BONDEK I I

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Bl ueScope Lysaght i s one of t he worl d' s l argest rol l f ormer of processed st eel bui l di ng product s.
We are wel l known f or respect ed brands such as LYSAGHT@, PRESTI GE@ PANEL, KLI P-LOK@,
TRI MDEK@, BONDEK@ I I , POWERDEK@ and ot her s.
Bl ueScope Lysaght comes under t he umbr el l a of Bl ueScope St eel , one of t he l eadi ng st eel
compani es i n t he Asi a Paci f i c r egi on speci al i si ng i n t he pr oduct i on of f l at st eel pr oduct s,
i ncl udi ng sl ab, hot r ol l ed coi l , col d r ol l ed coi l , pl at e, t i n pl at e and val ue- added coat ed and
pai nt ed st eel product s.
Dr awi ng f r om our wor l dwi de r ol l f or mi ng exper t i se and mor e t han 140 year s of exper i ence i n
t he const ruct i on i ndust ry, we bri ng t o you sol ut i ons i nspi red by i nnovat i ve t echnol ogy, ready
access t o r aw mat er i al s, a l eadi ng domest i c mar ket posi t i on and a st r ong pr esence i n t he
growi ng market s of Asi a.
The LYSAGHT@ brand name i s synonymous wi t h qual i t y and pert ormance. Si nce 1979, Bl ueScope
Lysaght st ruct ural st eel decki ng product s have been t ri ed and t est ed, and successf ul l y ut i l i sed
i n count l ess pr oj ect s ar ound t he wor l d, i ncl udi ng l andmar k bui l di ngs i n Aust r al i a, Si ngapor e,
Mal aysi a, l ndonesi a, Hong Kong, Chi na, Dubai and Tai wan.
An ent i r e sui t e of LYSAGHT@ st r uct ur al st eel decki ng pr oduct s ( i ncl udi ng BONDEK@ l l ,
W- DECK@ and POWERDEK@) i s avai l abl e t o meet your di ver se bui l di ng needs. These st eel
sheet i ng prof i l es of f er di f f eri ng spanni ng and l oadi ng capaci t i es t o sui t di f f erent desi gn needs.
LYSAGHT@
gOruOfK@
l l profi l e i s wi del y accepted by the bui l di ng constructi on i ndustry to be
hi ghl y ef f i ci ent , ver sat i l e and r obust . l t has al so been used t o gr eat ef f ect on many maj or
bui l di ng pr oj ect s, as wel l as count l ess smal l ones.
BONDEK@ l l st eel pr of i l e has been devel oped f r om t he or i gi nal BONDEK@ pr of i l ed st eel
sheet i ng. l t has a si mi l ar pr of i l e shape but a si gni f i cant l y mor e ef f ect i ve l ongi t udi nal t ensi l e
rei nforcement. The top of the ri bs has been embossed to bri ng about greater tensi l e strength.
Its hi gher yi el d strength and l arger effecti ve depth makes i t more effecti ve than the same area
of deformed bars or wel ded wi re fabri c.
BONDEK@ l l steel sheets are permanent formwork for a suspended composi te concrete sl ab.
I n i t s assembl ed st at e, i t can be used as a wor ki ng pl at f or m and f or mwor k t o suppor t wet
concrete, constructi on materi al s and trades. When the concrete hardens, BONDEK@ l l acts as
the bottom rei nforcement of the concrete sl ab.
BONDEK@ l l i s a compl ete structural steel decki ng system for concrete, masonry or steel frame
constructi on.
BONDEK@ l l Profi l e and Di mensi ons
The nomi nal di mensi ons of BONDEK@ l l pr of i l ed st eel sheet i ng ar e shown i n t he f i gur e bel ow.
The ef f ect i ve cover wi dt h i s 600mm. I n t he assembl ed st at e, t he pr of i l e compr i ses t wo
i ntermedi ate dovetai l ri bs for every i nterl ocki ng si de-l ap
j oi nt. The assembl ed ri bs are al l bol dl y
embossed al ong thei r exposed top faces.
Mal e Lap Ri b
Embossment
l 2 4 l 4 4
l-,ffil
Cover Width : 600 0. 75 or 1. 00 BMT
Femal e
Lap Ri b
, t
54
I
t ^
,
t " '
mm
0. 75
1. 00
1. 20
( Fr G. 1)
BONDEK@ l l Secti on Properti es Tabl e
mm-2
' t .
,
1259
1678
2014
'
:
lqg/sf'
'
Zx 1O9mm3/m
10. 30
13. 60
16. 02
leffestive
l* lOa.mrnalm
12. 50
16. 69
20. 03
effa*,i've
. : . . .
47. 98
64.08
76. 90
Material Specification
BONDEK@ l l pr of i l ed st eel sheet i ng i s r ol l - f or med f r om hot di pped,
passi vated, hi gh strength grade steel stri p i n bare metal thi ckness of
or 1 .20mm. Coati ng cl ass of 2275,2350 or 2450 are bei ng suppl i ed.
zi nc- coat ed, chr omat e-
ei t her 0. 75mm, 1. 00mm
Thickness 0. 75 mm, 1. 00 mm, 1. 20 mm
Coati ng Mass 2759/m2 or 350 g/m2 or450 g/m2
Yield Strength 550MPa
Meets Australian Standard AS 1397
-
G550
- 2275
Features of BONDEK@ l l Profi l e
r
Permanent formwork
r
Hi gh t ensi l e st eel
r
Posi ti ve i nterl ocki ng secti on
r
Dur abl e gal vani sed cost i ng
r
Ful l range of accessori es
r
Corrosion protected
I
Composi te sl ab' s fi re performance i s i n accordance to requi rements of Bri ti sh Standard BS
5950: Part 8. Fi re performance has been further i mproved (refer to tests conducted at
Vi ctori a Uni versi ty).
