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UBND TNH QUNG NGI

TRNG H PHM VN NG

TI LIU HNG DN
MY HN THYRISTOR AC&DC TIG 301P

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THNG S K THUT
n v
V
V

in th nh mc
Mc dao ng cho php
S pha
Tn s nh mc

Hz
KVA
Kw

Cng sut u vo
Chu k lm vic nh mc
in th DC khng ti
in th AC khng ti
Dng DC u ra
in th DC u ra
Dng AC u ra
in th AC u ra
Dng khi u v dng crater DC
Dng khi u v dng crater AC

V
V
Hn TIG
Hn tay
Hn TIG
Hn tay
Hn TIG
Hn tay
Hn TIG
Hn tay
Hn TIG
Hn TIG

A
V
A
V
A

iu chnh dng khi u

ON hay REPITATION
0.1~6 (lin tc) c th iu chnh

Thi gian chnh ng dc ln

m khng dung bng mch

0.2~10 (lin tc) c th iu

Thi gian chnh ng dc xung

Thi gian chnh kh sm
Thi gian chnh kh tr
iu chnh thi gian hn im
iu chnh rng lm sch
Tn s xung
rng xung
Kch thc
Trng lng
B iu chnh t xa (chiu di dy cp)

TG200P
TG300P
380~220V
380~415 10%
2 pha
50/60
17
26
10
17
40
80
80
5~200
5~300
5~200
5~300
16~18
16~20
20~28
20~32
20~200
20~300
20~200
20~300
16~20
16~22
20~30
20~35
5~200
20~300
20~200
20~300
Ch c tc dng khi crater ch

mm
Kg

chnh m khng dung bng mch

0.3 (c th thay i)
5~25 (lin tc)
0.5~5 (lin tc)
iu chnh cho hn AC TIG
0.5~10 (lin tc)
15~85
460x700x740
160
175
4m
4m

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PH TNG
Ph tng
ng dn kh
ng dn nc
Cu ch
B iu khin t xa
B lc nc

Quy cch
3m
5m
5m
1A
5A

S lng
1
1
1
1
1
1
0

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SP XP S B VN HNH
Chun b v kim tra cc vn sau:
1. Cng sut thit b ngun v cp ni
in li cung cp
TG 200P
in th cung cp

2 pha 380~415 10%V

Cng sut thit b

Cng sut
hp cng tc

TG 300P

Ti thiu 20KVA

Ti thiu 30KVA

Dung cu ch

30A

50A

Dung CB chng r mch

50A

75A
2

Cp vo

Ti thiu 8mm

Cp ra

Ti thiu 38mm2

Ti thiu 14mm2
Ti thiu 60mm2

Khi in p vo my hn t ngt thay i, CB s t ng ngt in. Do vy, s

dng CB cho my hn l rt cn thit.
Nu my hn s dng ngun bng my pht in phi c cng sut theo yu
cu gp 3-5 ln so vi cng sut ngun in hn.
Phi m bo tn s ca ngun in hn ang s dng ph hp vi tn s thit
k ca my bng cch xem nhn k thut c lp pha trc my.
Kh Argon

Lun chun b kh Argon nguyn cht

B iu chnh lu lng kh

Lun chun b b chnh kh

Thit b lm ngui bng nc

Khi dng m hn TIG lm ngui bng nc,

cn chun b ngun cp nc cng sut

V tr lp t
t my cc ni nh:
Trong nh, trnh bi v m.
Nhit xung quanh t 0~400C.
Khng c nhng chn ng bt thng.
Trnh nng v ma trc tip.
Trnh hi du v kh n mn.
Cch xa tng t nht 20 cm.
Chuyn thanh i in th

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Thanh i in dng iu khin my bin th thng thng c ci t

400V. Trong trng hp s dng in th khc 400V, phi m tm np che pha trn
b ngun v thay i cc ni n v tr thch hp nht (380V, 400V, 415V).

