ABSDesignManual Euratech

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EURATECH (MALAYSIA) SDN BHD (527494-K)

Address
Lot 1478 Nilai Industrial Estate Phase II
71800 Nilai
Negeri Sembilan
MALAYSIA
Telephone
(60 6) 799 8989
Facsimile
(60 6) 799 8626
Email
euratech@euratech.com.my
Website
www.euratech.com.my
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CONTENTS
1 Introduction 4
2 Pipe Systems 6
3 Material 8
4 Design 17
5 Installation 31
6 Pipes & Fittings 45
7 Flow Nomograms 63
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LIMITATIONSOFLIABILITY
All information containedin thiscataloguehasbeen compiledandpresentedin
goodfaith andissubject to changewithout notice. Euratech (Malaysia) Sdn Bhd
makesno expressor impliedwarranty of any kindregardingtheaccuracy of the
information containedherein.
Euratech (Malaysia) Sdn Bhdreservestheright to withdrawor alter thespecification
of any product without notice. Theproductslistedin thiscataloguehavebeen
INTRODUCTION
designedandmanufacturedto bein accordancewith theinstructionsguidingtheir
use, careandmaintenance. Theproductsshouldnot beusedfor any purposeother
than thosefor which they weredesigned.
For further information regardingtheseproducts, referenceshouldbemadeto the
instructionsandtheguidelinesfor careanduseissuedby Euratech (Malaysia)
Sdn Bhdrepresentativelistedon thispublication.
Euratech (Malaysia) Sdn Bhd, a wholly owned by Tyco FlowControl Group of Companies, has within itself a group of highly trained and
dedicated staff in the design, manufacture, installation and operation of its products. The company is committed to a continuing program
of quality and reliable products and services. A comprehensive technical advisory service is available fromthe companys technical
service engineers including design of special customers requirements, application advice and other information.
Our ABSproducts are manufactured and conformed to the highest international engineering quality standard such as the Australian
Standard AS3518, the British Standard BS5391 and Malaysian Standard MS1419. Euratech (Malaysia) Sdn Bhd is also accredited to
ISO9002 Quality System.
Euratech (Malaysia) Sdn Bhd is principally engaged in the manufacturing and sales of ABSpressure pipes and fittings. Our products are
widely used in a variety of industries such as:-
1) Water reticulation
2) Domesticplumbing
3) Water treatment plants
4) Waste water treatment and recycling plants
5) Power generation plants
6) Industrial plants such as electronics, food processing, chemical, paper mills, palmoil and rubber mills.
7) HVAC
It is Euratechs corporate objective to be the preferred supplier for high quality advanced thermoplasticpiping systemby meeting our
customers need in a timely and effective manner by giving full technical support and advice.
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APPROVAL AUTHORITIES
5
Lloyds Register Quality Assurance
Sirim& SirimQAS IkramQA Services Sdn Bhd
Jabatan Bekalan Air Sarawak Jabatan Bekalan Air Kelantan
Jabatan Bekalan Air Kedah Jabatan Bekalan Air Pahang
American Bureau of Shipping Syabas
Perbadanan Air Melaka SAJ Holdings Sdn. Bhd. (Syarikat Air Johor)
Lembaga Air Perak Syarikat Air Terengganu Sdn. Bhd.
Perbadanan Bekalan Air P.Pinang Sdn Bhd Jabatan Bekalan Air Negeri Sembilan
Jabatan Perkhidmatan Pembetungan
BERSEKUTU
BERTAMBAH MUTU
JABATAN PERKHIDMATAN PEMBETUNGAN
Jabatan Bomba dan Penyelamat Malaysia
JABATAN BOMBA DAN PENYELAMAT MALAYSIA
BERSEKUTU
BERTAMBAH MUTU
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GENERAL OVERVIEW
A BS
ABS(acrylonitrile, butadiene, styrene) is a modern thermoplasticpolymer
found in everyday applications such as construction site safety helmets.
Piping Systems manufactured fromthis polymer display outstanding
properties and so makes ABSpipes the first choice for many of the most
demanding piping applications.
ABSpipe and fittings are designed and manufactured by EURATECH to suit
local conditions.
The EURAPIPEpiping systems is manufactured fromABSpolymer.
ENVIRONMENTAL ADVANTAGE
The use of ABS contributes positively to the environment as it takes
approximately one sixth of the energy to manufacture compared to metal
products. This has direct savings in green house gas emissions.
Additionally ABSis lead and chlorine free and can be readily recycled.
IMPACT STRENGTH
The butadiene constituent in ABSaffords unrivalled resistance to impact. This
means that Eurapipe ABSPlasticPiping Systems may be used in more critical
applications where other types of plastics could not be considered.
CHEMICAL RESISTANT
EURAPIPEABSis unaffected by both internal and external chemical attack by
a wide range of acids, alkalis, ground water salts and other environmental
factors.
ABRASION RESISTANT
EURAPIPEABSoffers good resistance to abrasion and erosion fromaggressive
slurries which can rapidly damage steel or other traditional pipe materials.
WEATHER RESISTANT
EURAPIPEABSis one of the most weather resistant polymers available today.
Successful field tests have been completed on piping systems having been
exposed to weathering for over 30 years.
PIPE SYSTEMS
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NON-TOXIC/ TAINT FREE
The ABSformulation contains no harmful metallicstabilizers and it has been
widely used for many years in piping systems for high purity water, medical
preparations, food products and soft drinks.
EURAPIPEABSsystems is ideal for potable cold water. They conformto
World Health Organisation, E.E.C. and AS4020 requirements for potable water
reticulation and distribution.
EXCEPTIONALLY SMOOTHBORE
EURAPIPEABSdoes not suffer frominternal corrosion and provides a smooth
bore for the life of the piping system.
The smooth bore does not support the formation of scale and slime as do
cement based lined products.
SIZEANDPRESSURERANGE
EURAPIPEABSpiping systems is manufactured in sizes ranging from15mm
to 630mm. Standard pressure ratings at 20Cstart at 450 KPa and go to
1500 KPa (PN4.5 to PN 15). Larger sizes and heavier classes are in
development and reference should be made to Euratech.
TEMPERATURERANGE
A great advantage of EURAPIPEABSover other plasticsystems is its ability
to performover a wide temperature range from-40Cto +70C. This makes
EURAPIPEABSvery versatile and capable of handling a wide variety of
fluids fromrefrigerants to moderately hot corrosive liquids.
LIGHT WEIGHT
ABSis one-sixth the weight of steel systems, making EURAPIPEeasy to
handle and install. This reduces the cost of installation, handling and transport.
JOINING SYSTEMS
ColdSolvent WeldJoining
The EURAPIPEsize range also utilizes the proven traditional method of
joining ABSpipes, cold solvent cement welding, which provides an homogenous
bond between pipes and fittings (SWJ).
ElastomericSeal Joining
The EURAPIPEsize ranges utilise an elastomericseal joining systems (Rubber
Ring Joint, or RRJ).
Other Joint Systems
Other joint systems are also available as standard for EURAPIPEsystems
and are detailed further in this catalogue.
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INTRODUCTION
Because of a unique balance of properties, modern ABScopolymers are being
used on an ever increasing scale for the manufacture of many industrial and
domesticproducts.
The material is very tough and resilient, has high impact strength, good
chemical resistance and is non toxicand taint free. These advantageous
properties have attracted engineers in many industries to the use of ABS
piping systems rather than traditional material, which do not have these
distinctive benefits.
ABSpiping systems are replacing many failed piping systems made from
other materials.
The Euratech ABSsystemcomprises a range of matched pressure pipes and
fittings, joined together by a wide variety of methods including cold solvent
cement welding or our rubber ring joint system.
THEMATERIAL
Acrylonitrile - Butadiene - Styrene (ABS) identifies a family of engineering
thermoplastics with a broad range of performance characteristics.
The copolymericsystemis alloyed to yield the optimumbalance of properties
suited to the selected end use.
ACRYLONITRILE - imparts chemical resistance and rigidity.
BUTADIENE - endows the product with impact strength, toughness
and abrasion resistance.
STYRENE - contributes to the lustre, ease of processing and
rigidity.
MATERIAL
8
Ageing
Resistance
Heat Resistance
Chemical Resistance
Lustre
Mouldability
Rigidity
Low
Temperature
Property Retention
Impact Strength
ABS
B
BUTADIENE
S
STYRENE
A
ACRYLONITRILE
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Property* ReferenceTemperature S. I. Unit Other Units
Ultimate tensile strength (strain rate 50 mm/ min) 20C 30 MPa 4350 lbf/ in
2
ASTMD638 Type 1
Elangation at break 20C 25% 25%
Instantaneous Flexural Modulus 20C 2000 MPa 290 000 ibf/ in
2
ASTMP750
Compressive strength 20C 42 MPa 6 100 ibf/ in
2
Izod impact strength (notched) 23C 340 J/ mnotch 6.4 ft ib/ in notch
ASTMD256 (method A)
Specificgravity 1.04 x 10
3
Kg/ m
3
1.04 x 10
-3
ib/ ft
3
Vicat softening point ASTMD1525 104C 219F
Coefficient of thermal expansion 10.1 x 10
-5
m/ mC 5.6 x 10
-5
ft/ ft F
Maximumoperating temperature 80C 176F
Poissons ratio 0.35 0.35
Thermal conductivity 0.25W/ mK 1.7 BTU/ ft
2
/ in/ F
Specificheat 1.47 KJ/ kgK 0.35 BTU/ Ibm/ F
Volume resistivity 3.5x10
16
!cm
Dielectricconstant 3.2 at 60Hz
3.12 at10
3
Hz
2.9 at 10
6
Hz
* Test pieces machined frommoulded specimens yielded to the above mentioned typical properties.
MATERIALSPROPERTIES
The formulation used by Euratech has been developed in conjunction with
polymer manufacturers to optimise performance in respect to tensile strength,
chemical resistance, ductility, resistance to weathering, heat stability, low
toxicity, taint free and ease of processing fromrawmaterial to finished
product.
ABS is tough and strong over the recommended temperature range of
-40Cto +70C.
The outstanding properties of ABSare:
High impact strength and ductility, which combine to give exceptional
toughness.
Good chemical resistance.
Abrasion resistance.
High strength solvent weld jointing which allows efficient system
assembly and modification.
Rubber Ring jointing methods, allowing compatible systems jointing
techniques.
Non Toxicand non-taint properties.
Withstands aggressive ground waters.
High strain tolerance for buried applications.
Good resistance to ultraviolet light.
Lower celerity and extreme tolerance to water hammer surges.
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IMPACT STRENGTH
ABSis a relatively ductile thermoplasticwhich exhibits very high impact
strength compared to other thermoplastics such as uPVCparticularly at
moderate lowtemperatures. It is for this reason ABSis used in demanding
applications requiring exceptionally high impact strength material such as
construction site safety helmets.
As part of the EURATECH quality assurance programme, sample lengths of
pipe are routinely impact tested in accordance with AS3518. Samples are
chilled to 0Cto stimulate field operating conditions.
ABS is unique in retaining high levels of impact strength at sub zero
temperatures and is significantly superior to most other thermoplastics in
this respect.
The graph shows the relatively small reduction in impact strength of ABS
between 20Cand 0Ccompared with another thermoplastics pipe systems.
MODEOFFAILURE
ABSis a ductile material and the mode of failure resembles that of soft
copper. Failure is by ductile distortion and tearing, the localized nature
minimizing the loss of pipe contents.
In contrast, the failure of brittle material is accompanied by crack propagation
and hazardous material fragmentation.
The photograph illustrates an impact failure in ABSpipe under pressure which
may be compared to the brittle failure mode exhibited by another common
thermoplasticpipe work material subjected to the same test and displayed
alongside.
I
M
P
A
C
T

E
N
E
R
G
Y

(
K
g
m
)
25
20
15
10
5
0
20 32 50 100 200
PIPESIZE(mm)
UPVC@ 20C
ABS@ 0C
ABS@ 20C
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THERMAL EXPANSION
All thermoplastics expand at a greater rate than metals as shown in the
diagramabove.
Expansion need not cause undue concern in design or installation of an ABS
piping systemprovided that due recognition is taken at the design stage. The
reduced flexural modulus of ABSover that of steel results in reduced loads
on supports and equipment arising fromthermal strains.
The linear coefficient of thermal expansion of ABSis 10.1 x 10
-5
m/ mC.
TOXICITY ANDTAINT
ABSis freefromheavy metal stabilizers such as leadwhich are often used
in the processing of other thermoplasticmaterials. Therefore, there is no
possibility of any toxicheavy metals substances being leached fromthe ABS
pipe material into the fluid being conveyed by the pipe.
EURATECH ABSconforms to AS4020 and has been safely used for many years
with potable water, grade I distilled water for medical use, renal dialysis
fluid and many foods and beverages.
ABSis regarded as taint free and has been used for conveying potable water,
beer, soft drinks, caramel, wines, sauces, chocolate, custard creamand other
similar products. It is recommended that food and drink manufacturers test
for taste tainting on their own product before installation commences.
RIGIDITY ANDSTIFFNESS
ABSis classified as a rigid thermoplasticover its working temperature range
- 40Cto +70C.
With increased temperature, pipe rigidity decreases thus necessitating more
frequent support. At 70C. continuous support is required on the horizontal.
18
16
14
0
12
10
8
6
4
2
MILDMETAL
18/ 18SS
COPPER
uPVC
EURATECH
ABS
PP
HDPE
C
O
E
F
F
I
C
I
E
N
T

