ManualPecasGS500cc PDF

Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG1
GASKET SET
Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
11400-01861
11141-01D10
11143-06B00
11173-15502
11177-15510-H17
11241-01D00
11482-44110
11483-44110
11489-44110
12837-24A10
14181-01D00
16518-45000
09168-06023
09168-08008
09168-10031
09168-14004
09280-03003
09280-13004
09280-15006
09280-26006
09280-40010
Gasket Set
. Gasket, Cylinder Head
. O Ring, Head Gasket
. Gasket, Cylinder Head Cover
. Gasket, Breather Cover
. Gasket, Cylinder
. Gasket, Clutch Cover
. Gasket, Magneto Cover
. Gasket, Oil Pan
. Gasket, Exhaust Pipe
. Gasket, Exhaust Pipe
. O Ring, Oil Filter Cap
. Gasket (5.8x13x1.2)
. Gasket (8.2x14x1)
. Gasket (10.2x20x2.3)
. Gasket (14.1x18x1.5)
. O Ring (d:1.05,id:3.1)
. O Ring (d:1.9,id:13)
. O Ring (d:1.9,id:14.5)
. O Ring (d:3.1,id:26.4)
. O Ring (d:2.4,id:39.7)
Page: 1 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG2
CYLINDER HEAD COVER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11171-01D02
11173-15502
09106-07010
09106-07009
09280-15006
11176-33201
11186-15501
11177-15510-H17
01550-06253
09404-06432
Cover, Cylinder Head

Gasket, Head Cover
Bolt (l:19)
Bolt (l:5.5)
O Ring (d:1.9,id:14.5)
Cover, Breather
Separator, Oil Breather
Gasket, Breather Cover
Bolt
Clamp
Page: 2 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG3
CYLINDER HEAD
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
11100-01D20
11115-45740
09381-10003
09103-06071
09206-08001
07120-06123
09168-06023
11141-01D10
11143-06B00
01550-06303
04211-11189
09159-10069
09159-10026
09168-10031
09482-00334
09482-00335
26431-45002
26441-49000
26451-45000
09289-05002
09128-05101
13101-01D40
09280-40010
02112-16163
09402-54208
Head Assy, Cylinder

. Guide, Valve (os:0.3)
. Ring, Valve Guide
. Bolt (6x39)
. Pin
. Bolt, Oil Gallery
. Gasket
Gasket, Cylinder Head
O Ring, Cylinder Head
Bolt
Pin
Nut
Nut
Gasket
Spark Plug (ngk,dpr8ea-9)
Spark Plug (nd,x24epr-u9)
Gear, Tacho. Driven (nt:10)
Sleeve
Seal Band
Oil Seal (5x12x8)
Screw (5x12)
Pipe, Intake
. O Ring (d:2.4,id:39.7)
Screw
Clamp
Page: 3 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG4
CYLINDER
Ref No
Part No
Description
1
2
3
4
5
11210-01D20-0F0
09108-10112
09108-10041
04211-11189
11241-01D00
Cylinder
Stud Bolt (l:168)
Stud Bolt (l:178)
Pin
Gasket, Cylinder
Page: 4 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG5
CRANKCASE
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
11301-44890
09206-13004
09206-11017
07130-08703
09103-08182
09103-08134
09103-08230
01550-08653
01550-08453
09103-06033
09103-06067
01550-06903
01550-06703
01550-06653
01550-06507
01550-06453
09168-08008
09493-22010
09493-32002
09493-24008
09280-03003
09103-10137
09103-10154
09103-10127
09103-10278
09159-10078
11611-01D10
11610-45410
11521-44100
02112-06123
Crankcase Set
. Pin
. Pin
. Bolt (8x70)
. Bolt (8x125)
. Bolt (8x110)
. Bolt (8x100)
. Bolt (8x65)
. Bolt (8x45)
. Bolt (6x125)
. Bolt (6x105)
. Bolt (6x90)
. Bolt (6x70)
. Bolt (6x65)
. Bolt (6x50)
. Bolt (6x45)
. Gasket
. Jet, Oil Gallery Mission
. Jet, Oil Galy. Bal. Shaft
. Jet, Oil Gallery Cylinder
. O Ring (d:1.1,id:3.1)
Bolt (10x255)
Bolt (10x245)
Bolt (10x170)
Bolt (10x160)
Nut
Spacer (l:16.8)
Spacer (l:65)
Plate, Oil Separator
Screw
Page: 5 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG6
CRANKCASE COVER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
11341-01D10
11482-44110
04211-13189
09103-06216
09103-06214
09103-06216
11970-44110
09280-26006
09247-14012
09168-14002
11381-01D10
09103-05016
68233-01D00
11351-01D10
11483-44110
04211-13189
09103-06214
68233-01D00
11361-01D10
04211-09129
09103-06239
09103-06238
09103-06215
11382-44111
01547-05083
11387-01D10
02122-05127
37820-33D10
Cover, Clutch
Gasket, Clutch Cover
Pin
Bolt
Bolt
Bolt
Gauge, Oil Level
O Ring (d:3.1,id:26.4)
Plug, Oil Check
Gasket
Cover, Contact Breaker
Bolt
Emblem
Cover, Generator
Gasket, Generator Cover
Pin
Bolt
Emblem
Cover, Engine Sprocket
Pin
Bolt
Bolt
Bolt
Cover, Starter Motor
Bolt
Cap, Clutch Release
Screw
Switch, Oil Pressure
Page: 6 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG7
OIL FILTER - OIL PUMP
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
11511-44100
11489-44110
01550-06303
09247-14026
09168-14002
16440-11D00
16510-45040
16518-45000
09440-32004
16512-45D00
01421-06208
08313-20063
16520-01D01
01570-06123
16400-44100
09280-13004
02112-06253
16331-01D10
09181-10158
09261-04009
08331-31106
Pan, Oil
Gasket, Oil Pan
Bolt
Plug, Oil Drain
Gasket
Valve Assy, Oil Relief
Filter, Engine Oil
O Ring
Spring
Cap, Engine Oil Filter
Stud Bolt
Nut
Strainer, Engine Oil
Screw
Pump Assy, Engine Oil
O Ring (d:1.9,id:13)
Screw
Gear, Driven (nt:27)
Washer
Pin
Circlip
Page: 7 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG8
CRANKSHAFT
Ref No
Part No
Description
1
2
3
3
3
3
4
5
6
6
6
6
7
8
9
10
11
12
13
14
15
16
17
17
12160-44100
09159-08033
12164-01D01-0A0
12164-01D01-0B0
12164-01D01-0C0
12164-01D01-0D0
12220-01D02
09202-03016
12229-01D01-0A0
12229-01D01-0B0
12229-01D01-0C0
12229-01D01-0D0
12228-44106
21111-44100
09140-24007
09164-25001
08341-31059
09283-22015
12111-01D01-0F0
12140-01D20
12151-45501
09381-18002
12100-01D00-050
12100-01D00-100
Rod Assy, Connecting