Benefits of BONDEK@ ll Profile
r
Can be used i n concrete-frame constructi on
r
Shape of profi l e mi ni mi ses formwork defl ecti on
r
Safe worki ng pl atform, further enhanced by the bol d embossments on the ri bs
r
Fast i nstal l ati on of decks del i vered cut-to-l ength
I
Eas! i nstal l ati on of servi ces and cei l i ngs
(wi thout
the need to dri l l i nto concrete sl ab)
r
Bol d embossment on ri bs provi de mechani cal resi stance between concrete and the deck
r
Mi ni mal pr oppi ng
NO PROPS are needed f or t he f ol l owi ng f ormwork spans:
Sl ab Thi ckness (mm) 1 10 12O
Si ngl e Span (mm) 2730 2670
Conti nuous Span
(mm) 3240 3170
130 140 150
2610 25s0 2s00
3100 3030 2960
175 204 225 250
2390 2290 2210 2140
2810 2670 2560 2460
Sl ab Thi ckness (mm) 1 10 12O
Si ngl e Span (mm) 2300 2240
Conti nuous Span (mm) 2530 2460
130
' t 40
150
2180 2130 2080
24oO 2340 2290
175 200 225 250
1980 1890 1810 1740
2170 2070 1980 1910
1 .
Recommended Usage of BONDEK@ l l Profi l e
Research & Devel opment Support
Bl ueScope Lysaght pl aces gr eat emphasi s on pr oduct r esear ch and t est i ng. Al l of our
LYSAGHT@ structural products are subj ected to ri gorous tests such as sl i p bl ock test,
formwork tests i ncl udi ng shear and beari ng, ful l scal e sl ab test, composi te sl ab cycl i c test,
fire rating test, formwork
-
air pressure test, formwork
-
four point load test and concentrated
l oad t est . These t est s ar e car r i ed out i n t he l abs of t he Lysaght Technol ogy Cent r e i n
Chester Hi l l , Sydney, Austral i a, to ensure maxi mum performance and qual i ty of our decki ng
profi l es.
l mproved Fi re Performance
BONDEK@ l l profi l ed steel sheeti ng has been put through further fi re tests conducted at
the Vi ctori a Uni versi ty of Technol ogy to ascertai n the contri buti on of BONDEK@ l l decks
to the posi ti ve moment capaci ty of a composi te sl ab i n fi re. The structural adequacy of the
composi t e sl abs and i t s r esi st ance of si gni f i cant t ensi l e f or ces i n bendi ng, i n addi t i on t o
the conventi onal rei nforcement, have been establ i shed.
3. Accreditation by NATA Laboratories
Our test resul ts are accredi ted by NATA Laboratori es to faci l i tate product l i sti ng schemes
of l ocal authori ti es.
Product Recommendati on & Desi gn to Sui t your Speci fi cati ons
Worki ng from your proj ect speci fi cati ons, our engi neers wi l l fol l ow-up on your requi rements
and wor k out a set of cal cul at i ons and a pr oj ect pr oposal . A user - f r i endl y Excel - based
software for the desi gn of composi te sl abs wi th LYSAGHT@ BONDEK@ l l profi l e i s avai l abl e
t o assi st a compet ent engi neer i n der i vi ng an opt i mal sol ut i on. Thi s sof t war e shoul d be
used i n conj unct i on wi t h t he BONDEK@ l l Desi gn and Const r uct i on Gui de.
Qual i ty Assurance
-
Materi al / Manufacturi ng Process
The LYSAGHT@ brand name i s synonymous wi th qual i ty and performance. As wi th al l other
LYSAGHT@ products, BONDEK@ l l profi l ed steel sheets compl y wi th bui l di ng regul ati ons
and desi gn codes i n count r i es such as UK, Aust r al i a, Hong Kong, Si ngapor e and Mal aysi a.
2.
4.
5.
Thickness
180 mm
170 mm
160 mm
150 mm
145 mm
140 mm
130 mm
125 mm
120 mm
1 1 5 mm
1 1 0 m m
105 mm
2 0 0 0 l 2 s 0 0 l 2 6 0 0 l z e o o l g o o o l 3 2 0 0
1. OO BMT
l
Copyri ght@ 2003 by Bl ueScope Steel Li mi ted. Al l ri ghts reserved. No part of thi s brochure may be reproduced, stored
in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, recording or otherwise, without
wri tten
permi ssi on from Bl ueScope Steel Li mi ted.
LYSAGHT@ and BONDEK@ are regi stered trademarks of Bl ueScope Steel Li mi ted, ABN 16 000 01 1 058. Bl ueScope i s a
trademark of Bl ueScooe Steel Li mi ted.
The LSYAGHT@ range of products i s excl usi vel y made by Bl ueScope Steel Li mi ted tradi ng as Bl ueScope Lysaght.
For further i nformati on, pl ease contact
Decki ng Asi a
BlueScope Steel Asia Pte Ltd
9 Temasek Boul evard
#06-03 Suntec Tower 2
Si ngapore 038989
Tel : (65)
6333 3378
Fax: (65) 6333 3347
www. bl u esco pestee I asia. co m
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