O
F

E
X
P
A
N
S
I
O
N

(
x

1
0
-
5
)

m
/
m
C
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WEATHERING
EURATECH ABSPiping systems are suitable for external installation under
extreme conditions without additional surface protection.
When ABSproducts are exposed to the weather, they will suffer some minor
degradation of the exposed surface. The degradation results in a reduction
of surface gloss, and shift in surface colour to light grey. The degradation is
confined to the exposed surface only.
The effect of long-termexposure to sunlight over prolonged periods has
minimal effect on the physical properties of ABSsystems.
ABRASION RESISTANCE
ABSpiping systems have long been successfully employed in applications
where abrasion resistance is the prime consideration. The conveying of slurries
in the mining, food, power generation and waste water industries is a typical
example where ABShas been demonstrated to outlast steel and stainless
steel pipes previously employed.
The chemical resistance of ABScombined with impact resistance makes it an
ideal choice for such corrosive and erosive environments.
It is these conditions which lead to reduced life of metal pipe systems.
The rubber-like butadiene phase in ABSprovides this piping material with
outstanding resistance to abrasive media.
EURATECH sales engineers have the experience to advise on the suitability of
ABSpipe for slurry or abrasive applications.
For gravity flowsystems the long termlowsurface roughness enables less
steep slopes to be used. Lower slopes can mean reduced building heights
which has a great effect on capital costs. Additionally, lower slopes reduce
transport velocity, which in turn reduces the wearing of the piping material.
Because of the relatively high flexural modulus of ABS, the stresses induced
in a component whilst in service result in smaller strains, therefore minimising
the possibility of environmental stress cracking of the exposed surface.
This resistance to failure is further improved by the inherently high impact
strength of ABS, particularly at lowtemperatures, and the ability of the
polymer to withstand long termheat exposure with little change to physical
properties.
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CHEMICAL RESISTANCE
The information given on the following pages is based on the recommendations
of the manufacturers of the polymers, field experience and subsequent tests
by EURATECH.
The data is based on the exposure of tensile bars to the environment, and
associated weight changes, tensile strength and elongation determination.
These results are augmented by environmental stress cracking tests.
Specificdata on industrial chemical applications of ABScan be given by the
EURATECH Organization. Such enquiries are invited for applications not shown
here.
Chemical Resistance
Weak acids Good resistance
Strong acids Limited resistance
Weak alkalis Good resistance
Strong alkalis Good resistance
Aggressive soils Excellent resistance
Metal salts Good resistance
Sea water Excellent resistance
Aromatic
Hydrocarbons
Poor resistance
Organicsolvents Poor resistance
ABSQuick Reference Chemical Resistance
Resistance Key Information
1. RESISTANT
Little or no attack.
2. CONDITIONAL RESISTANCE
Some attack however may still be suitable when used with a higher pipe
class or reduced service life.
3. NOTRECOMMENDED
Little or no resistance. Not suitable for use with ABSpipe.
4. REFER TOEURATECH
It should be noted that production of substances might involve process upsets
which subject piping systems to varying pressures, temperatures and chemicals.
It is the design engineers responsibility to assess the materials and exposure
conditions. It is likely that the positive characteristics of ABSmake it a more
suitable choice than other materials.
Under no circumstances it is to be assumed that a mixture of individually
acceptable chemicals may be safely used with ABSor any other product.
The information is to be used as a guide and is not a guarantee, either
expressed or implied.
Absence of notation indicates the substance has not been tested.
Unless stated, all concentrations are 100%, or saturated aqueous solution.
Reference to saturated solutions is at 20C.
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DESIGN
INTRODUCTION
Thermoplastic pressure piping systems showconsiderable cost savings
compared with traditional materials, particularly when chemical resistance,
external coating, internal lining, resilience and installation time is taken into
account.
The modern engineer sees the many advantages that ABSsystems bring to
the end user. In applying design principles to the specific criteria of
thermoplasticmaterials the engineer can take advantage of the database of
case histories, modern industry standards and use the physical properties of
the material.
Fromthis information the following decisions may be made:
Pipe material to be used
Diameter, pressure class and stiffness of pipe to be used
Jointing system, e.g. cold solvent cement welding, rubber ring joints,
flanges etc.
Supporting arrangements for pipes and valves
Trench design
Route details
SYSTEM SELECTION CRITERIA
A basicprocess specification for the piping systemshould be engineered. In
many cases this can be a very informal study, but where the application of
service is of a more critical nature, this should involve some careful research
into the exact or anticipated process conditions.
Some points to be considered are:
Operating temperature and pressure
Composition of media
Support systemdesign
Design to accommodate thermal expansion
External conditions
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VALVESELECTION CRITERIA
The table belowwill assist with the selection of suitable thermoplasticvalves
Ball Diaphragm Butterfly
Size range DN15 - DN100 DN15 - DN50 DN50 - DN200
Cleanliquid Good Good Good
Slurry Refer to Euratech Suitable Refer to Euratech
Flow Control Off / On Good Moderate
Positionindicator Yes Yes Yes
Vacuumproof Yes No Yes
Pressure surge behaviour Good Refer to Euratech Good
FPM / PTFE Natural rubber
Sealing materials
EDPM / PTFE Butyl rubber FPM
PTFE EDPM
EDPM
Max. pressure range @ 20C 1000 kPa 1000 kPa 1000 kPa
Suitable for electri or pneumatic actuator Yes Yes Yes
Endconnection Socket, thread, flange Spigot, socket, thread, flange Wafer style
PRESSURE/ TEMPERATUREDERATING
All thermoplasticpiping systempressure ratings apply at the standard mid-
wall temperature of 20C. Where systems are required to operate at higher
continuous mid-wall temperatures, pressure ratings must be adjusted in
accordance with the following graph.
The maximumnormal operating temperature for an ABSEURATECH pipeline
under continuous pressure is 70C.
PRESSURE/ TEMPERATUREDERATING
PIPEMID-WALLTEMPERATURE(C)
-40 20 30 40 50 60 70
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
100
0
W
O
R
K
I
N
G

P
R
E
S
S
U
R
E

(
k
P
a
)
PN15
PN12
PN9
PN6
PN4.5
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PIPEDESIGN CRITERIA
Euratechs pipe design is in accordance with the requirements set out in
AS3518.
Designfactor of Safety (F)
This factor is applied to the minimumultimate strength of material to establish
safe (conservative) working loads.
Euratech has designed its standard range of pipes using minimumdesign
safety factors of 1.6 and 2.1. This degree of safety margin in the design of
pipes means that the standard EURAPIPErange of pipes are suitable for
application in critical services such as permanent urban water supply
applications and where high security is required for the transport of hazardous
chemicals.
DesignBasis
This is a period, usually a minimumof 50 years according to convention,
which is used to determined the long termhydrostaticstrength of ABSpipe.
Obviously this does not mean that the pipe will fail.
HydrostaticDesignStress
This hydrostaticdesign stress (HDS) is the minimumrequired strength (MRS)
divided by the Design Safety Factor. For the minimumdesign safety of 1.6
used in the EURAPIPEpipe ranges, the maximumHDSof 10 MPa is used.
LongTermHydrostaticStrength("
LCL
)
This is the 97.5%lower confidence limit value of hoop stress, continuously
applied at a specified temperature that the pipe wall material can support
for a specified time. This value is calculated using the statistical procedures
detailed in the standard extrapolation method of ISO/ TR 9080.
MinimumRequiredStrength(MRS)
This is the minimumvalue of "
LCL
for a temperature of 20Cand for the
conventional period of 50 years. The ABSmaterial used to manufacture
EURAPIPEhas an MRSof 16 MPa.
PN Value
This is the nominal working pressure at 20C, in bar (10 bar =1 MPa).
Stress Regression
At a constant temperature the time to failure due to stress of a thermoplastic
pipe is inversely proportional to the magnitude of the stress. By conducting a
series of burst tests on ABSmaterial at different stress levels, a graph of
stress versus time to fracture can be plotted. This is always shown as a log-
log plot and is known as the Stress Regression Characteristicfor the pipe. It
is representing a possible life for the pipe manufactured fromthe selected
ABSrawmaterial compound. See figure below.
STRESSREGRESSIONCHARATERISTICFOREURATECHABSPIPE
100.00
10.00
H
O
O
P

S
T
R
E
S
S
,

M
P
a
1 10 100 1000 10000 100000 1000000
MEAN/ HP STR
LWR97.5 / HP STR
16.08 50 YRLCL
50 YRS
HOURS
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FLOWCALCULATIONSFOR LIQUIDS
The extreme smoothness of the EURATECH pipe wall and the chemical
resistance of the material prevent internal corrosion. Consequently, the
hydrauliccharacterstics of an ABSEURAPIPEpipe generally remain constant
for the life of the system. Euratech ABSEURAPIPEpipes do not need to be
oversized in the design stage to allowfor future performance losses due to
corrosion.
For gravity pipe systems where the flowregime may be partially full, the
engineer should refer to the procedure in AS2200 - Design charts for water
supply and sewerage.
PRESSURELOSSCALCULATION PROCEDURE
Pressure drops due to friction may be determinde for practical purposes using
nomograms (flowcharts). Full range of nomograms for applications where
the media is water can be found at the end of this catalogue.
The fluid pressure loss through fittings may be included in the overall system
pressure loss by calculating the equivalent length of pipe equal to the pressure
loss through individual fittings.
The calculation of pressure loss in fittings is:
E
= F x D
where
E
= equivalent length of straight pipe for fittings, m

F = fittings constant (see adjacent column)
D = fittings diameter, mm
To calculate the total pressure loss in the system, the equivalent straight pipe
length for fittings is added to the total measured straight pipe length.
E
total
= E
+ E
P
where
E
P
= the pipeline length, m
ALTERNATIVEPROCEDURE
The aforementioned method will provide a conservative selection of pipe
diameter and class for an application. A more rigorous approach will derive
significant savings in the design of a pipe system.
Loss instraight lengths of pipe
The head loss in straight lengths of pipe can be calculated as follows:
L v
2
H
P
= x
d 2g
where
L = length of pipe, m
H
P
= head loss, m
= Darcy friction factor, dimensionless
d = inside diameter of pipe, m
v = mean velocity of media, m/s
g = 9.81m/s
2
, acceleration due to gravity
The Darcy friction factor id dependent upon the Reynolds number, Re, and

#
the relative roughness of the pipe surface,
d
vd$
Re =

where
$ = density, Kg / m
3
= dynamicviscosity, Kg / m s
# =absolute roughness, dimensionless
# =0.003, the absolute roughness for clean ABS
ABSFITTING CONSTANTS
Fittings F
Elbow90 0.017
Elbow45 0.009
Bend 90 short radius 0.004
Bend 45 short radius 0.002
Bend 90 long radius 0.002
Bend 45 long radius 0.001
Tee through 0.011
Tee branch 0.042
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COEFFICIENT OFFRICTION FOR FITTINGS, K
f
Type of fitting K
f
Laminar flow In this type of flowRe <2000 and the
Darcy factor yields:
64
=
Re
Turbulent flow The friction factor for Re >2000
is calculated using the Colebrook White equation:

#

1 d 2.51
= -2log
10
+
% 3.7 Re%
Headloss infittings

v
2
H
= &K
x

2g
where
&K

= N
bends
K
bends
+ N
elbows
K
elbows
+ N
tees
K
tees
+...
where
K
= coefficient of friction for each type of fitting,

shown in the adjacent table
N = number of fittings of each type
Total headloss
Using the head loss calculations above, the pressure drop in the pipeline is
calculated using the formula:
'p =$g (H
P
+ H

), N/m
2
Notes :
The Reynolds number range between 2000 and 4000 is called the critical
zone. Flowin this zone is unstable, and this must be taken into account.
The methods shown above can be used with various types of newtonian
fluids.
Elbow
90 1.2
45 0.35
Bends Sweep
90 0.5
45 0.2
22 0.1
Tees
Flowthrough 0.6
Flowto branch 1.8
Flowfrombranch 1.5
Entries
Square 0.65
Protruding 0.75
Slightly rounded 0.21
Bellmouth 0.06
Outlets (all) 1.0
Sudden enlargements
Inlet to outlet ratio 4:5 0.15
Sudden contractions
Valves fully open
Gate 0.2
Butterfly 0.3
Ball 0.5
Swing check 1.3
Diaphragm 2.4
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THERMAL EXPANSION
Expansion is not a problemduring the installation of an ABSEURAPIPEpipe
systems provided the appropriate provisions are made during the design stage.
The linear coefficient of thermal expansion for Euratech ABS pipe is
10.1 x 10
-5
m/ mC(5.6 x 10
-5
ft/ ftF).
The variation in pipe wall temperature should be used in the following
equation to calculate the maximumpipe thermal movement. (Pipe operating
and shut down conditions should be considered when evaluating extreme
temperature variations.)
'L = L x C x 'T
where
'L = pipe expansion/ contraction, m
L = original pipe length, m
C = linear coefficient of thermal expansion, m/mC
'T = pipe wall temperature variation, C
The mid-wall temperature is dependent on the internal and external
environmental temperatures with the temperature of the flowing media
having the greater influence.
PIPELENGTH(M)
The variation in pipe wall temperature can be calculated as :
'T = 0.65'T
L
+0.10'T
A
where
'T = pipe wall temperature variation, C
'T
L
= maximumtemperature variation in pipe content, C
'T
A
= maximumtemperature variation of external air, C
Example :
Calculate the thermal expansion of a 50 metre section of Euratech ABSpipe
with an expected variation in the temperature of the fluid conveyed from
20Cto 30Cand an expected variation of the ambient temperature from
10Cto 40C.
'T
L
= 30 - 20 = 10C
'T
A
= 40 - 10 = 30C
'T = 0.65'T
L
+ 0.10'T
A
= 6.5 + 3 = 9.5C
'L = L x C x 'T
'L = 50 x 10.1 x 10
-5
x 9.5 = 0.047975m
'L = 47.98mm
The following graph allows you to read directly total pipe expansion froma
known pipe length and temperature range.
P
I
P
E

