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No of slides: 500 A. The entire presentation kit has 2 main directories as below. Kaizen
Literature (Word Files) Presentation (Power point Slides) Programs 01 Introduction 02 Need for Kaizen 03 Methods and Tools 04 Smaic model 05 Products and Process 06 Organisation wide Approach 07 Recognizing Improvement 08 Steps For Implementation Case study-1 Case study 2 Case study 3 01 Introduction 02 Need for Kaizen 03 Methods and Tools 04 Smaic Model 05 Products and Process 06 Organisation wide approach 07 Recognizing Improvement 08 Steps for Implementation 09 Appendix 1 Chapter-1.0 CONTENTS OF KAIZEN TRAINING PRESENTATION M116- DEMO OF KAIZEN TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/kaizen.htm www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405 Page 2 of 5
PART-1 Topic wise Number of slides in Presentation Part A Programs Sr. No. Title of Slides No of Slide 1. Introduction 42 2. Need for kaizen 16 3. Methods & tools 59 4. SMAIC model 04 4.1. Step-1 select 25 4.2. Step-2 measure 12 4.3. Step-3 analyses 31 4.4. Step-4 improve 24 4.5. Stage-5 control 36 5. Continual improvement of processes and products 97 6. Organization wide approach 40 7. Recognizing improvements 19 8. Steps for implementation of kaizen 75 Part B Workshop Sr. No. Title of Slides No of Slide 1. Case Study-1 07 2. Case Study-2 05 3. Case Study-3 08 Total No. of Slides 500 Part: 1 Presentation:- Under this directory further files are made in power point presentation as per the chapter listed below. Such ready-made PowerPoint slides are useful for conducting in-house training program by you.
Topic wise Power Point presentation in 08 modules as listed below.
1. Introduction It covers what kaizen is, benefits, what are expectations, source and themes, what include kaizen, process and principles, tools and how kaizen take place.
2. Need for Kaizen It covers what needs are describe in detail.
3. Methods and Tools It covers different methods and tools for kaizen describe in detail with examples.
4. SMAIC Model It covers the SMAIC model and score sheet with graphical presentation and describe in details with understandable manner. M116- DEMO OF KAIZEN TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/kaizen.htm www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405 Page 3 of 5
5. Product and process It covers process improvement model including operational analysis of process, application of principles, benchmarking and PDCA process, how to build continuous improvement culture with description in detail.
6. Organisation wide approach It covers organisation wide approach for people, customer and suppliers with description in detail.
7. Recognizing improvement It covers what and why recognizing improvement, objectives and types of recognizing with description in detail.
8. Steps for implementation of kaizen It covers why the team, how develop, principles and steps for implementation in detail.
Case study-1 Related to six-sigma implementation.
Case study-2 Related to new car development.
Case study-3 Related to ABC production system.
Part-2 Literature:- It is given in word. You may also use it for further reading and circulations within audience, also this topic covers write up for the ready reference to the trainer and trainee for understanding and reading.
Chapter No. SECTION 1. Introduction to kaizen 2. Need for Kaizen 3. Methods and Tools 4. SMAIC Model 5. Product and process 6. Organisation wide approach 7. Recognizing improvement 8. Steps for implementation of kaizen
M116- DEMO OF KAIZEN TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/kaizen.htm www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405 Page 4 of 5
Global manager group is a progressive company and promoted by a group of qualified engineers and management graduates having rich experience of 20 years in ISO consultancy and management areas. The company serves the global customers through on-site and off-site modes of service delivery systems. We offer a full range of consulting services geared towards helping all types of organizations to achieve competitiveness, certifications and compliance to international standards and regulations. So far we had more than 900 clients in more than 35 countries. Our ready made training and editable document kit helps the client in making their documents easy and make them complying to related ISO standard faster. 1. Our promoters and engineers have experience of more than 900 companies globally for management training, ISO series consultancy. We had clients in more than 35 countries. 2. Highly qualified 40 team members (M.B.A., Degree engineers) and owner is having rich professional experience (since 1991). 3. We have 100% success rate for ISO series certification of our clients from reputed certifying body and branded image and leading name in the market. 4. Suggest continual improvement and cost reduction measures as well as highly informative training presentations and other products gives payback within 2 months against our cost. 5. So far more than 50000 employees are trained by us in ISO series certification. 6. We had spent more than 60000 man-days (170 man years) in preparing ISO documents and training slides. Global Manager Group is committed for: 1. Personal involvement & commitment from first day 2. Optimum charges 3. Professional approach 4. Hard work and update the knowledge of team members 5. Strengthening clients by system establishment and providing best training materials in any areas of management to make their house in proper manner 6. To establish strong internal control with the help of system and use of the latest management techniques
Chapter-2.0 About Company M116- DEMO OF KAIZEN TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/kaizen.htm www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405 Page 5 of 5
3.1 Hardware and Software Requirements A. Hardware: - Our document kit can be better performed with the help of P3 and above computers with a minimum 10 GB hard disk space. For better visual impact of the power point documentation you may keep the setting of colour image at high colour. B. Software used in Documentation kit Documents written in word 98 and window 2000 programs. You are therefore required to have office 2000 or above with word 98 or above and power point 3.2 Features of Training kit: - Contains all necessary documents as listed above and comply with the requirements of latest management concepts and more than 1000 man days (9000 hours) Written in Plain English It will save much time in typing and preparation of training material and slides alone. User-friendly and easy to learn. Developed under the guidance of experienced experts having experience of more than 200 companies latest management system implementation globally. Provides model of a Management system that is simple and free to establish the management concept in the laboratory.