. Nut
Bearing, Crank Pin (green)
Bearing, Crank Pin (black)
Bearing, Crank Pin (brown)
Bearing, Crank Pin (yellow)
Crankshaft
. Pin
Bearing, Crankshaft (green)
Bearing, Crankshaft (black)
Bearing, Crankshaft (brown)
Bearing, Crankshaft (yellow)
Bearing, Thrust
Gear, Primary Drive (nt:28)
Nut
Washer
Key
Oil Seal, Rh (22x40x8)
Piston
Ring Set, Piston
Pin, Piston
Circlip
Piston Set (os:0.5)
Piston Set (os:1.0)
Page: 8 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG9
CRANKSHAFT BALANCER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
9
9
9
12650-01D01
12666-44001
09160-24026
09440-15007
09201-08001
09180-24009
09160-12039
01500-12203
12229-01D01-0A0
12229-01D01-0B0
12229-01D01-0C0
12229-01D01-0D0
Balancer, Crankshaft
Gear, Driven (nt:46)
Washer
Spring
Pin
Spacer
Washer
Bolt
Bearing (green)
Bearing (black)
Bearing (brown)
Bearing (yellow)
Page: 9 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG10
STARTER CLUTCH
Ref No
Part No
Description
1
2
3
4
5
6
7
8
12611-01D00
09206-13003
12600-44834
09261-15001
09440-04015
12633-31000
07130-08163
12649-45000
Gear, Starter Idle (nt:55/19)

Pin
Clutch Set, Starter
. Roller
. Spring
. Piece, Push
Bolt
Shim
Page: 10 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG11
CAM SHAFT - VALVE
Ref No
Part No
Description
1
2
2
2
2
3
4
5
6
7
8
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
23
24
12710-01830
09181-22167
09160-22074
09160-22075
09160-22076
12740-45042
12748-44000
09111-06027
12747-44000
12720-01820
09181-22167
09160-22074
09160-22075
09160-22076
12750-45041
12748-44000
09111-06027
12747-44000
12891-15500
12891-15500
12911-01D00
12912-01D00
12920-44110
12931-45000
12932-45010
12933-45001
09289-07002
12892-45000-215
12892-45000-220
12892-45000-225
12892-45000-230
12892-45000-235
12892-45000-240
12892-45000-245
12892-45000-250
12892-45000-255
12892-45000-260
12892-45000-265
12892-45000-270
12892-45000-275
12892-45000-280
12892-45000-285
12892-45000-290
12892-45000-295
12892-45000-300
12892-45000-305
12892-45000-310
12800-45811
99000-69521
Camshaft Set, Intake

. Washer (t:1.0)
. Washer (t:1.1)
. Washer (t:1.2)
. Washer (t:1.3)
Sprocket, Intake (nt:30)
Pin
Bolt (6x12.5)
Washer
Camshaft Set, Exhaust
. Washer (t:1.0)
. Washer (t:1.1)
. Washer (t:1.2)
. Washer (t:1.3)
Sprocket, Exhaust (nt:30)
Pin
Bolt (6x12.5)
Washer
Tappet, Intake
Tappet, Exhaust
Valve, Intake
Valve, Exhaust
Spring Set, Valve
Retainer, Spring
Cotter, Valve
Seat, Spring
Oil Seal (7x14.4x9)
Shim, Tappet (t:2.15)
Shim Set Inc.no.22-1~22-20(3pcs.each)
. Case
Page: 11 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG12
CAM CHAIN
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
12760-45040
12771-45052
12782-49200
02112-05103
12791-45040
01550-06123
09168-06023
12810-01D00
12814-44101
12830-01D12
12838-38200-H17
12839-38200
12837-24A10
07130-06253
Chain, Cam Shaft Drive (120l)

Guide, Cam Chain No.1
Screw
Bolt
Washer
Tensioner, Cam Chain
Cushion
Adjuster Assy, Tensioner
. Gasket
Plug
Gasket, Adjuster
Bolt
Page: 12 of 61
Catalogue Title:
Block No.
GS500K1 (GS500K1 E2)
FIG13
Block Title.

CARBURETOR (GS500K1/K2/UK1/UK2/P37)
Ref No
Part No
Description
1
1
2
2
3
4
5
6
7
8
9
10
11
11
12
13
14
14
15
16
17
18
19
20
21
22
22
23
23
24
25
26
27
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
13201-01DE0
13201-01DL0
13202-01DE0
13202-01DL0
13573-19E00
13418-33E00
09280-05004
13481-13F00
13382-19E00
13387-13F00
13383-01DE0
13502-07F00
13501-29FA0
13501-29FA0
13507-17C01
13247-02340
09492-17016
09492-20024
13247-33E00
13258-44B00
13250-04F00
13254-01010
02112-04083
13602-05A10
13370-33E80
09491-23012
09491-24026
09491-60010
09491-62004
13385-07F00
13246-43010
09494-00949
13279-33E00
13279-19F10
13268-47070
13291-29900
13295-29900
13267-13F00
13271-33C00
13411-05300
13682-31210
13418-44080
13417-26D00
13278-47090
13247-33E00
09493-33002
13274-84000
09401-06101
13295-33010
13268-96111
13271-44B00
13267-44B00
13683-01DF0
Carburetor Assy, Lh
Carburetor Assy, Lh
Carburetor Assy, Rh
Carburetor Assy, Rh
. Spring
. Holder
. O Ring (d:1.9,id:4.8)
. Spring
. Washer
. E Ring
. Needle, Jet (5dh41-4)
. Cover, Diaphragm
. Valve, Piston
. Valve, Piston
. Diaphragm
. Screw, Drain
. Jet, Pilot
. Jet, Pilot (20)
. Screw
. Gasket, Float Chamber
. Float Assy
. Pin, Float
. Screw
. Screw
. Valve Assy, Needle
. Jet, Main (115)
. Jet, Main (120)
. Jet, Main (60)
. Jet, Main (62.5)
. Holder, Jet
. O Ring
. Jet, Needle (p-5m)
. Screw, Pilot (2 3/4)
. Screw, Pilot (2.0)
. Spring
. Washer
. O Ring
. Adjuster
. Spring
. Plunger Assy
. Cap
. Holder, Guide
. Spring
. O Ring
. Screw
. Jet, Air (165)
. Cap
. Clip
. O Ring
Spring
Spring
Screw
Hose
Page: 13 of 61
Catalogue Title:
Block No.
GS500K1 (GS500K1 E2)
FIG13
Block Title.

