General Sensor Training

1
OMRON ASIA PACIFIC PTE. LTD.

Trnh By: Hunh H Vnh Phc
: vinhphuc@ap.omron.com
VPD OMRON ASIA PACIFIC PTE. LTD. Ti Tp.HCM
99 Nguyn Th Minh Khai Q.1 Tp.HCM T: (08) 839 6666
Phn 1: Cm Bin Tim Cn
Phn 2: Cm Bin Quang
Phn 3: Cm Bin Thng Minh
Phn 4: Vision Sensor ZFV & F160
Phn 5: Cc Loi Cm Bin Khc
Cc ng Dng Mu
Phn 6: Encoder
2
KHI QUT V CHC NNG CA SENSOR
NHIT
NH
SNG
T
Nhit thay i
nh sng thay i
T trng thay i
Tn hiu in
Sensor
PLC
Box Rejecter
q
Conveyor
Motor
INPUT
INPUT
Sensor
CONTROL
CONTROL
PLC
OUTPUT
OUTPUT
Conveyor/ Rejecter
ng Dng Sensor Trong H Thng iu Khin T ng
3
Phn 1:
CM BIN TIM CN
Cm Bin Tim Cn
c im:
Pht hin vt khng cn tip xc, khng tc ng ln vt,
khong cch xa nht ti 30mm.
Hot ng n nh, chng rung ng v chng shock tt.
Tc p ng nhanh, tui th cao (so vi limit switch).
u sensor nh c th lp nhiu ni.
C th s dng trong mi trng khc nghit.
Cm Bin
Cm Bin
Vt Cm Bin
Vt Cm Bin
4
Cm Bin Tim Cn
Loi
Cm ng T
Loi
in Dung
Cm Bin Tim Cn
Loi 1: Cm ng T
Mch Dao ng
Vt cm bin
Li cm bin
Nguyn Tc Hot ng:
T trng do cun dy ca sensor to ra s thay i khi tng tc
vi vt th kim loi (do ch pht hin c vt th kim loi).
5
APPLICATION
OMRON
SOLUTION
M LON BIA SN XUT TRONG NGY
Pht hin v m lon bia sn xut trong tng ca sn xut?
S dng sensor timcn loi cm ng t E2E ca Omron pht hin lon
bia nhm. Tn hiu t sensor xut ra khi pht hin lon nhm c a v b
mcounter, counter s hin th chnh xc s lng lon bia sn xut trong
tng ca
APPLICATION
OMRON
SOLUTION
GIM ST HOT NG CA KHUN DP
Pht hin v m s ln khun dp c trong ngy?
S dng sensor timcn loi cm ng t E2E ca Omron
pht hin v m s ln khun dp trong ngy mt cch
chnh xc.
E2E
Ch pht hin st t
6
APPLICATION
OMRON
SOLUTION
PHT HIN PALETTE I NGANG QUA
Pht hin sn phm trong palette st?
Trong cc ng dng pht hin c/ khng c vt kim loi st
t, cmbin tim cn E2E ca Omron l s la chn tt
nht.
E2E
Ch pht hin st t
APPLICATION
OMRON
SOLUTION
PHT HIN LON NHM
Loi cc lon khng phi lon nhm ra khi bng chuyn?
Trong mt s ng dng cn phn loi gia nhmv cc kim
loi khc, cmbin loi ch pht hin nhm/ng l s la
chn tinh t.
E2EY
Ch pht hin nhm/ng
Lon thp
Lon nhm
Lon nhm
Lon nhm
E2EY
7
APPLICATION
OMRON
SOLUTION
PHT HIN/ M VT KIM LOI
Pht hin/m vt kim loi trn bng chuyn?
Cm bin E2EV c dng trong cc ng dng ch cn pht
hin c/ khng c vt kimloi m khng cn phn bit kim
loi no.
km
nhm
Inox
ng
E2EV
Pht hin tt c cc kim loi
APPLICATION
OMRON
SOLUTION
PHT HIN LON BNG NHM HOC THP
Pht hin cc lon khi ang di chuyn trn dy chuyn trnh in
thiu bng my in.
E2EV. Tt c cc loi sensor tim cn bng kim loi u c th
pht hin c s c mt ca cc lon mt cch chnh xc. Khong
cch o ca sensor c th c t ti 10 mm.
8
APPLICATION
OMRON
SOLUTION
PHT HIN NP KIM LOI TRONG MI TRNG NC
Pht hin chai v np kimloi, mi trng tht mt?
Trong mt s ng dng i hi sensor phi chu c
mcao hoc tip xc trc tip vi nc th s dng
sensor E2F (t chun IP68) l tt nht
E2F
Cm bin chu nc
APPLICATION
OMRON
SOLUTION
KIM RA GY MI KHOAN
Xut tn hiu bo khi khoan b gy mi?
Trong trng hp ny v mi khoan kh nh nn vic
s dng sensor c b khuch i ri l thch hp nht
Loi b khuch i ri
9
APPLICATION
OMRON
SOLUTION
PHT HIN NP NHM TRN CHAI
Pht hin np nhm mng trn chai nc
E2CY-C2A l sensor tim cn chuyn pht hin vt th bng
nhm vi tin cy cao. Rt d ci t sensor, ch cn n nt
TEACH trn b khuch i.
APPLICATION
OMRON
SOLUTION
NHN BIT GIA V TRONG GI NHM
Cc gi gia v hoc thuc c a vo cc gi bng nhm l.
Cn kim tra xem c gia v trong gi cha?
S dng sensor tim cn c u ra analog (4 20mA) v b x l
tn hiu thng minh K3- tnh rng. T c th bit c l
c gia v trong gi nhm l cha.
E2CA
Heat Sealing
OK NG
10
APPLICATION
OMRON
SOLUTION
PHT HIN KHUN KP ST CHA
Pht hin khun kp trong mi trng nhit cao?
Cmbin timcn loi c b khuch i ri ca Omron
cn c s dng trong cc ng dng pht hin vt
nh hoc khi nhit mi trng cao
Loi b khuch i ri
APPLICATION
OMRON
SOLUTION
PHT HIN GI GIY CHNG LN NHAU
Cc gi giy hay chng ln nhau. Lm sao pht hin?
E2C-T l loi cm bin tim cn c b khuych i ri c chc
nng Teach. Chng ta c th set c chnh xc v tr im cn
cm bin. Sensor c th phn bin c khong cch nh ti
0.1mm.
sensor
11
Yu cu
OMRON
SOLUTION
PHT HIN VT KIM LOI NHNG S DNG SENSOR HNH CH NHT
C sensor hnh ch nht no thay th sensor loi hnh tr?
Omron c rt nhiu loi sensor dng hnh ch nht, gi
thnh thp, ng dng ging loi hnh tr trn
APPLICATION
OMRON
SOLUTION
PHT HIN VT KIM LOI RI, KCH THC NH
Pht hin vt kimloi ri, kch thc nh?
Khi vt kimloi ri vo trong lng sensor, sensor s
pht hin v xut tn hiu mong mun
12
Tim Cn Cm ng T Phn Loi
T trng c tp trung trc
mt sensor nn t b nhiu bi
kim loi xung quanh, tuy nhin
khong cch o ngn i.
Loi C Bo V (Shielded):
Loi Khng C Bo V (Un-Shielded):
Khng c bo v t trng xung
quanh mt sensor nn khong
cch o di hn, tuy nhin d b
nhiu ca kimloi xung quanh.
