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=
A
P
ZI T
a a
2
1
N.m
Ta Ia.
- In the case oI a series motor, is directly proportional to Ia (beIore
saturation) because Iield windings carry Iull armature current.
Ta I
2
a
- Eor shunt motors, is practically constant.
TaIa
Shaft Torque (T
sh
): The whole oI the armature torque, as calculated
above, is not available Ior doing useIul work, because a certain
percentage oI it is required Ior supplying iron and Iriction losses in the
motor. The torque which is available Ior doing useIul work is known as
shaIt torque T
sh
. It is so called because it is available at the shaIt:
60 / 2 N
P
T
out
sh
= N.m
The diIIerence (T
a
T
sh
) is known as lost torque and is due to iron and
Iriction losses oI the motor.
57
Speed of a DC Motor:
E=VIaRa and
A
ZN P
E
60
=
Then
) ( 60 ) (
a a a a
R I J
K
PZ
A R I J
N
=
= where K = 60A/PZ
E
K N = or
E
N
ThereIore, in a dc motor, speed is directly proportional to back emI Eand
inversely proportional to Ilux per pole |. II a dc motor has initial values
oI speed, Ilux per pole and back emI as and E1 respectively and the
corresponding Iinal values are N2, |2 and E2, then,
1
1
1
E
N and
2
2
2
E
N then
2
1
1
2
1
2
=
E
E
N
N
(i) Eor a shunt motor, Ilux practically remains constant so that |1 |2.
1
2
1
2
E
E
N
N
=
(ii) Eor a series motor, | Ia prior to saturation.
2
1
1
2
1
2
a
a
I
I
E
E
N
N
= where
Ia1 initial armature current
Ia2 Iinal armature current
Speed Regulation: The speed regulation oI a motor is the change in
speed Irom Iull-load to no-loud and is expressed as a percentage oI the
speed at Iull-load i.e.
Speed regulation 100
=
N
N N
o
where
N0 No - load .speed
N Eull - load speed
Armature Reaction in DC Motors: As in a dc generator, armature
reaction also occurs in a dc motor. This is expected because when current
Ilows through the armature conductors oI a dc motor, it produces Ilux
(armature Ilux) which lets on the Ilux produced by the main poles. Eor a
motor with the same polarity and direction oI rotation as is Ior generator,
the direction oI armature reaction Iield is reversed.
(i) In a generator, the armature current Ilows in the direction oI the
induced emI (i.e. generated emI E) whereas in a motor, the armature
current Ilows against the induced emI (i.e. back emI E). ThereIore, it
should be expected that Ior the same direction oI rotation and Iield
polarity, the armature Ilux oI the motor will be in the opposite direction to
that oI the generator. Hence instead oI the main Ilux being distorted in the
direction oI rotation as in a generator, it is distorted opposite to the
direction oI rotation. We can conclude that: Armature reaction in a dc
58
generator weakens the Ilux at leading pole tips and strengthens the Ilux at
trailing pole tips while the armature reaction in a dc motor produces the
opposite eIIect.
(ii) In case oI a dc generator, with brushes along G.N.A. and no
commutating poles used, the brushes must be shiIted in the direction oI
rotation (Iorward lead) Ior satisIactory commutation. However, in case oI
a dc motor, the brushes are given a negative lead i.e., they are shiIted
against the direction oI rotation.
(iii) By using commutating poles (compoles), a dc machine can be
operated with Iixed brush positions Ior all conditions oI load. Since
commutating poles windings carry the armature current, then, when a
machine changes Irom generator to motor (with consequent reversal oI
current), the polarities oI commutating poles must be oI opposite sign.
ThereIore, in a dc motor, the commutating poles must have the same
polarity as the main poles directly back oI them. This is the opposite oI
the corresponding relation in a dc generator.
Commutation in DC Motors: Since the armature oI a motor is the same
as that oI a generator, the current Irom the supply line must divide and
pass through the paths oI the armature windings. In order to produce
unidirectional Iorce (or torque) on the armature conductors oI a motor,
the conductors under any pole must carry the current in the same
direction at all times.