CARBURETOR (GS500K1/K2/UK1/UK2/P37)
Ref No
Part No
Description
47
48
49
50
51
52
53
54
55
56
13413-01DE0
13602-04F00
13557-33E00
13683-01DE0
13683-01DB0
13673-44B00
13685-33EQ0
13565-01DE0
02122-05103
13685-01DB0
Plate
Screw
Packing
Hose
Hose
Seal
Nipple
Bracket
Screw
Pipe
Page: 14 of 61
Catalogue Title:
Block No.
GS500K1 (GS500K1 E2)
FIG13A
Block Title.

CARBURETOR (GS500HK1/HK2/HUK1/HUK2)
Ref No
Part No
Description
3
4
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
13573-01DB0
13507-17C01
13418-33E00
09280-05004
13481-13F00
13382-44030
13394-17E60
13387-13F00
13383-01DE0
09494-00949
13246-43010
13385-07F00
13295-29900
13291-29900
13268-48700
13279-33E00
13370-33E80
02112-04083
13602-05A10
13250-04F00
13254-01010
09492-17016
09491-60010
09493-34003
13258-04F00
02112-04107
13247-02340
13502-01DB0
13502-01DC0
13411-05300
13417-26D00
13278-47090
13418-44080
13682-31210
02112-05127
13274-84000
09401-06101
13267-13F00
13271-33C00
09355-35755-600
13683-10F60
13685-04F10
95569-78040
18115-70G10
13683-01DB0
13683-01DE0
13683-46D10
13683-01DC1
09401-16401
09408-00033
13413-01DE0
02142-04083
13557-33E00
. Spring
. Diaphragm
. Holder
. O Ring (d:1.9,id:4.8)
. Spring
. Washer
. E Ring
. Ring
. Needle, Jet (5dh41-3)
. Jet, Needle (p-5m)
. O Ring
. Holder, Jet
. O Ring
. Washer
. Spring
. Adjuster (2 5/8)
. Valve Assy, Needle
. Screw
. Screw
. Float Assy
. Pin, Float
. Jet, Pilot (17.5)
. Jet, Mian (60)
. Jet, Pilot Air (170)
. Gasket
. Screw
. Plug, Drain
. Cover Assy, Diaphragm Lh
. Cover Assy, Diaphragm Rh
. Plunger Assy
. Spring
. O Ring
. Holder, Guide
. Cap
. Screw
. Cap
. Clip
Adjuster
Spring
Hose
Hose
Nipple
Check Valve Assy
Solenoid Assy
Hose
Hose
Hose
Hose
Clip
Clip
Lever
Screw
Packing
Page: 15 of 61
Catalogue Title:
Block No.
GS500K1 (GS500K1 E2)
FIG13A
Block Title.

CARBURETOR (GS500HK1/HK2/HUK1/HUK2)
Ref No
Part No
Description
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
13602-13D60
13602-55A00
09355-35755-600
09355-35755-600
09355-35755-600
09367-04007
09355-35755-600
13685-01DC0
13685-01DB0
13268-96110
13271-44B00
13267-44B00
13673-44B00
13685-33EQ0
18780-32E00
Sensor Assy
Screw
Hose
Hose
Hose
Nipple
Hose
Rod
Pipe
Spring
Spring
Screw
Seal
Nipple
Filter, Air Cleaner No.2
Page: 16 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG14
AIR CLEANER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13700-01D70
13780-01D51
02142-05087
13881-01D60
09402-64203
09352-11153-600
09401-14301
13870-21458
09401-13409
09404-06413
01580-06163
09404-06434
Cleaner Assy, Air

. Filter Assy
. Screw
. Tube, Outlet
. Clamp
. Tube, Breather
. Clip
. Tube, Drain
. Clip
. Clamp
Bolt
Clamp
Page: 17 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG15
MUFFLER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
14181-01D00
07120-08403
14301-01DB0
09103-08256
09160-08136
09180-08152
09320-12048
08316-10083
Gasket, Exhaust Pipe

Bolt
Muffler Assy
Bolt (8x40)
Washer (8.5x28x1.6)
Spacer (8.6x12x20.1)
Cushion
Nut
Page: 18 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG16
CLUTCH
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
21200-44102
09181-25223
21411-44101
09140-20001
09167-20006
09160-20015
21441-37400
21451-28C31
21462-14301
09440-20019
09100-06145
21414-01D00
23121-44100
09263-15003
09160-15045
16321-01D10
09261-06002
08331-31383
23110-44111
23111-24A01
09285-06011
23117-44102
01500-06123
23200-01D00
09134-06010
08310-00067
03141-06163
09443-08001
Gear, Primary Driven (nt:76)

Washer (25x38x1.0)
Hub, Sleeve
Nut
Washer (20.5x38x0.8)
Washer (20x44x3)
Plate, Drive
Plate, Driven
Disk, Pressure
Spring
Bolt (6x40)
Spacer
Piece, Push
Bearing (15x28x2)
Washer (15.5x28x1)
Gear, Oil Pump Drive (nt:39)
Pin
Circlip
Rod, Push Rh
Rod, Push Lh
Oil Seal (6x34x10)
Holder, Oil Seal
Bolt
Screw Assy, Release
. Screw
. Nut
Screw
Spring
Page: 19 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG17
TRANSMISSION
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
24121-01D01
24221-44001
24231-01D11
24251-01D00
24252-19F00
24260-01D01
09181-25167
09380-25010
09262-25051
09390-62012
09263-20025
04221-07129
24741-44102
09126-06014
24131-01D00
24310-44001
09181-20251
24321-44005
09301-25001
09380-25010
24331-44003
09167-25012
09167-25013
09380-25010
24341-44003
09167-25012
09169-25001
09380-25010
24351-44001
24361-44010
09390-62012
09283-32015
09263-20027
09262-25105
09282-32002
27511-01D01
27531-01D10
08331-31256
27600-01C10-110
Countershaft (nt:13)
Gear, 2nd Drive (nt:18)
Gear, 3/4 Drive (nt:21/24)
Gear, 5th Drive (nt:26)
Bush
Gear, 6th Drive (nt:27)
Washer (25x34x1.0)
Circlip
Bearing, Rh (25x62x17)
C Ring
Bearing, Lh (20x34x20)
Pin
Holder, Bearing
Screw (6x16)
Driveshaft
Gear, 1st Driven (nt:32)
Washer (20x34x1)
Gear, 2nd Driven (nt:32)
Bush
Circlip
Gear, 3rd Driven (nt:29)
Lock Washer
Circlip
Gear, 4th Driven (nt:27)
Lock Washer
Circlip
C Ring
Oil Seal (32x62x7)
Bearing, Rh (20x34x17)
Bearing, Lh (25x62x17)
Oil Seal
Sprocket, Engine (nt:16)
Spacer (l:32.7)
Circlip
Chain, Drive (did520vm,110le)
Page: 20 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG18
GEAR SHIFTING
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
25211-44001
25221-44001
25231-44000
25411-18900
02142-06083
08211-06141
25311-01D00
09261-04001
09209-04013
09181-26001
25322-44000
02112-06163
25341-33300
09111-06054
01500-06163
09263-40001
25350-44000
09443-09007
25351-30010
25354-30000
09440-06020
09168-14002
25510-44100
09448-13008
08332-11073
09444-26013
09180-12068
25671-01011
09285-12002
25600-01D02
25652-20C00
01500-06203
37720-47D00
37720-01D00
09280-26005
02112-75203
09209-05011
09440-04010
Fork, Gear Shifting No.1