E
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600
500
400
300
200
100
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0 20 40 60 80 100
THERMAL EXPANSION
60
50
40
30
20
15
10
5 V
A
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(
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DESIGNING FOR PIPEEXPANSION (ABOVEGROUND)
Pipe expansion of a cold solvent cement welded pipeline may be
accommodated using any one or combination of the following techniques:
Pipe route planning
Expansion loops
Expansion joints (rubber bellows)
Pipe wall stressing
PIPEROUTEPLANNING
In the vast majority of cases, effective route planning can eliminate the
requirement of expansion loops, or expansion bellows etc. with consequent
financial savings.
The basicprinciple of design is to allowpipe runs to move axially froma
fixed point (anchor) and then guide this movement into a change of pipe
direction ensuring that the pipe is free to flex as shown in fig. 1.
An inappropriate installation is shown in Fig 2. The pipe run is fixed at on
end (A) and constrained at the other (B). As the temperature increases the
pipe will try to expand but will have nowhere to go as the ends are constrained
by clip (B). Thus the pipe will snake between supports as indicated.
In Fig 3, effective route leg planning has eliminated the need for expansion
loops etc. by a simple redesign of pipe supports. By utilising a suitable pipe
support to allowfree lateral pipe movement, the pipe can be installed with
sufficient flexibility to expand and contract. The support at (C) remains but
the clip at pipe support (B) is eliminated to give sufficient length for flexibility.
Fig. 1
Fixed Point
Pipe Clip
Pipe Movement
Pipe
free to
move
Fig. 3
Fig. 2
Fixed point A
Pipe deflection
Pipe Clip B
Pipe Clip C
Fixed point A
Pipe Clip B Removed
Allowing Pipe Lateral Movement
Pipe Clip C
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Calculate the expansion
- Establish an anchor point midway along the straight length of pipe to
control the direction of any movement.
- Position pipe supports away fromchange of direction to allowrequired
movement.
- The extent of movement to be accommodated at each end fromthe
neutral position will be 25%of the total expansion. Example, if total
calculated expansion is 100mm, 50mmof this is to be accommodated
at each end, which is 25mmfromthe neutral position, see Fig 5.
EXPANSION LOOPS(ABOVEGROUND)
Length of the expansion loop legs, (H) for sizes up to DN 400 can be
determined using the adjacent table. Please refer to Euratech for further
information.
The expansion loop table can also be used for calculating flexibility required
at changes in direction.
Expansion loop dimensions can be reduced considerably by the use of tandem
bellows. Refer Euratech for details.
15 600 900 1100 1300 1500 1800
20 700 110 1300 1450 1750 2000
25 800 1150 1400 1600 1950 2200
32 900 1300 1600 1800 2150 2500
40 1000 1400 1800 2000 2400 2800
50 1100 1500 1900 2100 2600 3000
65 1200 1650 2000 2300 2800 3100
80 1300 1800 2200 2500 2900 3200
100 1400 2200 2500 2900 3500 4200
125 1700 2400 2800 3100 3800 4500
150 1800 2600 3100 3700 4500 5000
200 2100 3000 3800 4400 5200 5900
225 2500 3600 4700 5300 6200 7200
250 2600 3700 4800 5400 6300 7300
300 2800 4200 5200 6000 7100 8800
350 3400 5100 6000 7000 8000 9800
375 4400 6400 8000 9300 10300
400 5200 7400 9000 10000
PIPE EXPANSION'L/ 2 (fig.4) 'L (fig.5) (mm)
SIZE
25 50 75 100 150 200
(DN)
EXPANSIONLOOP LEGLENGTH, H(MM)
H/ 2 max
'L/ 2 'L/ 2
H
'L
H
Intermediate
Pipe Support
without Clip
Fig. 4
Fig. 5
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32 8 - 4 8 15
40 8 - 4 8 15
50 8 - 5 8 15
65 8 - 6 10 15
80 12 - 6 10 15
100 18 - 10 12 15
125 18 - 10 12 15
150 18 - 10 12 15
200 25 - 14 22 15
250 25 - 14 22 15
300 25 - 14 22 15
350 25 - 14 22 15
375 25 - 14 22 15
400 25 - 14 22 15
450 25 - 14 22 15
500 25 - 14 22 15
575 25 - 16 19 15
650 25 - 16 19 15
750 25 - 16 19 15
* Valuesshown arefor thesinglespherebellows.
EXPANSION COMPENSATORS
Where space does not permit a flexible route, or the use of expansion loops,
rubber bellows should be considered.
RUBBER BELLOWS
Rubber bellows are able to accommodate angular, lateral and small axial
movements as shown below. Bellows should be located in adjacent pipe legs
to benefit fromthe lateral movement. Bellows in pressure service should be
tied to prevent excessive forces being applied to anchors, nozzles or
structures. Tandembellows can be used to meet large thermal movements.
PIPEWALL STRESSING
In cases where relatively small amounts of pipe expansion occur, expansion
may be taken up by variations in pipe wall stresses. Contact Euratech for
further detailed design procedures should this method be adopted.
Travel
PIPE Axial Lateral Angular
SIZE Compression/ Deflection Deflection
DN Extension
mm mm
EXPANSIONCOMPENSATOR OPERATINGRANGE*
Dual Bellow
Bellows
Loop
Loop
Accommodate
Angular / Lateral Yes Yes Yes
Movement
Vibration Isolation Good Very good Moderate
Axial Expansion Very small Very high Good
Range
Installation Space Small High Large
Maintenance Minimum Minimum Minimum
Pressure Rating High High High
Size Range, DN 32 - 750 300 - 750 32 - 750
Cost / mmExpansion High Moderate High
GUIDETOEXPANSIONUNITSELECTION
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Pipe Diameter Min. Clearance
Up to DN150 2 mm
OD225 - OD500 5 mm
OD560 - OD826 10 mm
PIPESUPPORT
The basicprinciple of correct pipe supporting is to allowcontrolled axial
movement of the pipe while providing lateral restraint and adequate support
for the pipe.
The hanger type support does not provide lateral restraint to the pipe and
therefore encourages snaking and so should be avoided except where located
adjacent to the changes in direction where flexibility may be required.
Thus pipe supports should:
Be rigid in construction to adequately support pipe (fabricated mild steel
angle being ideal).
Have a wide bearing area, to allowpipe to move easily over support.
Resist deflection, thus transferring loads to the structure.
Be free fromsharp burrs or edges to avoid cutting or damaging pipe
wall.
Allowcontrolled axial movement of the pipe.
Provide lateral restraint, where required.
Pipe clips should:
Allowcontrolled axial pipe movement
Be free fromburrs or sharp edges
Provide required lateral restraint
Clearance between the pipe and pipe clip is important.
Euratech manufactures a range of suitable pipe clips for pipe sizes up to
100mm. For sizes 125mmand above fabricated mild steel clips with a radial
clearance as per the following table are suitable.
PIPESUPPORT PADS
The use of pipe support pads between pipe and support is strongly
recommended where there is likely to be considerable movement of the pipe
or chafing of the pipe fromvibration. High Density polyethylene sheet 6-10
mmis suitable for this purpose and should be installed as indicated in fig. 6.
Width of pipe supports must be sufficient to allowfree axial movement of
the pipe without binding.
The following table gives recommended pipe support widths.
Pipe Diameter Min. Support Width
Up to DN150 20 mm
OD225 - OD315 25 mm
OD355 - OD400 40 mm
OD450 - OD500 50 mm
OD560 - OD826 60 mm
Pipe Clip Radial
Clearance
Between
Pipe &Clip
Pipe Support Pad
Fig. 6
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PIPEANCHORS
Pipe anchors should be provided in systems where thermal expansion occurs.
Anchors ensure that pipe movement occurs in a controlled and predictable
manner.
In addition, pipe anchors will absorb axial pipe pressure thrust in those systems
fitted with expansion joints.
Where possible, a flanged pipe connection may be used as an anchor point
by the use of a valve support in lieu of one of the backing rings. Refer to
fig. 7.
Where suitable flange connections are not convenient, pipe anchors may be
constructed by solvent cementing split fittings to pipe as shown in fig. 8.
An alternative method for pipe diameters up to 50mmis shown in fig. 9.
Anchor points located at mid length of a straight section need not be as
robust as those associated with expansion compensators which must be able
to withstand the total pressure thrust plus frictional resistance to movement.
Note: Under no circumstances should a tightened pipe clip be used as an
anchor.
The action of tightening the clip imposes a crushing load on the pipe which
may damage the pipe and affect its structural stability.
Fig. 7
Backing Ring Valve
Support
Plate
Gusset Plates
as required
Fig. 8
Fig. 9
Backing Ring Valve Support Plate
Gusset Plates
as required
Anchor Flange
connected onto pipe
Anchor Sleeve
Secure with stainless steel straps
Pipe Clip
Alternative Pipe Anchor Detail
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SUPPORT OFHEAVY PIPELINEACCESSORIES
Valves, filters, or other heavy items should always be independently supported
or anchored to prevent undue loading and stress being applied to the pipe.
Euratech valve support plates can be used in place of flange backing rings to
provide necessary support.
Equipment Connections
ABSpipe may be connected directly to pipe or other equipment using flanges
or threaded connections. Flanges are the recommended method for all sizes,
however threaded connections maybe used for sizes 50mmand below.
PIPESUPPORT CENTRES
ABSis classified as a strong thermoplasticover its working temperature range
of -40 to +70C.
With increasing temperature pipe stiffness decreases requiring frequent
support.
The spacing of supports shall be such that the midspan deflection does not
exceed 1/ 200th of the span.
As a guide, horizontal support centres for Euratech ABS pipe at various
temperatures is given in the adjacent table. For vertical pipes support centres
may be increased by 50%. For more details contact Euratech (Malaysia) Sdn.
Bhd.
Pipes operating at higher temperatures, up to 70C, must be continuously
supported.
Support centres (m)
PIPESIZE
BasedonPN15 pipe
DN Averagepipewall temperature
20C 50C 60C
DN15 1.0 0.8 0.6
DN20 1.1 0.8 0.7
DN25 1.2 0.9 0.8
DN32 1.3 1.0 0.8
DN40 1.4 1.1 0.9
DN50 1.6 1.2 0.9
DN65 1.7 1.4 1.0
DN80 1.8 1.5 1.0
DN100 2.2 1.8 1.1
DN125 2.3 1.9 1.2
DN150 2.5 2.0 1.3
DN195 2.9 2.4 1.5
DN200/ OD225 3.0 2.5 1.6
DN225/ OD250 3.1 2.7 1.8
DN300/ OD315 3.4 2.7 1.8
DN350/ OD355 3.7 2.9 2.0
DN375/ OD400 4.1 3.2 2.2
DN400/ OD450 4.7 3.6 2.4
DN450/ OD500 4.7 3.6 2.4
DN500/ OD560 5.1 3.9 2.6
DN575/ OD630 5.1 4.0 2.7
DN650/ OD710 5.2 4.2 3.0
DN750/ OD826 5.4 4.4 3.2
DN850/ OD900 5.5 4.5 3.4
The following correction factors should be applied for other pipe classes.
Pressure
PN4.5 PN6 PN9 PN12 PN15
rating
Correction
0.63 0.71 0.88 0.92 1.00
factors
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DEFLECTING PIPESON A CURVE
The flexibility of ABSpipes can often be used to an advantage when installing
pipe work where a curve is required. The following table gives minimum
bending radii without undue stress being placed on the pipe.
It is possible for pipes to be curved to a lesser radius than in the table below
depending on the design pressure/ temperature relationship. Contact Euratech
for further information.
PipeSize
Upto 65 80 100 125 150 175 195 200 225 300 350 375 400 450 500 575 650 750
(DN)
BendRadius
6.5 10 12 15 18 21 25 28 32 37 43 50 53 56 62 74 85 100
(m)
ABSPIPEMINIMUM BENDRADIUS
ANGULAR DEFLECTION
In addition to the ability to curve ABSpipes, the elastomericsealed sockets
available (RRJ/ RRJ) will give further capability for changes in direction.
The following table shows the designed deflection angle for EURAPIPEranges
of sockets.
PIPESIZE TOTALDEFLECTIONANGLE
PER JOINT
DN300 4.5
EURAPIPE DN375 TODN500 4
DN575 TODN750 3.5
DEFLECTION
ANGLE
RUBBERRINGTORUBBERRINGSOCKET
WITH DEFLECTION ALLOWANCE
DEFLECTION
ANGLE
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COLLAPSERESISTANCE
Critical collapse pressure (differential pressure) for above ground pipelines
may be calculated using the following formula:
2 x E
x
t
P
cr
=
1 v
2
D t
where :
E = Modulus, MPa
D = Outside diameter of the pipe, mm
t = Pipe wall thickness, mm
V = Poissons ratio, dimensionless
V = 0.35 for ABS
Note: For temperatures above 20CModulus must be derated accordingly
(see adjacent table). The values in the table are for long term
Modulus of Elasticity. The instantaneous Modulus of Elasticity for
Euratech ABSis 2000 Mpa.
For buried pipelines, design for buckling should be based upon AS2566 -
Buried flexible pipelines - Design.
Euratech ABS pipelines are particularly suitable for belowatmospheric
applications. Contact Euratech for further advice.
PRESSURETESTING
The recommended test pressure for ABSEURAPIPEpipe used in above ground
systems is 1.5 times the designed operating pressure of the systemfor a
maximumof one hour, less allowance for temperature derating.
Pressure testing above these limits is not recommended as it can reduce the
maximumlife of the system.
Pressure testing of ABSEURAPIPEburied pipelines shall be in accordance
with AS2566 - Buried flexible pipelines.
Variationof longtermModulus of
Elasticity withtemperature
Temperature Modulus
(C) (MPa)
20 1330
30 1160
40 990
50 830
60 660
3
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INSTALLATION
INTRODUCTION
Euratech ABSpipe systems are easy to install. It requires minimumtrade
skills and training of personnel for a successful installation.
A complete certification package comprising training manual, Quality
Assurance program, on site training and certification of personnel is available
fromEuratech.
HANDLING ANDSTORAGE
ABSpipes and fittings are relatively light and easily handled.
However, care must be taken during handling to prevent scoring or gouging
of the pipes and fittings:
Pipes and fittings shall not be dropped, indented, crushed or impacted.
Metal slings, hooks, or chains shall not come into direct contact with the
pipe surface. Fabricslings shall be used and shall be attached at two
points on the load.
Do not sling fromthe middle of the pipe.
Spreader bars may be necessary to prevent slings slipping during lifts.
Care shall be taken to prevent damaging the external surfaces of pipes
by rough handling or by dragging along the ground.
Pipe packs and individual pipes can be lifted by forklift or by using
slings in conjunction with a crane or other lifting device such as a backhoe
or other suitable equipment.
Lengths in excess of 6 metres must be lifted fromtwo points at least 3
metres apart. This can be achieved by using a forklift with wide tynes or
by using slings and spreader bar at least 3 metres long.
If mechanical lifting equipment is not available, large diameter pipes
may be rolled down planks fromthe transport unit. Ropes shall be
employed to control the pipes on the way down.
Smaller diameter pipes can be lifted and carried manually.
Pipes shall be stored in the packs supplied.
Packs shall be stored on level ground free fromstones or projections,
which could damage the pipe.
For short term, storage packs can be stacked to a height of maximum
2.8 meters.
Multiple packs are not to be lifted.
For longer termstorage-more than 3 months-packs shall be stacked to
a height of maximum1.8 meters.
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Where pipes are to be stored individually or without being strapped in
packs, they shall be supported with 75mmwide horizontal timber
supports at 1.5mspacing.
Unpacked pipes shall not be stacked higher than 1.8mwithout vertical
support.
When stacking pipes with solvent cement welded sockets fitted to one
end, alternate and stagger the pipe end to end so that the sockets do
not bear upon each other.
JOINING SYSTEMS
Pipes and plain ended fittings may be joined by the following methods:
Sockets - cold solvent cement welded (SWJ)
- elastomericsealed (RRJ)
Flanges
Shoulder style coupling (e.g. Victaulic)
Threaded adaptors
Tapping saddles
Unions
Mechanical couplings (e.g. Gibaults, Straub, Wang etc.)
Elastomericsealedsockets (RRJ)
There are two types of elastomericsealed sockets:
- one side cold solvent cement weld type and the other side elastomeric
seal type (SWJ/ RRJ),
- both sides elastomericseal type (RRJ/ RRJ).
Coldsolvent cement weldedsockets (SWJ/ SWJ)
Cold solvent cement welded sockets are the quickest, most economical joining
method for ABSpipes and plain ended fittings and are available for all pipe
sizes.
Cold solvent cement welding eliminates the need for thrust blocks as the
longitudinal stress is taken in the pipe wall.
This type of joint is permanent and cannot be disassembled.
CementingABSto PVC
The cementing of these two dissimilar materials is not recommended.
A Rubber Ring socket or a mechanical connection such as a threaded
connection or a flange is recommended where such joints are necessary.
Branchconnections
The preferred branch connection is by use of tees.
Tapping saddles, which permit branch connections to be made without
removing a section of the main pipe are useful where additions are required
to an existing installation.
Contact Euratech for further details regarding the use and installation of ABS
tapping saddles.
Euratech ABSpipes need not to be stored under cover except when storage
period is likely to exceed 6 months. When extended storage periods are
expected, pipes shall be covered with a light colour screening, which
allows airflowbetween layers.
Fittings shall be stored in the original packaging until ready for use.
Under high solar radiation, pipe should be shaded at least 24 hours
prior to joining.
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ConnectingABSto other pipe systems
There are several recommended methods of connecting other pipe systems
directly to ABSpipe.
Elastomericsealed sockets (RRJ sockets)
Composite unions
Flanges
Threaded adaptors
Shouldered end style couplings
COLDSOLVENT CEMENT WELDING
Correctly madejointsusingthistechniquearestronger than either pipeof fitting.
Thecoldsolvent cement weldingof ABSisa weldingprocessandnot a glueing
process
Thesolvent actsby temporarily disolvingthetwo surfacesto bewelded. When they
arebrought together, thetwo surfacesreconstituteinto a singlehomogenoussolid
massasthesolvent quickly evaporates.
Sustainedaxial loadingof pipeinto thefittingisrequiredto forma satisfactory
joint.
Theaxial loadingfor theweldingisprovidedby ensuringthat thetwo partsbeing
weldedtogether havean interferencefit. It isfor thisreason that socketsare
designedwith a taper (fig. 1)
fig. 1 Typical cold solvent cement socket design
Tools required
Coarse file or other tools suitale for chamfering the pipe.
Emery paper.
Felt tipped pen.
Tape measure.
Cutting tools e.g. pipe cutters, hack saw, fine tooth wood sawor circular
sawwith tungsten tipped blade.
Clean paint brushes (natural bristles and unpainted wooden handle).
Euratech ABSsolvent cement and MEK cleaner.
The recommended brush size for ease of use is shown in the following table:
Mechanical device for joining pipe sizes above 150DN e.g. hand operated
lever winch, two fabriclifting slings or two chain slings (min. 12mmlink
length).
Clean, lint free rags.
Safety glasses and protective gloves.
Pipediameter Brushsize
Upto DN50 20 mm
DN50 - DN195 50 - 80 mm
DN200 andabove 100 mm
Wear safety glasses and protective gloves at all times when using ABS
cement and MEK cleaner.
Safety precautions
The following requirements are in addition to any government safety
legislation or established company work practices:
Read safety precautions on ABScement and MEK cleaner tins.
Work area must be well ventilated.
As cement and cleaner are flammable liquids ensure work area is clear
of falling sparks or other sources of ignition e.g. smoking.
Material Safety Data Sheets are available fromEuratech (Malaysia) Sdn. Bhd.
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0
D
I
A
M
E
T
E
R
SOCKETDEPTH
MIN.
INTERFERENCEFIT
MAX.
INTERFERENCEFIT
MAX. SOCKETID
MIN. SOCKETID
M
A
X
.

