54 MARCH 2010 ELECTRONI CS FOR YOU WWW. E F Y MA G . C O M
SHWETA DHADIWAL BAID DO POWER SAVERS REALLY SAVE POWER? Many companies have found market for their small handheld products that claim to save 30-40 per cent electrical power, thereby reducing electricity bill. But can you really save electricity by plugging in a small device? A power saver unit plugged into a wall socket I t is rightly said, Energy saved is energy produced. Power saver is a smart attempt in this direction. The theory behind power savers or energy savers (used interchangeably by many people) is foolproof, but there are a lot of conditions that affect the practical applications of power saver devices. Heres what we asked the manufacturers... What is a power saver? A power saver (PS) device resem- bles a mosquito-repellent plugin gadg- et (like All-out or GoodKnight) and is meant to save power in houses, shops and small offces. It is plugged into a socket to work in parallel with other appliances connected to the electrical circuit of an establishment. What are the benefits of power sav- ers? Power savers primarily save elec- trical power. However, these also improve the quality of input electrical signal, and thus enhance the life-span of household appliances. How do they work? The design of a power saver is based on the principles of power fac- tor correction (PFC), harmonic current flter and surge protection. While PFC helps in reducing reactive power wast- age, harmonic reduction improves the quality of power signal. In the long run, surges may cause heating and seriously damage the household devices. The improved quality of the signal prevents damage to the transmission line. The circuit of a power saver is designed to prevent heat loss by appliances. What is inside a power saver? The device has a big PFC ca- pacitor and a current harmonic fl- ter circuit. Some devices also have metal-oxide varistors (MOVs) that act as transient suppressors, protect- ing the circuit from voltage spikes. A series connected thermal fuse is used with MOVs to provide protection in the event of short circuit. Power savers come with integrated voltage stabilisation circuit too. A light-emit- ting diode (LED) is used to indicate power-on condition. Is it legal to use power savers? Yes, it is absolutely legal. Using a power saver does not mean fddling TECHGURU 56 MARCH 2010 ELECTRONI CS FOR YOU WWW. E F Y MA G . C O M A typical home electrical circuit with power saver TABLE II Power Consumption by Different Devices Device Wattage Number of units Total wattage Air-conditioner 1.5 kW 1 1.5 kW Tubelight 40W 4 160W ... ... ... ... Total 2.1 kW Before choosing a power saver, you need to figure out the resistive and inductive loads in your house. You must have some inductive appliances to avail the power saving benefit with the electricity meter. A power saver is connected to the electrical circuit after the meter, which means it does not hamper or manipulate meter functioning. Can I use it in my house to save electricity? Power savers can be used in fats, houses, shops or small offces. But power savings depend on the type of the load being used in the building. Will it give me 30 per cent power savings as claimed by the manufac- turer? Most companies claim that their devices can save 30 to 40 per cent of power. However, the actual savings are only 5-10 per cent. What are the parameters on which the savings depend? The power savings depend on: Type of house. In old houses, wear and tear in copper wires may result in current leakage, thus adding to the power loss. In such houses, power savers may facilitate better savings. However, in houses with new wiring, the percentage saving from power sav- ers is relatively less. Type of appliances. More induc- tive appliances in a house means more power savings. The saving is only in terms of wastage or reactive power. There is no reduction in true power (actual working power) required by the appliances to function. Ageing of appliances. Effciency of any electronic/electrical appliance decreases with ageing. This also re- sults in more heat losses. Power sav- ers show signifcant savings with old appliances. Locality. Areas with high voltage fluctuations like shops and restau- rants can gain additional savings from power savers. Electricity meter. It also affects the working of power savers. Atmosphere. Working of air-condi- tioners and refrigerators depends on the atmospheric temperature. Thus the atmosphere plays an important role in power savings. What is the role of electricity me- ter? Electricity is not stable, as fuc- tuations occur from the supply side. At the same time, the load in houses is not balanced. Meters installed in houses are either traditional torque-operated or electronic meters. The traditional torque- operated meters are highly sensitive to spikes, giving incorrect readings some- times. Electronic meters, on the other hand, are more accurate. All these factors infuence the savings from power savers. Visit www.derc.gov. i n/El ect r oni cMet er s / Awareness/FAQs.html#a1 to learn more about meter readings. Under what conditions is the power saver really effective? If you have only resis- tive load (bulbs, iron, geyser, etc), con- necting a power saver to the electrical circuit wont give you any signifcant power saving. Even if you add a tubelight and a fan to these devices, you wont be able to save much. You can save only on those devices which contribute to the inductive load, such as refrigerators, washing machines, motors and air-conditioners. Again, the percentage saving de- pends on the parameters mentioned earlier. Power savers save only the power that is wasted or is not useful. Are power savers tested or certi- fied? Power saver devices may not neces- sarily be tested. However, agencies like National Test House perform tests and issue certifcates. These tests do not comment on percentage saving. They provide only factual readings with or without the power saver in constant- load condition. EFY Lab reviewed the test cer- tificate of a power saver, which indicated six per cent savings for a window air-conditioner through the power saver. What are the different types of power savers? Power saver devices come in dif- ferent kilo-watt (kW) ratings of power capacity. Commonly available are 3 kW, 6 kW, 10 kW and 15 kW. Gener- TABLE I Resistive and Inductive Loads Type of load Power saver Examples benefit Resistive No Bulb, geyser, electric iron Inductive Yes Air-conditioner, refrigerator, water pump, washing machine, tubelight TECHGURU 58 MARCH 2010 ELECTRONI CS FOR YOU WWW. E F Y MA G . C O M The theory: How it works Most of the household appliances such as refrigerator, air-conditioner, fan, fluorescent tubelight and mixer grinder are inductive in nature. Inductive loads create a phase difference between the AC current and voltage. The wires and the transformers are also