Shaft, Gear Shifting Fork
Screw
Washer
Cam, Gear Shifting
Pin
Pin
Washer (26x32.5x0.3)
Holder, Drive Pin
Screw
Guide, Cam
Bolt (6x14.6)
Bolt
Bearing (40x47x12)
Stopper, Cam No.1
Spring
Stopper, Cam No.2
Holder, Spring
Spring
Gasket (13.8x18.8x0.4)
Shaft, Gear Shifting
Spring
E Ring
Spring
Spacer (12x20x15.3)
Stopper
Oil Seal (12x22x9)
Lever Assy, Gear Shifting
. Rubber
Bolt
Base Assy, Gear Shift
Base Assy, Gear Shift
O Ring (d:2.4,id:26.2)
Screw
Contact
Spring
Page: 21 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG19
STARTING MOTOR
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
31100-20C00
31310-27A01-H17
31153-43400
31170-43400
31264-44110
31132-27A01
31135-65010
31130-38300
31172-38300
31171-38300
31143-38300
31281-88C00
31156-38300
09280-24003
09128-06024
08361-35068
Motor Assy, Starting

. Armature
. Oil Seal
. Shim Set
. O Ring
. Brush Holder Assy
.. Spring
. Brush
. Bushing (a)
. Bushing (b)
. O Ring
. Bolt
. O Ring
. O Ring (d:3.0,id:24.5)
Bolt (6x25)
Nut
Page: 22 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG20
GENERATOR
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
31401-01D10
31402-01D00
02112-35303
09103-12004
31497-45000
02112-05083
31498-45000
02112-06103
09404-06432
Stator
Rotor
Screw
Bolt (12x60)
Clamp
Screw
Clamp
Screw
Clamp (l:65)
Page: 23 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG21
SIGNAL GENERATOR
Ref No
Part No
Description
1
2
3
5
6
7
8
9
32900-01D20
02142-06163
33110-44420
33120-01D00
33120-01D20
09103-06064
02112-05103
09404-06432
Ignitor
Screw
Signal Generator Assy
Rotor, Signal
Rotor, Signal
Bolt (6x60)
Screw
Clamp (l:80)
Page: 24 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG22
BATTERY
Ref No
Part No
Description
1
2
3
4
5
6
7
8
33610-01D00
33652-19B00
33651-37000
33680-16A10
33860-01D10
33870-01D00
33624-01D00
33624-43500
Battery (fb10l-b2,12v 11ah)

Cushion (30x130x3)
Protector (170x95x3)
Hose, Exhaust
Lead Wire, (-)
Lead Wire, Battery (+)
. Cap, Starter Relay Terminal
. Cap, Battery (+)
Page: 25 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG23
ELECTRICAL
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
31800-01D00
31841-01D00
31892-07D00
09481-20101
08361-35068
33810-01DA0
31861-48B10
33624-01D10
32800-33C00
02162-06203
33410-01D00
01500-06403
09180-06198
33510-22010
33541-24510
33542-38B00
Relay Assy, Starting Motor

. Terminal, Relay
. Holder, Relay
. Fuse, (20a)
Nut
Wire, Starter Motor Lead
. Cap, Starter Motor
. Cap, Battery Plus
Rectifier Assy
Screw
Coil Assy, Ignition
Bolt
Spacer (6.2x12x16)
Cap Assy, Spark Plug
Seal, Spark Plug
Seal, High Tension Cord
Page: 26 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG24
SPEEDOMETER - TACHOMETER
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
34110-01D70
34110-01D60
34124-21E10
09139-02003
34210-01D60
34288-01D20
34193-01D60
34189-01D20
09160-05013
08313-10057
02112-34083
34950-01D60
34170-01D21
34170-01D21
09471-12028
09471-12165
09107-06003
09180-06294
34956-31001
09160-06136
08316-10063
34910-01D02
34938-45100
01550-06163
34938-01D01
34938-01D10
01550-06123
02112-05163
34940-01D02
Speedometer (mile/kilo)
Speedometer (kilo)
Knob
Screw
Tachometer
Damper
Cover
Cushion
Washer (5.2x16x1)
Nut
Screw
Bracket, Meter
Socket
Socket
Bulb (12v,3.4w)
Bulb (12v,1.7w)
Bolt (6x30)
Spacer (6.5x10x15.7)
Cushion
Washer (6.5x28x1.6)
Nut
Cable, Speedometer
Guide, Cable No.1
Bolt
Guide, Cable No.2
Guide, Cable No.3
Bolt
Screw
Cable, Tachometer
Page: 27 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG25
HEADLAMP
Ref No
Part No
Description
1
1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
35100-26D60-999
35100-26D52-999
35111-01D20
35121-26D60
35121-26D52
35127-10D20
35173-20A01
35181-15611
08321-01057
08310-00053
35151-45900
35152-15611
35154-31900
36118-26D50
09471-12060
09471-12063
09126-05003
Headlamp Assy
Headlamp Assy
. Rim
. Lamp Unit
. Lamp Unit
. Ring
. Cover, Socket
. Screw
. Lock Washer
. Nut
. Screw, Adjusting
. Nut
. Spring
. Socket
Bulb (12v60/55w)
Bulb (12v,4w)
Screw (l:12)
Page: 28 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG26
HEADLAMP (E24)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
35100-10D70-999
35111-01D20
35121-10D30
35127-10D20
35173-20A01
35181-15611
08321-01057
08310-00053
35151-45900
35152-15611
35154-31900
09471-12060
09126-05003
Headlamp Assy
. Rim
. Lamp Unit
. Ring
. Cover, Socket
. Screw
. Lock Washer
. Nut
. Screw, Adjusting
. Nut
. Spring
Bulb (12v60/55w)
Screw (l:12)
Page: 29 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG27
TURNSIGNAL LAMP
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
35604-33E30
35603-33E30
35610-33E00
03242-04123
09471-12045
08316-10103
35603-33E30
35604-33E30
35610-33E00
03242-04123
09471-12045
08310-00103
09160-10501
35695-17C00
38610-26E00
Lamp Assy, Front Turnsignal

