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The choice of frequency is crucial when using induction heating, as frequency determines the heats penetration depth. Fig. 3 shows approximate frequencies
for through-heating some common materials.
Material
Frequency
Aluminum
Steel
Steel
non-magnetic
magnetic
and aluminum
Brass
Copper
alloys
Final temp.
1,200C
700C
800C
850C
500C
mm
mm
mm
mm
mm
Hz
150 500
2775
110
50
50
50
60 250
8 35
35 440
22 800
22 800
500
40 175
6 25
30 300
15 600
15 600
1,000
25 100
3.5 14
15 180
9350
9350
3,000
20 85
2.5 10.5
10 130
7260
7260
5,000
14 60
2 8.5
8 100
5 180
5 180
10,000
10 40
1.5 5.5
6 75
3125
3125
20,000
5 22
0.73.0
3.5 40
275
275
60,000
417
0.5 2.0
2.5 30
1.5 60
1.5 60
100,000
1.8 8
0.21.0
1.215
0.6 20
0.6 20
500,000
Fig. 3. Some economically beneficial ranges of dimensions for common materials at different frequencies. The frequencies shown are approximate guides only. The shortest heating time for specific materials and dimensions is achieved by
operating close to the lowest possible frequency limit.
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