CONTROL THE SINGLE ACTING AND DOUBLE ACTING CYLINDER USING PILOT VALVE

AIM
TO ACTUATE SINGLE AND DOUBLE ACTING CYLINDER IN A PNEUMATIC CIRCUIT
APPARATUS REQUIRED
SINGLE ACTING CYLINDER
3/2 SOLENOID VALVE
5/2 SINGLE, DOUBLE PILOT VALVE
AIR SERVICE UNIT
CONNECTING TUBES
PROCEDURE
The compressed air is connected to the FRL unit by using connecting tubes
The air is distributed to the solenoid valves and then in to the single acting cylinder
First the tube solenoid valve is connected to single acting cylinder
For double acting cylinder 5/2 solenoid valve is used
Solenoid is connected to either capacitive (or) inductive sensor
RESULT
Thus the single acting and double acting cylinder are actuated by using pilot valves.
CONTINOUS RECIPROCATING OF DOUBLE ACTING CYLINDER USING 5/2 SOLENOID VALVE

AIM
To actuate double acting cylinder using 5/2 solenoid valve
APPARATUS REQUIRED
SINGLE ACTING CYLINDER
3/2 SOLENOID VALVE
5/2 single , double pilot valve
Air service unit
Connecting
PROCEDURE
THE COMPRESSOR IS CONNECTED TO THE FRL UNIT BY USING CONNECTING TUBES
AIR IS SUPPLIED FROM FRL UNIT TO SOLENOID
SOLENOID ARE ACTUATED EITHER BY CAPACITIVE OR TOUCH SENSOR
A DOUBLE ACTING CYLINDER IS CONNECTED TO THE SOLENOID
AIR IS USED FOR DOUBLE ACTION
RESULT
THUS DOUBLE ACTING CYLINDER IS ACTUATED BY USING 5/2 SOLENOID VALVE.
ELECTRO PNEUMATICS CONTROL OF DOUBLE ACTING CYLINDER USING SPDT AND PUSH BUTTON
SWITCH
AIM
TO CONSTRUCT A PNEUMATIC CIRCUIT TO CONTROL DOUBLE ACTING CYLINDER USING SPDT AND
PUSH BUTTON SWITCH
Apparatus required
FRL unit
Compressor
5/2 solenoid valve
Double acting cylinder
SPDT switch
Push button
PROCEDURE
AIR FROM COMPRESSOR IS GIVEN TO THE FRL UNIT
A 5/2 SOLENOID VALVE IS CONNECTED TO THE FRL UNIT
TWO PORTS OF THE DOUBLE ACTING CYLINDER IS CONNECTED TO THE 5/2 SOLENOID VALVE.
SPDT SWITCH IS CONNECTED TO THE 5/2 SOLENOID VALVE
FOR BY CONTROLLING USING PUSH BUTTON SWITCH , ONE TERMINAL SOLENOID VALVE IS
REQUIRED.
RESULT
THUS THE DOUBLE ACTING CYLINDER IS CONTROLLED BY USING SPDT AND PUSH BUTTON SWITCH
ACTUATIONOF SINGLE ACTING CYLINDER USING ON AND OFF DELAY TIMER
AIM:
TO ACTUATE SINGLE ACTING CYLINDER BY USING ON and OFF DELAY TIMER
APPARATUS REQUIRED
COMPRESSOR
FRL unit
3/2 solenoid valve
Single acting cylinder
ON AND OFF DELAY TIMER
PROCEDURE
COMPRESSOR IS CONNECTED TO THE FRL UNIT BY USING CONNECTING TUBES
INLET OF THE 3/2 SOLENOID VALVE IS CONNECTED TO THE OUTLET OF FRL UNIT
SOLENOID IS ACTUATED BY ON AND OFF DELAY TIMER
TIME IS SET ON THE DELAY TIMER AND CONNECTED TO SOLENOID VALVE
VALVE IS CONNECTED TO THE SINGLE ACTING CYLINDER
RESULT
THUS THE SINGLE ACTING CYLINDER IS ACTUATED BY USING ON and OFF DELAY TIMER
DESIGNING A PNEUMATIC CIRCUIT FOR THE SEQUENCE A+B-A-B+
AIM
TO DESIGN A PNEUMATIC CIRCUIT FOR THE SEQUENCE GIVEN