Vt Cm Bin
Sensor
Shielded
Vt Cm Bin
Sensor
Un-Shielded
Vt Cm Bin
Nguyn Tc Hot ng:
Pht hin theo nguyn tc tnh in (s thay i in dung
gia vt cm bin v u sensor), c th pht hin tt c vt
Cm Bin Tim Cn
Loi 2: Cm ng in Dung
13
APPLICATION
OMRON
SOLUTION
PHT HIN MC CHT LNG TRONG BN
Pht hin mc cht lng trong bn m khng b nh hng bi bt?
S dng sensor loi in dung ca Omron vi nt iu
chnh nhy gip trit tiu c nh hng ca bt
kh.
bt
Cht lng
E2KQ-X10ME1
Dy ra
iu chnh nhy
OMRON
SOLUTION
S dng ng nha km theo, mc nc trong bn s chnh
l mc nc trn ng nha, sensor h E2K-L c th pht
hin chnh xc mc nc trong bn v cho ra tn hiu khi
nc y, nc cn
APPLICATION
PHT HIN MC CHT LNG TRONG BN
Pht hin mc cht lng trong bn?
E2K-L
14
APPLICATION
OMRON
SOLUTION
PHT HIN SA / NC TRI CY BN TRONG HP
Pht hin c sa / nc tri cy bn trong hp giy
E2K-C l sensor tim cn cng sut ln v c th pht
hin c cht lng bn trong hp hay khng.
E2K
OMRON
SOLUTION
PHT HIN KING TRN BNG CHUYN
Pht hin king trn dy chuyn?
V sensor loi in dung c th pht hin c tt c
cc vt nn s dng rt tt trong cc ng dng nh
th ny
APPLICATION
15
Cc Thut Ng Thng S Dng
1. Vt Chun (Standard Object):
Vt Chun (Standard Object):
Mt vt c xeml vt chun nu hnh dng, vt liu,
kch c, v.v.v... ca vt phi ph hp pht huy c
cc t tnh k thut ca sensor.
Vt liu
Hnh dng
Kch thc
Tc
v..v..v..
Vt chun
2. Khong Cch Pht Hin (Detecting Distance):
Khong cch pht hin (Detecting distance):
L khong cch t b mt cmbin u sensor ti
v tr vt chun xa nht m sensor c th pht hin.
Vt
Cm
Bin
B mt
cm bin
Cm Bin
Tim Cn
Khong Cch Pht Hin
Khong Cch Reset
16
Vt
Cm
Bin
B mt
cm bin
Cm Bin
Tim Cn
Khong Cch Pht Hin c Lng
Khong Cch Ci t
3. Khong Cch Ci t (Setting Distance):
Khong cch ci t (Setting distance):
L khong cch t b mt cmbin u sensor ti v tr vt
cm bin sensor c th pht hin vt n nh (thng th
khong cch ny bng 70% 80% khong cch pht hin)
4. Thi Gian p ng (Response Time):
Thi gian p ng (Response Time):
t1 : Khong thi gian t lc i tng chun chuyn ng i vo
vng pht hin ca sensor ti khi u ra sensor bt ON.
t2 : Khong thi gian t lc i tng chun chuyn ng i ra
khi vng pht hin ca sensor ti khi u ra sensor tt v OFF.
B mt
cm bin
Cm Bin
Tim Cn
Di hot ng
Vt
Cm
Bin
Trong di hot ng
Ngoi di hot ng
17
5. Tn S p ng (Response Frequency):
Tn s p ng f (Response Frequency):
S ln tc ng lp li khi vt cmbin
i vo vng hot ng ca sensor.
B mt
cm bin
Vt Cm Bin
khong cch cmbin
Cm Bin
Tim Cn
Khong Cch o - Cc Yu T nh Hng
1. Vt Liu i Tng (Material):
Iron
SUS
Brass
Aluminum
Copper
dn ca vt
K
h
o
n
g
c
c
h
c
m
b
i
n
(
m
m
)
Khong cch pht hin ca sensor
ph thuc rt nhiu vo vt liu ca
vt cm bin.
Cc vt liu c t tnh hoc kimloi
c cha st s c khong cch
pht hin xa hn cc vt liu khng
t tnh hoc khng cha st.
Khong cch
pht hin
Kim loi khng cha st (nhm, ng, )
Vt
u Sensor
Kim loi c t tnh (st, SUS, )
Vt
u Sensor
18
2. Kch C Ca i Tng (Size):
Khong cch
pht hin
Kch thc vt ln
Vt
u Sensor
Vt
u Sensor
Kch thc vt nh
Nu vt cmbin nh hn vt th chun (test object),
khong cch pht hin ca sensor s gim.
3. B Dy Ca i Tng (Size):
Vi vt cmbin thuc nhmkimloi c t tnh (st,
niken, SUS, ), b dy vt phi ln hn hoc bng 1mm.
Vi vt cmbin khng thuc nhmkimloi c t tnh, b
dy ca vt cng mng th khong cch pht hin cng xa
u Sensor
Vt
Khong cch
cm bin
dy
vt
19
4. Lp M Bn Ngoi Ca Vt (Plating):
Nu vt b m, khong cch cmbin ca vt s b nh hng
Cc Loi u Ra Cch Mc Ti
Loi u ra AC 2 dy
Loi u ra AC/DC 2 dy
Loi u ra DC 2 dy c cc
Loi u ra DC 2 dy khng cc
20
Cch Mc Cm Bin Loi 2 Dy Vi PLC
Loi AC 220V
Loi DC 24V
COM 01 02
PLC
~
Relay
24VDC
COM 01 02
PLC
Relay
24VDC
24VDC
220VAC
Cc Loi u Ra Cch Mc Ti
Loi DC 3 dy NPN Loi DC 3 dy NPN cc C h
Loi DC 3 dy PNP cc C h
21
Cch Mc Cm Bin Vi PLC
COM
01 02
out
Loi DC 3 dy NPN
PLC
COM
01 02
PLC
Loi DC 3 dy PNP
24VDC
24VDC
out
Chn CmBin TimCn Nhng iu Cn Lu
1. Vt Cm Bin (Object):
2. Hnh dng Sensor:
a. Vt liu, kch c vt:
Vt lm bng vt liu g?
Hnh dng ?
Kch c nh th no?
b. B mt ca vt:
B mt ca vt
c m khng?