P
I
P
E

O
D
M
I
N
.

P
I
P
E

O
D
Dr Do Dm
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COLDSOLVENT CEMENT WELDING PROCEDURE
Preparation
Prepare and inspect the pipe.
Scratches, gouges or dents shall be less than 10%of the pipe wall
thickness.
Joining surfaces must be clean and free fromwater, dirt, oils, or any
foreign matter to ensure a good weld.
The ends of the pipes shall be cut square and chamfered and all burrs
shall be removed.
Dry fit the joint without forcing the pipe into the socket (fig. 1). If the
pipe cannot be entered into the socket or does not bind up before
reaching the end of the socket, do not continue with the joint.
Refer to the Training and Accreditation Programfor Installation of ABS
Pipelines. Alternatively, contact Euratech for further information.
Add Witness Marks (fig. 2) at distance fromthe end of the pipe equal
to:
the socket depth, first witness mark
the socket depth plus 100 mm, second witness mark
For pipe sizes 150 DN and above, set up mechanical joining device to
ensure sufficient axial load is exerted to the joint (fig. 3)
Abrade and clean joining surface of the pipe (fig. 4), no further than
the first witness mark, using emery paper. This will help absorption of
MEK into the wall.
Abrade and clean the inside surface of the socket (fig. 5) using emery
paper. This will help absorption of MEK into the wall.
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
34
Issue1Revision1
Wipe over the surfaces with a clean dry rag to remove any dust (fig. 6)
Immediately before joining, thoroughly wipe the abraded surfaces with
a clean rag moistened with MEK to initiate the chemical reaction (fig. 7)
JOINING
Stir solvent cement before use.
Using a clean brush, apply solvent cement to the pipe (fig. 8) and the
socket (fig. 9).
Brush strokes should be firmand alternatively circumferential and
longitudinal, finishing with continuous longitudinal strokes to redistribute
any excess fromthe socket root and end of the pipe.
For sizes under 150mmonly one person is required for the welding
process. Apply one coat to the pipe surface first, then one coat to the
socket and then apply a second coat to the pipe (when required-see
table below).
For larger sizes, 200mmand above, two people are required for this
process. One person is applying solvent cement to the pipe - two coats,
see table below- while, simultaneously, another person is applying
solvent cement to the socket (fig. 10)
Excess solvent cement can adversely effect the joint.
( Do not apply solvent cement onto the pipe over the first
witness mark.
( Do not pour the solvent cement onto the pipe or allow puddles
to form.
Pipe size
Coats required
Per Joint Socket
<DN 50 1 1
>DN 50 2 1
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
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Pipesize Holdingtime
DN15 - DN50 10 - 60 sec.
DN80 - DN200 1 - 3 min.
DN225 - DN350 3 - 5 min.
DN375 - DN500 5 - 10 min.
DN575 - DN650 10 - 15 min.
DN750 20 - 30 min.
Without delay, push the pipe in a smooth even motion, until the end of
the socket reaches the first witness mark (fig. 11).
Ensure that the joining process is completed as quick as possible, while
the solvent cement surface is still wet.
( Do not attempt to make the joint if the solvent cement has
dried.
The second witness mark shall be 100 mmfromthe end of the socket.
Excess solvent cement must be removed
( Do not use MEK to cleanupexcess solvent cement.
Continue to exert axial load until the joint sets. As the sockets are tapered
the pipe will initially try to slide out of the socket.
See the following table.
Wipe thoroughly excess solvent cement fromall around the socket mouth
and, where possible, frominside of the joint.
Replace the lids on solvent cement and MEK cleaner.
Clean brushes in MEK.
Where joining is to continue, brushes can be stored in a covered tin of
MEK cleaner to prevent hardening. Always ensure excess MEK cleaner is
removed frombrushes before using with solvent cement.
( Do not disturbjoints for 30 minutes after joining.
Fig. 11
Fig. 12
Fig. 13
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Important notes on cold solvent cement welding
Work in a well ventilated area clear of hazards.
Use only Euratech ABSsolvent cement and MEK cleaner.
( UPVCsolvent cement andprimer are not suitable for use with
EuratechABSpipe andfittings.
Treat ABS cement and MEK cleaner with care, as they are volatile
flammable liquids. Replace lids tightly after use.
An indication of the number of joints likely to be made with Euratech
ABSSolvent cement when following the recommended procedure is as
follows:
The usage of MEK is approximately 50%that of ABScement
ABScement shall be stirred before use.
If solvent cement becomes thickened through evaporation of solvents
or becomes contaminated dispose cement safely and use a fresh tin.
( Do not thincement withMEK.
Ensure there is no contamination to the solvent cement joint fromdirt,
dust, and oil.
Solvent cement may be removed fromyour hands with soap and water
or industrial hand cleaning soaps.
Pipediameter Solvent weldjoints per liter *
DN50 135
DN80 45
DN100 35
DN125 20
DN150 20
DN195 10
DN200 10
DN225 4
DN300 4
DN350 3
DN375 2
DN400 1
DN450 1
DN500 0.5
DN575 0.5
DN650 0.3
DN750 0.3
* Asocket countsas2 joints, a teeas3 jointsetc.
( Do not use MEK for removingABSsolvent cement fromyour
skin
The key to fast efficient joining, particularly with large pipe diameters
is preparation.
Solvent cement joining must be completed as quickly as practicable,
typically within 2 minutes of applying the first coat of cement.
Pipe and socket must be dry for effective joining.
Use only clean cotton rags and clean brushes.
Check alignment of fittings before making the joint.
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When using a lever winch, have everything ready before applying solvent
cement.
When installing fittings, ensure that winching operations do not bear on
branches of tees.
A canopy over the joining area is desirable when working in full sun.
In hot conditions shading of joining areas of pipe for a minimumof 1
hour before joining will enable easier joining.
In hot or wet conditions a canopy over the joining area to prevent direct
sunlight or precipitation on the joining process will enable easier joining.
Ensure adequate ventilation.
Where a lever winch is used, leave it connected applying the axial load
until the joint sets.
It is good practice to leave the tension on the winch until it is needed for
the next joint (fig. 14).
( Full ratedpressure shall not be appliedfor 24 hours after
joining.
( Test pressures above workingpressure shall not be applied
for 48 hours after joining.
INSTALLATION OFBOLT ON SADDLES
Assemble clean elastomericseal carefully into band, making sure no
dirt is in the tapping band groove. Extra care must be taken when fitting
curved E-lips.
Match any positioning lug into the mating notch in the band groove to
ensure they are aligned correctly.
Position band on a clean section of pipe, tighten bolts until band is secure.
Over tightening is not necessary and could cause the stainless steel nuts
to gall.
Tap the pipe trough the band being careful not to damage the band or
force swarf under the seal. It is good practice to mark the pipe so that if
the band is removed it may be replaced exactly and centrally over the
tapped hole.
The take-off branch is a plain socket. Reduced or threaded branch
configurations may be formed by using the appropriate Euratech fitting.
Ensure that all take-off pipes are aligned and free to flex with expansion
to avoid undue stress on the saddle.
Ensure that any instrument connected by this method is independently
supported and not presenting any concentrated load to the main pipe.
Fig. 14
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FLANGEDJOINTS
Eurapipe manufactures two styles of flanged joining systems.
Full face flanges, available in sizes 15mmto 150mm.
Stub flanges, available in sizes DN 50 to DN 750.
Stub flanges are the preferred style as they offer a more economical fitting
and are easier to install than the full face style. Stub flange assemblies have
the same pressure rating as full face flanges assemblies.
Backing rings must be used with both full face and stub flanges and are
available in all standard drilling configurations.
Gaskets must be used with flanges.
ABSstub flange and full face flange assemblies may be bolted directly to
other flanged pipe systems of the same flange drilling i.e. ANSI 150, AS
2129 etc.
Flange bolt torque values for ABSpipes will not be as high as those commonly
used on steel pipe systems.
Fixed
Backing Ring ABSPipe
Gasket
Full Face
Flange
Steel Flange
ABSPipe
Backing Ring
Gasket
Stub Flange
Loose
Backing Ring ABSPipe
Gasket
Stub
Flange
Full Face Flange Assembly
Stub Flange Assembly
Flange Assembly Steel to ABSStub Flange
39
Issue1Revision1
The following recommended torque values are suitable for the maximum
pressure rating of ABSpipe systems. Higher torque values may result in
distortion of the flange face.
Standard butterfly valves may be placed between ABSstub flange or full
face flange assemblies without modification. Valves should be checked for
full and free movement prior to final tightening of flange bolts. Care needs
to be exercised as the valve discmay interfere with the bore of the pipe.
Spacers or special stub flanges can be provided.
THREADEDCONNECTIONS
Euratech manufactures a range of threaded fittings up to 100DN (4
,,
).
All threaded fittings are rated 1200kPa at 20C.
For high-pressure installations it is preferable to use adaptors or fittings with
male ABSthreads in preference to female ABSthreaded fittings.
Composite unions, available in male and female threaded configurations to
50DN are recommended for joining ABSpipe to metal threads particularly in
systems subject to thermal cycling.
Tightening shall only be done by hand with a maximumof an extra quarter
turn with a pipe wrench. There is often a tendency to over-tighten threads
however this only causes distortion and leaks.
If a threaded connection is leaking disassemble the thread and if not damaged
remake the connection taking care not to over-tighten.
PTFEtape is the recommended thread sealant.
( Do not use liquidthreadsealants, e.g. Loctite or PTFEpaste,
as they containchemicals whichmay attack plasticmaterials.
Recommendedbolt torques andbolt sizes for
AS2129 TableEFlanges (for ABSto ABSFlanges)
Pipesize Bolt size Recommendedtorque* Bolts per
Nm Flange
DN15 M12 x 50 7 4
DN20 M12 x 50 10 4
DN25 M12 x 50 14 4
DN32 M12 x 50 13 4
DN40 M12 x 50 16 4
DN50 M16 x 65 22 4
DN65 M16 x 65 25 4
DN80 M16 x 70 33 4
DN100 M16 x 80 25 8
DN125 M16 x 90 34 8
DN150 M20 x 90 42 8
DN195 M20 x 100 63 8
DN200 M20 x 100 63 8
DN225 M20 x 130 80 12
DN250 M20 x 150 108 12
DN300 M20 x 150 108 12
DN350 M24 x 160 133 12
DN375 M24 x 170 163 12
DN400 M24 x 180 157 16
DN450 M24 x 190 185 16
DN500 M27 x 230 191 16
DN575 M27 x 240 190 16
DN650 M27 x 280 200 20
DN800 M33 x 300 200 20
* Torquevaluesarebasedupon theuseof lubricatedboltscomplyingwith
the relevant standards. Care should be taken with galvanized bolts as
increasedfriction may beencountered.
40
Issue1Revision1
BURIEDPIPELINES
Trenchpreparation
Trenches shall be excavated in accordance with AS2566 - Buried flexible
pipelines - Installation and the specified design and relevant installation codes.
The bottomof the trench shall be even and stable and prepared in accordance
with the prescribed pipeline gradient and depth.
A bedding layer of a minimumthickness as determined by the code shall be
laid in the bottomof the trench.
Ensure that the bedding is free fromhard objects or sharp projections.