APPARARUS REQUIRED
COMPRESSOR
FRL UNIT
3/2 SOLENOID VALVE
SINGLE ACTING CYLINDER
5/2 SOLENOID VALVE
DOUBLE ACTING CYLINDER
CONNECTING TUBE
PROCEDURE
COMPRESSOR IS CONNECTED TO THE FRL UNIT
A 3/2 SOLENOID VALVE IS CONNECTED TO THE FRL UNIT
A SINGLE ACTING CYLINDER IS CONNECTED TO 3/2 VALVE
A 5/2 SOLENOID VALVE IS CONNECTED TO THE DOUBLE ACTING CYLINDER
WHEN AIR IS ALLOWED TO FLOW THROUGH THE PNEUMATIC CIRCUIT CYLINDER IS ACTUATED BY
THE AIR
RESULT
THUS THE PNEUMATIC CIRCUIT FOR THE SEQUENCE A+B+A-B+ IS DESIGNED
ACTUATION OF HYDRAULIC CYLINDER TO FIND OUT FORCE VS PRESSURE
AIM
TO ACTUATE THE HYDRAULIC CYLINDER AND FINDOUT THE FORCE VS PRESSURE
APPARATUS REQUIRED
OIL TANK
SINGLE PHASE MOTOR
GEAR PUMP
PRESSURE RELIEF VALVE
4/3 DOUBLE SOLENOID VALVE
DOUBLE ACTING CYLINDER
LOAD CELL
DATA COLLECTION CARD THAN LAB VIEW SOFTWARE
PROCEDURE
SWITCH ON THE ELECTRICAL POWER SUPPLY UNIT WITH MOTOR
TO SWITCH ON THE POWER SUPPLY TO CONTROL UNIT
OPEN THE LAB VIEW SOFTWARE IN THE SYSTEM
INTER FACE HYDRAULIC TRAINER WITH SYSTEM USINGRS-232
OPEN THE FORCE GO TO OPERATE CLICK THE RUN THAN POWER ON (BELOW)
NOW EXTEND THE SYSTEM BY PRESSING THE UP BUTTON
LOAD CELL INDICATE THE FORCE VALUE IN THE MONITOR
NOW ADJUST THE PRESSURE REGULATOR AND SET THE MAXIMUM PRESSURE AS 25Kg/cm2
Retract the cylinder.
Once again forward the cylinder you have adjust the pressure in pressure regulator
You have seen the force value in monitoring
Repeat the force value for different pressure
RESULT
THE ACTUATION OF DOUBLE ACTING CYLINDER WAS CARRIED OUT
ACTUATION OF HYDRAULIC CYLINDER TO FIND OUT SPEED VS DISCHARGE
AIM
TO ACTUATE THE DOUBLE ACTING HYDRAULIC CYLINDER TO FIND OUT SPEED VS DISCHARGE
APPARATUS REQUIRED
OIL TANK
SINGLE PHASE MOTOR
GEAR PUMP
PRESSURE RELEIF VALVE
4/3 DOUBLE SOLENOID VALVE
FLOW CONTROL VALVE
DOUBLE ACTING CYLINDER
LOAD CELL
DATA ACTUATION CARD
LAB VIEW SOFTWARE
RESULT
SWITCH ON THE ELEVTRICAL POWER SUPPLY WITH MOTOR
SWITCH ON THE POWER SUPPLY TO THE CONTROL UNIT
SWITCH ON THE POWER SUPPLY TO THE CONTROL UNIT
OPEN LAB VIEW SOFTWARE IN THE SYSTEM
INTERFACE HYDRAULIC TRAINES WITH SYSTEM USING RS-232
OPEN THE SPEED GO TO OPERATE CLICK THE RUN THAN POWER ON (BELOW)
NOW EXTEND THE SYSTEM BY PREESING THE UP BUTTON
NOW REGULATE THE FLOW CONTROL VALVE , CONTRACT THE SYSTEM BY PRESSING DOWN
POSITION AFTER SEEN MONITOR VELOCITY cm/sec
Now adjust the flow control valve and set the maximum flow to find the up velocity
Repeat the velocity values for different flows
Result
The actuation of hydraulic cylinder was carried out
Ac servomotor using open/closed loop system
Aim
To operate the ac servo meter in open loop and closed loop
Apparatus required
External load
Connecting wires
AC servomotor
Display system unit
Procedure