22
Chn CmBin TimCn - Nhng iu Cn Lu
3. nh Hng Mi Trng Xung Quanh:
Vt cm bin
Kim loi
xung quanh
4. Tn S p ng (Response Frequency):
5. nh Hng Mi Trng Xung Quanh:
6. Khong Cch Cm Bin (Sensing Distance):
Nhit cao
Rung ng mnh
m cao,
Khong cch t cmbin ti
v tr vt bng 70% 80%
khong cch pht hin
70% 80%
100%
23
7. Tc ng Gia Cc Sensor Vi Nhau:
Khi gn 2 cm bin
tim cn gn nhau,
hy xem xt n tc
ng tng h gia
chng
Chun IP:
IP
Mc bo v nc v cc vt rn tc ng t bn ngoi, da theo
chun ca IEC (International Electrotechnical Commission)
(Bo v s thm nhp ca nc)
(Bo v cc vt rn tc ng t bn ngoi)
Mc bo v ca ch s th 1
Bo v thit b
khi nh hng bi
6
Bo v chng khi bi m
bo khng lmnh hng
n hot ng ca thit b
5
Bo v chng va chmvi
vt c ln hn 1mm
4
Bo v chng va chmvi
vt c ln hn 2.5mm
3
Bo v chng va chmvi
vt c ln hn 12.5mm
2
Bo v chng va chmvi
vt c ln hn 50mm
1
Khng bo v 0
S dng c nu nhng vo trong nc 8
Khng b nc thmvo nu nhng vo nc
(trong mt s trng hp nht nh)
7
Khng b nc thmvo nu c tc ng ca tia
nc bn mnh trc tip t bt c hng no t
xung quanh
6
Khng h hi nu c tc ng ca tia nc bn
mnh trc tip t bt c hng no t xung quanh
5
Khng h hi nu c tia nc vng vo t bt c
hng no
4
Khng h hi nu c tc ng ca nc ri t pha
trn xung (theo hng 60 so vi phng thng
ng)
3
trn xung (theo hng 15 so vi phng thng
ng)
2
trn xung (theo hng thng ng)
1
Khng bo v 0
Mc bo v ca ch s th 2
24
ng Dng
E2K-C
Mc tiu:
Pht hin nc trong ly
Pht hin tup kem nh rng
trong hp
25
G np y cao su ra v
iu chnh potentialmeter
Chnh cho n
khi E2K-C On
(khng c vt)
Chnh n khi E2K-C
Off (vt nm trong
khong cch cm
bin ca sensor)
E2K-C On
E2K-C Off
1.5 vng
E2K-C On
E2K-C Off
t Potential meter
nm gia
ng Dng
E2F
26
Mc tiu:
Kim tra s khc bit v
khong cch cm bin ca
sensor vi tng loi kimloi
Phn 2:
CM BIN QUANG
27
C Bn V nh Sng
Tn S v Bc Sng:
Cc bc x trng in t tn s cao (tia gamma, tia X v nh
sng cc tm) c bc sng ngn, mang nhiu nng lng.
Cc bc x trng in t tn s thp (as thy c, as hng
ngoi, viba) c bc sng ln hn nhng mang t nng lng hn.
nm
400 780 100 200 300
UV-A
AS cc tm
(Ultra Violet
UV-B UV-C
Tm Chm Lam Lc Vng Cam
AS thy c
Visible Light
AS hng ngoi
Infra-Red
Violet Indigo Blue Green Yellow Orange Red
Bc sng
C Bn V nh Sng
100 0 200 300 400 500 600 700 800 900 1000 1100
Infrared
Red
Green
C
n
g
A
S

Hng ngoi Vng as thy c
Bc sng
(nm)
Tia X Vng cc tm
Blue
infrared
Laser
Red
Laser
28
C Bn V nh Sng
Phn x AS trn b mt:
ngun sng
B mt khuch tn b mt bng long
ngun sng

C Bn V nh Sng
Khc x AS:
n1
n2 n1 < n2 n1 > n2
n1
n2
mt
ng as
t vt
Vi mt,
vt y
Vt thc
AS b khc x
t nc n
khng kh
Chit xut
nKhng kh : 1.00
nnc : 1.33
nthy tinh : 1.46
29
C Bn V nh Sng
nh Hng Ca B Mt Ln AS Phn X:
b mt khuch tn
b mt bng long b mt kim loi Vt trong sut
Phn x Phn x Phn x Phn x
Ngun sng Ngun sng Ngun sng Ngun sng
AMP
AMP
u pht
Photo-transistor
V
t
T
h
LED
u thu
Cu To v Nguyn Tc Hot ng
30
Cu To v Nguyn Tc Hot ng
Cng sng
in p
Lng nh sng nhn v s c
chuyn t l thnh tn hiu in p
(hoc dng in) v sau c
khuch i.
Cng sng
in p
Mc ngng
OK
NG
Sensor xut tn hiu ra
bo c vt nu mc in
p ln hn mc ngng
Thu Pht
c Lp
Thu Pht
Chung
Khuych Tn
31
Cm Bin Quang Phn Loi
1. Thu Pht c Lp (Through Beam):
Vt
u pht
Khong cch pht hin
u thu
OFF
ON
Pht hin vt
Mch
pht
sng
Diode
pht
quang
Thu knh
Vt th
Diode
nhn
quang
Thu knh
Mch
nhn
s
APPLICATION
OMRON
SOLUTION
KIM RA GY MI KHOAN
Xut tn hiu bo khi khoan b gy mi?
V mi khoan nh nn phi s dng sensor pht ra tia
nh pht hin chnh xc. Nu mi khoan b gy th
nh sng t u pht s n c u thu
E3S-C
32
APPLICATION
OMRON
SOLUTION
PHT HIN VT NH TRN BNG CHUYN
m s lng sn phm trn bng chuyn?
i vi vic pht hin cc vt nh, s dng cc sensor
pht ra tia nh pht hin l chnh xc nht
E3C-
PHT HIN MC SA TRONG HP GIY
pht hin sa / nc qu bn trong hp mu trng khng
trong sut.
E3Z-T61, vi tia sng mnh c th xuyn qua v bc giy bn ngoi
v v vy c th pht hin c sa / nc tri cy ti thi im hin
ti cng nh pht hin c mc ca cht lng ny.
APPLICATION
OMRON
SOLUTION
33
APPLICATION
OMRON
SOLUTION
PHT HIN CC VT C KCH C LN
m vt, sn phm kch thc ln trong nh my?
Trong cc ng dng dng nh vy, h sensor E3JM/
E3JK ca Omron pht hin rt tt.
APPLICATION
OMRON
SOLUTION
PHT HIN VT DI CHUYN
Pht hin vt di chuyn?
C th s dng h sensor E3Z-G ca Omron trong cc
ng dng nh th ny. Sensor c loi c 1 trc hoc 2
trc quang
34
Cm Bin Quang Phn Loi
2. Thu Pht Chung (Retro Replective):
Sensor
Vt
Khong cch pht hin
Gng
Gng MSR
(Mirror Surface Rejection)
Gng Thng
APPLICATION
OMRON
SOLUTION
PHT HIN VT TRONG NH MY
Pht hin vt trong nh my?
Trong mt s ng dng khng cn khong cch xa
(nh loi thu pht c lp), vic s dng sensor loi
thu pht chung, phn x gng, l tt nht
35
APPLICATION
OMRON
SOLUTION
PHT HIN NGI RA VO TRONG THANG MY
Pht hin ngi ra vo ng ca thang my?
Trong cc ng dng pht hin ngi ra vo trong
thang my, h E3JK-R ca Omron l tt nht c v cht
lng ln v gi.
APPLICATION
OMRON
SOLUTION
PHT HIN XE TI VO NH MY
Pht hin xe ti vo ra ng, m barrier t ng?
i vi cc ng dng loi gng cn khong cch xa
hn, h sensor E3G-R ca Omron c th p ng c
cc yu cu v khong cch (xa 10m) v gim bt dy dn
36
APPLICATION
OMRON
SOLUTION
M SN PHM
m sn phm trn bng chuyn?
Omron c rt nhiu loi sn phm, nhiu gii php cho
cc ng dng nh th ny
APPLICATION
OMRON
SOLUTION
M IC SN XUT TRN BNG CHUYN
Pht hin v mIC trn bng chuyn?
Vi cc ng dng pht hin vt nh, vic s dng
sensor pht ra tia nh l thch hp nht, y h
sensor E3T-SR c dng pht hin IC.
37
PHT HIN MNG TRONG SUT
Pht hin cc loi mng/phimtrong sut.
E3S-R12 c bit thch hp pht hin mng trong
sut vi tin cy cao.
APPLICATION
OMRON
SOLUTION
nhn bit cc chai trong sut.
E3Z-B l loi sensor mi ca Omron chuyn dng nhn
bit cc chai PET v chai trong sut. Bn cng c th dng
model c l E3S-CR67.
APPLICATION
OMRON
SOLUTION
NHN BIT CC CHAI TRONG SUT
38
Pht hin chat PET trn dy chuyn. Chai PET c th dng trn
hoc vung. Chai PET ng nc hoc cht lng trong sut.
