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PHAN I V. LAP TR NH GI A CONG TI EN VAGI A CONG CAT DAY
CHNG I : LAP TR NH GI A CONG TI EN
Vetiet dien gia cong nh (Hnh 1).
Hnh 1
I . Lap tr nh gia cong tien tho(Lathe Rough).
1. Xac nh dang gi a cong:
Chon dang gi a cong l ati en tho(Toolpath Rough)
2. Chon bi en dang gi a cong:
Chon bi en dang gi a cong nh (Hnh 2)
Hnh 2
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3. Thi et l ap thong socong nghe:
3.1. Chon dung cucat vathi et l ap cheocat:
Trong Tab Tool parameter chon dao ti en trai T0202 R0.8 OD ROUGH LEFT- 80
DEG nh (Hnh 3)
Hnh 3
+ Feed r ate: Bc ti en an dao: 0.5mm/vong
+ Plunge r ate: Bc ti en am dao ngang: 0.25mm/vong
+ Spindle speed: Toc oquay truc chnh: 550 vong/phut



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Hnh 4
Cl i ck phai chuot vao dao ta chon exac nh cac kch thc dao( Hnh 4)
- Tab I nser t: Xac nh dang manh hp ki m ghep coten l a:CNMG12 0408
+ C: Hnh dang manh hp ki m l ahnh thoi cogoc nhon l a80
0

+ N: Goc sau l a0
0

+ M : Vat l i eu manh hp ki m l aCacbi t l oai M
+ G: Dang ti et di en manh hp ki m
+ 12: ng tron noi ti ep hnh thoi cong knh l a12mm
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+ 04: Chi eu dai manh hp ki m l a04mm
+ 08: Ban knh mui dao 0.8 mm
Hnh 5
- Tab Holder : Chon can dao (Hnh 5)
+ Name: MWLNL 2525M08
+ M : Cach kep manh hp ki m l aM
+ C: Dang manh hp ki m l ahnh thoi goc 80
0

+ L: Goc nghi eng l i cat l a95
0
, goc nghi eng l i cat phul a95
0

+ N: Goc sau l i cat l a0
0

+ 2525: Kch thc can dao l a25x25mm
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+ M : chi eu dai l a150mm
+ 12: Kch thc manh hp ki m l a12mm

Hnh 6
- Tab Type- gener al Tur ning: Xac ki eu cat , chon ki eu nh hnh 6
- Thiet lap cach botr dao :
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Chon Setup tool chon cac thong sonh hnh 7
Hnh 7
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- Thi et l ap phoi vamam cap (Stock setup) Hnh 8
Hnh 8
- Stock: Thi et l ap phoi
Chon cach gaphoi l en truc chnh ben trai (Lef t spi ndl e)
Chon Parameter ekhai bao kch thc phoi (hnh 9)



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Hnh 9
Hnh 10
- Chuck: Chon dang mam cap
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Tren Hnh 10 ta thay conhi eu cach kep phoi , chon cach kep vakhai bao kch thc chau kep
nh Hnh 10
Hnh 11
3.2. Chon Tab Rough Par ameter ethi et l ap cac thong sogi a cong (Hnh 11)
+ Depth of cut: Chi eu sau cat
+ M inimum cut depth: Chi eu sau cat nhonhat
+ Stock to leave in X: Lng d cha l ai theo phng X
+ Stock to leave in Z: Lng d cha l ai theo phng Z
+ Entr y amount: khoang cach xac nh i em vao dao
+ Cutting method: Xac nh ki eu cat: oneway(1 hng), zi gzag ( qua l ai 2 hng)
+ Rough dir ection/ angle:
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Rough dir ection (OD): Dang cat l ati en ngoai
Angle: Goc gi a ng chay dao
+ Over lap: Thi et l ap khoang l ui dao nh (Hnh 12)
Hnh 12
4. M ophong gia cong:
- Backplot: ta coket quang chay dao nh (hnh 13)
Hnh 13
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- Ver ify: Ket quamophong Veri f y ( hnh 14)
Hnh 14
I I . Lap tr nh gia cong tien tinh (Lathe finish).
1. Xac nh dang gi a cong:
Chon dang gi a cong l ati en ti nh (Toolpath lathe finish)
2. Chon bi en dang gi a cong:
Chon bi en dang gi a cong nh phng phap gi a cong tho.
3. Thi et l ap thong socong nghe:
3.1. Chon dung cucat vathi et l ap cheocat:
Chung ta khai bao gi ong nh gi a cong tho.
3.2. Chon Tab Finish Par ameter ethi et l ap cac thong sogi a cong (Hnh 15)
+ Number of step: Sol an cat ti nh
+ Finish stepover : khoang cach gi a 2 l an cat ti nh
+ Stock to leave in X: Lng d cha l ai theo phng X l a0
+ Stock to leave in Z: Lng d cha l ai theo phng Z l a0