The bedding shall be graded to continuously support the pipe.
The bedding shall be compacted according to the required specifications.
Where the joining fitting will lay on the trench bottom, scallop out a bell hole
in the bedding. The bell hole shall be twice the length of the socket joiner to
allowsufficient roomfor joining.
After joining, the bell hole shall be filled and compacted.
Ensure that after joining has been completed joining sockets are neither
unsupported nor on points of concentrated load.
Pre-assembly of coldsolvent cement weldedpipes andlaying
Joining above ground and snaking into the trench is suitable for solvent
cement welded pipes in sizes up to 200DN.
With this method, the pipes are joined together in a continuous length of
several hundred metres alongside the trench.
Care must be taken not to strain the pipe or pipe joints.
If this method is to be considered, refer to Euratech.
Joiningintrench
This method is appropriate for all joining methods and for all sizes of pipe.
The pipes shall be laid in the trench so that the socketed end of the pipe is
facing in the direction of laying.
The next pipe is then placed in the trench and inserted into the socket.
Pipes can be supplied with one joining socket fitted to one end and the other
end chamfered. Where this is not the case, or the pipe is cut to a specific
length, a chamfer shall be formed (see procedure for cutting) and a socket
shall be welded to one end of the pipe above ground before laying in trench.
Where it is necessary to fit a joining socket to a pipe in a trench, the trench
will need to have sufficient roomaround the end of the pipe to perform
joining.
When solvent cement welding in trenches, ensure that any spillage of solvent
cement or MEK is completely removed immediately.
Thrust blocks
Thrust blocks are not required for solvent cement jointed buried pipelines at
changes of direction, terminations, changes in pipe diameter or tees.
Thrust blocks may be required where elastomericseal joints, valves or other
equipment is positioned in the pipeline and are not independently supported.
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Issue1Revision1
BackfillingandTamping
Backfilling and compaction of embedment material, overlay and backfill shall
be in accordance with AS2566.
REPAIR OFDAMAGEDPIPES
Above ground
For above ground repairs, the recommended method is to remove the
damaged section of pipe and replace with a newsection.
Sockets, flanges, socket unions, or shoulder style joints are all suitable
methods to rejoin the pipe. Metal couplings are also suitable where pipe has
adequate restraint against axial thrust.
Below ground
Where damage to the pipe is minimal (less than 25 - 30%of circumference
of pipe) a repair saddle may be used. These are available fromEuratech. A
temporary repair may be quickly prepared on site froma sectioned ABS
socket with the centre stop removed. A repair saddle properly fitted will restore
the pipe to its maximumrated working pressure.
Where the damage is more extensive, the damaged section of pipe must be
replaced. The joining method may be selected fromthe following table.
Rubber ringcouplingrepair procedure
Preparation and removing the damaged section
Note: All dimensions in this section are for pipe DN 500. The repair kits,
which are available for all sizes, contain detailed method and procedure.
Please contact Euratech for other sizes.
The length of the trench should be extended by 2 metres at each end from
where the damaged section is to be removed; this is to allowsufficient pipe
length for attaching the ABSRRJ slip couplings and Thrust Restraint Collars
(if needed).
Cut out the damaged section using the tungsten tipped circular saw.
It will be necessary to remove a minimumpipe length of 1200 mmto effect
the correct installation of the ABSRRJ slip coupling.
Inspect the existing pipe for surface defects, which may affect performance
of the rubber rings. Ensure the pipe is free of any dirt and debris and clean
the surface using rags dampened with water. Do not use the MEK cleaner.
The following chamfers need to be applied (approximate only):
- On the existing pipe, a chamfer of 15 x 15mmback along the pipe.
- On the newsection, a chamfer of 15 x 30mmback along the pipe.
Measure the old section of pipe that has been removed and cut the new
section to be installed 100 mmshorter, this is to ensure there is no interference
of the newand existing pipe sections and for ease of installation.
REPAIR METHOD
Method Size Range Axial Restraint*
Slip Coupling DN 250 - DN 750 NO
Shoulder Style
DN 50 - DN 450 NO
Coupling
Mechanical Coupling DN 15 - DN 750 NO
* Temporary restraint may be required.
42
Issue1Revision1
Positioningthe new pipe section
Apply a thin filmof the RRJ lubricant to the inside surface of the ABSRRJ slip
coupling rings and to the outside surface of each end of the replacement
pipe for a distance of 400mm.
Fit ABSRRJ slip couplings to each end and using a mechanical device (come-
a-long etc) slide to the length of the coupling, as shown on the following
drawing, (a).
Position the newsection of pipe in the trench, using the marking pen place a
witness mark 200mmback fromthe ends of the existing pipe and apply
lubricant to chamfer and pipe ends.
Slide the slip-couplings over the existing pipe ends back to these marks as
shown on the following drawing, (b).
Important
If needed, a detailed procedure of installing Thrust Restraint Collars is provided
with the repair kit. The Thrust Restraint Collars require a minimumcuring
time before recommissioning the line. Contact Euratech for the recommended
time required for each application.
Repairs made with repair sockets or metal couplings may be returned to
service immediately.
Repairs made using shoulder ends may be returned to service immediately
for gravity lines, or after the recommended solvent cement drying time for
pressure lines.
After pressure testing, backfill excavation ensuring pipe is suitably bedded
and tamped.
ABOVEGROUNDPIPELINES
Euratech ABSpipe is particularly suitable for installation as an above ground
line. Typical examples are in tailings disposal or de-water applications. Contact
Euratech for information.
REPAIRASSEMBLY
ABSREPLACEMENTPIPE
PRE-ASSEMBLEDWITH ABSSLIP COUPLINGS
REPLACEMENTPIPE EXISTINGPIPE EXISTINGPIPE
ABSSLIP COUPLINGS
(a)
(b)
43
Issue1Revision1
HYDROSTATICPRESSURETESTING
The test procedure outlined in AS2566 should be followed where installations
must be pressure tested. Alternatively, the following procedure may be
employed.
Note: Testing must not be carried out until the following times have elapsed
since completion of the last joint:
Sizes DN 15- DN200 24 hours
Sizes OD225- OD355 36 hours
Sizes OD400- OD630 48 hours
For large installations split the systeminto sections for testing.
Fill section with clean ambient temperature water (20Cis ideal). Do
not pressurise.
Ensure no air is trapped in the system.
Inspect systemfor gas leaks.
Allowthe systemto stand for one hour to allowtemperature to stabilise
and an equilibriumreached.
If there are no leaks remove any remaining air and increase pressure to
300kPa. Leave at this pressure for 15 minutes and inspect for leaks.
If pressure remains constant, increase pressure to recommended test
pressure. Leave pressurised for a period not exceeding one hour. During
this time pressure should hold almost constant.
Recommended test pressure is 1.5 times the operating pressure, less the
allowance for temperature/ pressure derating at the current test temperature
and maximumstatichead.
Note: If extended times are required to achieve the test pressure either
leakage is occurring or there is air trapped in the system. Inspect
for leakage and if none apparent, reduce the pressure and check
for trapped air which must be removed before the test can
continue.
CAUTION: Under no circumstances should pressure tests be carried out using
high pressure gas. Water is the preferred pressurizing medium.
If air is used, a maximumpressure of 7kPa should not be
exceeded.
When testing above ground lines, the Poissons effect may reduce the length
of line. This may impose excessive loads on bulk heads or equipment greater
than the design.
It is recommended that final closures are made after the hydrotest and in-
service test.
44
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MAXIMUM
PIPE SIZE PIPE OPERATING ORDER OUTSIDE INSIDE WALL MASS
CLASS PRESSURE CODE DIAMETER DIAMETER THICKNESS
(mm) (kPa) (mm) (mm) (mm) (kg/m)
1/2 (15DN) 15 1500 01 513 015 21.4 17.0 2.2 0.14
3/4 (20DN) 9 900 01 511 020 26.8 23.4 1.7 0.14
3/4 (20DN) 12 1200 01 512 020 26.8 22.4 2.2 0.18
3/4 (20DN) 15 1500 01 513 020 26.8 21.4 2.7 0.21
1 (25DN) 9 900 01 511 025 33.6 29.3 2.1 0.22
1 (25DN) 12 1200 01 512 025 33.6 28.1 2.7 0.28
1 (25DN) 15 1500 01 513 025 33.6 26.9 3.3 0.33
1 1/4 (32DN) 9 900 01 511 032 42.3 37.0 2.6 0.34
1 1/4 (32DN) 12 1200 01 512 032 42.3 35.5 3.4 0.44
1 1/4 (32DN) 15 1500 01 513 032 42.3 34.0 4.1 0.52
1 1/2 (40DN) 9 900 01 511 040 48.3 42.3 3.0 0.44
1 1/2 (40DN) 12 1200 01 512 040 48.3 40.5 3.9 0.57
1 1/2 (40DN) 15 1500 01 513 040 48.3 38.8 4.7 0.68
2 (50DN) 9 900 01 511 050 60.4 53.0 3.7 0.69
2 (50DN) 12 1200 01 512 050 60.4 50.7 4.8 0.88
2 (50DN) 15 1500 01 513 050 60.4 48.6 5.9 1.06
2 1/2 (75mm) 6 600 11 510 075 75.1 68.8 3.1 0.75
2 1/2 (75mm) 10 1000 11 511 075 75.1 65.0 5.1 1.17
2 1/2 (75mm) 12 1200 11 512 075 75.1 63.1 6.0 1.36
2 1/2 (75mm) 15 1500 11 513 075 75.1 60.5 7.3 1.63
3 (80DN) 6 600 01 510 080 88.9 81.5 3.7 1.04
3 (80DN) 9 900 01 511 080 88.9 78.1 5.4 1.49
3 (80DN) 12 1200 01 512 080 88.9 74.8 7.0 1.90
3 (80DN) 15 1500 01 513 080 88.9 71.7 8.6 2.28
4 (100DN) 3 300 01 508 100 114.3 109.4 2.5 0.91
4 (100DN) 4.5 450 01 509 100 114.3 107.1 3.6 1.32
4 (100DN) 6 600 01 510 100 114.3 104.9 4.7 1.71
4 (100DN) 9 900 01 511 100 114.3 100.5 6.9 2.45
4 (100DN) 12 1200 01 512 100 114.3 96.3 9.0 3.13
4 (100DN) 15 1500 01 513 100 114.3 92.2 11.0 3.76
6 (150DN) 3 300 01 508 150 168.3 161.1 3.6 1.94
6 (150DN) 4.5 450 01 509 150 168.3 157.7 5.3 2.82
6 (150DN) 6 600 01 510 150 168.3 154.4 6.9 3.68
6 (150DN) 9 900 01 511 150 168.3 148.0 10.1 5.28
6 (150DN) 12 1200 01 512 150 168.3 141.8 13.2 6.75
6 (150DN) 15 1500 01 513 150 168.3 135.9 16.2 8.12
EURAPIPEABSPIPEDIMENSION TABLE
1. All values quoted are average and are subject to manufacturing tolerances.
2. Standard pipe length supplied 5.8 m. Lengths up to 12 m available upon request.
45
PIPES & FITTINGS
4. Other sizes and pressure ratings are available upon request
5. Pipe is supplied plain ended.
Dimension stated as guide, for detail dimension, please refer to Euratech (M) Sdn Bhd
Issue1Revision1
46
MAXIMUM
8 (200DN) 3 300 01 508 200 219.1 209.9 4.6 3.27
8 (200DN) 4.5 450 01 509 200 219.1 205.5 6.8 4.77
8 (200DN) 6 600 01 510 200 219.1 201.2 9.0 6.21
8 (200DN) 9 900 01 511 200 219.1 192.8 13.1 8.93
8 (200DN) 12 1200 01 512 200 219.1 184.8 17.2 11.43
8 (200DN) 15 1500 01 513 200 219.1 177.0 21.0 13.75
140 mm 4.5 450 11 509 140 140.2 133.5 3.3 1.50
140 mm 6 600 11 510 140 140.2 131.5 4.4 1.95
140 mm 9 900 11 511 140 140.2 127.5 6.4 2.81
140 mm 12 1200 11 512 140 140.2 123.6 8.3 3.61
225 mm 3 300 11 508 225 225.3 218.1 3.6 2.63
225 mm 4.5 450 11 509 225 225.3 214.7 5.3 3.85
225 mm 6 600 11 510 225 225.3 211.4 6.9 5.00
225 mm 10 1000 11 511 225 225.3 202.9 11.2 7.92
225 mm 12 1200 11 512 225 225.3 198.7 13.3 9.29
225 mm 15 1500 11 513 225 225.3 192.7 16.3 11.22
250 mm 3 300 11 508 250 250.3 242.3 4.0 3.23
250 mm 4.5 450 11 509 250 250.3 238.6 5.9 4.72
250 mm 6 600 11 510 250 250.3 234.9 7.7 6.16
250 mm 10 1000 11 511 250 250.3 225.4 12.5 9.77
250 mm 12 1200 11 512 250 250.3 220.8 14.7 11.45
