c gia nhit
n 60
o
C trong thit b gia nhit E-17 trc khi cp cho thp C-03 bng cht lng nng
t y thp C-03. Sn phm y ca thp C-03 chnh l condensate thng phm c
a ra bn cha hoc dn ra ng ng vn chuyn condensate v kho cng Th Vi.
Sn phm ra t nh thp C-03 l hi propan c ngng t hon ton nhit
46
o
C trong thit b E-11 c lp ti nh C-03 c dng lm mt bng khng kh v
c a n thit b cha hi lu V-05 c dng nm ngang. Sn phm propan lng ny
c bm ra khi V-05 bm bng cc my bm, mt phn propan thng phm c
tch ra bng thit b iu khin mc v chng c a n ng ng dn propan hoc
cha propan V-21A. Phn cn li c a tr li thp C-03 nh mt dng hi lu
ngoi nh thp.
Ti thp C-03, thit b trao i nhit E-10 c lp t cp nhit un si li bng du
nng ti nhit 97
o
C. Nhit ca n c iu khin bi van TV-2123 t trn ng
dn du nng. Butan cn li a ra bn cha hoc a n kho cng Th Vi sau khi
c gim nhit n 60
o
C bng thit b trao i nhit E-17 v n 45
o
C nh thit b
trao i nhit E-12.
2.3.5. Ch hot ng GPP chuyn i
quyt nhng vic pht sinh ca vic tng nng sut ca Nh my khi
phi tin hnh tip nhn thm lng kh ng hnh t m Rng ng sao cho em li
hiu qu cao nht: Vic tng lu lng kh ng hnh dn vo b gy nn s st gim
p sut ng k trn ng ng lm cho p sut ti u vo Nh my x l kh khng
th m bo gi tr p sut thit k l 109 bar. Phng php lp t tram nn kh u
vo Nh my Dinh C nn tng p sut kh nguyn liu vo Nh my ln 109 bar
theo thit k ban u s m bo vic tng sn lng sn phm ca Nh my khi tng
BO CO KIN TP Nh my x l kh Dinh C
29
lu lng nguyn liu vo nh my cng nh p sut ca dng kh cung cp cho Nh
my in Ph M 1.
Trm nn kh u vo c lp t gm 4 my nn kh: 3 my hot ng v 1
my d phng. Ngoi ra, mt s thit b ca nh my x l kh Dinh C cng c ci
tin kt ni m rng vi trm nn kh.
Cc thit b trong ch ny gm ton b thit b ca ch GPP v thm trm
nn kh u vo K-1011 A/B/C/D v bnh tch V-101.
2.3.5.1. S cng ngh

BO CO KIN TP Nh my x l kh Dinh C
30

2.3.5.2. M t s
Kh ng hnh t m Bch H vi lu lng khong 5,7-6,1 triu m
3
kh/ngy
vo h thng Slug Catcher trong iu kin p sut 65 bar-80 bar nhit 20 n 30
0
C
(ty theo nhit mi trng). Dng kh i ra t SC c chia thnh 2 dng
Dng th nht c lu lng khong 1 triu m
3
/ngy c a qua van gim p
PV-106 gim p sut t 65 bar-80 bar xung 54 bar v i vo thit b tch lng
V-101. Lng c tch ra ti bnh V-101 c a vo thit b V-03 ch bin
su. Kh i ra t bnh tch V-101 c a vo h thng ng dn kh thng
phm 16 cung cp cho cc nh my in.
Dng th hai c lu lng khong 5 triu m
3
/ngy c a vo trm nn kh
u vo K-1011 A/B/C/D (3 my hot ng v 1 my d phng) nn nng p
sut t 65 bar-80 bar ln 109 bar sau qua h thng qut lm mt bng khng
kh E-1011 lm ngui dng kh ra khi my nn n nhit khong 40-50
0
C.
Dng kh ny i vo thit b tch lc V-08 tch lng lng cn li trong kh
v lc bi bn. Sau dc a vo thit b hp th V-06 A/B tch trit
nc trnh hin tng to thnh hydrate qu trnh lm lnh su.
Dng kh i ra khi thit b V-06A/B c tch thnh hai dng: khong 1/3 dng
kh ban u qua thit b trao i nhit E-14 h nhit t 26,5 xung -35
0
C vi tc
nhn lnh l dng kh kh n t nh thp C-05 c nhit -45
0
C, sau c lm
lnh su bng cch gim p qua van FV-1001. p sut gim t 109 bar xung 37 bar
( bng p sut lm vic ca C-05) ko theo nhit gim xung -62
0
C ri c a vo
a trn cng ca thp tinh ct C-05, ng vai tr nh dng hi lu ngoi ca nh thp.
2/3 dng kh cn l c a vo thit b CC-01 thc hin vic gim p t 109 bar
xung 37 bar, nhit gim xung -12
0
C v c a vo y thp tinh ct C-05.
Thp tinh ct C-05 hot ng p sut 37 bar, nhit nh thp v y thp
tng ng l -45
0
C v -15
0
C ti y kh (ch yu l metan v etan) c tch ra ti nh
thp C-05. Thnh phn lng ch yu l Propan v cc cu t nng c tch ra t y
thp.