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Hnh 15
4. M ophong gia cong:
- Backplot: ta coket quang chay dao nh (hnh 16)
Hnh 16
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- Ver ify: Ket quamophong Veri f y ( hnh 17)
Hnh 17


I I I . Lap tr nh gia cong tien r anh (Lathe Gr oove)
1. Xac nh dang gi a cong:
Chon dang gi a cong l ati en ti nh (Toolpath Lathe Gr oove)
2. Chon bi en dang gi a cong:
Xac nh hnh dang ranh trong menu nh (Hnh 18)

Hnh 18
3. Thi et l ap thong socong nghe:
3.1. Chon dung cucat vathi et l ap cheocat:
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Luc nay dao ta chon xuat hi en tren th muc dao trong thong soTool Par ameter vi sohi eu
dao l aT2424 R0.3 W4 FACE GROOVE RI GHT- MEDI UM ( Hnh 19).
Hnh 19
- Cl i ck vao dung cunay exac nh cuthedao trong hop toai Lathe Tool
- Chon I nser t exem hnh dang vakch thc manh hp ki m ghep.
- Chon Holder exac nh can dao vasa l ai kch tht chi eu dai can dao.
- Chon Setup Tool echon cach botr dao, chon cach botr dao nh ( Hnh 20).
- Chon Tab Parameter exac nh cheocat (Hnh 21).
+ Chon Compute fr om mater ial ehethong tnh toan cheocat toi u nhat
theo vat l i eu mata axac nh.
- Chon OK ehoan thanh menu Toolpath Par ameter s.
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Hnh 20











Hnh 21
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- Chon M enu Gr oove Shape par ameter : menu nay dung exac nh hnh
dang ranh, do ta axac nh hnh dang ranh roi nen ta khong can phai xac
nh l ai vagi nguyen cac mac nh cua hethong.
Hnh 22
- Chon M enu Gr oove r ough par ameter exac nh cac thong socat thova
xac nh cac thong sonh (Hnh 22)
Chon Depth Cut exac nh chi eu sau cat cho moi bc, xac nh cac
thong sonh (Hnh 23).
+ Depth per pass: Khai bao gi atrcuthecho moi bc cat
+ Number of passes: khai bao sol an cat
M ove Between Depths: Xac nh ki eu di chuyen gi a 2 bc ti en dao
+ Zigzag: 2 hng
+ Same dir ection: Cung 1 hng


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Retr act to stock clear ane: Xac nh khoang cach l ui dao vemat ngoai
phoi theo toaotuyet oi (Absol ute) hay tng oi (Incremental ).
Hnh 23
Chon Filter : Chap nhan cac mac nh cua hethong nh hnh 24.
Hnh 24
Chon Peck Gr oover . exac nh chi eu sau nhap dao( Hnh 25).




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Hnh 25
- Chon M enu Gr oove Finish Par ameter vakhai bao cac thong sogi a cong ti nh nh
(Hnh 26). Hnh 26
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4. M ophong gia cong:
- Backplot: ta coket quang chay dao nh ( Hnh 27).
Hnh 27
- Ver ify: Ket quamophong Veri f y ( Hnh 28)
Hnh 28
( chuy: cach l ap trnh ti en ranh mat au cung tng tnh ti en ranh mat tru).


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I V. Lap tr nh gia cong tien r en (Lathe Thr ead).
Trong phan l ap trnh ti en ren khac vi l ap trnh cac ki eu gi a cong khac l ata khong
can tao hnh hoc trc . Do ota phai xac nh hnh dang ren mata muon gi a cong
bang cac thong soren ti eu chuan.
Toolpath Lathe Gr oove.
1. Chon dung cucat:
Hnh 29
Trong bang chon dung cucat chon T0303 R0.144 THREAD RI GHT LARGE (Ti en ren
ngoai cl n). Cl i ck vao dung cuexem hnh dang dung cucat, trong Insert ta thay hnh
dang manh hp ki m ghep nh( Hnh 30). Chon manh hp ki m hnh tam gi ac Metri c 60 deg
+ OD (ti en ren ngoai )
+ I D ( ti en ren trong)
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Trong bai thc hanh nay ta chon ti en ren trong
+ mm/thr ead :2 (l oai manh hp nay cothedung ti en ren vi bc ren l a2mm).
Hnh 30
Chon Holder s exem hnh dang can dao vachap nhan cac thong somac nh nh (Hnh 31)







