1 Khi nim chung 1.1 nh ngha Truyn ng bnh rng l hnh thc truyn ng hoc thay i truyn ng nh s n khp gia bnh rng & rng. 1.2 u khuyt im + u im - Kch thc nh gn, kh nng ti cao, hiu sut cao (0,96 0,99) - Lm vic chc chn, tui th cao. - T s truyn n nh. - C kh nng truyn cng sut ln, s vng quay cao, t s truyn ln. + Khuyt im - i hi ch to chnh xc, dng loi dao my chuyn dng - Lm vic vi vn tc cao th n - Chu va p km. 1.3 Phn loi : C nhiu cch phn loi : - Phn loi theo nguyn hnh - Phn loi theo bin hnh - Phn loi theo trc - Phn loi theo vnh rng + Ngy nay thng c cch phn loi theo v tr trc : - Hai trc song song : Trc rng thng, rng nghing , rng ch V. - Hai trc ct nhau (vung gc) : Bnh rng nn , rng thng , rng nghing , rng cong. - Hai trc cho nhau : trc cho , nn cho (Hypepol) - Chuyn ng bnh rng , thanh rng . + Phn loi theo dng rng : Dng rng : Thn khai , Xycloid , Novikov . Thn khai : - Do bn knh cong ln do sc bn cao. - Hiu sut cao (0,95 0,99) do t trt trn mt rng & u = const - Cng ngh ch to kh hon chnh khng ph thuc vo s rng. (Hin nay trong ngnh ch to c kh chng ta s dng dng rng thn khai). 2 1.4 Phm vi s dng - Truyn c lc rt nh c th t N N. - Cng sut 300 M. - Vn tc 200 m/s.
3 2 Ti trng tnh ton Ti sao phi nghin cu ti trng tnh ton C hai nguyn nhn : - Trong qu trnh lm vic trc, , bnh rng u b bin dng. - Trong qu trnh ch to c nhng sai s khng trnh c . Do xut hin ti trng ng ph nn ti trng tnh phn b khng u trn sut chiu di rng (Chnh v vy m ngi ta a vo mt h s ti trng K). Vy ti trng tnh ton = Ti trng danh ngha * H s ti trng (K). 2.1 S phn b ti trng khng u trong truyn ng bnh rng Mc ch nghin cu : Xc nh ti trng ln nht tc dng cc b ti ch tip xc . Thc cht : . Trong : - Ti trng ring trn mt n v chiu di quy c ti ch ln nht. - Ti trng ring trn mt n v chiu di quy c ti ch trung bnh. a. S phn b ti trng khng u gia cc rng - Ph thuc vo h s trng khp (bao nhiu cp rng ang lm vic). c chng do s phn b ti trng khng u gia cc rng c hai hng s. (tng ng ng sut tip xc ) (tng ng theo ng sut un ) H s ny c tra theo cp chnh xc & s vng. b.S phn b ti trng trn khng u trn chiu dy rng (chiu rng vnh rng). C 6 nguyn nhn dn ti s phn b ti trng khng u : - Do v tr ca bnh rng c b tr i xng hay khng i xng i vi . - Ph thuc vo chiu rng tng i ca bnh rng = Cng ln th b ln gia cng kh chnh xc. - vy vng nn kh tip xc ht chiu dy b. - Kh nng chy mn : nu chy mn c sau mt thi gian lm vic ti trng s phn b u hn. 4 - Ph thuc vo cng vng ca trc (ph thuc vo ) - Ph thuc vo tng cng ca cp bnh rng ti ch n khp.