Dng kh i ra t nh ca thp tinh ct c nhit -45
0
C c s dng lm tc
nhn lnh cho thit b trao i nhit E-14 v sau c nn ti p sut 54 bar trong
BO CO KIN TP Nh my x l kh Dinh C
31
phn nn ca thit b CC-01. Hn hp kh i ra thit b ny l kh thng phm c
a vo h thng 16 n cc nh my in.
Dng kh t K-01 sau c nn n 75 bar nh my nn K-02 ri li tip tc
a vo thit b trao i nhit E-19 bng vic s dng dn ti thit b trao i nhit E-04
( tn dng nhit ca dng Condesate ra t y C-02) sau i vo a th 20 ca thp.
Dng lng ra t y thp tinh ct c a vo thp C-01 nh dng hi lu
ngoi nh thp.
Trong thp C-01, vi nhit y thp l 109
0
C ( nh thit b gia nhit E-
01A/B), p sut hot ng ca thp l 27,5 bar, cc hydrocacbon nh nh metan, etan
c tch ra i ln nh thp vo bnh tch V-12 tch lng c trong kh v c my
nn K-01 nn t p sut 27,5 bar ln p sut 47,5 bar. Dng ra khi my nn K-01 c
a vo E-08 sau vo thp C-04. Do bnh tch V-03 phi gim p sut vn hnh t 75
bar theo thit k xung cn 45 bar (v cc l do trnh by mc trn) nn lng lng
t y bnh tch V-03 c a trc tip qua E-04A/B m khng i vo thit b trao i
nhit E-08 nh thit k. V vy E-08 v C-04 lc ny khng hot ng nh cc thit b
cng ngh m ch hot ng nh cc ng ng dn kh.
2.4. Cc thit b chnh trong nh my
2.4.1. Slug Catcher
Kh ngoi gin vo nh my s c tip nhn u tin ti Slug Catcher( SC-
01/02) iu kin p sut t 65 bar n 109 bar (ty theo lu lng) nhit t 20 n
30
0
C (ty theo nhit mi trng). H thng Slug Catcher l h thng tch dng ng,
bao gm hai dy ng vi dung tch mi dy l 1400 m
3
, th tch ny tip nhn
slug t ng ng 16 di y bin.
Hn hp kh v condensat t ngoi m vo, c a n Slug Catcher (SC-
01,02) phn tch Condensat v nc t kh, di p sut vn hnh 109 barA v nhit
25,6
0
C. SC bao gm hai h mi h c dung tch 1.400 m
3
thuc dng ng. Kh phn
tch c gp li u gp 30 v a n thit b cng ngh tip theo.
Lng Condensat tch ra c gp li u gp 36 v s c a i di s
iu khin mc (LIC-0111 A&B, LT-0121 A&B) mc iu khin c chia lm 2 mc
A (cao ), B (thp ) bi thit b iu khin bng tay HS-0111, 0121. Trong trng hp
lng lng ln mc cao HH th van vo s ng, cn mc thp th dng Lng s
ng trnh hin tng sc kh vo thit b V-03. Nc n t thit b SC thit b
BO CO KIN TP Nh my x l kh Dinh C
32
ILIC- 0112&0122 thng qua bnh tch nc v sn phm V-52 (nc c gim p n
p sut kh quyn v hydrocacbon hp ph s c gii phng h thng thng gi, nc
s c a n Brun pit (ME-52) t, vi vic iu khin mc thp th ng dn
nc s c ng trnh cc hydrocacbon sc vo thit b tch nc V-52.
Kh tch ra t Slug Catcher c thu gom trong ng ng 30 v c a v
x l tip cc thit b h ngun. Condesate tch ra t Slug Catcher c thu gom
trong ng ng 36 v c a v bnh tch V-03. Nc c a ra t thit b Slug
Catcher thng qua thit b iu khin mc (ILIC-0112 v 0122) i vo bnh tch V-52
(Produced Water Flash Drum), ti y nc c lm gim ti p sut kh quyn v
hydrocacbon b hp th s c a ra ng thi. Sau nc c chuyn n burn pit
ME-52.
ch hot ng bnh thng, c hai h thng Slug Catcher SC-01/02 u
hot ng ch cao hn v mt thit b iu chnh HS-0101 (Low selector), c
lp t gia mc cht lng ca hai h thng ny trong trng hp hot ng song
song. Trong trng hp cn bo dng sa cha mt h thng Slug Catcher duy tr s
hot ng bnh thng ca nh my, h thng cn li c c lp bi cc cp van tay
trn ng kh vo v ra ca SC.
2.4.2. Thit b o m sn phm lng i vo ng ng
Ba ng ng dn sn phm lng c ng knh l 6 inch c thit k vn
chuyn condensate, propan v butan t nh my x l kh Dinh C ti kho cng Th Vi,
nm cch nh my 28 km. iu kin lm vic bnh thng cc sn phm lng s c
vn chuyn trc tip n Th Vi Terminal qua ba ng ng ny. Theo thit k mt
ng dng vn chuyn condensate, mt ng vn chuyn butane v ng cn li
vn chuyn propane.