250 mm 15 1500 11 513 250 250.3 214.2 18.1 13.84
315 mm 3 300 11 508 315 315.4 305.4 5.0 5.10
315 mm 4.5 450 11 509 315 315.4 300.7 7.4 7.47
315 mm 6 600 11 510 315 315.4 296.0 9.7 9.76
315 mm 10 1000 11 511 315 315.4 284.1 15.7 15.49
315 mm 12 1200 11 512 315 315.4 278.3 18.6 18.17
315 mm 15 1500 11 513 315 315.4 269.9 22.7 21.96
355 mm 3 300 11 508 355 355.5 344.2 5.6 6.47
355 mm 4.5 450 11 509 355 355.5 338.9 8.3 9.48
355 mm 6 600 11 510 355 355.5 333.7 10.9 12.39
355 mm 10 1000 11 511 355 355.5 320.2 17.6 19.66
355 mm 12 1200 11 512 355 355.5 313.7 20.9 23.06
355 mm 15 1500 11 513 355 355.5 304.2 25.6 27.87
400 mm 3 300 11 508 400 400.5 387.9 6.3 8.20
400 mm 4.5 450 11 509 400 400.5 381.9 9.3 12.02
Issue1Revision1
47
MAXIMUM
400 mm 6 600 11 510 400 400.5 376.0 12.3 15.71
400 mm 10 1000 11 511 400 400.5 360.8 19.9 24.95
400 mm 12 1200 11 512 400 400.5 353.4 23.5 29.26
400 mm 15 1500 11 513 400 400.5 342.8 28.9 35.37
450 mm 3 300 11 508 450 450.6 436.4 7.1 10.35
450 mm 4.5 450 11 509 450 450.6 429.6 10.5 15.19
450 mm 6 600 11 510 450 450.6 423.0 13.8 19.86
450 mm 10 1000 11 511 450 450.6 405.9 22.3 31.55
450 mm 12 1200 11 512 450 450.6 397.6 26.5 37.01
450 mm 15 1500 11 513 450 450.6 385.7 32.4 44.75
500 mm 3 300 11 508 500 500.7 484.9 7.9 12.77
500 mm 4.5 450 11 509 500 500.7 477.4 11.6 18.74
500 mm 6 600 11 510 500 500.7 470.0 15.3 24.51
500 mm 10 1000 11 511 500 500.7 451.0 24.8 38.95
500 mm 12 1200 11 512 500 500.7 441.9 29.4 45.69
500 mm 15 1500 11 513 500 500.7 428.6 36.0 55.24
560 mm 3 300 11 508 560 560.7 543.1 8.8 15.99
560 mm 4.5 450 11 509 560 560.7 534.7 13.0 23.48
560 mm 6 600 11 510 560 560.7 526.4 17.1 30.72
560 mm 10 1000 11 511 560 560.7 505.2 27.8 48.83
560 mm 12 1200 11 512 560 560.7 494.9 32.9 57.28
560 mm 15 1500 11 513 560 560.7 480.0 40.4 69.27
630 mm 3 300 11 508 630 630.8 611.1 9.9 20.22
630 mm 4.5 450 11 509 630 630.8 601.6 14.6 29.70
630 mm 6 600 11 510 630 630.8 592.3 19.3 38.86
630 mm 10 1000 11 511 630 630.8 568.3 31.2 61.78
630 mm 12 1200 11 512 630 630.8 556.8 37.0 72.48
630 mm 15 1500 11 513 630 630.8 540.0 45.4 87.65
710 mm 3 300 11 508 710 710.9 688.7 11.1 25.65
710 mm 4.5 450 11 509 710 710.9 678.0 16.5 37.70
710 mm 6 600 11 510 710 710.9 667.5 21.7 49.33
710 mm 10 1000 11 511 710 710.9 640.5 35.2 78.45
826 mm 3 300 11 508 826 825.5 799.7 12.9 34.58
826 mm 4.5 450 11 509 826 825.5 787.3 19.1 50.85
826 mm 6 600 11 510 826 825.5 775.1 25.2 66.55
Issue1Revision1
48
EURAPIPEABSPRESSUREPIPE
SERIES1
PLAINSOCKET
CODE100
STUBFLANGE
CODE135
FULLFACEFLANGE
CODE129, 130, 317, 319, 322
SHOULDER END
CODE954
SHOULDERSTYLECOUPLING
CODE953
BLANKFLANGESTUBSTYLE
CODE136
BLANKFULLFACEFLANGE
CODE131, 313, 315, 316
BACKINGRING
CODE415, 416, 425
VALVESUPPORTPLATE
CODE460
GASKET(FULLFACESTYLE)
CODE410
GASKET(STUBFLANGESTYLE)
CODE431
ELBOW90
CODE115
ELBOW45C
CODE119
FAUCETELBOW90C
CODE116
MOULDEDBEND90C
CODE118
BEND90
R=1.2D(SP-SP)
CODE301
BEND45
R=1.2D(SP-SP)
CODE302
BEND90
R=2.5D(SP-SP)
CODE308
BEND45
R=2.5D(SP-SP)
CODE312
BEND45
R=5D(SP-SP)
CODE310
EQUALTEE
CODE122
REDUCINGTEESPIGOT
OFFTAKE(So-SoxSP)
CODE120
BEND90
R=5D(SP-SP)
CODE309
Issue1Revision1
49
REDUCINGTEESOCKET
OFFTAKE(So-SoxSp)
CODE122
TEETHREADEDOFFTAKE
(So-SoxTh)
CODE121
Y PIECE45
CODE128
SADDLESTRIPS
CODE146
TAPPINGSADDLES
CODE127
REDUCINGSOCKET
CODE114
REDUCINGBUSH
CODE109
FAUCETSOCKET
CODE101
VALVEADAPTOR /
HEXAGONNIPPLE
CODE107
VALVESOCKET/ MALEADAPTOR
CODE151
FAUCETADAPTOR
CODE153
ENDCAP
CODE140
THREADEDPLUG
CODE155
SOCKETUNION
CODE205
SADDLECLIP
CODE455
PIPECLIP
CODE434
RUBBER EXPANSIONJOINT
CODE452
ANCHOR SLEEVE
CODE272
ANCHOR FLANGE
CODE137
BALLCHECKVALVEDOUBLEUNION
CODE836, 838
BALLVALVEDOUBLEUNION
CODE880
ABSSOLVENTCEMENT
CODE461
MEKCLEANER/ PRIMER
CODE463
SADDLE
CODE126
Issue1Revision1
SHOULDEREND
SIZE CODE ID A B Z
(mm) (mm) (mm) (mm) (mm)
50 01.160.050 60 73 70 34
80 01.160.080 89 104 90 39
100 01.160.100 114 141 108 45
150 01.160.150 168 208 140 50
200 01.160.200 219 269 170 55
250 11.160.250 250 308 213 66
315 11.160.315 315 355 241 65
355 11.160.355 355 425 273 69
400 11.160.400 400 477 505 286
450 11.160.450 450 527 555 311
500 11.160.500 501 585 605 336
SIZE CODE ID A B Z
15 01.100.015 21 27 43 3
20 01.100.020 27 33 47 3
25 01.100.025 34 41 53 3
32 01.100.032 42 52 61 3
40 01.100.040 48 59 67 3
50 01.100.050 60 74 77 3
75 11.100.075 75 93 91 3
80 01.100.080 89 111 112 6
100 01.100.100 114 141 139 6
150 01.100.150 168 203 192 6
200 01.100.200 219 250 246 6
225 11.100.225 225 247 252 6
250 11.100.250 250 275 276 6
315 11.100.315 315 341 307 6
355 11.100.355 355 384 347 6
400 11.100.400 400 440 392 6
450 11.100.450 450 493 440 10
500 11.100.500 501 548 490 10
560 11.100.560 561 593 549 12
630 11.100.630 631 688 620 14
PLAINSOCKET
SIZE CODE ID A B C D Z
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
50 01.135.050 60 96 40 15 74 3
75 11.135.075 75 106 50 15 91 3
80 01.135.080 89 127 57 18 108 5
100 01.135.100 114 159 70 20 133 5
150 01.135.150 168 214 100 24 191 8
200 11.135.200 219 270 134 25 250 8
225 11.135.225 225 270 127 25 250 8
250 11.135.250 250 331 139 30 287 8
315 11.135.315 315 376 169 35 350 8
355 11.135.355 355 440 189 37 400 8
400 11.135.400 400 488 220 50 435 14
450 11.135.450 450 539 245 50 514 14
500 11.135.500 501 613 270 50 548 14
630 11.135.630 631 708 335 64 685 16
STUBFLANGE
TOAS2129
SIZE CODE ID A B C Z
(mm) (mm) (mm) (mm) (mm) (mm)
15 01.129.015 21 95 23 10 3
20 01.129.020 27 100 25 10 3
25 01.129.025 34 115 27 10 3
32 01.129.032 42 140 32 10 3
40 01.129.040 48 150 34 10 3
50 01.129.050 60 165 40 10 3
75 11.129.075 75 184 49 12 3
80 01.129.080 89 200 57 12 5
100 01.129.100 114 220 70 17 5
150 01.129.150 168 285 100 22 8
FULLFACEFLANGEUNDRILLED
TOAS2129 TABLED/ E
50
DrilledANSI 150- 322Series
Undrilled- 129 Series
DrilledTableD- 317Series
DIN16/ 3- 319Series
Other Drillingavailableonrequest
Backingringrequired
Issue1Revision1
SHOULDERSTYLECOUPLING
SIZE CODE A B
(mm) (mm) (mm)
15 01.136.015 50 10
20 01.136.020 56 10
25 01.136.025 66 10
32 01.136.032 70 10
40 01.136.040 81 10
50 01.136.050 95 12
75 11.136.075 106 12
80 01.136.080 127 12
100 01.136.100 159 17
140 11.136.140 192 20
150 01.136.150 214 22
200 01.136.200 270 25
225 11.136.225 270 25
250 11.136.250 331 32
315 11.136.315 376 38
355 11.136.355 440 43
400 11.136.400 488 52
450 11.136.450 539 58
500 11.136.500 613 64
630 11.136.630 708 81
BLANKFLANGESTUBSTYLE
AS2129 TABLEE
SIZE CODE A B Z
(mm) (mm) (mm) (mm)
50 01.953.050 140 98 44
80 01.953.080 175 131 46
100 01.953.100 205 162 50
150 01.953.150 275 214 52
200 01.953.200 340 280 63
250 01.953.250 410 348 69
315 01.953.315 489 395 69
355 01.953.355 555 448 76
400 01.953.400 568 482 73
450 01.953.450 619 539 79
500 01.953.500 698 597 76
BLANKFULLFACEFLANGEUNDRILLED
AS2129 TABLEE
SIZE CODE A B
(mm) (mm) (mm)
15 01.131.015 95 10
20 01.131.020 100 10
25 01.131.025 115 10
32 01.131.032 140 10
40 01.131.040 150 10
50 01.131.050 165 12
75 11.131.075 184 12
80 01.131.080 200 12
100 01.131.100 220 17
140 11.131.140 255 20
150 01.131.150 285 22
200 01.131.200 335 25
225 11.131.225 335 25
250 11.131.250 405 32
315 11.131.315 455 38
355 11.131.355 525 43
400 11.131.400 580 52
450 11.131.450 640 58
500 11.131.500 705 64
560 11.131.560 760 73
630 11.131.630 825 81
51
Shoulder couplings are manufactured fromgalvanised mild steel with EPDMgasket
Issue1Revision1
AS2129 TABLED AS2129 TABLEE ANSI 150
CODE*415 CODE*416 CODE*425
SIZE CODE ID B A PCD H D A PCD H D A PCD H D
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
15 03.***.015 33 6 95 67 4 14 95 67 4 14 89 60 4 18
20 03.***.020 39 6 102 73 4 14 102 73 4 14 99 70 4 18
25 03.***.025 47 6 115 83 4 14 115 83 4 14 108 79 4 18
32 03.***.032 56 6 120 87 4 14 120 87 4 14 118 89 4 18
40 03.***.040 65 6 134 98 4 14 134 98 4 14 127 98 4 18
50 03.***.050 77 8 150 114 4 18 157 114 4 18 152 121 4 18
75 13.***.075 91 8 165 127 4 18 165 127 4 18 178 140 4 18
80 03.***.080 108 8 185 146 4 18 185 146 4 18 191 152 4 18
100 03.***.100 137 8 215 178 4 18 215 178 8 18 229 191 8 18
140 13.***.140 167 10 255 210 8 18 255 210 8 18 254 216 8 22
150 03.***.150 195 10 280 235 8 22 280 235 8 22 279 241 8 22
200 03.***.200 255 10 335 292 8 22 335 292 8 22 343 299 8 22
225 13.***.225 255 20 335 292 8 22 335 292 12 22 343 299 8 25
250 13.***.250 312 20 405 356 12 22 405 356 12 22 406 362 12 25
315 13.***.315 355 20 455 406 12 22 455 406 12 22 483 432 12 25
355 13.***.355 405 20 525 470 12 22 525 470 12 26 533 476 12 29
400 13.***.400 440 20 580 521 12 26 580 521 12 26 597 540 16 29
450 13.***.450 519 25 640 584 12 26 640 584 16 26 635 578 16 33
500 13.***.500 553 30 705 641 16 26 705 641 16 26 699 635 20 33
560 13.***.560 694 32 760 699 16 30 760 699 16 30 - - -
630 13.***.630 690 32 825 756 16 30 825 756 16 33 813 749 20 35
BACKINGRING
SIZE CODE ID A B
(mm) (mm) (mm) (mm)
15 04.***.015 18 95 3
20 04.***.020 23 100 3
25 04.***.025 30 115 3
32 04.***.032 39 140 3
40 04.***.040 45 150 3
50 04.***.050 57 165 3
75 14.***.075 69 184 3
80 04.***.080 84 200 3
100 04.***.100 110 220 3
140 14.***.140 119 255 3
150 04.***.150 164 285 3
200 04.***.200 214 335 3
225 14.***.225 214 335 3
250 14.***.250 242 405 3
315 14.***.315 307 455 3
355 14.***.355 347 525 3
400 14.***.400 392 580 3
450 14.***.450 440 640 3
500 14.***.500 490 705 3
560 14.***.560 549 760 3
630 14.***.630 620 825 3
GASKET(FULLFACESTYLE)
SIZE CODE A B C D E F
15 03.***.015 95 86 51 14 16 8
20 03.***.020 100 89 76 14 16 8
25 03.***.025 115 95 76 14 16 8
32 03.***.032 140 99 76 14 16 8
40 03.***.040 150 105 76 14 16 8
50 03.***.050 165 127 102 14 22 8
75 13.***.075 184 140 109 14 22 8
80 03.***.080 200 143 126 14 22 8
100 03.***.100 220 159 152 14 22 8
140 13.***.140 255 189 192 14 22 10
150 03.***.150 285 216 229 14 33 10
200 03.***.200 335 246 280 14 33 10
250 13.***.250 335 298 340 14 40 12
315 13.***.315 405 348 390 22 40 12
VALVESUPPORTPLATE
52
Material: Hot dipped galvanised mild steel
Material: Galvanisedmildsteel. Stainlesssteel alsoavailable Code465- AS2129TableD
Code470- ANSI 150
Code458- DIN16/ 3
Standardmaterial - EPDMothersmaterialsarealsoavailable
PCD
Issue1Revision1
GASKET(STUBFLANGESTYLE)
ELBOW90
SIZE CODE ID A B Z
15 01.115.015 21 27 31 11
20 01.115.020 27 33 36 14
25 01.115.025 34 41 43 18
32 01.115.032 42 52 51 22
40 01.115.040 48 59 56 25
50 01.115.050 60 74 69 32
75 11.115.075 75 92 83 39
80 01.115.080 89 111 102 50
100 01.115.100 114 142 129 64
150 01.115.150 168 207 180 88
200 01.115.200 219 259 260 116
225 11.115.225 225 259 235 116
250 11.115.250 250 284 258 127
315 11.115.315 315 355 322 158
355 11.115.355 355 439 408 202
400 11.115.400 400 439 408 202
SIZE CODE ID A B
(mm) (mm) (mm) (mm)
50 04.431.050 57 96 3
75 14.431.075 69 106 3
80 04.431.080 84 127 3
100 04.431.100 110 159 3
140 14.431.140 119 192 3
150 04.431.150 164 214 3
200 04.431.200 214 270 3
225 14.431.225 217 270 3
250 14.431.250 242 331 3
315 14.431.315 307 376 3
355 14.431.355 347 440 3
400 14.431.400 392 488 3
450 14.431.450 440 539 3
500 14.431.500 490 613 3
630 14.431.630 620 708 3
ELBOW45
SIZE CODE ID A B Z
15 01.119.015 21 27 27 7
20 01.119.020 27 33 30 8
25 01.119.025 34 41 35 10
32 01.119.032 42 52 42 13
40 01.119.040 48 59 45 14
50 01.119.050 60 74 54 17
75 11.119.075 75 91 62 18
80 01.119.080 89 112 72 21
100 01.119.100 114 135 89 26
150 01.119.150 168 206 132 40
225 11.119.225 225 259 171 52
250 11.119.250 250 284 190 58
315 11.119.315 315 355 232 64
355 11.119.355 355 439 289 83
400 11.119.400 400 439 289 83
FAUCETELBOW90
SIZE CODECODE A B C D ID Z
15 01.116.015 28 29 31 18 21 11
20 01.116.020 34 35 36 21 27 14
25 01.116.025 43 42 43 24 34 18
20 X 15 01.116.020015 35 32 36 18 27 14
53
Elbows in larger sizes available on request
Elbows in larger sizes available on request
Issue1Revision1
BEND90