Chapter-3.0 USER FUNCTION Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 What is KAIZEN ? Kai" means change Zen" means good ( for the better ) Kaizen means continuous improvement Gradual, orderly and continuous improvement Ongoing improvement involving everyone The birth of kaizen as management concept is closely bound up with Japan's recovery and growth after world war-ii. Basically kaizen is for small improvements, but carried out on a continual basis and involve all people in the organization. Introduction to kaizen Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Need for kaizen It used to be you had to be good enough Now, you must be looking for ways to make your customer happy, and meet their future needs If you arent someone else is, and is going to take your business Main three reasons are .. A. Competitive quality pressures Focus of the organizations from Quality to Competitive quality B. Fast changing industry conditions Globalization, privatization and changing customer needs and company own C.Complacency with present performance constructive level of dissatisfaction with the present performance. Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Kaizen policy Practice concepts of zero losses in every sphere of activity. Relentless pursuit to achieve cost reduction targets in all resources Relentless pursuit to improve over all plant equipment effectiveness. Extensive use of PM analysis as a tool for eliminating losses. Focus of easy handling of operators Kaizen policy Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Benefits resulting from kaizen These continual small improvements add up to major benefits. Improved productivity Improved quality Better safety Faster delivery Lower costs Greater customer satisfaction. Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 What you can expect from Kaizen: Up to 50 - 70% reduction in setup times Up to 20 - 30% productivity improvements Up to 50% improvement in machine uptime Up to 50% reductions in WIP Drastically reduced defect rates Resolution of ergonomic issues Reduced cycle times A culture shift to continuous improvement Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Kaizen includes Regarded as a conceptual "umbrella" consisting of a collection of Japanese practices. Kaizen includes the following: Customer orientation Total quality control Robotics QC circles Suggestion systems Automation Discipline in the workplace Total productive maintenance Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Kaizen process Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Approach behind KAIZEN are : Think of how to do it, not why it cannot be done. Do not make excuses. Start by questioning current practices. Do not seek perfection. Do it right away even if it will only achieve 50% of target. If you make a mistake, correct it right away. Throw wisdom at a problem, not money. Ask 'why?" Five times and seek root causes. Seek the wisdom of ten people rather than the knowledge of one. Don't ask workers to leave their brains at the factory gate. Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 I. Creativity & innovation ii. Rational model for problem solving iii. Efficient time management iv. 5 S v. Total productivity maintenance vi. Just in time vii. Brain storming Methods of kaizen Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Statistical controls Control charts Time series methods Non statistical controls Procedure Adherence Performance Mgmt Preventive activities Design of experiments Modelling Tolerancing Robust design Cause & effect Diagrams Failure models & effect analysis Decision & risk Analysis Statistical inference Control charts Capability Reliability analysis Root cause analysis 5 whys Systems thinking 7 basic tools Defect metrics Data collection, Forms, plan, Logistics Sampling Techniques Benchmark Baseline Contract / charter Keno model Voice of the customer Quality function Deployment Process flow map Project Management Management by fact 4 whats SMAIC select What is wrong? select What is wrong? Measure Data & Process capability Measure Data & Process capability Analyze When and where are the defects Analyze When and where are the defects Improve How to get to six sigma Improve How to get to six sigma Control Display key measures Control Display key measures Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 1. Operational analysis of process 2.Application of process improvement principles Process improvement model 4. PDCA 3. Benchmarking F E E D B A C K L O O P Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Why Recognizing improvements? The whole competitive society that we live in is driven by people striving to be recognized. Often recognition is simply having someone else acknowledge your worth. It is something every one wants and strives to obtain. Research has shown that people classify recognition as one of the things they value most. Recognizing improvements Visit us at www.globalmanagergroup.com E mail: sales@globalmanagergroup.com Tele: +91-79-2656 5405 Kobetsu kaizen activities KAIZEN 2. Step kaizen theme target 3. Step kaizen team 4. Step determination of initial condition 5. Step project plan 10. Step homework & suggestions 9. Step standardization 8. Step verification 7. Step countermeasures 6. Step analysis 1. Step analysis of loss 10 Steps of Kobetsu-Kaizen M116- DEMO OF KAIZEN TRAINING PRESENTATION KIT Buy: http://www.globalmanagergroup.com/kaizen.htm www.globalmanagergroup.com E mail sales@globalmanagergroup.com Tele: +91-79-2656 5405 Page 21 of 21
4.0 Benefits of using our presentation kit? 1. By using these documents, you can save a lot of your precious time while preparing the management training areas presentation. 2. Take care for all the section and sub sections in implementation of latest management concepts and helps you in establishing better system. 3. The user can modify the presentations as per their industry need and create own management training presentation for their organization 4. Ready made templates and sample documents are available which can reduce your time in management slides preparation 5. Save much time and cost in conducting training programs 6. You will get better control in your system due to our proven training presentation material
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