Cc thit b o dng dng coriolis ME-24, 25, 26 c lp t trn mi ng
ng cng vi thit b kim tra dng FIQ-2604 ( check meter) kim tra chnh xc
thit b o trn.
2.4.3. Thit b Turbo Expander
Thit b gm hai phn chnh: Expander v my nn.
Phn Expander: Gm hai phn, 3 dng kh t V- 06 vo Expander t 109 bar
xung 33,5 bar lm cho nhit dng gim xung n -18
0
C. nhit
ny ch yu cc H-C nng (C
3
+
) c ha lng v a n thp C-05 nh
BO CO KIN TP Nh my x l kh Dinh C
33
ngun np liu.
Phn my nn: Khi qu trnh gim p ti Turbo Expander xy ra th dng kh
s c sinh ra cng lm quay qut git gi trong Expander, cng c dn
qua trc truyn ng dng chy phn my nn tng p sut ca dng
kh ra t nh thp C-05 t 33,5 bar ln 47bar.
2.4.4. Bnh tch V-03
Bnh tch V-03 (Slug Catcher liquid flash drum), l mt bnh tch ba pha nm
ngang hot ng 45 barG (75 barG ch GPP theo thit k) v 20
0
C tch cc
hydrocacbon nh b hp th trong condensate bng phng php gim p sut. p sut
c gim xung t p sut ti SC xung cn 45 barG, nhit h xung thp hn
nhit to thnh hydrat (20
0
C), do c hai van iu chnh mc c lp t trc
u vo bnh tch V-03 (mt van d phng). Trong trng hp hydrat c to thnh
trong mt van, c th bm methanol vo hoc thay th bng van d phng. Nh my
c thit k vi iu kin l nguyn liu u vo c bo ha nc nhng thc t
nguyn liu khai thc c ngoi khi khng phi hon ton nh vy. Hin ti gin khai
thc trang b mt h thng tch nc bng glycol hot ng lin tc. V vy, s hnh
thnh hydrat rt t khn nng xy ra.
Ti V-03 mt thit b gia nhit dng ng xon (E-07) c lp t gia nhit
cho condensate ln cao hn 20
0
C bng du nng trnh hin tng to thnh hydrat
bn trong bnh. Cng sut gia nhit ca E-07 c iu chnh bng thit b iu chnh
nhit -TICA-0303 (Temperature controller).
Sau condensate thng qua thit b iu chnh dng FICA-0302 (Flow
controller) v thit b iu chnh mc LICA-0302 (Level controller) a vo ch bin
tip. C ba s la chn cho vic x l condensate: ti Rectifier-C-05 ch AMF, ti
De-ethanizer-C-01 ch MF hoc ti V-14 (inlet Scrubber 3) ch GPP.
Nc c tch ti V-03 c chuyn sang thit b iu chnh mc (LICA-0301,
level controller) a vo bnh tch V-52, Produced water Flash drum, nh trong trng
hp nc t Slug Catcher.
p sut hot ng ca bnh tch ba pha V-03 c iu chnh 45 barG hoc
75 barG, bng van iu p PV-1209 cho ch hot ng AMF, PV-1305 A/B (cho ch
hot ng MF) c lp t trn ng ng dn kh t V-03 hoc bng my nn kh
iu p K-03.
BO CO KIN TP Nh my x l kh Dinh C
34
2.4.5. Thp tch tinh C-05
Cu to:
Thp c ng knh 2,14m, chiu cao tng l 21m, gm 12 a thc v 7
a l thuyt, khong cch cc a l 610 mm (24).
Khng c hi lu v Reboiler thn di 16m, dy 57 mm.
Mc ch:
Ch bin pha kh t SC thu hi li Propan, Butan, Condensate nhiu
nht bn.
Theo thit k th trng lng mol kh s gim t 23,6 ti 18,7 m trong
83% l metan.
Dng kh t h thng Ejector v dng kh t bnh tch V-03 c chuyn n
a th nht ca thp C-05 tch lng ra khi kh nhit 20,7
0
C v p sut 45 bar.
Phn trn thp C-05 lc ny c tc dng nh mt bnh tch lng hi.
2.4.6. Thp tch ethane C-01
p sut hot ng ca h thng tch ethane l 29 BarA ch MF v GPP,
20barA ch AMF. Nhit nh v y thp ch hot ng GPP l 14
o
C v
109
o
C, cn ch MF tng ng l 6 v 120
o
C. Trong ch AMF khng c dng
lnh hi lu, do vy nhit ca thp (C-01, Dethanizer) cao hn, nhit nh thp
v y thp (C-01, Dethanizer) ln lt l 63,7
o
C v

194
o
C.
Thp tch ethane (C-01, Deethanizer) gm 32 van kiu a, 13 van phn trn
ca thp c ng knh l 2600 mm, v 19 a phn di ca thp c ng knh l
3050 mm. B chnh p PDIA-1321, Pressure Differential Transmiter c lp t
pht hin s chnh p trong thp. Bn b thit b ch th nhit c lp t trn cc
a th 2, 3, 14, 20 ca thp. Hai thit b trao i nhit Reboiler E-01A/B (reboiler
gia nhit cho thp), mt reboiler lm vic, mt ch d phng. T reboiler dng
lng s c chuyn n bnh cha V-15, Deethanizer Bottom Buffer, sau c a
v thp n nh C-02 thng qua van FV-1301 c iu chnh bi dng FICA-1301
casaded vi b o mc cht lng LICA-1302.