Nu s dng cc sensor thng pht hin chai PET trong th i
lc khng n nh. Sensor E3Z-B c kh nng pht hin tt vi tin
cy rt cao.
APPLICATION
OMRON
SOLUTION
PHT HIN CHAI PET
Cm Bin Quang - Loi Thu Pht Chung
Vt
E
R
Sensor
Vt
Sensor
3. Khuych Tn (Diffuse Replective):
39
APPLICATION
OMRON
SOLUTION
PHT HIN VT ANG CHUYN NG
Pht hin chuyn ng ln xung?
Trong trng hp bnh thng, c th s dng cm bin
tim cn loi cm ng t pht hin. Tuy nhin, an
ton hn cho sensor, s dng cm bin quang li khuch
tn l tt nht
E3T-FD1
m sn phm trn bng chuyn?
Trong cc ng dng m vt thng thng trong nh my,
h cm bin E3JK-D ca Omron gip pht hin vt mt cch
chnh xc
APPLICATION
OMRON
SOLUTION
M SN PHM TRN BNG CHUYN
40
Loi Thu Pht c Lp:
- tin cy cao
- Khong cch pht hin xa: ti a 60m
(E3Z)
- Khng b nh hng bi b mt, mu
sc vt
c im Ca Tng Loi Cm Bin
Loi Thu Pht Chung (Phn X Gng):
- tin cy cao
- Gim bt dy dn, pht hin ti a 15m
- C th phn bit c vt trong sut,
m, bng long
Loi Khuych Tn:
- D lp t, pht hin ti a 2m
- B nh hng bi b mt, mu sc vt,
nh hng nn,
Cm Bin Quang - Phn X Gii Hn
4. Cm Bin Quang Loi Phn X Gii Hn (Limited Reflective):
Nn
Vng pht hin
B pht
B nhn
Vt
Nn
Trc pht
Trc thu
c im:
- Ch pht hin vt
trong vng pht
hin gii hn.
- Khng b nh
hng bi mu
nn sau vng
cm bin.
- L tng cho
nhiu ng dng
cn triu tiu nn
41
PHT HIN VT TRN BNG CHUYN
Pht hin vt trn bng chuyn?
Vi cc ng dng pht hin vt trn bng chuyn, trit
tiu c nn l mt vn cn quan tmnht. H
sensor loi phn x gii hn c th lm c iu ny.
APPLICATION
OMRON
SOLUTION
E3Z-LS61
APPLICATION
OMRON
SOLUTION
Pht hin vt trn bng chuyn?
V sensor trit tiu c nn nn s thay i mu sc
ca nn khng b nh hng n hot ng ca sensor
E3Z-LS61
42
Cm Bin Quang - Loi t Khong Cch
5. Cm Bin Quang t Khong Cch (Distance Settable):
Di cm bin
Sensor
Vt
Di ci t
PSD
vt
c im:
- Ch pht hin vt
theo v tr t
- B thu s dng
thit b nh v v tr
(PSD), khng s
dng transistor
quang nn khng
b nh hng bi
mu nn, bng,

Hnh dng ca vin ko khng ng qui cch v s c phn x t
giy bc ko v mu ca giy bc cng thay i. E3Z-LS61 c chc
nng t nn c th pht hin c vt th bng v g gh mu sc
khc nhau vi tin cy cao.
PHT HIN KO TRN DY CHUYN
Pht hin ko trn dy chuyn? APPLICATION
OMRON
SOLUTION
E3Z-LS61
43
Pht hin vt trn bng chuyn, trit tiu nh hng pha sau?
Nu s dng loi cmbin t khong cch, chng ta
c th trit tiu c cc nhiu t pha sau bng
chuyn.
APPLICATION
OMRON
SOLUTION
E3Z-LS
PHT HIN V CAO SU
Pht hin v cao su trn bng chuyn?
Trong trng hp ny, s dng cmbin quang loi
t khong cch l tt nht.
APPLICATION
OMRON
SOLUTION
44
PHT HIN NP NI P SUT B H
Xut tn hiu bo khi ni p xut b h np?
S dng 2 sensor loi t khong cch pht hin
np, nu 1 trong 2 sensor khng nhn c nh sng
v tc l np ni b h.
APPLICATION
OMRON
SOLUTION
Np y
PHT HIN THIU NG HT TRN HP SA
Pht hin c hoc khng c ng mt i km theo ung ng hp.
E3G-L1 l sensor t c khong cch th h mi. N c th nhn
bit c s khc bit rt nh v chiu cao. Sensor hot ng rt
n nh v khng b nh hng bi mu sc, cht liu, nghing
dc, bng v kch thc ca vt th.
APPLICATION
OMRON
SOLUTION
45
PHT HIN NIM PHONG BNG CAO SU TRN NP CHAI
Pht hin thiu nim phong bng cao su trn np chai l?
E3G-L1 l sensor t c khong cch th h mi v n c th
pht hin c s khc bit chiu cao d l nh nht mt cch
rt chnh xc.
APPLICATION
OMRON
SOLUTION
PHT HIN THC PHM TRONG KHAY
Pht hin thc phm trong khay.
E3S-CL l sensor quang t c khong cch. C th d
dng chnh c khong cch o.
APPLICATION
OMRON
SOLUTION
46
PHT HIN NHNG TRN BNH
Pht hin thiu nhng trn bnh.
E3S-CL l sensor quang t c khong cch c th d dng
chnh c khong cch o v pht hin nhng. Dng thm mt
sensor pht hin bnh.
APPLICATION
OMRON
SOLUTION
Cm Bin Quang - Loi Pht Hin Mark
6. Cm Bin Quang Loi Pht Hin Mark (Mark Detection):
c im:
- Khng b nhiu bi nh sng bn ngoi
- c ng dng rng ri trong cc ngnh cng
nghip ng gi, bao b,
47
PHT HIN DI BNG NIM PHONG TRN BAO THUC L
Bao thuc l c bc bi mt v bc nolon sng mu v c mt di
bng sng mu d dng c th bc lp nilon ny ra. dng sensor
pht hin di bng ny c nm ng v tr hay khng?
E3C-VM35R rt nh v c th pht hin vt th c kch thc nh n 0,2 mm.
N cng phn bit c s khc bit rt nh v mu sc.
APPLICATION
OMRON
SOLUTION
PHT HIN CH T
Pht hin ch t trong my.
E3C-VS ca Omron pht ra tia cc mnh, c th pht hin v
xut tn hiu khi ch b t.
APPLICATION
OMRON
SOLUTION
48
NHN BIT HN S DNG
Pht hin c hoc khng c hn s dng
E3C-VM35R c kch thc rt nh v c th nhn bit c vt th c kch
thc nh ti 0.2 mm. N cng c th phn bit c s khc bit rt nh
v mu sc. Trong trng hp ny hn s dng c khc vo khun c
v s c s khc bit rt nh v chiu cao v mu sc bi vy dng sensor
m hiu E3C-VM35R s tho mn c cc yu cu trn.
APPLICATION
OMRON
SOLUTION
PHT HIN MARK TRONG DY CHUYN NG CT
Pht hin vt en ct sn phm?
E3M-VG l sensor c th phn bit d dng mu vt cn pht hin
nh chc nng Teach tch hp trn sensor.
APPLICATION
OMRON
SOLUTION
49
6*. CmBin Mu (Color Sensor):
Thu knh
pht
Thu knh
thu
LED
LED
xanh dng
LED
xanh l
knh FAO
( qua, xanh l
phn x)
knh FAO
(, xanh l qua,
xanh dng
phn x)
Monitor
photodiode
Vt
Cm Bin Quang - Loi Pht Hin Mu
c im:
- tin cy cao.