5 3 Cc dng hng & ch tiu tnh ton. Trong qu trnh lm vic do c ng sut tip xc ( ) & ng thi hai mt trt ln nhau nn c hin tng trt ma st & xut hin ng xut tp chung & ng sut un . Cc ng sut ny thay i c chu k chu k mch ng gin on . C du hay khng c du Bnh rng c 6 dng hng sau y : gy (do ng sut un) , trc r ( do ng sut tip xc) , dnh mn (do ma st) , bin dng do v bong b mt. 3.1Gy rng + Ni xy ra - Vt gy thng xut hin chn rng , ch c gc ln (tpo chung ng sut). - Rng b gy do qu ti & va p. + Cch tnh ( ]) Cn kim nghim ng sut un cc i ng sut un cho php. + Gim gy - Tng mun m . ( modun ln rng to ra). - Phi dch chnh. - Phi nhit luyn , gim ng sut un bm bng cch tng bn knh gc ln. (Tng mun gc ln l v : t = m tng t tng rng to ra) 3.2.Mn rng + Ni xy ra - Thng xy ra nhiu khi bi trn khng tt hay khng bi trn , trong du c ht mi. - Mn ch xy ra nh rng & chn rng. + Tc hi : - Lm thay i hnh dng . - Mn nhiu lm tit din rng gim - Mn nhiu qu lm gy rng. + Gim mn : - Tng cng b mt rng (cn phi nhit luyn & ho nhit luyn) - Gim vn tc trt bng cch gim chiu cao rng (gim chiu cao rng = dch chnh). - Dng du bi trn hp l. 6 3.3.Trc r
+ Ni xy ra - Sau mt thi gian lm vic trn b mt rng xut hin cc vt nt , cc vt nt nghing theo chiu vn tc trt cng chnh l chiu ca lc ma st. - Nu c du , du chui vo cc vt nt. Khi n khp bao gi i vi bnh dn ng tip xc t chn ln nh & bnh b d ngc li. Lm cho cc vng chn rng b bt kn li, di tc dng ca p lc lm bong cc mng kim loi ra gi l hin tng trc r. + Phn loi: C hai loi trc r - Trc nht thi : Cc vt trc d sinh ra & bo mn i rt nhanh (xy ra vi bnh rng c cng HB ) . - Trc lan : L hin tng cc vt r sinh ra khng b bo mn i & cng ngy cng lan rng ra (xy ra vi bnh rng c cng HB ) - Ch : Vi cc b truyn khng bi trn hoc bi trn khng u th khng c hin tng trc r m ch c mn. + Tc hi - Lm b mt rng sn si & lm tng ti trng ng - Khi n khp lm vic c ting n
7 + Gim trc r : - Nng cao cng b mt bng cch nhit luyn. - Nng cao nhn b mt , gim bt cc vt xc khi gia cng. - Tng gc n khp bng cch dch chnh hoc gia cng bnh rng bng dao c gc n khp ln. + Tnh : [ ] 3.4.Dnh (Xc). + Nguyn nhn xy ra : Ti trng ln , vn tc cao , khi rng trt tip xc nhau xut hin nhit . Trong qu trnh chuyn ng bnh rng no c c tnh yu hn th chy do ra & dnh vo b mt kia. + Ni xy ra: Dnh xy ra ln cn tm n khp (vng gia rng) & thng xy ra nu hai bnh rng cng vt liu hoc khng ti b mt. + Trnh dnh : - Ging nh mn & dng du cn dnh. - Lm ngui qua bi trn . + Tnh dnh : cha c cch tnh. 3.5.Bin dng do + Nguyn nhn xy ra : xy ra khi ti trng ln , vn tc nh & c tnh ca vt liu khng m bo. i vi bnh dn : vt liu b li v nh & chn. i vi bnh b dn : vt liu b ko v gia. 3.6. Bong b mt Nguyn nhn : do cht lng nhit luyn hoc ho nhit luyn khng tt hoc ni ng sut bn trong ln bong tng mnh kim loi trn b mt ra. *KT LUN - 6 dng hng ny xy ra ng thi & tu tng trng hp m dng hng ny xy ra khc lit hn dng kia . - Ngy nay ngi ta ch tnh theo hai trng hp l tnh theo ng sut tip xc & ng xut un. [ ] & [ ] - Ngoi ra ngi ta cn kim tra ng sut tip xc khi qu ti & ng sut un khi qu ti trnh bin dng do ( ).