Hnh 31
Chon Setup tool vagi nguyen cac l a chon .
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2. K hai bao hnh dang r en
- Chon M enu Thr ead Shape Par ameter .
Hnh 32
+ Lead : Bc ren
+ I nclude angle: Goc chan ren
+ Tr ead angle: Goc vao ren
+ M ajor Diamater : ng knh nh ren
+ M inor diameter : ng knh chan ren
+ Thr ead depth: Chi eu cao ren
+ Star t position: Vtr bat au ren
+ End position: Vtr ket thuc ren


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Neu chung ta bi et rocac thong soveren th ta nhap trc ti ep cac thong sohnh
dang ren vao. Neu ta chbi et ng knh ngoai cua ren vabc ren vata muon
bi et cac thong sokhac th hethong cothegi up ta tnh toan cac thong sokhac
bang cach chon Select fr om table vata cobang nh (Hnh 33)
Hnh 33
+ Tren l a chon thr ead fr om ta chon ren hemet (Metri c M Prof i l e).
Neu ren chung ta khong theo ti eu chuan ta chon Computer fr om fomula e
khai bao ren chung ta can (Hnh 34)
Ta sa Lead (bc ren), sau ohethong tnh toan l ai cac thong song knh
chan ren, chi eu cao ren.


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Hnh 34
3. Thiet lap cac thong sogia cong
Thi et l ap cac thong sogi a cong nh (Hnh 35)













Hnh 35
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- NC code for mat : Xuat chng trnh gi a cong di dang chu trnh (Canned)
- Deter mine cut depths fr om: Thong sonay xac nh chi eu sau cac bc cat ren
+ Equal ar ea: Chi eu sau cat c xac nh bi cac ti et di en l p cat bang nhau
+ Equal Depth: Chi eu sau cat c xac nh bi chi eu day cac l p cat bang nhau
- Deter mine number of cuts fr om: Xac nh sobc cat ren
+ Amount of fir st cut: Sobc cat ren c xac nh theo chi eu day l p cat au ti en, sau o
hethong ttnh toan ra sol an cat
+ Number of cuts: Sobc cat ren c xac nh , sau ohethong ttnh ra chi eu sau cac
bc cat.
- Stock clear ance: khoang cach thoat dao ra khoi mat phoi
- Over cut: Khoang chay dao vt quavtr ket thuc ren
- Anticipate pullof: Khoang gi am toc cuoi hanh trnh ti en ren (l ui dao)
- Acceler ation Clear ance: khoang cach tang toc l uc vao dao, thong sonay etang toc odi
chuyen ttrang thai ng yen sang trang thai toc okhong oi trong quatrnh ti en ren
- Lead in angle: Xac nh goc vao dao
- Finish pass allowance: Lng d cho bc ti en ti nh etao khe hcho moi l ap ghep
- Number of spr ing cuts: Sol an dao chay vet l ai makhong cat phoi , bc di chuyen nay
dung ekhsai l ech do bi en dang gi a cong.
4. M ophong gia cong:
- Backplot: ta coket quang chay dao nh ( Hnh 36).


Hnh 36



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- Ver ify: Ket quamophong Veri f y ( Hnh 37)
Hnh 37