- D s dng.
- C th dy cho cmbin bit mu ca vt (chc nng teach).
PHT HIN BN CHI NH RNG QUA MU
pht hin bn chi nh rng cc mu khc nhau.
E3MC l loi sensor mu, n rt d dng nhn bit cc mu
theo yu cu (phn bit 4 mu cng 1 lc).
APPLICATION
OMRON
SOLUTION
50
LOI SN PHM CA CC HNG KHC
Pht hin v loi ra cc sn phm khc mu?
Vi chc nng Teach, ta c th dy sensor bit c mu ca vt
cn chn. Nu vt khc mu lu (tc l khng ging sn phm
mong mun), sensor s xut tn hiu bo
APPLICATION
OMRON
SOLUTION
PHN BIT MU CHT LNG
Pht hin mu ca cht lng?
Sensor E3MC phn bit mu bng cch pht hin s khc
bit gia mu pht hin vi mu chun ng k, s dng
mt tmpanel trng pha sau gip phn x cao hn.
APPLICATION
OMRON
SOLUTION
51
NH HNG V HP
Cc lon c t bn trong hp trong sut. Mun c hp trng vung vn
p mt th tt c cc lon bn trong phi c ng chiu.
Dng loi E3MC c th chnh c ng hng qua mu sc
hoc du hiu.
APPLICATION
OMRON
SOLUTION
Nhng iu Cn Lu
1. Ch Dark-On & Light-On:
u thu u pht
vt
C vt khng thu c as Dark ON
u thu u pht
Khng c vt thu c as Light ON
Dark-On
Light-On
Khng c vt khng thu
c as Dark ON
Khuych tn
vt
C vt thu c as
Light ON
Khuych tn
52
2. Vng Cht (Dead Zone - vng sensor khng hot ng):
Sensor
Vng pht
Vng thu
Vng cht
L vng khng hot ng,
nm ngoi vng pht, vng
thu v nm gn thu knh.
Sensor khng pht hin
c vt trong vng ny.
3. Thi Gian p ng (Response Time):
L khong thi gian tr
hon t khi nh sng
nhn vo n lc ng
ra iu khin c
kch hot hoc reset .
AS vo
Ng ra
iu khin
Ton Toff
Nhng iu Cn Lu
Nhng iu Cn Lu
4. V tr t sensor quang:
OK NG
Lp t sensor ty theo
hng di chuyn ca
vt. Sensor nn t
vung gc vi hng di
chuyn ca vt
OK NG
53
OK NG
Sensor nn t vung gc
vi hng di chuyn ca vt
Nhng iu Cn Lu
OK NG
nh sng phn x t vt nn
v thng Sensor, khng nn
cho phn x qua mt vt khc
Nhng iu Cn Lu
OK NG
nh sng phn x t vt nn
v thng Sensor, khng nn
cho phn x qua mt vt khc
Nu vt cmbin l vt
en, di chuyn sensor gn
vt hn v nn t sensor
nghing 1 gc khong 15
0
54
u
Sensor
Amplifier
Phn iu
khin/ngun
Ngun AC
Ng ra khng
tip xc
Ng ra tip xc
Ngun DC
Relay
1 2 3
Loi amplifier ri:
Loi built-in amplifier:
Loi power built-in:
1
1
1
2
2 3
+
+ +
Phn Loi Sensor Theo Cu To
Cch Mc Ti u Ra
c im:
1. Tng t nh loi NPN
2. c s dng trong cc
my sn xut Chu u
3. C bo v ngn mch ti
c im:
1. C th s dung vi ti relay,
PLC v cc mch Logic.
2. Thi gian p ng nhanh
3. Bn
Loi NPN Open Collector
Sensor
+V
0V
Ti
Output
Dng ti
collector
emitter
NPN
transistor
Mch Ngoi
Brown
Black
Blue
emitter
collector
PNP
Transistor
+V Brown
Black
Output
Blue
0V
Loi PNP
Sensor Mch Ngoi
Ti
Dng ti
55
ng Dng
E3F3
56
Pht hin hp giy trn dy chuyn
Pht hin l m trn dy chuyn
Pht hin hp giy trn dy chuyn
Mc tiu:
Kim tra tc ng ca chc
nng iu chnh nhy
ca sensor (khi nhn vt
mu trng, vt mu en)
E3F3-T11
E3F3-R61
ng Dng
E3Z-D
57
58
Mc tiu:
Kim tra tc ng ca chc
nng iu chnh nhy ca
sensor
Kim tra chc nng Light-On,
Dark-On
n ch th
n nh (xanh)
n ch th hot ng
(cam)
Nt iu chnh
nhy
Chn ch hot ng
(D-On hay L-On)
Threshold level
0.8
1.2
Green LED
Stability Indicator
Orange LED
L-ON
Unstable Zone
Unstable Zone
Stable Zone
Stable Zone
59
Cm Bin Si Quang
Cm Bin Si Quang
1. Nguyn Tc Hot ng:
Khong 60
LED
Li
(c h s khc x ln)
Lp sn bao ph
(c h s khc x nh)
Si quang
Amplifie
u sensor
2. Cu To:
60
Cm Bin Si Quang
1. Cu To & Nguyn Tc Hot ng:
Amplifier
u sensor
c im:
- Hot ng n nh trong mi trng khc nghit,
nhit cao
- D lp t, ch cn khng gian nh
- C th pht hin cc vt nh
Pht hin v m vt trn bng chuyn?
S dng sensor E3X-DA11-S v u sensor E32-D32 pht
hin cc vt mu mt cch chnh xc
APPLICATION
OMRON
SOLUTION
61
Trong mt s ng dng khng cho php a tn hiu in n gn,
s dng cm bin loi si quang l thch hp nht (t u
amplifier cch xa u sensor, xa nht c 100m)
APPLICATION
OMRON
SOLUTION
m vt trn bng chuyn, khng a tn hiu in n gn
vt (d chy, n)?
PHT HIN NHN
pht hin s c mt ca nhn rt bng trn my dn nhn.
Mt sensor truyn thng khng th pht hin c chnh xc vt
th c phn x ( bng ) cao nh vy. OMRON sng ch c
loi sensor cng ngh cao pht hin c vt th bng l sensor c
m hiu E3X-NL11 v E32-S15L-1.
APPLICATION
OMRON
SOLUTION
62
PHT HIN BAO BC L MT
L mt c bc bi mt lp plastic bo v. ng dng y l pht hin s hin
din ca v bc ny. Vn l ch v bc ny trong sut, rt mng v bng.
Mt sensor truyn thng khng th pht hin c chnh xc vt th c
phn x ( bng ) cao nh vy. OMRON sng ch c loi sensor cng
ngh cao pht hin c vt th bng l sensor c m hiu E3X-NL11 v
E32-S15L-1.
APPLICATION
OMRON
SOLUTION
Du nim phong ny c th rt bng m cc loi sensor thng dng trc
y khng th pht hin mt cch chnh xc c. u sensor E32-S15L-1
vi b khuch i m hiu E3X-NL11 c th pht hin c rt chnh xc.
PHT HIN DU NIM PHONG TRN HP THUC
pht hin xem c du nim phong trn hp thuc hay khng.
APPLICATION
OMRON
SOLUTION
63
CmBin Si Quang - ng Dng Pht Hin Vt Mu
2. p Dng Cm Bin Quang: Pht Hin Vt Mu (Color Mark):
Nn vng Nn trng
100
Khc bit
10 1
95
1,05 ln
10 ln
LED
LED xanh
R
G B
LED
LED xanh Sensor Sensor
Loi Analog
Mc nh sng
nhn v
Mc ngng
Mc nh sng nhn v s c so vi gi tr ngng
(do ngi s dng t) v cho ra tn hiu On hoc Off
tng ng.