Lamp Assy, Front Turnsignal
. Lamp Unit
. Screw
. Bulb (12v,21w)
Nut
Lamp Assy, Rear Rh
Lamp Assy, Rear Lh
. Lamp Unit
. Screw
. Bulb (12v,21w)
Nut
Washer (10.5x30x2.30)
Spacer
Relay Assy, Turnsignal
Page: 30 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG28
TURNSIGNAL LAMP (E24)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
35601-03FC0
35602-03FC0
35610-33E00
03242-04123
09471-12045
08316-10103
35603-33E30
35604-33E30
35610-33E00
03242-04123
09471-12045
08310-00103
09160-10501
35695-17C00
38610-26E00
Lamp Assy, Front Rh

Lamp Assy, Front Lh
. Lamp Unit
. Screw
. Bulb (12v,21w)
Nut
Lamp Assy, Rear Rh
Lamp Assy, Rear Lh
. Lamp Unit
. Screw
. Bulb (12v,21w)
Nut
Washer (10.5x30x2.30)
Spacer
Relay Assy, Turnsignal
Page: 31 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG29
REAR COMBINATION LAMP
Ref No
Part No
Description
1
2
3
4
5
6
6a
6b
7
8
9
10
11
12
13
14
15
16
17
18
19
20
35710-01D20
35712-01D20
35713-01D20
03511-04403
09471-12083
33652-01D10
33652-01D20
33652-06C00
09160-06077
09320-09009
09180-06262
02112-06203
35927-01D20
09321-06026
02142-06163
09160-06077
08310-00063
35970-07F00
08310-00053
35974-01D00
02142-06123
08310-00063
Lamp Assy, Rear Combination

. Lens
. Gasket, Lens
. Screw
. Bulb (12v,21/5w)
Cushion (80x20x10)
Cushion, Upper (40x40x38)
Cushion, Lower (40x120x6)
Washer (6.5x20x1.2)
Cushion
Spacer (6.5x9x8.5)
Screw
Bracket, License Plate
Cushion
Screw
Washer
Nut
Reflex Reflector Assy, Rear
Nut
Bracket, Rear Reflex Reflector
Screw
Nut
Page: 32 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG30
WIRING HARNESS
Ref No
Part No
Description
1
2
3
4
5
5
5
6
6
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
36610-01DB0
36611-38A00
36611-01D00
36611-01D10
09404-06432
09404-06434
09404-08207
09407-14403
09407-18402
09407-19401
09403-06310
01550-06163
37000-26890
37100-26860
37100-26D03
37100-26D11
09139-06026
37740-24A00
09443-06042
37840-26X50
01550-06303
38740-24X50
38500-01D10
01550-06123
37146-26D10
Harness, Wiring
. Diode
Protector, Wiring Harness
Protector, Wiring Harness
Clamp (l:80)
Clamp (l:95)
Clamp (l:97)
Clamp (l:125)
Clamp (l:165)
Clamp (l:190)
Clamp
Bolt, Wiring Harness Guide
Lock Set
Lock Set
. Lock Assy, Steering
. Lock Assy, Steering
Bolt
Switch Assy, Stop Lamp
Spring
Switch Assy, Side Stand
Bolt
Relay Assy, Side Stand
Horn Assy
Bolt
Key, Blank
Page: 33 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG31
HANDLE SWITCH
Ref No
Part No
Description
1
1
3
4
5
6
7
8
9
10
37200-27E11
37200-27E31
02112-05505
02112-05305
02112-05103
37400-23E10
02112-05455
09125-05066
37560-38A00
37564-26E00
Switch Assy, Handle Rh

Switch Assy, Handle Rh
. Screw
. Screw
Screw, Throttle Cable
Switch Assy, Handle Lh
. Screw
. Screw (5x25)
Switch Assy, Clutch
Screw, Clutch Switch
Page: 34 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG32
FRAME
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
41102-01880-13L
09103-10334
08319-31107
43585-01D00
41540-01D31
09116-06167
09116-06168
09180-06038
09320-08021
08313-20063
47410-01D10
01550-06163
Frame Set (silver)

. Bolt
. Nut
Cap
Holder, Battery
Bolt, Lower
Bolt, Upper
Spacer (6.2x9x7.5)
Cushion
Nut
Holder, Electric Parts
Bolt
Page: 35 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG33
STAND - REAR BRAKE
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
42100-01D00
01580-10603
09180-10040
09443-14059
09443-22013
09321-10017
42310-01D10-019
09111-10027
08319-21103
09443-15046
09443-22017
43110-01D12
25652-49300
43121-01D00
43212-04A00
01550-06253
09443-13028
Stand, Center
Bolt
Spacer
Spring, Inner
Spring, Outer
Cushion
Stand, Prop (black)
Bolt
Nut
Spring, Inner
Spring, Outer
Pedal, Brake
Rubber
Arm, Brake Rod
Washer
Bolt
Spring, Return
Page: 36 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG34
FOOTREST
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
43550-01D00
43560-01D00
43631-34A01
09208-06005
08332-11043
43510-01D00-13L
43520-01D00-13L
09106-08094
43586-01D10
43596-01D10
09139-06062
43600-12B00
43700-12B00
43631-34A01
09208-06005
08332-11043
Rubber Assy, Front Rh

Rubber Assy, Front Lh
Washer, Rubber
Pin
E Ring
Bracket, Front Rh (silver)
Bracket, Front Lh (silver)
Bolt, Bracket
Guard, Front Footrest Rh
Guard, Front Footrest Lh
Bolt, Guard
Footrest Assy, Pillion Rh
Footrest Assy, Pillion Lh
Washer, Rubber
Pin
E Ring
Page: 37 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG35
FUEL TANK (MODEL K1)
Ref No
Part No
Description
1
1
1
2
2
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
44100-01DJ0-YC2
44100-01DJ0-Y9H
44100-01DJ0-YM7
68110-01D70-FT5
68110-01D70-FT6
68110-01D70-FT7
68111-42E00-YD8
68111-42E00-20G
68111-42E00-1ZY
44201-33820
09106-05017
44511-27E00
02142-05103
09169-05012
44541-01D00
44550-01D01
01550-08403
09320-14017
09320-10038
09180-06271
09116-06172
44423-01D00
Tank Assy, Fuel (blue)

Tank Assy, Fuel (yellow)
. Tape Set, Fuel Tank
. Emblem, Fuel Tank (silver)
. Emblem, Fuel Tank (gray)
. Emblem, Fuel Tank (gray)
Cap Set, Fuel Tank
Bolt
Cushion, Front
Screw, Front
Washer
Cushion, Side
Bracket, Rear
Bolt, Bracket
Cushion, Rear Upper
Cushion, Rear Lower
Spacer
Bolt
Hose, Water Drain
Page: 38 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG35A
FUEL TANK (MODEL K2)
Ref No
Part No
Description
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
44100-01DD0-Y7L
44100-01DD0-YC2
68110-01DA0-FP2
68110-01DA0-GZ8
68111-42E20-0JW
44201-33820
09106-05017
44511-27E00
02142-05103
09169-05012
44541-01D00
44550-01D01
01551-08403
09320-14017
09320-10038
09180-06271
09116-06172
44423-01D00
Tank Assy, Fuel (black)