In this case, the current Ilows away Irom the observer in the conductors
under the N-pole and towards the observer in the conductors under the S-
pole. ThereIore, when a conductor moves Irom the inIluence oI N-pole to
that oI S-pole, the direction oI current in the conductor must be reversed.
This is termed as commutation. The Iunction oI the commutator and the
brush gear in a dc motor is to cause the reversal oI current in a conductor
as it moves Irom one side oI a brush to the other. Eor good commutation,
the Iollowing points may be noted:
59
(i) II a motor does not have commutating poles (compoles), the brushes
must be given a negative lead i.e., they must be shiIted Irom G.N.A.
against the direction oI rotation oI, the motor.
(ii) By using interpoles, a dc motor can be operated with Iixed brush
positions Ior all conditions oI load. Eor a dc motor, the commutating
poles must have the same polarity as the main poles directly back oI
them. This is the opposite oI the corresponding relation in a dc generator.
A dc machine may be used as a motor or a generator without changing
the commutating poles connections. When the operation oI a dc machine
changes Irom generator to motor, the direction oI the armature current
reverses. Since commutating poles winding carries armature current, the
polarity oI commutating pole reverses automatically to the correct
polarity.
Losses in a DC Motor: The losses occurring in a dc motor are the same
as in a dc generator. These are:
(i) copper losses and Iron losses or magnetic losses
(ii) Mechanical losses
As in a generator, these losses cause (a) an increase oI machine
temperature and (b) Reduction in the eIIiciency oI the dc motor.
The Iollowing points may be noted:
(i) Apart Irom armature Cu loss, Iield Cu loss and brush contact loss, Cu
losses also occur in interpoles (commutating poles) and compensating
windings. Since these windings carry armature current (Ia),
Loss in interpole winding I
2
a
x Resistance oI interpole winding
Loss in compensating winding I
2
a
x Resistance oI compensating winding
(ii) Since dc machines (generators or motors) are generally operated at
constant Ilux density and constant speed, the iron losses are nearly
constant.
(iii) The mechanical losses (i.e. Iriction and windage) vary as the cube oI
the speed oI rotation oI the dc machine (generator or motor). Since dc
machines are generally operated at constant speed, mechanical losses are
considered to be constant.
Efficiency of a DC Motor: Like a dc generator, the eIIiciency oI a dc
motor is the ratio oI output power to the input power i.e.
As Ior a generator, the eIIiciency oI a dc motor will be maximum when:
Variable losses Constant losses
ThereIore, the eIIiciency curve oI a dc motor is similar in shape to that oI
a dc generator.
A - B Copper losses
B - C Iron and Iriction losses
60
Overall eIIiciency, qc C/A
Electrical eIIiciency, qe B/A
Mechanical eIIiciency, qm C/B
DC Motor Characteristics: There are three principal types oI dc motors:
shunt motors, series motors and compound motors. The perIormance oI a
dc motor can be judged Irom its characteristic curves known as motor
characteristics; Iollowing are the three important characteristics oI a dc
motor:
(i) Torque and Armature current characteristic (Ta/Ia): It is known as
electrical characteristic oI the motor.
(ii) Speed and armature current characteristic (N/Ia): It is very important
characteristic as it is oIten the deciding Iactor in the selection oI the
motor Ior a particular application.
(iii) Speed and torque characteristic (N/Ta): It is also known as
mechanical characteristic.
Characteristics of Series Motors
1. Ta/Ia Characteristic. We have seen that Ta4Ia. In this case, as Iield
windings also carry the armature current, 4Ia up to the point oI
magnetic saturation. Hence, beIore saturation,
Ta4Ia and TaI
2
a
At light loads, Ia and hence 4 is small. But as Ia increases, Ta increases
as the square oI the current. Hence, Ta/Ia curve is a parabola. AIter
saturation, 4 is almost independent oI Ia hence TaIa only. So the
characteristic becomes a straight line. The shaIt torque Tsh is less than
armature torque due to stray losses. It is shown dotted in the Iigure. So we
conclude that (prior to magnetic saturation) on heavy loads, a series
motor exerts a torque proportional to the square oI armature current.