64
Gi tr ngng
Gi tr nhn v
t mu 1
Gi tr nhn v
t mu 2
n ch th hot ng
n ch th
Power Tuning
Tr as nhn v
Tr ngng
Set/ Run
Light-On
Dark-On
Loi Digital
Cm Bin Quang - ng Dng Pht Hin Vt Mu
R
G
B
RED LED Sensor
GREEN LED Sensor
BLUE LED Sensor
mu vt
Tng Phn
65
Pht hin du mu ta trn nn xanh v du mu vng trn nn trng.
E3X-DAB11-S c n LED mu xanh, v nh sng xanh cho php
tng phn cao hn gia im mu vng trn nn giy trng.
N cng c th pht hin du mu ta trn nn mu xanh. Sensor
rt d pht hin mu nh chc nng TEACH.
APPLICATION
OMRON
SOLUTION
PHT HIN DU NG K
E3X-DAB11-S
PHT HIN DU NIM PHONG TRN DI BNG TRONG
Pht hin du nimphong trn di bng na trong sut?
Omron c nhiu gii php cho ng dng ny v di y l
mt vi v d c th.
APPLICATION
OMRON
SOLUTION
E3X-DAB11-S
66
APPLICATION
OMRON
SOLUTION
M THUC SN XUT RA TRONG NH MY
ms thuc sn xut ra?
S dng u sensor E32-T22S kmvi amplifier E3X-
DA11-S pht hin (Khi ti 1 vin thuc th s c nh
sng t u pht v u thu)
APPLICATION
OMRON
SOLUTION
PHT HIN V BNH TRONG L SY
Pht hin v bnh trong l sy?
u sensor E32-T84S kmvi amplifier E3X-DA11-S
pht hin, c imca loi ny l cn rt t khng gian
lp t v chu nhit cao (200
0
C)
L sy
67
PHT HIN V M KO TRN BNG CHUYN
Pht hin v m ko trn bng chuyn?
S dng u si quang E32-T16W pht ra tia dng area gip
pht hin vt d dng, nu hnh dng ca vt khng u th
cng khng c vn g.
APPLICATION
OMRON
SOLUTION
ng Dng
E3X-DA11-S
68
n hin th hot ng
n hin th trng thi ci t
69
S dng u sensor pht ra tia rng pht hin thuc, rt d
phn bit nu thuc di hn hoc ngn hn yu cu
APPLICATION
OMRON
SOLUTION
PHN BIT CHIU DI VIN THUC
Kim tra chiu di vin thuc khi sn xut?
NHN BIT DNG CHY CA BT
Pht hin dng chy ca bt
Sensor si E32-T16PR vi b khuch i s E3X-DA11-S. V vng
pht hin ca sensor l 11 mm nn sensor pht hin rt n inh
ngay c khi thay i dng chy ca bt.
APPLICATION
OMRON
SOLUTION
70
PHN BIT MC CHT LNG KHNG MU
Pht hin mc cht lng khng mu bn trong mt ng trong sut.
B khuch i E3X-DA11-S vi mt u sensor thch hp. E32-L25T,
E32-D36PB-1, E32-T16J-1 dng cho cht lng khng an ton bn
trong ng trong sut v khng th a tn hiu in ti gn ng
ng ny.
APPLICATION
OMRON
SOLUTION
E3X-DA11-S
E32-D82F c lmbng teflon cho php xc nh mc cht
ha hc trong bn trc tip mt cch chnh xc
APPLICATION
OMRON
SOLUTION
PHT HIN MC CHT LNGTRONG BN
Pht hin mc cht lng (Axt, cht ho hc, )?
71
PHT HIN MI GT TRN DY NG
Pht hin gt trn dy ng trc khi qun vo li
S dng h sensor E3X-DA11-S vi u sensor pht ra di tia
s gip ng dng c thc hin d dng
APPLICATION
OMRON
SOLUTION
PHT HIN THC PHM BN TRONG HP
Pht hin thc phmbn trong hp cha.
E3X-DA11-S vi E32-T17L do c tia sng rt mnh nn c th pht
hin c c bn trong hp cha m c. y l loi sensor t
s nn rt d t mc ngng.
APPLICATION
OMRON
SOLUTION
E3X-DA11-S
72
Cm Bin Quang - Cc Loi Tia Pht Ra
spot
Trung bnh
Sensor
Thng
Sensor
Si quang
Sensor pht
hin Mark
Sensor phn
x gii hn
Ln
Nh
Nh
Cm Bin Quang - Kch C Tia Pht Ra
3m 5m 7m
50
40
30
20
10
0
-10
-20
-30
-40
-50
2 4 6 8
X
Y
(m)
(mm)
73
Cm Bin Quang - Kch C Tia Pht Ra
Cc kiu slit
pht hin cc vt nh
trnh nhiu tng h
khi gn nhiu sensor
Mc ch
Phn 3:
CM BIN THNG MINH
74
Cm Bin Quang
Cm Bin TimCn
Cu To Cm Bin Thng Minh
CmBin
Thng Minh
2 in 1
Nguyn Tc Hot ng
Mch li
Vt
Ngun sng
Thu knh
u pht
Thu knh
u thu
*PSD: Thit b cmnhn v tr
nh sng pht ra t ngun sng
hi t v thu knh u pht v
chiu ti vt. nh sng phn x t
vt s n thit b cm nhn v tr
(PSD) thng qua thu knh u thu.
Nu v tr vt thay i, v tr hnh
thnh nh trn PSD s thay i
nn 2 ng ra A & B trn PSD thay
i theo. Ng ra sensor s t l
tuyn tnh vi s sai bit v
khong cch, do s o c
khong cch dch chuyn ca vt.
Lu : V gi tr thu c khng phi l sng
m l dch chuyn ca A & B nn nu vt di
chuyn lm cng sng thu v thay i th kt
qu thu c vn khng b nh hng.
75
Mt S c Tnh Trong Cm Bin Thng Minh
Sensor
Vt
Vt
dy
u sensor
(knh 1)
u sensor
(knh 2)
Vt
u sensor
(knh 1)
u sensor
(knh 2)
c im:
1. Khong cch pht hin xa (t 0 2m)
2. phn gii cao 0.25 m (min)
PHT HIN SN PHM KHNG NG QUY NH
Pht hin sn phm khng ng quy nh?
Cm bin thng minh c th pht hin s khc bit ca vt d
l rt nh vi phn bit cao
APPLICATION
OMRON
SOLUTION
76
PHT HIN KHONG H GIA 2 TRC
Pht hin v canh khong h gia 2 trc?
S dng amplifier ZX-LDA v u sensor ZX-LT pht
hin khong h theo yu cu. cao tia nhn v u thu
chnh l khong h gia 2 trc vi chnh xc rt cao
APPLICATION
OMRON
SOLUTION
KIM TRA CHAI SAU KHI V NP
Kim tra np chai st, c b vnh khng?
u sensor ZX-LT010 pht ra di tia sng. Trong trng hp
np b vnh hoc vn cha st th nh sng nhn c s
khc vi bnh thng, ta s phn bit c d dng
APPLICATION
OMRON
SOLUTION
ZX-LT010
77
PHT HIN NP CHAI B LNG
Pht hin np l thuc b lng.
Z4LB-V2 ca sensor thng minh ZX-LT vi tia laser song song c
th pht hin c np l b lng chnh xc ti vi micromet.