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CCH NI RP
S di y th hin cu hnh tiu chun ca my
Hn h quang tay

Ni kp in cc v cp kim loi nn theo ng cc tnh ca hn h quang tay

Stt
*1
*2
*3
4
5

Ch gii
Kp in cc
Kim loi nn
Cp ni kim loi nn
Cc in u ra (kim loi nn)
Cc in u ra (m hn TIG)

Du (*) ch cc b phn nn c sp ring

Stt
*6
*7
8
9
10

Ch gii
Hp phn phi ngun
Cp vo
cm b iu khin t xa
B iu khin t xa
Qut

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Hn TIG

Ch ni m hn TIG v cp kim loi nn vi cc in u ra

Nh bng cch in cc mi ni
Stt
*1
*2
3
4
5
6
7
8
*9
*10
11

Ch gii
M hn TIG
Cng tc m hn
L cm cng tc m hn
Li dn nc vo
ng thot nc thi
Li dn kh ra
Cc in u ra (kim loi nn)
Cc in u ra (m hn TIG)
Cp kim loi
Kim loi nn
ng cp nc

Stt
*12
*13
*14
*15
16
17
18
19
20
*21
22

Ch gii
Hp cng tc
Cp vo
Chai kh nn
B chnh kh
ng dn kh
Li dn kh vo
Li dn nc ra
cm b iu khin t xa
B iu khin t xa
Cp ni t (ti thiu 14m)
Qut

Du (*) ch cc b phn t chn

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VN HNH
Bng iu khin
Cc iu kin hn c th hin trn bng iu khin nm mt trc ca my

Vn hnh

Ngun in

Bm nt CHECK chn lu lng kh thot

ti u nht

M hn

Nu dng m hn c lm ngui bng khng kh

th bm nt AIR

Chn la

Bm nt TIG hay STICK la chn phng

php hn. Khi ci t ch STICK in th
phi lun thch ng vi in cc u ra.

Hn

Bm nt NORMAL nu hn thng. Bm nt
SPOT nu hn h quang im. Thi gian hn
im c th chnh trc bng b iu chnh

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Kh

Khi m my, n bo ngun s sng v qut gii nhit

quay

Dng xung

Nu hn thng th t OFF, nu hn TIG c dng

xung th bt sang ON

Vt lm cui ng hn

Trong hn TIG khi c nhu cu iu chnh vt lm cui

ng hn, hy t cng tc ch ON hoc
REPEAT

Kh tr

Chnh gii hn thi gian kh tr ty theo dng in hn

v ng knh in cc Tungsten

AC/DC

t AC hoc DC ty theo kiu hn

Tn s nh mc

t 50Hz hay 60Hz ty theo tn s ca ngun in

hn

rng lm sch

C th iu chnh c trong hn AC/TIG

rng lm sch

Hp

Rng

thm thu

Su

Nng

Nng sut

30%

40%

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S BIN THIN CA DNG IN HN

Tt dng xung

M dng xung

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IU KIN VN HNH
Trc khi vn hnh my nn xem cc phn sau:
i vi in cc Tungsten, tham kho bng bn di
Dng in hn

ng knh
(mm)

AC

D.C.S.P

D.C.R.P
YWP. YWHh2

YWP

YWTh2

YWP. YWHh2

0.5

5~15

5~20

5~20

1.0

10~30

10~40

15~80

1.6

20~100

20~100

70~150

10~20

2.4

60~130

60~180

150~250

15~30

3.2

100~160

120~240

250~400

25~40

4.0

130~240

160~380

400~500

40~55

4.6

170~300

180~360

500~800

55~80

YWP: Tungsten nguyn cht, YWTh2 Tungsten cha 2% Thori

Kh bo v cho hn TIG
Dng kh argon. S xm nhp cc tp kh nh nit, ooxxi v m vo kh
argon s lm cho tnh nng ca kh bo v xu i, lm gim cht lng ti vng
hn.
Dy kim loi p
Cht liu dy kim loi p c quyt nh bi kim loi nn v dy ca n
ph thuc vo gi tr dng in hn. Thng thng, dy kim loi dp v kim
loi nn phi ging nhau. Tuy nhin trong nhng trng hp c bit nh hn
nhiu kim loi khc nhau, iu quang trng l chn c dy kim loi p ph
hp.
Bng hng dn la chn ng knh dy kim loi p
Dng in h (A)

ng knh dy kim loi dp (mm)