Hence, in cases where huge starting torque is required Ior accelerating
heavy masses quickly as in hoists and electric trains etc., series motors
are used.
61
2. N/Ia Characteristics. Variations oI speed can be deduced Irom the
Iormula:
E
N
Change in E, Ior various load currents is small and hence may be
neglected Ior the time being. With increased Ia, 4 also increases. Hence,
speed varies inversely as armature current. When load is heavy, Ia is
large. Hence, speed is low (this decreases E and allows more armature
current to Ilow). But when load current and hence Ia Ialls to a small
value, speed becomes dangerously high. Hence, a series motor should
never be started without some mechanical (not belt-driven) load on it
otherwise it may develop excessive speed and get damaged due to heavy
centriIugal Iorces so produced. It should be noted that series motor is a
variable speed motor.
3. N/Ta or mechanical characteristic. It is Iound Irom above that when
speed is high, torque is low and vice-versa.
Characteristics of Shunt Motors
1. Ta/Ia Characteristic: Assuming 4 to be practically constant (though at
heavy loads, decreases somewhat due to increased armature reaction)
we Iind that TaIa.
Hence, the electrical characteristic, is practically a straight line through
the origin. ShaIt torque is shown dotted. Since a heavy starting load will
need a heavy starting current, shunt motor should never be started on
(heavy) load.
2. N/Ia Characteristic: II 4 is assumed constant, then NE. As E is also
practically constant, speed is, Ior most purposes, constant.
62
But strictly speaking, both E and 4 decrease with increasing load.
However, E decreases slightly more than so that on the whole, there is
some decrease in speed. The drop varies Irom 5 to 15 oI Iull-load
speed, being dependent on saturation, armature reaction and brush
position. Hence, the actual speed curve is slightly drooping as shown by
the dotted line in the Iigure. But, Ior all practical purposes, shunt motor is
taken as a constant-speed motor. Because there is no appreciable change
in the speed oI a shunt motor Irom no-load to Iull load, it may be
connected to loads which are totally and suddenly thrown oII without any
Iear oI excessive speed resulting. Due to the constancy oI their speed,
shunt motors are suitable Ior driving shaIting, machine tools, lathes,
wood-working machines and Ior all other purposes where an
approximately constant speed is required.
3. N/Ta Characteristic can be deduced Irom (1) and (2) above.
Compound Motors: These motors have both series and shunt windings.
II series excitation helps the shunt excitation i.e. series Ilux is in the same
direction; then the motor is said to be cummulatively compounded. II on
the other hand, series Iield opposes the shunt Iield, then the motor is said
to be diIIerentially compounded. The characteristics oI such motors lie in
between those oI shunt and series motors.
(a) Cumulative-compound Motors: Such machines are used where series
characteristics are required and where, in addition, the load is likely to be
removed totally such as in some types oI coal cutting machines or Ior
driving heavy machine tools which have to take sudden cuts quite oIten.
Due to shunt windings, speed will not become excessively high but due to
series windings, it will be able to take heavy loads. In conjunction with
Ily-wheel (Iunctioning as load equalizer), it is employed where there are
sudden temporary loads as in rolling mills. The Ily-wheel supplies its
stored kinetic energy when motor slows down due to sudden heavy load.
And when due to the removal oI load motor speeds up, it gathers up its
kinetic energy. Compound-wound motors have greatest application with
loads that require high starting torques or pulsating loads (because such
motors smooth out the energy demand required oI a pulsating load). They
are used to drive electric shovels, metal-stamping machines, reciprocating
pumps, hoists and compressors etc.
(b) DiIIerential-compound Motors: Since series Iield opposes the shunt
Iield, the Ilux is decreased as load is applied to the motor. This results in
the motor speed remaining almost constant or even increasing with
increase in load (because, NE/(4). Due to this reason, there is a
decrease in the rate at which the motor torque increases with load. Such
motors are not in common use. But because they can be designed to give
an accurately constant speed under all conditions, they Iind limited
63
application Ior experimental and research work. One oI the biggest
drawback oI such a motor is that due to weakening oI Ilux with increases
in load, there is a tendency towards speed instability and motor running
away unless designed properly.