R=1.2D(Sp-Sp)
SIZE CODE ID A B C
15 01.118.015 21 29 40 58
20 01.118.020 27 35 50 71
25 01.118.025 34 43 64 88
32 01.118.032 42 64 100 131
40 01.118.040 48 54 80 109
50 01.118.050 60 64 100 131
75 11.118.075 75 93 150 195
80 01.118.080 89 113 180 231
100 01.118.100 114 137 220 284
MOULDEDBEND90
SIZE CODE R A B
(mm) (mm) (mm) min(mm)
50 01.301.050 72 127 157
75 11.301.075 90 155 193
80 01.301.080 107 182 227
100 01.301.100 137 232 289
140 11.301.140 168 282 353
150 01.301.150 202 337 421
200 01.301.200 263 436 546
225 11.301.225 270 448 561
250 11.301.250 300 497 622
315 11.301.315 378 624 782
355 11.301.355 426 702 880
400 11.301.400 481 790 990
450 11.301.450 541 887 1113
500 11.301.500 601 985 1235
630 11.301.630 721 1180 1480
BEND45

R=1.2D(Sp-Sp)
SIZE CODE R A B
50 01.302.050 72 84 97
75 11.302.075 90 103 118
80 01.302.080 107 120 138
100 01.302.100 137 152 175
140 11.302.140 168 184 213
150 01.302.150 202 219 254
200 01.302.200 263 282 328
225 11.302.225 270 290 337
250 11.302.250 300 321 373
315 11.302.315 378 402 468
355 11.302.355 426 452 526
400 11.302.400 481 508 591
450 11.302.450 541 571 664
500 11.302.500 601 633 737
630 11.302.630 721 758 882
BEND90

R=2.5D(Sp-Sp)
SIZE CODE R A B
50 01.308.050 151 205 235
75 11.308.075 188 253 291
80 01.308.080 222 298 342
100 01.308.100 286 380 438
140 11.308.140 351 465 535
150 01.308.150 421 556 640
200 01.308.200 548 721 831
225 11.308.225 563 741 854
250 11.308.250 626 823 948
315 11.308.315 789 1034 1192
355 11.308.355 889 1164 1342
400 11.308.400 1001 1311 1511
450 11.308.450 1126 1473 1698
500 11.308.500 1251 1636 1886
630 11.308.630 1502 1961 2261
54
Bends supplied plain ended.
Non standard bend angles available.
Issue1Revision1
BEND45

R=2.5D(Sp-Sp)
SIZE CODE R A B
50 01.312.050 151 117 129
75 11.312.075 188 143 159
80 01.312.080 222 168 186
100 01.312.100 286 213 237
140 11.312.140 351 259 288
150 01.312.150 421 310 344
200 01.312.200 548 400 446
225 11.312.225 563 411 458
250 11.312.250 626 456 508
315 11.312.315 789 572 638
355 11.312.355 889 644 717
400 11.312.400 1001 724 807
450 11.312.450 1126 813 907
500 11.312.500 1251 903 1006
630 11.312.630 1577 1135 1266
BEND90

R=5D(Sp-Sp)
BEND45

R=5D(Sp-Sp)
SIZE CODE R A B
50 01.310.050 302 188 201
75 11.310.075 376 232 247
80 01.310.080 445 273 291
100 01.310.100 572 347 371
140 11.310.140 701 424 453
150 01.310.150 842 506 541
200 01.310.200 1096 656 701
225 11.310.225 1127 674 721
250 11.310.250 1252 748 800
315 11.310.315 1577 940 1005
355 11.310.355 1777 1058 1131
400 11.310.400 2003 1190 1273
450 11.310.450 2253 1338 1431
500 11.310.500 2503 1485 1589
630 11.310.630 3153 1864 1999
SIZE CODE R A B
50 01.309.050 302 365 395
75 11.309.075 376 425 489
80 01.309.080 445 533 577
100 01.309.100 572 672 739
140 11.309.140 701 834 904
150 01.309.150 842 999 1083
200 01.309.200 1096 1298 1407
225 11.309.225 1127 1334 1447
250 11.309.250 1252 1482 1609
315 11.309.315 1577 1864 2021
355 11.309.355 1777 2099 2276
400 11.309.400 2003 2363 2564
450 11.309.450 2253 2657 2882
500 11.309.500 2503 2951 3201
630 11.309.630 3153 3716 4031
55
Issue1Revision1
SIZE CODE ID A B C
(mm) (mm) (mm) (mm)
200-100 01.120.200100 219 277 420 250
250-150 11.120.250150 250 339 500 325
315-150 11.120.315150 315 387 600 350
315-200 11.120.315200 315 387 650 375
355-150 11.120.355150 355 450 650 375
355-200 11.120.355200 355 450 700 400
400-150 11.120.400150 400 500 700 400
400-200 11.120.400200 400 500 750 425
400-250 11.120.400250 400 500 800 450
450-150 11.120.450150 450 559 750 425
400-200 11.120.450200 450 559 800 475
450-250 11.120.450250 450 559 850 500
450-315 11.120.450315 450 559 900 525
500-150 11.120.500150 500 618 800 450
500-200 11.120.500200 500 618 850 500
500-250 11.120.500250 500 618 900 525
500-315 11.120.500315 500 618 950 550
REDUCINGTEESPIGOTOFFTAKE(So-SoxSp)
REDUCINGTEESOCKETOFFTAKE(So-SoxSo)
TEETHREADEDOFFTAKE(So-SoxTh)
SIZE CODE A B C ID1 ID2 Z1 Z2
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20x15 01.122.020015 33 67 34 27 21 12 14
25x15 01.122.025015 41 73 38 34 21 12 18
25x20 01.122.025020 41 78 40 34 27 14 18
40x25 01.122.040025 59 97 50 48 34 18 25
50x25 01.122.050025 74 109 56 60 34 18 31
50x40 01.122.050040 74 125 62 60 48 26 31
SIZE CODE ID A B C D Z
15 01.121.015 21 29 62 29 18 11
20x15 01.121.020015 27 35 67 32 18 14
20 01.121.020 27 35 72 35 21 14
25x15 01.121.025015 34 44 73 35 18 17
25 01.121.025 34 43 85 42 24 17
EQUALTEE(So-SoxSo)
SIZE CODE ID A B Z1 Z2 TYPE
15 01.122.015 21 63 31 11 11 M
20 01.122.020 27 72 36 14 14 M
25 01.122.025 34 85 43 18 18 M
32 01.122.032 43 102 51 22 22 M
40 01.122.040 48 112 56 25 25 M
50 01.122.050 60 137 69 32 32 M
75 11.122.075 75 167 84 40 40 M
80 01.122.080 89 204 102 49 49 M
100 01.122.100 114 258 129 64 64 M
150 01.122.140 168 360 180 88 88 M
200 01.122.200 219 365 235 118 118 M
225 11.122.225 225 472 247 124 124 M
250 11.122.250 250 520 326 162 162 M
315 11.122.315 315 652 326 162 162 M
355 11.122.355 355 891 421 263 239 M
400 11.122.400 400 990 471 289 265 M
450 11.122.450 450 1083 524 310 292 F
500 11.122.500 501 1272 562 380 306 F
56
Sizes 15mm- 315mmare moulded
Reduced branch sizes are available in sizes 355 - 630
Issue1Revision1
Y PIECE45
SIZE CODE ID A B C Z1 Z2 Z3 TYPE