APPLICATION
OMRON
SOLUTION
ZX-LT010
Vi nhng nh khc bit d l rt nh, cmbin thng
minh h ZX- ca Omron c th pht hin mt cch d dng
APPLICATION
OMRON
SOLUTION
KIM TRA CHAI SAU KHI V NP
Kim tra np chai st, c b vnh khng?
78
1. Quan H Gia Tc p ng v Phn Gii:
C mt mi quan h cht ch vi nhau gia tc p ng
(Responese Time) v phn gii (Resolution).
Nu ta mun o chnh xc
gim response time xung
Nu ta mun cm bin p
ng nhanh tng response
time ln (s lm gim
resolution xung)
2. u Ra ca CmBin:
3 ng ra:
High
Pass
Low
1 ng ra tuyn tnh
4 20mA
hoc
-5V +5V
L
o
w
H
i
g
h
P
a
s
s
79
Mt S ng Dng Ca Cm Bin Thng Minh
o b dy ca tm g
ZX-LDA11 x
ZX-LD40L x
ZX-CAL
ZX-CAL
Mt S ng Dng Ca Cm Bin Thng Minh
o su ca rnh trn tm g
ZX-LDA11
ZX-LD100
80
Phn 4:
VISION SENSOR
81
Cm bin hnh nh
Cm bin quang
n gin, d s dng
Gn gi vi nhn quan ca con ngi
L s kt hp hon ho gia cm bin quang v
cm bin hnh nh
82
n nh
Chuyn t kim tra im sang kim tra vng
Vi cm bin quang
C kh nng pht hin sai do
c th c s dch chuyn ca
k t in trn i tng
Phn bit hnh dng, do
duy tr s n nh ca php
o
B lc mu gip nng cao
tng phn, k c vi
nhng k t m
Kim tra c mu sc v hnh dng
Chn thc
n gin
Ci t d dng, ngay c i vi ngi ln u tin s dng
Menual la chn n gin
Ch vic la chn biu tng
ph hp vi ng dng
Chc nng teaching n gin
Cc ci t c bn c la chn bng cch
theo di mn hnh v bm cc nt tng ng
D s
dng D s dng hn cm bin hnh nh
Bn tm n gi c v
vic s dng xy
dng mt h thng
Khng cn cc chc
nng cao cp cho cc
ng dng n gin
Ci t phc tp v
bo tr kh khn
Khi ng d dng vi cm bin v ngun sng c tch
hp, v v vy gi c cng hp l hn
Ch cung cp nhng chc nng thc s cn thit. Cung cp
thm cc chc nng ca cm bin hnh nh nn to ra s n
nh cho php o
D ci t v iu chnh ngay c i vi ngi ln u tin s
dng v bn khng cn phi l mt chuyn gia
Cm bin hnh nh Cm bin thng minh
83
Chc nng lc mu t ng gip nng cao s n nh ca php o
n gin trong vic
tch mu
Cho php kim tra mu sc ngu
nhin mt cch d dng
ng thi kim tra nhiu mu sc
trn i tng
84
Vng kim tra ln ti 150x150mm
iu chnh tiu c d dng T ng ti u ha vng chiu sng
Lp t linh hot
Kim tra vi tc cao nhng vn
m bo c s chnh xc v sc
nt ca hnh nh
Chu nc ( IP67)
D liu c truyn vi cht
lng cao, chng nhiu
85
Ngun sng b sung ( ty chn )
Trong trng hp ngun sng tch hp trong cm bin khng
cng i vi ng dng, ta c th la chn thm cc ngun sng
b sung vi cc tnh nng nh n nh cao, d thay th v c
bit khng cn ngun cp b sung.
B iu khin a nng trong mt kt cu hon ho, nh gn
Mn hnh LCD 1.8 inch tng t nh loi n sc. Cho php theo di hnh nh i
tng trong khi hot ng, ng thi cho php kim tra trng thi ca php o
trong khi i tng chuyn ng. H tr kt ni USD v RS232 vi PC
Cho php la chn thnh phn hin th
Thao tc nhanh v n gin
Tc x l mu sc cao
Tc x l mu sc xp x bng tc loi n sc. X l tc cao nhng
vn m bo c chnh xc ca hnh nh. Nhng chc nng x l mu sc
khng cn thit c loi b nn v vy nng cao c hiu qu x l.
Kim tra thi gian thc
Kim tra tng phn
Cng ngh CCD v b phn
x l nh cho php x l
hnh nh mt cch nhanh
chng, thi gian x l nh
ngu nhin gn nh bng 0,
tng thi gian x l ti a l
13ms.
Vic kim tra hnh nh c
th c thc hin bng
cch ch x l nhng
phn hnh nh yu cu. V
vy tc x l c th
nhanh hn, ti a 5ms
86
Kh nng m rng tuyt vi, ph hp vi nhiu ng dng
khc nhau.
Kh nng m rng khin cho cm bin c cht lng iu khin ging nh mt h thng
cc cm bin ln, nng cao kh nng thch nghi vi cc ng dng khc nhau, qun l v
phn tch d liu.
Kh nng m rng linh hot
Bus d liu tc cao cho php kt
ni cc b iu khin vi nhau nhng
khng v th lm gim tc p ng
ca h thng. Bng cch thay i kt
ni, nhiu vng i tng c th c
x l ng thi, cc phn o c th
c kt hp vi nhau, u ra t 2
u cm bin c th c tch hp li.
iu ny cng lm tng hiu qu hot
ng khi i tng thay i.
H tr kt ni vi PC
Cho php ci t, truy xut, lu tr
v qun l d liu trn my tnh.
D vn hnh v bo dng
D bo tr
Cc trng thi u
ra song song c
hin th nhm n
gin ha vic kt
ni, d bo tr, khi
ng h thng
nhanh v d dng
hn
Kim tra trc quan
cc ci t phn on
Cc ci t phn c
hin th di
dng thanh,
do cc
ci t c
th thit lp
qua trc
gic phn
on.
Lp t linh hot
H tr kt ni theo kiu DIN
rail gip cho vic ci t trn
bng iu khin d dng hn
Tui th cao
Khi khng c thao tc
no i vi mn hnh,
n mn hnh LCD s
t tt, v vy s gip
ko di tui th ca
thit b
87
Vng Mu
V tr rng
S lng
88
sng
K t
F160
F160
89
Vision Sensor - F160
* Chc Nng Hot ng:
Pht hin s hin din
ca vt (kch c c th
thay i ln nh)
Tmnt ch: Phn
bit c cc k t
(k t c th co gin)
gn ging nhau
Phn loi cc loi sn
phmkhc nhau nh
vo Model hoc k hiu
90
Nhn din vt v tr
xoay bt k (360 )
vi tc cao gp
10 ln loi thng
Gimst v tr v
ms nhn, vt
trong vng c o
91
c im:
- Dng trong cc dy chuyn
c tc cao
- C 13 u vo v 22 u ra
Phn 5:
CC LOI CM BIN KHC
92
CM BIN SIU M
u ra analog: 4 20mA/ 0 10V
Ni connector ra (M12)
phn gii : 0.172 mm
Ngun vo: 10 30VDC
Khong cch ti 6m
O MC CHT LNG TRONG BN
o v hin th mc cht lng trong bn?
S dng sensor siu m pht hin mc cht lng trong
bn, ng ra analog ca sensor s a vo b hin th K3-
ca Omron hin th hoc iu khin ng ngt bm khi
y hoc cn
APPLICATION
OMRON
SOLUTION
93
O CHNG CA VT
o chng ca vt?