. Tape Set
. Tape Set
. Emblem
Cap Set, Fuel Tank
Bolt
Cushion, Front
Screw
Washer
Cushion, Side
Bracket, Rear
Bolt, Bracket
Cushion, Rear Upper
Cushion, Rear Lower
Spacer
Bolt
Hose, Drain
Page: 39 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG36
FUEL COCK
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
44300-01D30
07120-06103
44443-01D10
09401-11407
44442-01D20
44441-01D20
09401-10409
44300-01D10
44348-28070
34826-03F00
09168-06026
Cock Assy, Fuel

Bolt
Hose, Fuel
Clip
Hose, Fuel "res"
Hose, Fuel "on"
Clip
Filter Unit, Fuel
. O Ring
Bolt, Unit
Gasket
Page: 40 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG37
FRAME COVER (MODEL K1)
Ref No
Part No
Description
1
1
1
2
2
2
3
4
4
4
5
5
5
6
7
8
9
10
10
10
11
11
11
12
13
14
47110-01DJ0-YC2
47110-01DJ0-Y9H
47110-01DJ0-YM7
68135-01D50-FT5
68135-01D50-FT6
68135-01D50-FT7
68131-01D40-FN3
47210-01DJ0-YC2
47210-01DJ0-Y9H
47210-01DJ0-YM7
68145-01D50-FT5
68145-01D50-FT6
68145-01D50-FT7
68131-01D40-FN3
09116-06010
09180-06263
09320-09016
47310-01D50-YC2
47310-01D50-Y9H
47310-01D50-YM7
68165-01D00-YD8
68165-01D00-20G
68165-01D00-1ZY
47321-01DA0
03541-04103
09320-08018
Cover, Frame Rh (blue)

Cover, Frame Rh (yellow)
Cover, Frame Rh (blue)
. Tape, Rh
. Tape, Rh
. Tape, Rh
. Emblem
Cover, Frame Lh (blue)
Cover, Frame Lh (yellow)
Cover, Frame Lh (blue)
. Tape, Lh
. Tape, Lh
. Tape, Lh
. Emblem
Bolt
Spacer
Cushion
Cover, Center (blue)
Cover, Center (yellow)
Cover, Center (blue)
. Emblem, "suzuki" (silver)
. Emblem, "suzuki" (gray)
. Emblem, "suzuki" (gray)
Cover, Frame Lower
Screw
Cushion
Page: 41 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG37A
FRAME COVER (MODEL K2)
Ref No
Part No
Description
1
1
2
2
3
4
4
5
5
6
7
8
9
10
11
12
13
14
47110-01DK0-YD8
47110-01DK0-YUX
68130-01D90-FP2
68130-01D90-GZ8
68135-01D40-HJ5
47210-01DK0-YD8
47210-01DK0-YUX
68140-01D90-FP2
68140-01D90-GZ8
68145-01D40-HJ5
09116-06010
09180-06263
09320-09016
47310-01D50-YD8
68165-01D00-Y7L
47321-01DA0
03541-04103
09320-08018
Cover, Frame Rh (silver)

Cover, Frame Rh (silver)
. Tape Set, Rh
. Tape Set, Rh
. Tape, Rh
Cover, Frame Lh (silver)
Cover, Frame Lh (silver)
. Tape Set, Lh
. Tape Set, Lh
. Tape, Lh
Bolt
Spacer
Cushion
Cover, Center (silver)
. Emblem
Cover, Frame Lower
Screw
Cushion
Page: 42 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG38
HEADLAMP HOUSING
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
51810-01D11
51817-01D01
01550-08307
08316-10083
51851-01D11
51861-01D11
01550-06127
09118-06007
09180-07004
09320-10015
51815-06C00
Housing, Headlamp
. Grommet
Bolt
Nut
Stay, Headlamp Housing Rh
Stay, Headlamp Housing Lh
Bolt
Bolt, Stopper
Spacer
Cushion
Plate
Page: 43 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG39
FRONT FENDER
Ref No
Part No
Description
1
1
1
2
3
4
5
6
7
8
53111-01D40-YC2
53111-01D40-Y9H
53111-01D40-YM7
53145-30B00
53114-01D00
09139-05032
09169-05010
09159-05043
09139-06027
58621-21203
Fender, Front (blue)

Fender, Front (yellow)
Fender, Front (blue)
Cushion
Brace, Front Fender (silver)
Screw
Washer
Nut
Screw
Guide, Cable
Page: 44 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG40
HANDLEBAR
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
56111-01DA0
56211-31F00-0FP
56221-01D50-0FP
07130-08307
56241-01D00
09250-06011
07130-10653
09160-10094
08319-31107
56200-01840
02122-06853
56272-44500
08316-10083
09159-06024
56500-08090
56500-01D11
56600-01D11
58200-01DA0
58300-01DA0
58300-01DB0
58410-01D70
94474-22D00
72895-78A30
Handlebar
Clamp, Upper (silver)
Clamp, Lower (silver)
Bolt
Cushion, Holder
Cap
Bolt
Washer
Nut
Balcncer Set, Handlebar
. Screw
. Expander
. Nut
. Nut
Mirror Assy, Rear View
Mirror Assy, Rear View Rh
Mirror Assy, Rear View Lh
Cable Assy, Clutch
Cable Assy, Throttle No.1
Cable Assy, Throttle No.2
Cable, Starter
Protector, Cable
Protector, Cable
Page: 45 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG41
HANDLE LEVER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
57110-22D02
57300-33E01
57431-17C00
08316-10063
57460-17C00
57465-17C00
57211-22D01
57500-01D01
57620-01D00
57531-14A00
08319-21063
57441-11010
57442-11010
01547-06203
57661-33400
Grip, Throttle
Lever Assy, Brake
. Bolt, Pivot
. Nut
Switch Assy, Stop
. Screw
Grip, Lh
Lever Assy, Clutch
. Lever, Clutch
. Bolt
. Nut
. Adjuster
. Nut
. Bolt
Cover, Clutch Lever
Page: 46 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG42
REAR FENDER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
63111-01D31
09113-06001
01550-06163
09169-06037
63210-01DA0
63220-01DA0
01550-08123
01550-08203
47425-01D00
09800-21017
09822-00005
09462-00046
95720-01D00
01550-06163
63411-42A00
09169-06010
02142-06163
63115-06C00
Body, Rear Fender