(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
20 01.128.020 27 28 68 43 6 26 34 M
25 01.128.025 34 33 81 52 7 29 55 M
32 01.128.032 42 41 98 65 9 42 52 M
40 01.128.040 48 50 117 77 11 51 65 M
50 01.128.050 60 60 140 95 12 63 78 M
80 01.128.080 89 140 400 250 273 186 60 F
100 01.128.100 114 220 550 375 370 285 100 F
150 01.128.150 168 277 700 475 468 359 126 F
200 01.128.200 219 277 700 475 462 356 123 F
250 11.128.250 250 339 750 575 458 429 108 F
SADDLESTRIPS
SIZE CODE ) A B D*
80 01.146.080 120 300 7 1/ 2
100 01.146.100 120 300 9 1 1/ 4
140 11.146.140 120 300 11 1 1/ 4
150 01.146.150 120 300 13 1 1/ 4
200 01.146.200 120 300 17 2
225 01.146.225 60 300 17 2
250 11.146.250 60 300 19 2
315 11.146.315 60 300 24 2
355 11.146.355 60 300 28 2
400 11.146.400 60 300 30 2
450 11.146.450 60 300 35 2
500 11.146.500 60 300 38 2
TAPPINGSADDLES
SIZE CODE A B ID1 ID2
80 x 50 01.127.080050 150 96 89 60
100 x 50 01.127.100050 175 108 114 60
SIZE CODE A A1 B ID ID1 Z TYPE
20 x 15 01.114.020015 34 27 46 27 21 4 M
25 x 15 01.114.025015 42 27 52 34 21 7 M
25 x 20 01.114.025020 42 34 52 34 27 5 M
32 x 25 01.114.032025 52 43 64 42 34 10 M
40 x 25 01.114.040025 59 43 71 48 34 15 M
40 x 32 01.114.040032 59 52 68 48 42 8 M
50 x 40 11.114.050040 74 62 81 60 48 13 M
80 x 50 01.114.080050 110 74 112 89 60 23 M
100 x 80 01.114.100080 141 110 138 114 89 21 M
150 x 100 01.114.150100 204 142 204 168 114 47 M
250 x 225 11.114.250225 275 - 275 251 226 13 F
315 x 250 11.114.315250 341 - 328 316 251 19 F
355 x 315 11.114.355315 384 - 382 356 316 20 F
400 x 355 11.114.400355 440 - 427 401 356 23 F
450 x 400 11.114.450400 493 - 479 451 401 24 F
500 x 450 11.114.500450 548 - 530 501 451 25 F
630 x 500 11.114.630500 668 - 596 632 501 38 F
REDUCINGSOCKET
57
Larger sizes are available on request
* Maximumsizes of threaded tapping
Issue1Revision1
REDUCINGHEXAGONNIPPLE
SIZE CODE A B C ID OD Z
20 x 15 01.107.020015 27 44 15 21 27 21
25 x 15 01.107.025015 27 47 15 27 34 21
25 x 20 01.107.025020 34 48 16 27 34 23
32 x 25 01.107.032025 42 55 19 34 42 26
40 x 25 01.107.040025 43 58 19 - 48 27
40 x 32 01.107.040032 52 61 22 - 48 30
50 x 25 01.107.050025 43 64 19 48 60 27
50 x 40 01.107.050040 59 68 21 48 60 32
FAUCETSOCKET
(PLAINTHREADEDSOCKET)
SIZE CODE A B C ID OD Z
15 01.101.015 31 41 18 21 27 19
20 01.101.020 38 47 20 27 34 22
25 01.101.025 47 54 24 34 42 25
32 01.101.032 57 61 27 42 53 29
40 01.101.040 65 65 27 48 60 29
50 01.101.050 79 73 30 60 75 34
SIZE CODE ID A B Z
20 x 15 01.109.020015 21 27 22 2
25 x 15 01.109.025015 21 34 25 5
25 x 20 01.109.025020 27 34 25 3
32 x 15 01.109.032015 21 42 29 9
32 x 20 01.109.032020 27 42 29 9
32 x 25 01.109.032025 34 42 29 4
40 x 15 01.109.040015 21 48 31 11
40 x 25 01.109.040025 34 48 31 6
40 x 32 01.109.040032 42 48 31 2
50 x 25 01.109.050025 34 60 37 12
50 x 40 01.109.050040 48 60 37 6
80 x 20 01.109.080020 27 89 52 31
80 x 50 01.109.080050 60 89 52 15
100 x 50 01.109.100050 60 114 65 28
100 x 80 01.109.100080 89 114 65 13
150 x 100 01.109.150100 114 168 92 28
200 x 150 01.109.200150 168 219 120 3
250 x 225 11.109.250225 225 250 135 12
315 x 250 11.109.315250 250 315 168 33
355 x 315 11.109.355315 315 315 188 20
450 x 400 11.109.450400 400 450 235 22
500 x 450 11.109.500450 450 500 260 25
560 x 500 11.109.560500 500 560 275 15
630 x 500 11.109.630500 500 630 288 28
REDUCINGBUSH
58
HEXAGONNIPPLE
SIZE CODE A B C ID OD Z1 Z
15 01.107.015 27 41 15 - 21 - 21
20 01.107.020 34 46 17 21 27 26 24
25 01.107.025 42 51 19 27 34 29 26
32 01.107.032 52 59 21 34 42 34 29
40 01.107.040 59 62 21 - 48 - 31
50 01.107.050 74 73 26 48 60 36 36
RED. HEX. NIPPLE
RED. HEX. NIPPLE
Issue1Revision1
MALEADAPTOR
SIZE CODE A B C ID Z
15 01.151.015 27 38 15 21 18
20 01.151.020 34 42 17 27 20
25 01.151.025 42 49 19 34 24
32 01.151.032 52 56 21 42 27
40 01.151.040 59 58 21 48 27
50 01.151.050 74 70 26 60 33
FEMALEADAPTOR
SPIGOT SOCKET CODE A B Z Z1 C
15 - 01.153.015 32 42 22 - 18
20 15 01.153.020 38 47 25 27 21
25 20 01.153.025 47 53 28 31 24
32 25 01.153.032 57 62 33 37 27
40 - 01.153.040 65 64 33 - 28
50 40 01.153.050 79 75 39 42 30
CAP
SIZE CODE ID A B C TYPE
15 01.140.015 21 27 8 29 M
20 01.140.020 27 33 9 33 M
25 01.140.025 34 41 13 39 M
32 01.140.032 42 52 17 46 M
40 01.140.040 48 59 17 50 M
50 01.140.050 60 74 21 61 M
75 11.140.075 75 93 27 71 M
80 01.140.080 89 105 77 111 M
100 01.140.100 114 138 101 139 M
140 11.140.140 140 173 114 170 M
150 01.140.150 168 203 127 200 F
200 01.140.200 219 264 164 250 F
225 11.140.225 225 272 169 247 F
250 11.140.250 250 302 186 275 F
315 11.140.315 315 380 232 341 F
355 11.140.355 355 428 260 384 F
400 11.140.400 400 482 291 440 F
450 11.140.450 450 542 326 493 F
500 11.140.500 500 602 361 548 F
560 11.140.560 560 674 382 593 F
630 11.140.630 630 758 415 688 F
THREADEDPLUG
SIZE CODE A B C
(mm) (mm) (mm) (mm)
15 01.155.015 27 21 15
20 01.155.020 33 23 16
25 01.155.025 41 26 19
32 01.155.032 51 30 22
40 01.155.040 58 31 22
50 01.155.050 71 36 26
59
I
D
C
SIZE
Issue1Revision1
SOCKETUNION
SIZE CODE A B ID Z
15 01.205.015 35 43 21 10
20 01.205.020 43 47 27 12
25 01.205.025 60 59 34 12
32 01.205.032 74 70 42 12
40 01.205.040 83 73 48 12
50 01.205.050 103 86 60 12
80 01.205.080 158 113 89 12
100 01.205.100 182 142 114 14
SIZE CODE ID A B C
15 01.455.015 21 13 37 14
20 01.455.020 27 18 41 14
25 01.455.025 34 21 45 16
32 01.455.032 42 29 65 16
40 01.455.040 48 34 67 16
50 01.455.050 60 38 87 22
80 01.455.080 89 50 122 24
100 01.455.100 114 65 156 38
SADDLECLIP
PIPECLIP
SIZE CODE B C D d1 d2 d3 Z1 Z2 TYPE
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
15 05.434.015 26 10 6 21 10.5 5.5 16.5 19 B
20 05.434.020 29 10 6 27 10.5 5.5 19 21.5 B
25 05.434.025 32 10 6 34 10.5 5.5 24 26.5 B
32 05.434.032 36 10 6.5 42 14 6.5 33.5 33.5 C
40 05.434.040 39 10 6.5 48 14 6.5 37 37 C
50 05.434.050 50 10 10 60 17 8.5 44.5 44.5 C
80 05.434.080 105 - 15 89 - 9 89 71 G
100 05.434.100 120 - 15 114 - 9 99 81 G
60
Seal material - EPDM
* Clip thickness
Material - Black polypropylene
Material - Black polypropylene
Issue1Revision1
SIZE CODE A C D E
(mm) (mm) (mm) (mm)
32 01.452.032 95 8 15 4
40 01.452.040 95 8 15 4
50 01.452.050 105 8 15 5
80 01.452.080 130 12 15 6
100 01.452.100 135 18 15 10
150 01.452.150 180 18 15 10
200 01.452.200 205 25 15 14
250 11.452.250 240 25 15 14
315 11.452.315 260 25 15 14
355 11.452.355 265 25 15 14
400 11.452.400 265 25 15 14
450 11.452.450 265 25 15 14
500 11.452.500 254 25 15 16
560 11.452.560 254 25 10 16
630 11.452.630 354 25 10 16
RUBBEREXPANSIONJOINT
ANCHORSLEEVE
SIZE CODE ID A B
(mm) (mm) (mm) (mm)
50 01.272.050 60 74 40
75 11.272.075 76 93 40
80 01.272.080 89 104 50
100 01.272.100 115 140 60
140 11.272.140 141 173 90
150 01.272.150 169 208 90
200 01.272.200 220 268 90
225 11.272.225 227 268 120
250 11.272.250 251 275 120
315 11.272.315 316 347 120
355 11.272.355 356 390 120
400 11.272.400 401 441 120
450 11.272.450 451 501 120
500 11.272.500 502 550 180
560 11.272.560 562 616 180
630 11.272.630 632 710 180
ANCHOR FLANGE
SIZE CODE ID A B C D
50 01.273.050 62 96 40 14 74
75 11.273.075 76 115 53 16 88
80 01.273.080 91 127 57 18 118
100 01.273.100 116 159 70 20 134
140 11.273.140 141 201 77 22 162
150 01.273.150 170 214 100 24 192
250 11.273.250 252 334 137 32 305
315 11.273.315 317 380 170 35 362
355 11.273.355 357 440 190 37 415
400 11.273.400 402 493 214 40 450
450 11.273.450 452 556 241 42 506
500 11.273.500 502 613 266 45 561
560 11.273.560 562 665 285 50 615
630 11.273.630 632 720 300 70 669
61
Issue1Revision1
BALLCHECKVALVESINGLEUNION
SIZE CODE A B Z
(mm) (mm) (mm)
15 01.***.015 48 95 62
20 01.***.020 59 112 73
25 01.***.025 69 124 79
32 01.***.032 96 148 94
40 01.***.040 96 148 88
50 01.***.050 103 177 105
80 01.***.080 178 215 114
BALLVALVEDOUBLEUNION
SIZE CODE A B C D Z
15 01.***.015 51 101 48 81 67
20 01.***.020 63 119 65 87 79
25 01.***.025 73 134 69 101 86
32 01.***.032 105 161 88 127 101
40 01.***.040 105 160 88 127 98
50 01.***.050 135 191 108 151 118
80 01.***.080 182 260 138 191 158
100 01.***.100 217 314 165 241 187
SOLVENTCEMENTUSAGE*
ABSSOLVENTCEMENT MEKCLEANER/ PRIMER
SIZE SOLVENTWELD
(mm) JOINTSPER LITRE**
50 135
80 45
100 35
125 20
150 20
195 10
200 10
225 4
300 4
350 3
375 2
400 1
450 1
500 0.5
575 0.5
650 0.3
750 0.3
* The usage of MEK is approximately 50%that of ABScement
** A socket counts as 2 joints, a tee as 3 joints etc.
62
Code 836 - EPDMseal
Code 838 - FPMseal
Code 880 - EPDMseal
Code 882 - FPMseal
Issue1Revision1
EURAPIPE
METRIC PIPESERIES 1 DN100 TO DN950
63
FLOW NOMOGRAMS
Issue1Revision1
EURAPIPE
64
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EURAPIPE
65
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EURAPIPE
66
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EURAPIPE
67
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EURAPIPE
68
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EURAPIPE
69
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EURAPIPE
70
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71
Notes
Issue1Revision1
72
Notes

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Issue1Revision1

EURATECH (MALAYSIA) SDN BHD (527494-K)

= equivalent length of straight pipe for fittings, m

= coefficient of friction for each type of fitting,

SIZE CODE ID A B C Z1 Z2 Z3 TYPE

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