8 4 Tnh b truyn bnh tr rng thng 4.1.Lc tc dng Chng ta cn phi tha nhn hai gi thit sau y : - Gi thit b qua lc ma st (lc ny vung gc vi b mt rng ) . - Bn thn lc l phn b u , trong qu trnh tnh ton coi l lc tp chung & tnh ti tm n khp. + Cch tnh Lc vng : = = Lc hng tm : = = Lc php tuyn : = 4.2.Tnh theo ng sut tip xc Mc ch : nhm hn ch dng hng trc s . = 0.418 * [ ] (Hc 1811) xy ra khi ( ). Hoc = . [ ] (Cng thc tng qut). : H s xt n c tnh ca vt liu =
(cng thc ny ni ln bnh rng 1 & bnh rng 2 cha chc phi l thp). 0.25 0.33 (H s Potsng). E = 2.15 * (Mun n hi). Nu chn ta c = 275
9 * Tnh q n
- ti trng ring trn mt n v chiu di tip xc quy c
= Tng chiu di ng tip xc . c mt cp rng n khp . c hai cp rng n khp . ( h s xt n tng chiu di tip xc ). = ( ) = . ( ) Thay tt c vo ta c : = *Tnh bn knh cong hay
Ly du + khi 2 bnh rng n khp ngoi Ly du - khi 2 bnh rng n khp ngoi Thay & vo cng thc ta c : [ ] Gi - H s xt n hnh dng ca b mt tip xc.
10 *Ch - Nu trong trng hp :
(dch chnh cu)
L h s dch chnh dao ca bnh 1 L h s dch chnh dao ca bnh 2 - Th lc ny : . [ ] lc vng, ( Vi bnh rng thng th = 1 ) - Khi trnh hin tng trc r xy ra : a = =
- i vi bnh rng thng = 1.76
) (Tm ra ) (Tm ra a) a = 50 . H s chiu rng bnh rng . . Mun tng c hai cch b tng( Bnh rng kh m tip xc ht chiu di bnh rng ) a gim (ng knh nh i ln )
11 Nh vy - Nu tng m bo c iu kin lm vic th cng vng ca trc phi ln & b truyn ch to chnh xc. - Khng nn chn ln i vi bnh rng lm bng vt liu khng chy mn c hoc lp lch so vi , hoc lp cng son . - i vi hp gim tc nn chn ca cp sau ln hn cp trc bnh rng ln t b chnh lch , bi trn cho d (thng th i vi bnh rng b tr i xng ; i vi bnh rng b tr khng i xng ) . Mi quan h : dng kim tra , Ly modun (m) : m = (0.010.02)a (khng nn chn m < 1.5) i vi bnh rng rng thng th s rng ti thiu trnh hin tng ct chn rng l . (Nu lm vic vi vn tc cao th rng (n > 1000 v/pht ) . Nu nh hn khi gia cng s xy ra hin tng ct chn rng . Trong mi trng hp nn hn ch : - Bnh rng thng : 1 - Bnh rng nghing : 1.5 - Bnh rng ch V : 2.5 Nu dch chnh th z c th nh hn 17 . x = 2 th z = 12 13
12 4.3.Tnh bnh rng theo ng sut un ( ) (Hn ch trng hp gy rng) - Nu t ti nh rng khi lc ny c hai cp rng n khp , nn mi cp rng chu mt lc /2. - V sau khi ch to ta cn vt nh rng i nn - ng sut un thc t phi bng ng sut un l thuyt x h s tp chung l thuyt . - Trt lc v tm ng n khp ta c c hai thnh phn : . & . . . gy ra ng sut nn chn rng . gy nn ng sut un chn rng : = Tt c cc vct ny u cng phng khc chiu Cng tt c cc biu ny vi nhau ta c biu
= m
+ Khi k n s nh hng ca th : . t l = e.m ; S = g.m (e , g l cc h s) h s tp chung l thuyt . t = - (H s dng rng) Nu thay : Th = . Do s rng khc nhau ln : = . = . 13 + V t l vi nhau nn : + Khi thit k (m bo vi b truyn nh hoc khng bi trn) th t : hoc m 1.4 (mm) Sau tra modun theo tiu chun : HB < 350 . Nu lp cng son : . HB > 350 . Nu lp cng son : . * Mt vi ch - Chiu di bnh rng nh > chiu di bnh rng ln (Khi thit k th chng ta ly ) - Chn modun : khi m nh m d = m.z khng thay i z ln lm vic m (tc s rng nm trong vng n khp cng nhiu & h s ln) . Lc ma st nh tn tht ma st nh (m < 1.5) . - Khi m ln rng to , bn mn ln lm vic lu khi c trc r & t chu nh hng ca ng nht vt liu .