inductive in nature. Inductive loads require reactive power to work, which increases the current that the source provides. This can be explained very clearly from the Macs dragging analogy shown in Fig. 1. The true power or the actual power to drag the load is kW in forward direction. Power factor is the cosine of the phase difference between the current and the voltage. When the voltage and the current are in phase with each other in an AC circuit, the electrical energy drawn from the source is fully converted into another form of energy in the load, and the power factor is unity. When the current lags the voltage, the energy is wasted in reactive power and the power factor is less than unity, making the system less efficient. Power factor correction is a method in which a reactive load is introduced in the opposite direction to cancel out the reactance of the inductive load by using a power-factor-correction capacitor. In India, the power factor is usually in the range of 0.7-0.8 depending on the house and load. The capacitors used for PFC are a special type of low-voltage capacitors. (Please refer April 2006 issue of EFY for details on PFC.) Current harmonic reduction and surge protection. Power electronic equipment are a source of current harmonics and electromagnetic interference (EMI). It means that the input-side current waveform is distorted as the sum of multiple frequencies is fed at the input. The harmonic currents introduce losses in every element of the electrical distribution system. The harmonic voltages and currents deteriorate the quality of power and give rise to the following unacceptable issues: 1. High voltage and current distortion (total harmonic distortion) at the load 2. High neutral-to-ground voltages at the load 3. Heating losses in transformers, bus duct, feeder, circuit and the appliance itself 4. Reduction in power available from the wall outlet to about two-third 5. Overrated line-frequency transformers and DC-side filter capacitors There are two types of harmonic filters: passive filters and active filters. Passive filters are one or more circuits comprising inductors and capacitors and even resistors sometimes. The values of these components are designed such that they remove particular frequency instead of the entire spectrum of distortion. Passive filters are less expensive than active filters. Active filters virtually remove all the distortion from the system. These continuously monitor the distortion in the waveform and provide controlled current injection in order to remove the harmonics by generating a sinusoidal current waveform that is in phase with the input voltage. The filter design is dependent on the kVA requirement of the load, harmonic profile of the load current and also the configuration of the existing system. Fig. 1: Dragging MACs BMI Walogy Fig. 2: Utility interface needs harmonic fltering Fig. 3: Current waveforms ally, household load does not exceed 15 kW. Therefore a single power saver can be used with single-phase supply in houses and shops. For three-phase connection at a small offce, three pow- er savers should be installed separately in each phase. How can I choose a power saver? Before choosing a power saver, you need to fgure out the resistive and inductive loads in your house (see Table I). You must have some inductive appliances to avail the power saving benefit. A process called energy audit can help you in deciding the power saver capacity that you need. Table II shows a sample of the ener- gy audit that you can do individually. From this table, you can get a rough estimate of the total wattage of devices in your house. The total wattage value will help you in deciding which power saver to use. For example, if you have a total of 20kW load in your house, of which approximately 15 kW is from induc- tive loads mentioned in Table I, you can use a single power saver of 15 kW. If that is not available, you can use a combination of 10kW and 6kW power savers. Using a power saver of more than 15 kW will not give any ad- ditional saving. For a small offce with three-phase connection, you can calculate the load in each phase and repeat the above process before installing the power saver. Do I have to take any precaution while plugging in the device? Power savers are very easy to in- stall. However, you must make sure that the neutral and ground lines are insulated and there is no loose connec- tion. Plug the power saver in a socket that is closest to the mains circuit breaker. TECHGURU 60 MARCH 2010 ELECTRONI CS FOR YOU WWW. E F Y MA G . C O M What is the life-span of a power saver? The lifespan of power savers de- pends on the life of PFC capacitors (measured in the number of burn- ing hours) used. PFC capacitors are manufactured by Siemens, ABB, GE, etc. From their datasheets, we found that the life of a capacitor is 6-8 years. Some capacitors come with even higher burning hour ratings. What are the other benefits? Power savers reduce the heat- ing loss in appliances. This helps in improving their life. Also, the lower value of current harmonics improves the quality of signal. This reduces the carbon emission on the power genera- tion side. Thus, it is benefcial for the utility company providing electrical supply. For 1 kW of power, 11 kg of carbon is emitted. How much do these devices cost? The range is widefrom Rs 400 to Rs 1600. This cost is not dependent on additional features or higher savings. Rather, it is based on the capacity of the devices and varies from one brand to another. Tips on buying a good power saver? Power savers have been much hyped through SMS marketing and telemarketing. Here are a few buying tips: 1. If you have very few inductive appliances in your house, power saver may not be the option for you. 2. Buy the power saver only from a reputed company. 3. Seek existing customers testimo- nials/comments. 4. Go for a power saver that comes with guarantee period exceeding 30 days, as you cannot judge its benefts in less than 30 days. 5. Try buying from a seller who offers money-back guarantee, as there are duplicates with just an LED circuit available in the market. 6. If you have a small offce and a three-phase supply, the power saver may be effective. Where from can I buy a power saver? Visit www.eleb2b.com and select the section for domestic power saver manufacturers. You will get the list of all the manufacturers along with their contact details. The author is a senior technology journalist at EFY Contributors to this article 1. Ravi Kumar, E.S. Electronics, Bengaluru 2. Dr Manish Sharma, professor, IIT Delhi 3. Milind Patwardhan, professor, VIT Pune 4. Wintech Power, Delhi 5. Buztec, Chandigarh 6. Electronic Control System, Nagpur 7. EFY Lab, Delhi email: sales@futaba.com.sg http://en.futaba.co.jp/index.html 152 Beach Road, #23-08, Gateway East, Singapore 189721, smgroup@vsnl.com +91 80 2338 7197,