Vi cc ng dng o chng (st thp, vi dt, ) th s
dng cmbin p sut l mt gii php ti u
APPLICATION
OMRON
SOLUTION
CM BIN P SUT
94
PHT HIN MC P SUT TRONG THNG
pht hin tng p sut trong thng.
E8AA l sensor o p sut c di t 0 n 10 kgf/ cm2. C th d
dng kt ni u ra 4-20 mA ca sensor vi b iu khin thch
hp.
APPLICATION
OMRON
SOLUTION
PHT HIN MC KH NIT TRONG GI
Pht hin mc kh Nit trong gi trc khi nim phong ng gi.
Sensor p sut E8F2 c gn lin b iu khin. Sensor loi
ny c th pht hin c p sut 0 n 101KPA hoc 0 n 1
MPa. u ra analog t 1 n 5 Volt c th c ni vi mt b
iu khin bn ngoi hoc mt my iu chnh.
APPLICATION
OMRON
SOLUTION
95
PHOTOMICROSENSOR
PHOTOMICROSENSOR
96
E8AA l sensor o p sut c di t 0 n 10 kgf/ cm2. C th d
dng kt ni u ra 4-20 mA ca sensor vi b iu khin thch
hp.
APPLICATION
OMRON
SOLUTION
KIM TRA MC CHT LNG TRONG BN
Kim tra mc cht lng trong bn ng/ ngt bm?
PHT HIN HT BOARD MCH IN
Pht hin ht board mch in trong dy chuyn sn xut board mch
Sensor loi photomicro ny ch yu c dng trong cng
ngh lin quan ti board mch PCB. Khi ht mch in th c
nh sng t u pht n u thu.
APPLICATION
OMRON
SOLUTION
97
Khi vt di chuyn trn thanh ray, n v tr kt ni th u thu
s khng nhn c nh sng pht t u pht na.
APPLICATION
OMRON
SOLUTION
KIM TRA KT NI
Kim tra chuyn ng trong h thng?
CM BIN TIA CC TM
Di pht hin: 0.2 n 3 mW/cm
2
hoc 1 n 30 mW/cm
2
10 n 300 mW/cm
2
hoc 30 n 300 mW/cm
2
Ngun vo: 12 24VDC
Ng ra: Analog (4 20mA hoc 1 5V)
Transistor (NPN/PNP)
98
F3UV gim st chnh xc suy gim cng sng ca
n tia cc tmpht ra gip vic pht hin v thay n mi
kp thi.
APPLICATION
OMRON
SOLUTION
KIM TRA NH SNG N TIA CC TM
Kim tra nh sng n tia cc tm cc h thng x l v
tit trng trong thc phm?
as cc tm
as cc tm
n tia
cc tm phim
LM KH MC IN
Kim tra cng sng ca n UV trong h thng lm kh
mc in
F3UV c s dng rng ri trong cc ng dng kim tra
cng sng ca n pht tia cc tm.
APPLICATION
OMRON
SOLUTION
Trc ln
99
CM BIN BO V
F3SN-A
H thng bo v ngi Bo v ngn tay
Bo v c bn tay
Khong cch pht hin: 7 10m
Ngun cp: 24VDC
Ni connector ra (M12)
PHT HIN & BO V AN TON CC NGN TAY
Pht hin cc ngn tay vi mc ch an ton.
Phi dng Sensor an ton F3SN hoc F3S-B trong cc trng hp
nguy him. Hy chn loi thch hp v chiu cao hot ng phi
da vo mi trng sn xut.
APPLICATION
OMRON
SOLUTION
100
Phn 6:
Tn hiu s xut ra
Cc b nhn quang
(photo-transistor)
1 hoc nhiu b pht quang
(LED)
Track
a code
Trc ca encoder
Bao gm mt a plastic hoc thy tinh quay gia mt/nhiu ngun
pht sng (LED) v mt/ nhiu photo-transistor nhn quang.
a c m ha vi cc phn hnh qut sng v ti xen k nhau
xung c th c to ra khi a quay.
101
Loi 1: Incremental Encoder
Xung xut ra c m cung cp v tr quay ca encoder.
Mi incremental step s xut ra mt xung tng ng.
LED pht
Phototransistor
thu
Trc
a quay
Code track
Knh A
Knh B
A
B
Z
Dng 2 xung A v B nhn bit chiu quay ca encoder. Nu xung
A ln 1 trc xung B, encoder ang quay chiu thun v ngc li.
Xung Z ln 1 khi encoder quay gip 1 vng.
Loi 2: Absolute Encoder
Absolute encoder gmnhiu b nhn quang (c th ti a ti
gn 20 track. ng vi mi v tr ca encoder c mt tn hiu ra
nh phn vi sai xc nh chnh xc v tr trc ca encoder.
Vi absolute encoder, thng tin v v tr vn khng thay i
ngay c khi tt v bt ngun encoder tr li.
102
Loi 2: Absolute Encoder
t c phn gii 1024 P/R,
absolute encoder x l 10 bit (10 dy ra)
t c phn gii 4096 P/R,
absolute encoder x l 12 bit (12 dy ra)
VD: Vi encoder dng m binary
Encoder c gn vi mt ci ct, khi ct quay th encoder s xut
ra xung tng ng, ng vi s lng xung nhn c ta d dng
bit c chiu di ca vt cn o
APPLICATION
OMRON
SOLUTION
O CHIU DI CA VT
o chiu di ca vi sn xut ra?
103
APPLICATION
OMRON
SOLUTION
KIM TRA TC MY TRN
Kim tra tc cc my trn, my ly tm ?
S dng kt hp encoder vi mt b K3MA-F. Encoder gn vi phn
quay c kh, khi encoder quay s xut ra tn hiu xung v c a
v b K3MA-F hin th tc quay ca my trn, my ly tm.
encoder
Bn trn
vt liu
Encoder cho php nh v mt bc ct nht nh cho dao ct vt
mt cch chnh xc
APPLICATION
OMRON
SOLUTION
NH V CHO MY CT
nh v cho my ct?
104
APPLICATION
OMRON
SOLUTION
TNH THI GIAN NNG BNH
Tnh v hin th thi gian bnh trong l nng?
Encoder c dng gim st tc ca dy chuyn, t s
tnh c thi gian bnh trong l. Kt hp mt b K3- ca Omron
hin th thi gian bnh trong l.
1. Loi Encoder cn s dng:
Mt S Lu Khi Chn Encoder
Rotary encoder Linear encoder
2. Encoder loi absolute hay incremental:
Incremental encoder:
o v tr tng i ca encoder
so vi v tr cui cng
Mt thng tin v tr khi cp in
ng dng in hnh: iu chnh
tc , v tr ca bng chuyn
Absolute encoder:
Xut ra mt s duy nht ti mi v tr khi
encoder quay
Thng tin v v tr khng mt khi cp in
ng dng in hnh: iu khin cnh tay
robot.
105
3. phn gii Resolution (P/R):
10, 20, 30,40, 50, 60, 100, 200, 300, 360, 400, 500, 600, 720, 800,
1000, 1024,1200, 1500, 1800, 2000, 2048, 2500, 3600, 5000, 6000
4. in p cp cho encoder:
5. Ng ra ca encoder:
Incremental Encoder: A, B, Z, A, B, Z
Absolute Encoder: Binary, BCD, hay Gray code
5 VDC, 5 12 VDC, 12 VDC, 5 24 VDC, 12 24 VDC
6. Cu Trc C Kh:
Chiu di, ng knh trc: 25, 40, 50, 55, hoc 60
Khong cch v l g encoder ln
ng knh v chiu di tng th ca encoder
7. Cc yu t mi trng nh hng:
Bi, m,
Shock, rung,
Nhit hot ng
106

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