14 5 TNH SC BN BNH RNG TR RNG NGHING HNH CH V 5.1.Cc quan h hnh hc - Cc thng s ca bnh rng nghing c o trn tit din mt u . - Vic ch to bnh rng nghing ngi ta dng dao nh bnh rng thng nhng phi c nh i gc dn ti modun php tuyn ( ) c TCH : ; - ng knh vng chia : . z - Khong cch trc : a = = = ( Khong cch trc bnh rng nghing < bnh rng thng ) .
15 5.2.Lc tc dng
- Ct bng mt mt phng vung gc vi rng ( ) & tri ra . Rng n tc dng ln rng kia mt lc php tuyn . Chia thnh v (gm ) . - Lc vng : = - Lc dc trc : - Lc hng tm : = (khi =0) - Lc php tuyn :
16 5.3.Cc c im trong tnh ton sc bn bnh rng nghing - B truyn bnh rng nghing n khp m , ti trng ng gim . - B truyn bnh rng nghing tip xc t im ln ng & trong cng mt thi im c nhiu on rng cng n khp. - B truyn bnh rng nghing c th n khp lin tc ngay c khi min l h s trng khp dc ( Ct & tri ra ) . (v ct qua ) - C nhiu i rng cng n khp cng mt lc nn tng chiu di ng tip xc thay i ( thay i ) : ( ng vi l s nguyn) . + Nu l s nguyn th chiu di ca i rng ra khp gim bao nhiu th chiu di i rng vo khp gim by nhiu + Khi khng l s nguyn Trong : i vi bnh rng nghing . i vi bnh rng ch V .
Ti trng ring ca bnh rng ring < bnh rng thng . - ng tip xc ca bnh rng nghing cho t chn ln nh & ti trng phn b trn rng khng u. Ti trng tp chung ln nht ti vng tm n khp. - Bn knh cong ca cc im dc theo ng tip xc thay i lin tc. V vy ng sut ti cc dim khc nhau. - Gii thch : Ti vng gia 2 rng n khp u , cng ln nht nn ti trng tp chung l ln nht .
17
5.4.Tnh bnh rng theo sc bn tip xc
a. Xt bnh rng tng ng - Bn knh trc di : a = - Bn knh trc ngn : c = Bn knh cong ca elip ti im E : Dng lm ng knh ca mt vng trn bnh rng thng tng ng :
S rng tng ng : = = Mun bng mun php tuyn ca bnh rng nghing ( ) - Bn knh cong dc theo ng tip xc th thay i lin tc . V vy ng sut tip xc ti cc im l khc nhau . - Vt gy ca bnh rng nghing thng nm cho t chn ln nh . 18 - Nu tng gc nghing lc dc trc tng ( khng c li v trc & ) nn ta chn . - Nu mt trc mang mt bnh rng nghing m gc th cho php dng thay chn . b.Tnh theo ng sut tip xc ( Tnh theo bnh rng thng nhng k n c im ca bnh rng nghing ) Mc ch cui cng :
H s xt n c tnh ca vt liu - H s xt n hnh dng b mt tip xc : i vi bnh rng nghing : i vi bnh rng thng : - H s xt n tng chiu di ng tip xc : i vi bnh rng nghing : i vi bnh rng thng : - H s xt n s phn b ti trng khng u gia cc rng . - H s xt n s phn b ti trng khng u trn sut chiu di bnh rng . - H s xt n nh hng ca ti trng ng . - Nu b truyn bnh rng nghing khng dch chnh tc gc n khp ( ) . t &