Switch on connect the wire form the display unit to the AC motor
Switch on the main the display unit stay the AC AND DC MOTOR
SELECT THE LOOP , CLOSED ON OPEN FROM THE DISPLAY UNIT
NOW UNLOAD THE MOTOR AND PRESS RUN BUTTON TO START THE SPEED OF AC MOTOR
THEN THE DISPLAY UNIT SET THE SPEED VALUE RANGE FROM 600 AND FOR THAT SPEED AND
CURRENT VALUE ARE NOTED
FINALLY GRAPH IS PLOTTED FOR LOOP SYSTEM
RESULT
THUS THE EXECUTION OF AC MOTOR IN OPEN AND CLOSED LOOP WAS OBTAINED
DC SERVO MOTOR USING OPEN/CLOSED LOOP SYSTEM
AIM
TO EXECUTE THE DC SERVOMOTOR IN OPEN LOOP AND CLOSED LOOP SYSTEM
APPARATUS REQUIRED
EXTERNAL LOOP
DISPLAY UNIT
CONNECTING WIRE
DC SERVOMOTOR
PROCEDURE
CONNECT THE WIRE FROM THE DISPLAY UNIT TO THE DC MOTOR
SWITCH ON THE MAIN AND THE DISPLAY UNIT SHOWS THE AC AND DC MOTOR
SELECT THE LOOP CLOSED (OR) OPEN FROM THE DISPLAY UNIT
THEN THE DISPLAY UNIT SET THE SPEEDE VALUE RANGE FROM 600 AND FOR THAT NOTE THE SPEED
RATE AND THE CURRENT VALUE.
NOW UNLOAD THE MOTOR AND PRESS THE RUN BUTTON TO START THE SPEED OF THE DC SERVO
MOTOR
THEN FINALLY GRAPH DRAWN FOR OPEN LOOP SYSTEM
RESULT
THUS THE EXCECUTION OF DC MOTOR BY OPEN LOOP AND CLOSED LOOP WAS OBTAINED
PERFORMANCE ANALYSIS OF PID CONTROLLER ON FLOW PROCESS BY MULTIPROCESS STATION
AIM
TO STUDY THE OERFORMANCE OF PID CONTROLLER OF FLOW PREOCESS
APPARATUS REQUIRED
VMPA 62
DATA ACQISITION CARD-DIGITAL CONTROLLERS WITH CABLE
PC WITH PROCESS CONTROL SOFTWARE
PATCH CHORDS
VALVE SETTING
HAND VALVE SETTING
HV-1-PARTIALLY CLOSED
HV-2-FULLY OPEN
HV-3-FULLY CLOSED
HV- 4-FULLY CLOSED
HV- 5-FULLY OPEN
HV- 6- FULLY CLOSED
HV-7- FULLY OPEN
FLOW RANGE
I/P 50-500LPH LIT/HOUR
O/P-420 MA
PROCEDURE
FIRST CHECK THE WIRE CONNECTION
THEN CHECK THE VALUE POSITION
START THE PROGRAM BUTTON
CORRESPONDING SET POINT AT 250
THE READING ARE TAKEN AT THE POINT
ADJUST THE FLOEW AND TAKE THE VARIOUS READING ON THE FLOW TO CORRESPONDING
CURRENT
RESULT
THUS THE PERFORMANCE OF PID CONTROLLER ON FLOW PROCESS BY MULTI PROCESS STATION
WAS OBTAINED
PLC CONTROL OF SINGLE ACTING CYLINDER ON AND OFF DELAY TIMER
AIM
TO DESIGN A CIRCUIT TO EXTEND AND RETRACT THE SINGLE ACTING CYLINDER WITH THE HELP OF
DELAY TIMER CONTROLLED PLC
APPARATUS REQUIRED
SINGLE ACTING CYLINDER
RS 232 CABLE
VESA PRO SOFTWARE
3/2 SINGLE SOLENOID VALVE
FRL UNIT
PLC
CONNECTING WIRE AND TUBE
PROCEDURE
DRAW THE CIRCUIT DIAGRAM
PROVIDE +24V AND -24V FROM PLC TRAINER KIT TO PANEL
OPEN THE VERSA PRO SOFTWARE IN DESKTOP
WRITE A LADDER DIAGRAM
O/P OF PLC IS DIRECTLY CONNECTED TO INPUT OF SOLENOID COIL
FOLLOWING THE OPENING PROCEDURE OF VERSA PRO SOFTWARE
CHECK THE LADDER DIAGRAM
CONNECT THE AIR SUPPLY TO FRL UNIT
RUN THE PLC AFTER SOME THE DELAYED CYLINDER WILL BE ACTIVATED
RESULT:
THUS THE ACTUATION OF SINGLE ACTING CYLINDER WITH ON AND OFF DELAY TIMER WAS DUE
USING PLC.