Bolt
Bolt, Side
Washer
Brace, Rear Fender Rh
Brace, Rear Fender Lh
Bolt, Brace Rear
Bolt, Brace Front
Plate, Tool Holder
Tool Assy
Clamp, Wrench
Band
Holder, Helmet
Bolt
Mud Guard, Rear Unit
Washer
Screw
Tape, Fender
Page: 47 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG43
LABEL
Ref No
Part No
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3
4
4
4
4
68319-29F00
68319-29F20
68319-29F30
68319-29F40
68319-29F50
68319-29F70
68319-29F80
68319-29F90
68319-29FA0
68319-29FB0
68319-29FC0
68319-30F40
68319-30F90
68623-17D00
86932-73060
68332-01D30
99011-01D62-28B
99011-01D62-042
99011-01D62-057
99011-01D63-042
Label, Warning (english)

Label, Warning (german)
Label, Warning (french)
Label, Warning (italian)
Label, Warning (spanish)
Label, Warning (dutch)
Label, Warning (potuguese)
Label, Warning (swedish)
Label, Warning (finnish)
Label, Warning (norwegian)
Label, Warning (danish)
Label, Warning (italian)
Label, Warning (swedish)
Label, Fuel Caution
Label, Fuel Caution
Label, Tire
Manual, Owner's
Manual, Owner's
Manual, Owner's
Manual, Owner's
Page: 48 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG44
COWLING (OPTIONAL)
Ref No
Part No
Description
1
1
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
94402-01D60-YC2
94402-01D60-Y9H
94402-01D60-YM7
94432-01D60
02142-04123
08322-01043
08321-01043
08310-00043
94741-01D60
94511-01D60
01570-06167
08310-00063
94401-01810-YC2
94401-01810-Y9H
94401-01810-YM7
94580-01D50
94582-01D50
02112-36457
09160-06084
Cowling Assy, Upper (blue)

Cowling Assy, Upper (yellow)
Cowling Assy, Upper (blue)
. Screen, Wind
. Screw
. Washer
. Lock Wahser
. Nut
. Bolt, Headlamp
. Brace, Cowling
. Bolt
. Nut
Cowling Set, Under (blue)
Cowling Set, Under (yellow)
Cowling Set, Under (blue)
. Bracket, Outer
. Bracket, Inner
. Screw
. Washer
Page: 49 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG45
SEAT
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
45100-01D20-FH4
09321-10012
45149-31300
94982-29400
45215-22A00
45213-13601
45126-41B00
45127-41B00
08316-20063
45220-20A01
02122-06303
45280-38400
45288-14F00
45289-11F00
95700-14810
46211-01D00-13L
01550-08253
09407-18402
Seat Assy (black)

. Cushion, Front Lower
. Cushion, Center & Rear
. Cushion, Battery Stopper
. Striker, Seat Lock
. Cushion, Boss
. Cushion, Striker Upper
. Cushion, Striker Lower
. Nut
Bracket, Seat Support
Screw
Cable, Seat Lock
Guide, Seat Lock Cable
Plate, Seat Lock Assy
Lock Set, Seat
Handle, Pillion Rider (silver)
Bolt
Clamp, Seat Lock Cable
Page: 50 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG46
FRONT DAMPER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
51103-01DB0
51104-01DB0
51103-01DC0
51104-01DB0
51130-01DA0
51140-01DA0
51167-01D00
51158-49500
51153-26F00
51156-40301
51173-26F00
51110-01D60
51121-01D00
51195-01D00
51146-01D00
51196-13A10
51177-01D00
51147-16510
51148-41310
01550-08407
51171-01D60
51172-01D00
51176-01DB0
51192-01D60
51351-24D00
51117-38260
51201-01DA0
51166-01D80
Damper Assy, Front Fork Rh

Damper Assy, Front Fork Lh
Damper Assy, Front Fork Rh
Damper Assy, Front Fork Lh
. Tube, Outer Rh
. Tube, Outer Lh
. Metal, Slide
. Washer
. Seal, Oil
. Ring, Snap
. Seal, Dust
. Tube, Inner
.. Piston
. Piece, Oil Lock
. Cylinder
.. Ring, Piston
.. Spring, Rebound
. Bolt
. Gasket
. Bolt, Rh
. Spring, Main
. Washer, Spring
. Spacer
. Washer, Upper
. Bolt, Fork
. O Ring
. Protector
Bolt, Rh
Page: 51 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG47
STEERING STEM
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
51410-01D91
51410-01D80
09265-30009
51530-01D01
51540-01D01
51553-34300
51352-01D00
09265-25019
51643-49002
51631-28000
51311-01D00
07130-08303
51328-01D80
56240-01D00
56243-01D00
51353-05C00
51356-22012
Stem, Steering
Stem, Steering
. Bearing (30x55x17)
Bracket, Headlamp Rh
Bracket, Headlamp Lh
Cushion, Bracket
Bolt, Steering Stem
Bearing (25x47x15)
Dust Seal
Nut
Head, Steering Stem
Bolt, Stem Head
Bolt, Stem Head
Cushion, Stem Head
Spacer, Stem Head
Bolt, Upper
Washer
Page: 52 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG48
FRONT WHEEL
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
54111-34C00-Y6G
09180-15011
08123-63027
54711-01D00
54740-33410
54741-01D00
09159-12058
09160-12094
54600-01D01
54871-38C00-0SR
59210-01D21
09106-08125
55110-01D00
43130-24A00
55411-00A00
55412-00A01
Wheel, Front (mt3.00x17)

Spacer (15.3x21.7x63)
Bearing
Axle, Front
Spacer, Front Axle Rh
Spacer, Front Axle Rh
Nut
Washer
Box Assy, Speedometer Gear
Cover, Front Hub Lh (gray)
Disc, Front Brake Rh
Bolt (8x33)
Tire, Front,110/70-17 54h
Valve Assy, Wheel Rim (tr412)
Balancer, Wheel (10g)
Balancer, Wheel (20g)
Page: 53 of 61
(silver)
Bridgestone
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG49
FRONT CALIPER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
59100-33D90
59300-33830
59300-33840
59102-33810
59171-33D00
59115-33D00
59112-44B00
59313-36500
59116-33D00
59121-18410
55156-66310
59141-44B01
69142-45000
01550-10253
Caliper Assy, Front Rh

. Piston Set
.. Seal Set, Piston
. Pad Set
Shim, Pad
. Spring
. Boot
. Insulator
. Guide
. Bleeder
. Cap
. Pin
. Clip
Bolt
Page: 54 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG50
FRONT MASTER CYLINDER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
59600-45C10
59600-04810
59667-49460
59669-41C00
69689-49300
59671-44300
59675-19C00
59675-19C10
59664-48B00
59668-41C00
59480-01D70
09360-10041
09360-10042
09161-10009
59268-01D01
59268-45D00
01550-06123
Cylinder Assy, Front Master