- Chon exuat chng trnh gi a cong sang maG-Code ta c
chng trnh NC nh sau:
%
O0000
G21
G0 T0202
G18
G97 S1716 M04
G0 G54 X102. 015 Z5. 5
G50 S3600
G96 S550
G99 G1 Z3. 5 F. 5
Z-124.747
X106.
X108. 828 Z-123.333
G0 Z5. 5
X98. 03
G1 Z3. 5
Z-124.747
X102. 415
X105. 243 Z-123.333
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G0 Z5. 5
X94. 044
G1 Z3. 5
Z-124.747
X98. 43
X101. 258 Z-123.333
G0 Z5. 5
X90. 059
G1 Z3. 5
Z-124.747
X94. 444
X97. 273 Z-123.333
G0 Z5. 5
X86. 074
G1 Z3. 5
Z-100.245
G18 G3 X86. 4 Z-101.747 I - 6. 837 K- 1. 501
G1 Z-106.247
Z-121.247
Z-124.747
X90. 459
X93. 288 Z-123.333
G0 Z5. 5
X82. 089
G1 Z3. 5
Z-96.694
G3 X86. 4 Z-101.747 I - 4. 844 K- 5. 053
G1 Z-106.247
Z-121.247
Z-124.747
X86. 474
X89. 303 Z-123.333
G0 Z5. 5
X78. 104
G1 Z3. 5
Z-95.354
G3 X82. 489 Z-96.894 I - 2. 852 K- 6. 393
G1 X85. 317 Z-95.479
G0 Z5. 5
X74. 119
G1 Z3. 5
Z-94.8
G3 X78. 504 Z-95.447 I - . 859 K- 6. 947
G1 X81. 332 Z-94.033
G0 Z5. 5
X70. 133
G1 Z3. 5
Z-94.747
X72. 4
G3 X74. 519 Z-94.828 K- 7.
G1 X77. 347 Z-93.413
G0 Z5. 5
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X66. 148
G1 Z3. 5
Z-94.747
X70. 533
X73. 362 Z-93.333
G0 Z5. 5
X62. 163
G1 Z3. 5
Z-94.747
X66. 548
X69. 377 Z-93.333
G0 Z5. 5
X58. 178
G1 Z3. 5
Z-94.41
G2 X60. 4 Z-94.747 I 1. 111 K1. 663
G1 X62. 563
X65. 391 Z-93.333
G0 Z5. 5
X54. 193
G1 Z3. 5
Z-67.95
X56. 38 Z-75.605
G3 X56. 4 Z-75.747 I - . 99 K- . 141
G1 Z-92.747
G2 X58. 578 Z-94.528 I 2.
G1 X61. 406 Z-93.113
G0 Z5. 5
X50. 207
G1 Z3. 5
Z-54.002
X54. 593 Z-69.35
X57. 421 Z-67.936
G0 Z5. 5
X46. 222
G1 Z3. 5
Z-40.335
G3 X46. 38 Z-40.605 I - . 911 K- . 413
G1 X50. 607 Z-55.402
X53. 436 Z-53.988
G0 Z5. 5
X42. 237
G1 Z3. 5
Z-39.747
X44. 4
G3 X46. 38 Z-40.605 K- 1.
G1 X46. 622 Z-41.454
X49. 451 Z-40.039
G0 Z5. 5
X38. 252
G1 Z3. 5
Z-2.312
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X39. 814 Z-3.093
G3 X40. 4 Z-3.8 I - . 707 K- . 707
G1 Z-39.747
X42. 637
X45. 465 Z-38.333
G0 Z5. 5
X34. 267
G1 Z3. 5
Z-.319
X38. 652 Z-2.512
X41. 48 Z-1.097
G0 Z5. 5
X30. 281
G1 Z3. 5
Z. 2
X32. 4
G3 X33. 814 Z-.093 K- 1.
G1 X34. 667 Z-.519
X37. 495 Z. 895
G0 Z5. 5
X26. 296
G1 Z3. 5
Z. 2
X30. 681
X33. 51 Z1. 614
G0 Z5. 5
X22. 311
G1 Z3. 5
Z. 2
X26. 696
X29. 525 Z1. 614
G0 Z5. 5
X18. 326
G1 Z3. 5
Z. 2
X22. 711
X25. 54 Z1. 614
G0 Z5. 5
X14. 341
G1 Z3. 5
Z. 2
X18. 726
X21. 554 Z1. 614
G0 Z5. 5
X10. 356
G1 Z3. 5
Z. 2
X14. 741
X17. 569 Z1. 614
G0 Z5. 5
X6. 37
G1 Z3. 5
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Z. 2
X10. 756
X13. 584 Z1. 614
G0 Z5. 5
X2. 385
G1 Z3. 5
Z. 2
X6. 77
X9. 599 Z1. 614
G0 Z5. 5
X- 1. 6
G1 Z3. 5
Z. 2
X2. 785
X5. 614 Z1. 614
G28 U0. V0. W0. M05
T0200