19 V a = 43(u ).
c. Tnh theo ng sut un ( Tnh tng t bnh rng thng nhng c k n cc c im ca bnh rng nghing . Do tng chiu di tip xc ca bnh rng nghing ln hn bnh rng thng & gy t chn ln nh do ng sut un sinh ra trn bnh rng nn nh hn bnh rng thng ) .
: Mmen xon b : Chiu rng bnh rng : ng knh vng chia bnh nh : H s dng rng : H s xt n s nh hng ca h s trng khp : H s xt n nh hng gc nghing ca rng . d.Tnh theo ng sut tip xc & ng sut un khi qu ti
20
6 : TRUYN NG BNH RNG NN (BNH RNG CN) 6.1.Khi nim - Truyn ng bnh rng nn l truyn ng gia hai trc vung gc vi nhau - So vi bnh rng tr bnh rng nn c kch thc ln hn & khi lng ln hn . - Ch to phc tp hn & khi lp ghp yu cu chnh xc theo phng dc trc . - C bnh rng cn rng thng , rng nghing & rng cong ( cn xon) . 6.2 Cc quan h hnh hc - Cc thng s ca bnh rng nn c o ti : Mt nt y ln ( ) Tit din trung bnh (m) - T s truyn u : u = - Chiu di nn : = = Vy : 0.5 - Chiu rng vnh rng (b) : b & b 10 . 6.3 Lc tc dng - Gi thit : B qua lc ma st . Coi lc tp chung gia rng . - Ct theo phng m-n & tri ra ta c : & ( ) . - Lc vng : - Lc php tuyn : ; - Lc chiu trc : - Lc hng tm :
21 Nhn xt : Lc dc trc ca bnh rng ny bng lc hng tm bnh rng kia & ngc li ( trong b truyn bnh rng nn do c lc dc trc nn kt cu phc tp hn )
6.4 Cc c im trong qu trnh tnh - Knh thc tit din rng ca bnh rng nn t l thun vi khong cch t tit din ti nh nn . Do cng un khng thay i theo kch thc tit din & ti trng phn b trn rng khng u , ti trng phn b theo hnh thang & trng tm lch v pha y ln . Trong tnh ton TTTT a v gia rng do lc s hi ln hn mt cht & an ton trong tnh ton . - ng sut tip xc & ng sut un ti mi tit din l nh nhau nn trong tnh ton chng ta tnh ti tit din trung bnh - a b truyn bnh rng nn v b truyn bnh rng thng tng ng . Phng php a ( phng php Trit gn) : tng tng b co dn ti mt im ton b bnh rng nn co li thnh mt hnh nn . Ta tin hnh ct nn & tri ra . Lc ny ta s c hai hnh trn khuyt mt t ( chnh l hai bnh rng tng ng ) vi cc thng s sau : Mun l mun trung bnh : ng knh : S rng : T s truyn : 6.5 Tnh theo ng sut tip xc
* Bn knh cong:
22 M
Thay vo ta c : * Tnh :
Trong : : H s xt n tng chiu di ng tip xc . Lc ny : (0.85 l h s k n b truyn bnh rng nn thng hng trc b truyn bnh rng thng tng ng) : H s xt n nh hng ca c tnh vt liu . : H s xt n b mt hnh dng tip xc . : H s xt n tng chiu di ng tip xc. . t :
* Tnh : Chiu di nn .