. Piston/cup Set
. Diaphragm
. Cap
. Screw
. Holder
. Bolt
. Bolt, Upper
. Protector
. Plate
Hose, Front Brake
Bolt (10x1.00x22)
Bolt, Lower (10x1.25x22)
Washer
Clamp, Hose
Clamp, Hose
Bolt
Page: 55 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG51
REAR SWINGING ARM
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
61000-01D10-13L
09263-22017
09263-17037
61282-01D00
61251-45001
09160-14020
61262-45002
61211-30B00
09160-14009
09159-14019
61222-48B00
61273-01D00
61310-01D00
02142-06123
09169-06026
64310-01D02
09111-10052
09100-10187
08319-31103
Swinging Arm Assy, Rear

. Bearing, Pivot (22x29x30)
. Bearing, Rod (17x24x25)
Spacer, Center
Spacer, Pivot Bearing
Washer
Dust Seal, Pivot Shaft
Shaft, Swinging Arm Pivot
Washer
Nut
Cap, Swinging Arm Pivot
Buffer, Chain Touch Defense
Case, Chain
Screw
Washer
Torque Link, Rear (black)
Bolt, Front (10x41)
Bolt, Rear (10x34)
Nut
Page: 56 of 61
(silver)
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG52
CUSHION LEVER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
62601-01821
09263-20064
09263-17037
09263-17034
62684-01D00
09103-12042
08319-31128
09180-12125
62684-40A10
62641-01D02
09103-12041
08319-31128
62100-01D20
09103-10213
08319-31107
Lever Set, Rear Cushion

. Bearing, Front (20x27x26)
. Bearing (17x24x25)
. Bearing, Rear (17x24x26)
Spacer, Front (12x20x30)
Bolt, Front (12x57)
Nut
Spacer, Center (12x17x89)
Spacer, Rear (10x17x30)
Rod, Rear Cushion
Bolt, Center (12x118)
Nut
Absorber Assy, Rear Shock
Bolt (10x52)
Nut
Page: 57 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG53
REAR WHEEL
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
64111-34C00-Y6G
69211-01D00
09106-08131
69721-43400
64740-19C00
64611-01D00
64651-27A01
64711-01D30
64733-01D00
64751-19C00
09160-17047
08319-21168
09180-17067
08143-63037
09262-25073
09285-35001
64511-01D04
09119-10059
08319-31107
61410-01D00
61421-01D00
08319-31087
64712-19C01
64712-01D00
65110-01D00
43130-24A00
55411-00A00
55412-00A01
61442-33300
Wheel, Rear (mt3.50x17)

Disc, Rear Brake (gold)
Bolt (8x30)
Bracket, Caliper (black)
Spacer, Rear Axle,rh
Drum, Rear Sprocket
Absorber, Rear Hub Shock
Axle, Rear
Retainer, Drum
Spacer, Rear Axle,lh
Washer
Nut
Spacer, Bearing (17.5x25x88)
Bearing
Bearing (25x62x17)
Oil Seal (35x62x8)
Sprocket, Rear (nt:39)
Bolt (10x38)
Nut
Adjuster, Chain
Plate, Guide
Nut
Washer, Chain Adjuster Rh
Washer, Chain Adjuster Lh
Tire, Rear (130/70-17 62h)
Valve Assy, Wheel Rim (tr412)
Balancer (10g)
Balancer (20g)
Cap
Page: 58 of 61
(silver)
Bridgestone
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG54
REAR CALIPER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
69100-01D20
69100-32840
69100-05840
69100-01820
59145-16700
59143-16700
69141-45000
69142-45000
59151-16701
59121-18410
55156-66310
59371-20C00
59381-20C00
01550-08303
Caliper Assy, Rear

. Piston Set
.. Seal Set, Piston
. Pad Set
. Bolt
. Spring
. Pin
. Clip
. Cover
. Bleeder
. Cap
. Shim, Inner
. Shim, Outer
Bolt
Page: 59 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG55
REAR MASTER CYLINDER
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
69600-01D00
69600-04820
69691-00A00
69692-19A00
69670-01D00
69693-05A00
69672-00A00
69686-34200
02112-74123
09139-06057
69740-01D02
59667-04700
59669-05D00
69689-04A00
01550-06163
08316-10063
69731-01D02
09401-13417
69480-01D20
09360-10041
09161-10009
69243-01D10
09200-06037
08322-01063
04111-20158
Cylinder Assy, Rear Master

. Piston / Cap Set
.. Boot
. Yoke
. Rod, Push
. Nut
. Connector
. O Ring
. Screw
Screw (6x25)
Tank Assy, Rear Reservoir
. Diaphragm
. Cap
. Screw
Bolt
Nut
Hose, Reservoir
Clamp
Hose, Rear Brake
Bolt (10x1.00x22)
Washer (10x15x1.5)
Guide, Brake Hose
Pin
Washer
Pin, Cotter
Page: 60 of 61
Catalogue Title:
Block No.
Block Title.
GS500K1 (GS500K1 E2)
FIG56
OPTIONAL
Ref No
Part No
Description
1
2
2
2
2
2
3
4
4
5
6
7
7
7
7
7
7
7
7
7
7
7
7
99000-25110
99000-32020
99000-32030
99000-32050
99000-32100
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-10209-33J
99000-10209-0FP
99000-10209-13L
99000-10209-19A
99000-10209-1LF
99000-10209-Y0V
99000-10109-019
99000-10209-Z94
99000-10209-Y0W
99000-10209-Y98
99000-10209-163
99000-10209-Y7E
Suzuki Pbc Grease

Thread Lock Super (1333b)
Thread Lock Super (1303b)
Thread Lock Super (1342)
Thread Lock Cement
Suzuki Bond (1207b) Black
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Paint (pearl Novelty Black)
Paint (traditional Silver
Paint (bright Silver Metallic)
Paint (candy Antares Red)
Paint (pearl Suzuki Deep Blue)
Paint (candy Marine Blueish
Paint (black)
Paint (mable Azteca Orange)
Paint (candy Koran Orange)
Paint (candy Forest Green)
Paint (mable Phlolina Yellow)
Paint (candy Koran Orange)
Page: 61 of 61
Metallic)
Green)

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Catalogue Title:

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

CYLINDER HEAD COVER

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Cover, Cylinder Head

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Head Assy, Cylinder

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

OIL FILTER - OIL PUMP

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Rod Assy, Connecting

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Gear, Starter Idle (nt:55/19)

GS500K1 (GS500K1 E2)

CAM SHAFT - VALVE

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Camshaft Set, Intake

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Chain, Cam Shaft Drive (120l)

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

GS500K1 (GS500K1 E2)

Copyright 2006 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.

Suzuki Worldwide Motorcycle-ATV

Cleaner Assy, Air

GS500K1 (GS500K1 E2)