PRESENTER

MOHAMAD FIRDAUS BIN AZIZAN

INTRODUCTION
Coal Mill Theoretical
It is designed to produce pulverize coal for Calciner and KILN Burner.
Pulverize coal will contribute to effective combustion process.
Explanation: Small size of coal will provide large total surface area that
leads to high rate of reaction.
Coal Storage Theoretical
Place to stored Raw Coal
Stacking and Reclaiming methods used for prehomogenizing
Explanation: To reduce variation in chemical composition of raw coal
from supplier

Coal Storage
Prehomogenization
Important in Cement Industry, since chemical composition of raw
material is vary.
Stacking and Reclaiming Method


It has been utilized for main components of cement Industry:
-Limestone
-Clay
- Raw Coal
Increasing variation in the grades of raw coal need for
prehomogenization in storage.



out
in
S
S
H
HOMOGENISING STORE
Circular Bridge Scrapper Store
High continuous homogenizing
effect
Full automatic operation
Optimum utilization space
Coal Storage
Stacking and Reclaiming Systems
Used Programmable Logic Control
(PLC) technology.
Fully automatic operation
There are several parameters and
configurations
Operation panel is a Touchview
Graphic Flatpanel (TGF)
Nominal operation (Start-Stop,
changes set-point)

Stacker and Reclaimer Systems
Data Required Data
Manufacturer FLS
Type ATOX
Size 22.5
Capacity range 50-100%
Feed Material Type of material Coal
Size Material (max) 65 mm
Temperature 30
Moisture (max) 15 % wet base
Bulk Density 0.8 ton/m
3

Product Material Fineness 12% residue on 90 microns
Temperature (80-85)
Moisture (surface) 4 % wet base

Operational Capacity 31 ton/h
Power Consumptions Mill 11.5 kWh/ton (net)
Total system without product
conveying
13.8 kWh/ton
Motor Installed power 500kW
Speed 990 rpm
Pulverized Coal Bin 2 units 88 tons/unit
Design Pressure 1100 mbar
Weigh Bins Kiln coal bin 200m
3
/160 tons
Pre-calciner coal bin
Discharge feeders Type Pfister
Capacity (kiln/calc) (13.5/15.8 )ton/h
Installed power (6.1/6.1) kW
Air Lock Manufacturer FLS
Type Double feed screw conveyor
Capacity 35 tons/h
Installed power 4 kW
Process Flow Diagram