10~20

~1.0

20~50

~1.6

50~100

1.0~2.4

100~200

1.6~3.0

200~300

2.4~4.5

300~500

4.5~6.0

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HN H QUANG KH TR I VI THP KHNG R

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HN H QUANG KH TR I NHM

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NHNG IM CN KIM TRA KHI C S HOT NG BT THNG

Khng xut hin h quang
Khng pht sinh dng cao tn
Cu ch dng cao tn (5A) b t
Khong cch khe phng in kh ln hoc b ngn mch
Khng ni cp m hn
Chn kiu hn STICK
Dng cao tn c pht sinh nhng khng c h quang
C sai st trong vic ni cp kim loi nn hoc mi tip xc km
Khng ni cp m hn vi cp kim loi nn
Khong cch in cc Tungsten v kim loi nn qu ln
in th cung cp qu thp
H quang khng n nh
Kh mi h quang. H quang b ngt na chng
in cc Tungsten qu dy
Dng in cc Tungsten nguyn cht (nn dng in cc Thori Tungsten)
Kh bo v ang dng khng phi kh argon nguyn cht
Mi ni cp kim loi nn khng cht
Kh bo v cung cp yu
Khng c kh bo v
ng dn kh b b qup
Bi bm m hn
Khng m van kh
Kh bo v ra lin tc
B r kh ngay ch ni ng dn kh
Van kh b trc trc
H quang t ng ngng
n bo WARN sng

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Nc lm ngui cn

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BO TR V KIM TRA
Bo dng nh k v kim tra hot ng an ton ca my l cng vic cn
c ch thng xuyn. Trc khi kim tra my, nh phi chuyn hp cng tc v
pha ngt in
Kim tra hng ngy
1. C rung, ting n v mi bt thng khng
2. Cc khp ni c b nng khng
3. Khi bt my, qut c quay m khng
4. Cc cng tc c hot ng bnh thng khng
5. Nhng cp ni c cch in tt khng
6. Cp ni c b st ra khng
Kim tra nh k 3 n 6 thng
1. Kim tra nhng phn ni in
Cc inh c v khp ni cp my hn phi lun c xit cht. Mi vn
v cch in phi c kim tra cn thn
2. Dy tip t
Phi bo m my hn c tip t
3. Lm sch bi bn trong my
Tm lm ngui thyristor cng b bi bn th hiu qu tn nhit ca n cng
b gim st.
Nu bi tch ly lu ngy trong cc cun dy ca my bin th th my s
khng cn c cch in tt. Do vy, cch 6 thng nn tho v my v lm
sch n bng cch thi kh kh vo tng b phn
4. Kim tra cng tc chnh lu lng chy
Nt ny b bn th lng nc cung cp s khng . Nn kim tra cng tc
nh k
iu chnh dng cao tn
Trong trng hp bnh thng th khng nn ng vo khe phng in. Khong
cch khe ny c iu chnh mc nh l 0.8mm. Khi in cc khng u v b bi
bm trn b mt, nn lau sch ri dng c o chiu dy chnh li khong cch t 0.7
n 0.9m
Kim tra s hot ng
1. Hot ng ca cng tc ngun
Nu tt my ngay sau khi hn xong, qut gii nhit s ngng quay, nhit
trong my bin th vn cn cao, dn n hng my bin th, lm gim tui th
my hn. V vy, nn i 2 n 3 pht sau hy tt my

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2. H s s dng
H s s dng l ch s o lng lng cng vic m my thc hin c. My
c h s s dng thp dng thc hin cc cng vic hn c thi gian ngn. My c
h s s dng cao dng hn t ng v bn t ng. Khng nn s dng my qu
kh nng ca n. Khi dng qu ti, my c th chy hoc gim tui th. Do , nn
tun theo h s s dng ca my cho ng vi dng in hn.
H s s dng 40% c ngha l nu hn lin tc vi cng dng in hn ti a,
cn lu c thi gian qu ti l 60%. Nu cng dng in hn u ra gim th
h s s dng tng ln v my khng b nng nhiu. Ngc li, khi cng dng
in hn u ra tng th h s s dng gim. H s s dng c tnh theo cng thc
sau:

dng in nh mc
Hs s dng =
2
dng in s dng

x chu k lm vic nh mc (%)