2.4.7. Thp C-04
Thp tch kh c lp t sau khi nh my hon tt v a ch GPP vo
hot ng. Tuy nhin, C-04 cng c th a vo hot ng trong ch MF v AMF.
Thp C-04 hot ng p sut 47 BarA. Van PV-1801B s x kh ra uc t trong
BO CO KIN TP Nh my x l kh Dinh C
35
trng hp p sut thp C-04 vt qu gi tr cho php. iu kin lm vic bnh
thng nhit nh v y thp ln lt l 44
0
C v 40
0
C.
Thp C-04 gm 6 van dng a c ng knh 2600mm. B thit b o chnh p
PDIA-1802 (Pressure Diffrential Transmiter) c lp t pht hin s chnh p
trong thp do s to bt. B thit b ch th nhit c lp t trn a th 6 ca thp.
Thp C-04 khng c thit b gia nhit reboiler y thp v thit b ngng t condenser.
Hydrocacbon lng, nc c tch ra nh vo dng kh kh t u x my nn K-01.
Lng di y thp C-04 thng qua van FV-1701 (hot ng ch auto cascaded)
c dn vo a th 14 hoc 20 ca thp tch ethane sau khi c gia nhit t 40
0
C
ln 86
0
C trong thit b trao i nhit E-04A/B nh dng nng c nhit 154
0
C i ra t
y thp C-02. Mc ch ca thit b trao i nhit ny l tn dng v thu hi nhit.
2.4.8. Thp n nh C-02
Thp chng ct C-02 lm vic p sut 11 barA nhm mc ch thc hin qu
trnh phn tch gia cc cu t C4 v C5 ca dng lng t V-15 ti to ra 2 loi sn
phm ring bit: LPG (Bupro) v condensate (C5
+
).
LPG ra khi nh thp ( trng thi im sng) c lm lnh bng khng kh
bi gin qut E-02 ngng t thnh lng (trng thi im si) ti V-02. Sau mt
phn LPG s c bm P-01A/B hi lu li thp nhm tng tinh ct ca thp, mt
phn khc c bm ti V-21A/B/C, kho cng Th Vi hay ti thp C-03 tch ring
Propane v Butane.
Stabilier c lp t ch MF v GPP nhng cng c th chy n ch
AMF d phng. Trong ch AMF, thp tch C-01 hot ng nh mt thp n nh
bng s bc hi ca Butan v cc H-C nh hn ra khi Condensate nhit rt cao, ti
thit b un si li l 149
0
C trong trng hp thit b n nh khng hot ng. Nu
ngi ta thu hi LPG trong ch AMF th thp tch Ethan hot ng ng chc nng
ca n nhit un si li thp hn v thit b C-02 c th c s dng.
p sut vn hnh ca h thng thp C- 02 c khng ch 11 bar, bng cch
khng ch hiu sut ca thit b trao i nhit E-02 bng cch m hoc ng mt dng
kh bypass nng qua van PV-1501A, cng sut thit k l 30 % dng tng. Kh s c
t qua van PV-1501B.
Thp C-02 gm 30 a van, ng knh 2,14 m, a np liu l a s 10, mt
thit b ngng t nh, mt thit b un si li y. LPG trong thp C-02 s c
BO CO KIN TP Nh my x l kh Dinh C
36
tch ra khi condensat. Hi LPG t nh ct s ngng t 43
0
C trong thit b ngng t
bng khng kh E-02 sau n bnh hi lu V-02 (l bnh nm ngang c ng knh D
= 2,2 m, l =7 m). Lng LPG c bm hi lu P-01A/B (cng sut bm l 180 m
3
/h,
chiu cao y 133,7 m, cng sut ng c l 75 KW). Bm nh c th hot ng p
sut 11 bar (ca thit b n nh) hoc 16 bar (ca thp tch C-03). Mt dng LPG lng
c lu lng 80 m
3
/h s c ly ra nh thit b iu chnh lu lng FICA-1601 qua
thit b iu khin mc LICA-1601. Lng ny s c un nng n 60
0
C ti thit b
trao i nhit E-17 nh dng nng 97
0
C n t y C-03, sau i n thp C-03 (
ch GPP). Cn ch MF, n c a n mt trong cc bnh cha LPG V-21 A/B
cn 75 m
3
/h LPG th c hi lu li nh thp C-02.
Thit b un si li ca thp C-02 thuc loi Kettle (E- 03) c s dng un
nng nh tc nhn lm nng l dng du nng c nhit 154
0
C. Nhit c khng
ch bi van TV-1523 lp trn ng ng. Condensat t y thp C-02 s c bc hi
mt phn, phn hi c a tr li y thp, phn lng cn li s qua trao i nhit vi
dng nhin liu ca thp C-01 lm lnh xung 60
0
C v sau c lm lnh n
45
0
C ti thit b ngng t bng khng kh E-09.
