CASE 2016-1 CASES OF ASME BOILER AND PRESSURE VESSEL CODE Approval Date: August 12, 1996 See Numeric Index for expiration and any reafrmation dates. Case 2016-1 Alternative Requirements for Seal Welding of Threaded Connections, UF-32(b) Section VIII, Division 1 Inquiry: For Section VIII, Division 1 construction, what alternative requirements may be used to qualify welding procedure and welder performance for seal welding of threaded connections in seamless forged pressure vessels of SA-372 Grades A, B, C, D, E, F, G, H, and J material in lieu of making a groove weld specimen as required for seal welding in Section VIII, Division 1, para. UF-32(a) for material with a permitted carbon content of 0.35% or less and in Section VIII, Division 1, para. UF-32(b) for material with a permitted carbon content exceeding 0.35%? Reply: It is the opinion of the Committee that for Section VIII, Division 1 construction, the following requirements may be used to qualify welding procedure and welder performance for seal welding of threaded connections in seamless forged pressure vessels of SA- 372 Grades A, B, C, D, E, F, G, H, and J material in lieu of making a groove weld specimen as required for seal welding in Section VIII, Division 1, para. UF- 32(a) for material with a permitted carbon content of 0.35% or less and in Section VIII, Division 1, para. UF-32(b) for material with a permitted carbon content exceeding 0.35%. This is Electrontic File Page # 93 (a) The suitability of the welding procedure, includ- ing electrode, and the welder performance shall be established by making a seal weld in the welding position to be used for the actual work and in a full- size prototype of the vessel neck, including at least some portion of the integrally forged head, conforming to the requirements of Section VIII, Division 1, para. UF-43 and the same geometry, thickness, vessel material type, threaded-plug material type, and heat treatment as that for the production vessel it represents. Separate welding procedure qualications and performance quali- cations shall be conducted for each grade. (b) The seal weld in the prototype at the threaded connection of the neck and plug shall be cross-sectioned to provide four macro-test specimens taken 90 deg. apart. (c) One face of each cross section shall be smoothed and etched with a suitable etchant (see Section VIII, Division 1, para. QW-470) to give a clear denition of the weld metal and heat affected zone. Visual examination of the cross sections of the weld metal and heat affected zone shall show complete fusion and freedom from cracks. (d) All production welding shall be done in accord- ance with the procedure qualication of (a) above, including the preheat and the electrode of the same classication as that specied in the procedure, and with welders qualied using that procedure (e) This Case number shall be shown on the Manu- facturers Data Report. Asme BPVC Code Cases 1998 Edition CCASE12016 06-15-98 13:00:45 This is Electrontic File Page # 94