V d: my c dng in nh mc l 300A, h s s dng nh mc l 40%, dng

in s dng l 350A. H s s dng cn dng l
3002
x0.4 29%
3502

V vy, khi dng 350A, h s s dng s gim xung cn 29%. Lc ny, cn ch

thi gian khng ti l 71%
Ngc li, cng mt my trn, nu mun hn t ng vi h s s dng 100%, th
dng in u ra t mc an ton ti:
100%

3002

dng in u ra

x0.4

3002
x0.4 36000
100%
Dng in u ra 189A

dng in u ra
2

Nh vy trong trng hp trn, dng in u ra an ton cho my l 189A

3. Cng tc chnh lng nc
p lc nc
My dng mt cng tc chnh lng nc lm ngui m hn. Nu lng
nc qu t th p lc nc s thp. Lc , n bo WARN, my ngng hot
ng. Trong trng hp ny, hy tng p lc nc ln hoc l thay i v tr ca
thng cha nc. Lun gi p lc nc ti thiu 1.2 gf/cm 2 vi lu lng nc
l 0.7 lt/pht

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Khi s dng thng cha

Nn thay nc mi t 1 n 2 ln trong 6 thng. Bi lng ng c th lm cho
ng c my bm ngng quay, ng dn nc ca m hn v cng tc chnh
lng nc b tc nghn
Khi s dng cht lng khng ng
Ngi ta dng Glycol lm cht lng khng ng. Nu t l hn hp chng ng
tng dn n tnh trng nc lm ngui c nht cao, kh chy lm cho cng
tc chnh lng nc khng hot ng c. Nn chn t l hn hp chng
ng khng qu 20%
Bo tr cng tc chnh lng nc
Nu cng tc chnh lng nc c s dng qu lu, bi v g st s bm vo
trc v phao ni ca cng tc lm cho n ngng hot ng. Phi lau chi k
lng cng tc theo cc bc sau y:
1. Tho tm che my (pha bn phi nu nhn t pha trc b ngun)
2. Tho ai c ca ng dn nc vo
3. Tho cng tc chnh lng nc
4. Tho np chp pha trn cng tc khi b phn chnh
5. Chi sch bi, g st trc, phao v phn bn trong ca cng tc
6. Gn np chp li (vn cht bng tay)
7. Gn li cng tt chnh lng kh

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Kim tra b lc nc
Bng cch gn b lc ngay li dn nc vo mt sau ca my, bn c th
ngn c bi bm bn trong cng tc chnh lng nc v ng dn nc ca m hn
Gn b lc theo cch sau y:
1. Cch lp t b lc
t b lc vo trong khp ni ri gn n ti li dn nc vo mt sau my

Lp ng dn nc vo khp ni

2. Bo tr b lc
ng dn nc dng lu ngy s c bi bm bo b lc. Lc , n bo
WARN chy sng, my ngng hot ng. Do vy, mi thng nn lm sch b
lc t 1 n 2 ln
Cch lm sch b lc
o Tho khp ni
o Ly b lc ra
o C ra bi bm trn li lc
o Gn b lc tr li

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KHUN CC IN V NHNG NG DNG TIU BIU

My ny c cc dy cc in c nh du thun tin cho vic cm chng vo
cc khun cc nm trong hp bng mch cp in hn nh m t hnh di
y
Ni cp iu khin TIG-MATE
Ni cp iu khin TIG-MATE vo bng khun cc in ca ngun in hn
cung cp

Ghi ch
1. 6.16 l tip im bo v dng xung, 66, 76 l tip im bo v dn
2. E dng tip t: dng ai c ni bng cc E vo hp ngun
3. 93 ch c s dng khi c robot t ng, khng dng trong trng hp thng
4. Cng tc 6, 16, 66, 76 c th thay th c
5. Khi tn hiu ngng khn 95, 89 bo, phi tho i dy on mch
6. Cng sut dng in (in tr ti) ca relay tch dng v relay tch xung l 24V
DC - 5A v 24V DC - 2A. Phi s dng my vi dng in thp hn trn

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