B o chnh p PDIA-1521, Pressure Diffrential Transmiter c lp t
pht hin s chnh p trong thp do s to bt. Ba thit b ch th nhit c lp t
trn cc a th 9,10,30 ca thp C-02.
Thit b gia nhit cho y thp E-03 c lp t y thp C-02 cung cp
nhit cho thp nhit c iu khin bi TV-1523 c lp t trn ng ng dn
du nng.
2.4.9. Thp tch C-03, C3/C4, Splitter
Thp chng ct C-03 lm vic p sut 16 barA nhm mc ch thc hin qu
trnh phn tch gia cc cu t C3 v C4 ca dng Bupro lng t V-02 ti to ra 2
loi sn phm ring bit: Propane v Butane.
Nguyn liu Bupro c gia nhit trc ti E-17 bi dng Butane i ra t y
reboiler E-10 sau ti a th 10 ca thp C-03 (gm 30 a).
Propane ra khi nh thp ( trng thi im sng) c lm lnh bng khng
kh bi gin qut E-11 ngng t thnh lng (trng thi im si) ti V-05. Sau
mt phn Propan s c bm P-03A/B hi lu li thp nhm tng tinh ct ca thp,
mt phn khc c bm ti V-21A/B/C, kho cng Th Vi.
BO CO KIN TP Nh my x l kh Dinh C
37
Sn phm lng ra khi y thp c ha hi mt phn quay tr li thp,
phn lng cn li c dn ti E-17 gia nhit cho nguyn liu, tip tc c lm mt
bi qut E-12A/B i ra V-21A/B/C hoc KCTV.
Thp tch C-03 bao gm 30 van dng a c ng knh 1750 mm. Dng nhp
liu c a vo a th 14. Thp lm vic p sut 16 BarA v c iu chnh bng
h thng qut lm mt bng khng kh E-11 v cc van iu p PV-2101A/B.
B o chnh p PDIA-2121, Pressure Diferential Transmiter c lp t nhm
kim sot chnh p qua thp nm trong gii hn cho php. Ba thit b ch th nhit
c lp t trn cc a th 13,14,30 theo di nhit lm vic ca thp.
2.5. Cc h thng trong qu trnh sn xut
2.5.1. H thng LPG v xe bn
Bm xut LPG (P-21A/B) c cng sut 70 m
3
/h chiu cao y 61,2 m, cng sut
ng c in 15 KW c dng cho vic xut LPG cho xe bn t bn cha sn phm.
Bm ng n cp v n c la chn c gi tr NPSH thp. Chiu cao y thit k sao
cho p ng vic xut qua trm xut LPG (ME-21). Thit b o lu lng (FIA-2402)
lm cho bm s ngng hot ng khi lu lng nm trong vng gii hn di ca bm.
Vic xut cho xe bn c thao tc bng tay, bng cch kt ni ng lng 4 v
ng hi 3 quay li ng ng. Vic la chn sn phm c thc hin ti bng iu
khin cho vic xut, vi van vn hnh lp trn ng ng ra ca cc Bullet. Cc van s
t ng ng, m thng qua SDV-2501 (trn ng lng ), SDV-2501 (trn ng kh),
vi tn hiu t hp iu khin. ng pha hi hi lu li cc Bullet c la chn bng
cc thao tc tay.
Ch c mt trm vn hnh cho 3 Bullet, cho nn cn ch vic nhim ln cc sn
phm khi thay i vic xut sn phm v d t Propan n Butan, nhng nhu cu dn
dng khng yu cu v mc tinh khit nn vic trn ln ny khng ra cc vn quan
trng. Trong trng hp ny Butan xut trc, sau n Propan s trn ln gia hai
sn phm lng trong bn tt. Vic xut s t ng ng khi tn hiu t ME-22 hoc mc
cht lng trong xe bn cao (LS-3501). ng y ca Bm c ni vi ba ng ng,
Tuy nhin sn phm lng c th khng p vn chuyn xuyn qua ng ng khi p
sut ph thuc vo nhit ca Bullet.
2.5.2. H thng uc t
BO CO KIN TP Nh my x l kh Dinh C
38
H thng uc t c thit k t b kh i ra t Nh my thng qua cc
van an ton, van iu p
Ton b kh x ra c thu gom vo ng thu gom (flare header) c ng knh
20 inch sau c a n bnh tch lng V-51, Flare K.O Drum. V-51 c ng
knh 3100 mm, di 8200 mm, l bnh nm ngang c tc dng loi b ton b cht lng
b cun theo trc khi a ra t ti uc t ME-51, Flare Stack. uc t c ng
knh 30 inch, cao 70 m, cng sut 212 tn/h trong trng hp hot ng khng lin tc
v 77,2 tn/h trong trng hp hot ng lin tc. B nh la bng in c lp t
to ra ngn la t kh, v thit b ny c theo di nh ba u d la BSL-
2701A/B/C, c lp t trn nh ca ct uc.