M01
G0 T0303
G18
G97 S3600 M03
G0 G54 X0. Z2. 1
G50 S3600
G96 S550
G99 G1 Z. 1 F. 5
X33. 2
G18 G3 X33. 907 Z-.046 K- . 5
G1 X39. 907 Z-3.046
G3 X40. 2 Z-3.4 I - . 353 K- . 353
G1 Z-39.847
X45. 2
G3 X46. 19 Z-40.276 K- . 5
G1 X56. 19 Z-75.276
G3 X56. 2 Z-75.347 I - . 495 K- . 071
G1 Z-92.347
G2 X61. 2 Z-94.847 I 2. 5
G1 X73. 2
G3 X86. 2 Z-101.347 K- 6. 5
G1 Z-105.847
Z-120.847
Z-124.847
X106.
X108. 828 Z-123.433
G0 Z2.
X0.
G1 Z0.
X33. 2
G3 X33. 766 Z-.117 K- . 4
G1 X39. 766 Z-3.117
G3 X40. Z-3.4 I - . 283 K- . 283
G1 Z-39.947
X45. 2
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G3 X45. 992 Z-40.291 K- . 4
G1 X55. 992 Z-75.29
G3 X56. Z-75.347 I - . 396 K- . 056
G1 Z-92.347
G2 X61. 2 Z-94.947 I 2. 6
G1 X73. 2
G3 X86. Z-101.347 K- 6. 4
G1 Z-105.847
Z-120.847
Z-124.947
X106.
X108. 828 Z-123.533
G28 U0. V0. W0. M05
T0300
M01
G0 T2424
G18
G97 S1068 M03
G0 G54 X90. Z-114.947
G50 S3600
G96 S302
G1 X84. 998 F. 1
G0 X90.
Z-117.597
G1 X84. 998
X85. 528 Z-117.332
G0 X90.
Z-112.297
G1 X84. 998
X85. 528 Z-112.562
G0 X90.
Z-120.247
G1 X84. 998
X85. 528 Z-119.982
G0 X90.
Z-109.647
G1 X84. 998
X85. 528 Z-109.912
G0 X90.
Z-114.947
X88. 998
G1 X83. 997
G0 X88. 998
Z-117.597
G1 X83. 997
X84. 527 Z-117.332
G0 X88. 998
Z-112.297
G1 X83. 997
X84. 527 Z-112.562
G0 X88. 998
Z-120.247
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G1 X83. 997
X84. 527 Z-119.982
G0 X88. 998
Z-109.647
G1 X83. 997
X84. 527 Z-109.912
G0 X88. 998
Z-114.947
X87. 997
G1 X82. 995
G0 X87. 997
Z-117.597
G1 X82. 995
X83. 525 Z-117.332
G0 X87. 997
Z-112.297
G1 X82. 995
X83. 525 Z-112.562
G0 X87. 997
Z-120.247
G1 X82. 995
X83. 525 Z-119.982
G0 X87. 997
Z-109.647
G1 X82. 995
X83. 525 Z-109.912
G0 X87. 997
Z-114.947
X86. 995
G1 X81. 994
G0 X86. 995
Z-117.597
G1 X81. 994
X82. 524 Z-117.332
G0 X86. 995
Z-112.297
G1 X81. 994
X82. 524 Z-112.562
G0 X86. 995
Z-120.247
G1 X81. 994
X82. 524 Z-119.982
G0 X86. 995
Z-109.647
G1 X81. 994
X82. 524 Z-109.912
G0 X86. 995
Z-114.947
X85. 994
G1 X80. 992
G0 X85. 994
Z-117.597
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G1 X80. 992
X81. 522 Z-117.332
G0 X85. 994
Z-112.297
G1 X80. 992
X81. 522 Z-112.562
G0 X85. 994
Z-120.247
G1 X80. 992
X81. 522 Z-119.982
G0 X85. 994
Z-109.647
G1 X80. 992
X81. 522 Z-109.912
G0 X85. 994
Z-114.947
X84. 992
G1 X79. 991
G0 X84. 992
Z-117.597
G1 X79. 991
X80. 521 Z-117.332
G0 X84. 992
Z-112.297
G1 X79. 991
X80. 521 Z-112.562
G0 X84. 992
Z-118.247
G1 Z-120.247
X79. 991
X80. 521 Z-119.982
G0 X84. 992
Z-111.647
G1 Z-109.647
X79. 991
X80. 521 Z-109.912
G0 X84. 992
Z-114.947
X83. 991
G1 X78. 989
G0 X83. 991
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