AUTOMATICSACTUATION OF DOUBLE ACTING CYLINDER USING PLC
AIM
TO STIMULATE THE AUTOMATIC SEQUENCE OF DOUBLE ACTING CYLINDER USING PLC
APPARATUS REQUIRED
DOUBLE ACTING CYLINDER
RS 232 CABLE
VERSA PRO SOFTWARE

3/2 SINGLE SOLENOID VALVE
FRL UNIT
PLC
CONNECTING WIRE AND TUBE

PROCEDURE
DRAW THE CIRCUIT DIAGRAM
PROVIDE +24V AND -24V FROM PLC TRAINER KIT TO PANEL
OPEN THE VERSA PRO SOFTWARE IN DESKTOP
INTERFACE PLC WITH PC USING RS 232 LABLE
WRITE A LADDER DIAGRAM
O/P OF PLC IS DIRECTLY CONNECTED TO INPUT OF SOLENOID COIL
FOLLOWING THE OPENING PROCEDURE OF VERSA PRO SOFTWARE
CHECK THE LADDER DIAGRAM
CONNECT THE AIR SUPPLY TO FRL UNIT
RUN THE PLC AFTER SOME THE DELAYED CYLINDER WILL BE ACTIVATED
RESULT
THUS THE LADDER DIAGRAM FOR THE AUTOMATIC RUNNING OF DOUBLE ACTING CYLINDER IS
DRAWN AND EXECUTED
PLC CONTROL OF SEQUENCING CIRCUIT USING PLC LADDER DIAGRAM
AIM
TO DESIGN A CIRCUIT FOR THE SEQUENCE A+B+A-B- USING PLC
APPARATUS REQUIRED
SINGLE AND DOUBLE ACTING

RS 232 CABLE
VERSA PRO SOFTWARE

3/2 SINGLE SOLENOID VALVE
FRL UNIT
PLC
CONNECTING WIRE AND TUBE
PROCEDURE
DRAW THE CIRCUIT DIAGRAM
PROVIDE +24V AND -24V FROM PLC TRAINER KIT TO PANEL
OPEN THE VERSA PRO SOFTWARE IN DESKTOP
INTERFACE PLC WITH PC USING RS 232 LABLE
WRITE A LADDER DIAGRAM
OUT PUT OF PLC (q1,q2,q3and q4) are directly connected to the input of solenoid coil
FOLLOWING THE OPENING PROCEDURE OF VERSA PRO SOFTWARE
CHECK THE LADDER DIAGRAM
CONNECT THE AIR SUPPLY TO FRL UNIT
RUN THE PLC and observe the working of double acting cylinder
RESULT
THUS THE LADDER DIAGRAM FOR THE AUTOMATIC RUNNING OF DOUBLE ACTING CYLINDER IS
DESIGNED AND EXECUTED
RUN THE STEPPER MOTOR AT DIFFERENT SPEED AND DIFFERENT DIRECTION
AIM
TO RUN STEPPER MOTOR AT DIFFERENT SPEED AND DIFFERENT DIRECTION BY USING 8051
ASSEMBLE LANGUAGE
APPARATUR REQUIRED
STEPPER MOTOR
INTERFACE BOARD
PROCEDURE
SWITCH ON THE MICRO CONTROLLER
INITIALIZE STARTING ADDRESS
ENTER THE MINEMONICS CODE IN THE MICRO CONTROLLER
RESET THE MICROCONTROLLER
EXECUTE THE PROGRAM
RESULT
THUS THE PROGRAM TO RUN THE STEPPER MOTOR OF DIFFERENT SPEED AND DIFFERENT
DIRECTION WAS DERIVED USING 8051 ASSEMBLE LANGUAGE AND VERIFIED.
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