Cht lng thu c trong bnh V-51 c chuyn i bng bm P-51A/B Flare
K.O Drum Pum (cng sut l 10m
3
/h, p sut l 77 m nc chy bng ng c in c
cng sut 11 KW) n hm t brun pit. Bm P-51 t ng khi ng khi tn hiu bo
mc H1 t thit b ch mc cht lng trong bnh LIA-2701, Drum Liquid Level
Indicator kch hot, nu mc cht lng tng cao hn th tn hiu bo mc H2 t LIA-
2701 s kch hot a c hai bm vo hot ng. C hai bm s dng hot ng khi c
tn hiu L kch hot.
n bo mc (LALL-2701, Level Alarm) s kch hot dng bo v bm
trong trng hp mc thp v LAHH-2701 s kch hot ng van u vo nh my
ESDV-101, Plant Intel Vavel khi mc V-51 cao hn gi tr ci t.
Thit b gia nhit E-52, Closed Drain Heater c nhim v gia nhit cho cht lng
ln 55
0
C bng du nng tch t trong V-51 nhm bay hi trit cc hydrocacbon nh
trc khi thi ra burn pit.
2.5.3. H thng bm Methanol
Metanol c s dng nhm trnh to hydrat trong cc b phn lm lnh trong
nh my, n cng c tc dng loi hydrat to thnh. Metanol c vn chuyn n
bn cha Metanol ( V-52) dng ng c ng knh 0,75 m v chiu cao 7,5 m. Bm
Metanol P-25A/B/C l bm piston c cng sut 13 lt/h, p sut x 11,5 bar, ht t y
V-52 v x ra u phn phi.
2.5.4. H thng x kn
H thng x kn c thit k loi b cht lng i ra t nh my v c a
vo gia nhit bay hi mt phn hydrocacbon nh trc khi t b burn pit.
BO CO KIN TP Nh my x l kh Dinh C
39
Ton b cht lng c thu gom vo trong ng ng 12 inch v c chuyn
n thit b trao i nhit E-52 (close drain heater) gia nhit dng lng ln 55
0
C, sau
a v bnh tch V-51. Kh c a ra uc t b, lng tch ra c bm P-
51A/B a v burn pit. Cng sut ti a ca burn pit l 8,9 m
3
/h.
2.5.5. H thng bm v bn cha
C ba bn cha LPG v mt bn cha Condensat trong nh my s c s dng
cp cho xe bn v trong trng hp nh mt buffer.
Bn cha condensat (TK-21) c mi hnh chp di ng, c ng knh 13 m, cao
15,6 m, dung tch 2.000 m
3
, c th cha trong 3 ngy.
Bm Condensat P-23A/B c cng sut 80 m
3
/h, chiu cao y 133 m, cng sut
ng c in 30 KW. Bm ny dng cho qu trnh phn phi Condensat t bn cha n
ng ng dn Condensat (bm centrifugal n cp). Bm c thit k chiu cao y
sao cho p ng c p sut u vo l 8 bar. Thit b o lu lng FIA-320, iu
khin bm, s ngng bm khi lu lng di mc an ton ca bm .
Tank Gauge (LIA-2321) c lp t, n bo ng mc cao nht
(LAHH-2321) th (SDV-2321) s ng ng ng vo v n bao mc thp nht
(LALL-2321) th (SDV- 2322) s ng ng ng ra v ngng bm. Ba bn cha LPG
(V- 21A/B/C) c ng knh 3,35 m v chiu cao 54,6 m c s dng cha sn
phm lng vi dung tch 450 m
3
tng ng vi A, cho Propan, B cho Butan, C cho cc
sn phm khc. Ba bn cha ny l ging nhau v p sut thit k l 17,5 bar, tng
ng vi p sut hi ca Propan ti 50
0
C vy bt k ci no cng c th cha Propan.
Cc bn c bo v khi s qu p bng s kh, u tin thng qua cc van PV-
2401A/B/C, ri tip theo qua PSV- 2401A/B/C.
2.5.6. H thng gia mi
Mc ch ca h thng gia mi l pht hin r r ca sn phm. Khi hot ng
bnh thng, cht to mi c bm ln tc vi lu lng 40-60 ppm sn phm. Cht to
mi l Alkymercaptan, l cht khng mu. Kh thng mi c to mi bng thit b X-
101.
2.6. Phng chng chy n
Pht hin nguy c chy n
Cc nguy c gy chy n c pht hin nh cc u d cm bin: cm bin kh,
cm bin nhit, cm bin khi, cm bin la. Cc u cm bin nhit, khi c b tr
BO CO KIN TP Nh my x l kh Dinh C
40
trong phng iu khin, nh t my pht in, trm bm cc ha cht v cc cng trnh
ph tr khc ca nh my. Khi pht hin bt thng h thng iu khin trung tm t
ng thc hin cc lnh:
ng van c lp vng chy n v x kh ra uc t,
Kch hot bm cha chy,
M van x nc, CO
2
, hoc bt vng c chy n,
Bo ng bng ci, n chp vng c chy n v phng iu khin.
R r v x l
Khi xy ra r r cn ch n nguyn nhn c th xy ra s n ti cc khu vc
thp do s tp trung cc hp cht hi v khng kh.
Khi xy ra r r nhanh chng x l cc ngun c th bt la khu vc ln cn v
ng van h thng cung cp kh.
Khi r r t bn th nhanh chng vn chuyn sang bn khc.
Lp t y h thng thng gi ti cc im c th v khuch tn hp cht
hi bng Nit.
H thng chng st
Gm cc b phn:
Cc ct thu li
Mng li tip t
H thng cc tip t.
H thng cha chy
H thng cha chy bng nc c thit k cha chy v lm mt thit b:
B nc 2800 m
3
,
H thng ng cu ha v cc vi phun nc,
H thng cha chy bng CO
2
hot ng theo hai ch Auto v Manual,
Cha chy bng bt c thit k cha chy cho bn cha Condensate.
2.7. H thng ph tr
2.7.1. H thng kh cng c
H thng c nhim v kh v sch iu khin cc van, ngoi ra cn cung cp
kh ph tr cho nh my. H thng kh cng c bao gm 2 my nn kh K-61A/B, hai
my lm kh kh M-61 A/B v cc bnh cha kh cng c V-61, bnh cha kh ph tr
V-62.
BO CO KIN TP Nh my x l kh Dinh C
41
Mt cm my nn kh K-61 bao gm b lc kh k-61 bao gm b lc kh u
vo, b gim thanh, phn nn piton dn ng bng ng c in, thit b lm mt v
thit b tch kh ngng t.
Mt cm lm kh kh M-61 bao gm b lc kh u vo, b lm lnh, thit b
tch kh ngng t v b lc kh u ra.
u tin hng u ca h thng l cung cp kh cng c cho h thng iu khin
do khi p sut ca h thng kh iu khin xung thp hn 700 kpaG th van PCV-
5101 v PCV-5201 s ng dng cung cp kh cho phn kh ph tr v sn xut nit .
2.7.2. H thng sn xut kh Nit
Nit c s dng lm lp m cho bn cha Hotoil V-31, bn cha Methanol
V-25, lm sch flare header v cung cp cho cc im trong nh my phc v cng
tc bo dng .
H thng sn xut kh Nit bao gm: my iu ch Nit (ME-62) v bnh cha
kh nit (V-63). My iu ch Nit (ME-62) gm thit b tch m, b lc, thit b gia
nhit khng kh v mng lc. Mng lc s dng tch v thu hi Nit t khng kh
bng cch cho khng kh i qua mng lc trong khi cc phn t Nit b gi li .
- My iu ch Nit:
Loi: mng lc
Cng sut: 100 Nm
3
/h
tinh khit: 99%
- Bnh cha nit:
p sut vn hnh: 700 kPaG
Nhit vn hnh: 51
0
C
ng knh 2,4 m, chiu cao 7,5 m
2.7.3. H thng nc lm mt
Lu lng nc lm mt cn phi s dng ca thit b:
CC-01: 20 m
3
/h
K-04 A/B: 1,8 m
3
/h
K-61 A/B: 16 m
3
/h
P-31 A/B/C: 1,82 m
3
/h
H thng nc lm mt l h thng tun hon kn vi qut lm mt E-61, hai
my bm P-63A/B v bn cha nc lm mt V-64. Thit b trao i nhit E-61 c hai
BO CO KIN TP Nh my x l kh Dinh C
42
qut vn hnh. Nc lm mt c b sung t h thng nc sinh hot chung. Lu
lng tun hon c hin th bi FI-5901 v iu chnh bng ng bypass vi PCV-
5901. Nhit nc cp ra v tun hon v c hin th bi TI-5901/5902. Trong
trng hp p sut u ra thp (di 400 kPaG) th bm P-63 d phng s t ng c
kch hot.




























BO CO KIN TP Nh my x l kh Dinh C
43

Chng 3: KT LUN V HNG PHT TRIN


Vic xy dng cm nh my s l kh dinh c, h thng cng th vi v ng
ng dn kh hn 200 km t m bch h v nh my gii quyt c bi ton ln ca
ngnh khai thc du kh ca t nc. Trc y khi cha c nh my ton b lng
kh ng hnh b t b trong qu trnh khai thc do cha c nh my s l. Vic kh
ng hnh c s l v cho ra cc sn phm c gi tr kinh t rt ln nh LPG v
Condensate em li li ch kinh t to ln cho c nc ni chung v tnh b ra vng
tu ni ring. Sn phm t nh my l ngun nguyn liu v cng quan trng c cung
cp cho nh my m Ph M v nh my nhit in b ra ngoi ra cn c xut ra
cng Th Vi a i cc tnh khc phc v cho nhiu ngnh cng nghip mi nhn.
Vi nhu cu th trng v tc khai thc kh nh hin nay th khng bao lu
na lng kh ng hnh dng lm nguyn liu chnh ch nh my c cung cp t
m bch h s khng cn nn chng cn phi xc tin vic tm khai thc nhng m mi,
hp tc vi cc nc c tm nng du khi ln nh Koet ,Venezuela, cc tiu vng quc
rp cng nh pht trin cng ngh khng ch dng li cc sn phm LPG v
Condensate m chng ta cn c th sn xut CNG dng cho xe t hay ng c t
trong.
Trong tng lai xa hn na khi ngun nguyn liu t cc m du cn kit
chng ta c th chuyn i cng ngh cng nh m hnh ca nh my sang sn xut cc
sn phm kh sinh hc vi ngun nguyn liu v tn t cc ph phm nng sn.
Nh my x l kh Dinh C l nh my c i ng k s tr, nm bt nhanh
cng ngh v k thut tin tin, nh my hot ng ht cng sut nhng cha khi no
xy ra s c. Vi cng ngh ngy cng hin i, cc sn phm t kh ngy cng c tr
lng cao hn. iu ny cho php chng ta tin tng v mt tng lai khng xa, cc
sn phm kh c th thay th c nhiu ngun nhin liu nhm mang li li ch kinh t
v bo v mi trng.
Mong rng nh my ngy cng pht trin to ra nhng sn phm tt hn na gp
phn vo nn cng nghip ni ring v nn kinh t t nc ni chung.

BO CO KIN TP Nh my x l kh Dinh C
44
Ph lc: MT S THIT B TRONG NH MY

STT
Tn thit
b
Chc nng
1
Slug
Catcher
(SC)
Lc th kh u vo
2 V-02 Bnh hi lu v C-02
3 V-03 Tch hydrocacbon nh hp th trong lng
4 V-05 Bnh hi lu v C-03
5 V-06A/B Hai bnh hp th v gii hp th hot ng lun phin
6 V-07 Thit b tch lng trc khi i ra thnh kh thng phm
7 V-08 Tch trit cc ht nh do SC tch khng ht
8 V-12 Bnh tch lng
9 V-13 Bnh tch lng kh trc khi qua my nn
10 V-14 Bnh tch lng kh trc khi qua my nn
11 V-15 Bnh tch kh dng hi lu
12 V-21A/B Bnh cha Propane/Butane thng phm
13 V-101 Bnh tch
14 C-01 Thp tch ethane
15 C-02 Thp thu hi bupro
16 C-03 Thp tch C3 v C4
17 C-04 Tch nc v hydrocacbon nh ln trong dng lng
18 C-05
Tch phn lng ngng t do s st p t 109 bar xung 47
bar (sn phm kh ch yu l methane v Ethane)
19 CC-01 Turbo expander
20 P-01 Bm dng hi lu v thp C-02
21 P-03 Bm dng hi lu v thp C-03
22 PV-106 Van gim p xung 54 bar
23 K-01 My nn kh t 29 bar ln 47 bar
24 K-02 My nn kh t 47,5 bar ln 75 bar
BO CO KIN TP Nh my x l kh Dinh C
45
25 K-03 My nn kh t 75 bar ln 109 bar
26 K-04 Bm dng hi lu t C-05 v V-06A/B
27 K-1011 My nn kh ln 109 bar
28 EJ-01 B ha dng v n nh p sut cho thp C-01
29 E-01 Thit b gia nhit
30 E-02 H thng qut mt bng khng kh
31 E-03 Thit b gia nhit n 135
0
C
32 E-04 Thit b trao i nhit ca dng lng ra khi y thp C-02
33 E-07 Thi b gia nhit n 20
0
C
34 E-08 Thit b trao i nhit
35 E-09
Thit b lm lnh bng khng kh ca dng lng ra t y
thp C-02
36 E-10 Thit b cp nhit bng du nng n 97
0
C
37 E-11 H thng qut mt bng khng kh
38 E-12 H thng gim nhit n 45
0
C
39 E-13 Thit b trao i nhit
40 E-14 Thit b gim nhit xung -35
0
C
41 E-15 H thng lm mt bng khng kh
42 E-17 Thit b gim nhit n 60
0
C
43 E-18 Thit b trao i nhit
44 E-19 Thit b lm lnh bng khng kh
45 E-20 Thit b lm lnh
46 E-1011 H thng qut mt bng khng kh
47 FV-1001 Van gim p xung 37 bar
48 FV-1201


Van tit lu
49 FV-1301
50 FV-1701
51 FV-1802
52 F-01 Thit b lc bi bn c th sinh ra sau khi qua V-06A/B
53 ME-21
54 ME-24
BO CO KIN TP Nh my x l kh Dinh C
46
55 ME-25 Thit b o lu lng v mt s thng s khc
56 ME-26
57 TK-21 Bn cha Condensate sn phm

BO CO KIN TP Nh my x l kh Dinh C
47
TI LIU THAM KHO
[1]. PVGAS (2006). Gii thiu v nh my kh Dinh C. 25/09/2008.
[2].Tng cng ty kh Vit Nam, Cng ty ch bin kh Vng Tu. S tay vn hnh. Nxb
PVGAS.
[3]. Qu trnh hnh thnh v pht trin Nh xut bn Tp on du kh quc gia Vit
Nam.
[4]. Tng cng ty kh Vit Nam (2009). Gii thiu tng quan v PVGAS. 12/05/2009.
http://www.pvgas.com.vn