: H s truyn rng vnh rng . 6.6 Tnh theo ng sut un Hon ton nh bnh rng thng tng ng .
: H s dng rng ( tra theo s rng tng ng) 23 : H s xt n s nh hng ca nghing bnh rng . : H s xt n s nh hng ca h s trng khp .
VN DCH CHNH BNH RNG (c thm) nh ngha : Dch chnh bnh rng l dng on thn khai khc lm bin hnh bnh rng . u im : - B truyn bnh rng dch chnh c bn cao hn khng dch chnh , sc bn tip xc tng 25% . - Khi tm n khp nm trong vng hai i rng n khp th sc bn tip xc tng 50% . - Chng mn , chng dnh rng . - iu chnh c khong cch trc . Khuyt im : - Lm cho dng rng thay i . Phn loi : C hai loi a. Dch chnh u - Bnh nh dch dao dng ( ) . - Bnh ln dch dao m ( ) . & . Kt qu - Khong cch trc khng thay i & gc khng thay i . - Chiu dy ca bnh nh tng ln trn ng knh vng trn chia th b ln gim nhng tng dy khng thay i . b. Dch chnh gc - Bnh nh dch dao dng ( ) . - Bnh ln dch dao m ( ) . . Kt qu dch chnh : 24 - Chiu dy bnh rng nh & bnh rng ln tng trn vng trn chia ( > ) - Chiu rng rnh gim i trn vng trn chia ( < ) . Khong cch trc mi : ln hn khong cch trc c & . Mt s ch - Dch chnh dng lm tng sc bn un chn rng ( do chn rng to ra ) gim c hin tng ct chn rng . Nguyn l my chng minh : z > 17 s khng xy ra hin tng ct chn rng . Nu dch chnh z c th : z = 7 hoc z = 8 m vn khng b ct rng . - Dch chnh gc lm tng sc b tip xc : Chng minh m : . Do dch chnh dn n tng gim gim sc bn tip xc tng - Khi s rng ca bnh nh & bnh ln l qu ln th vic dch chnh khng tc dng . Chng minh Thanh rng l bnh rng vi R = Thanh rng nu dao c li ra hay li vo th bin dng vn l hnh tr . Tc d khng c ngha . i vi bnh rng c z > 100 th khi dch chnh rng s gn nh on thng . Trong trng hp ny phi dng dao c gc profin ln . - Khi dch chnh lm cho h s trng khp gim tng . i vi bnh rng nghing : tng chiu di ng tip xc gim lm gim kh nng ti ca bnh rng nghing . - Vi cc b truyn kn m kh nng ti c quyt nh bi ng sut tip xc th dch chnh lm tng bn knh cong ti tm n khp v vy nn chn tht ln . 25 - Nu b truyn c quyt nh bi sc bn un th nn chn dch chnh ca bnh nh & bnh ln m bo sc bn u (tc bnh nh hng th bnh ln cng hng ) . - Vi cc b truyn m kh nng ti b hn ch bi mn & dnh th dch chnh lm cho s chnh lch vn tc trt im vo khp v ra khp gim mn & dnh gim . - Thng dch chnh ch p dng cho bnh rng thng t dng cho bnh rng nghing ( bi v sc b bnh rng nghing > sc bn bnh rng thng& chng ta c th m bo khong cch trc bng cch thay i gc nghing )& t dng vi bnh rng nn ( mun tng gim kh nng ti ta iu chnh chiu di nn R ) . H s dch chnh theo tiu chun ISO & TC66 . - : khng dch chnh . - dch chnh u : & . dch chnh gc : & . - X = th 30 < < 60 . - X < 0.9 khi
26 CHNG: TRUYN NG TRC VT 1 : Khi nim chung Mc ch : Truyn truyn ng gia hai trc cho nhau & gc cho thng l . u im : - T s truyn ln : u t ti 1000 , thng thng t 8 100 . - Lm vic iu ho t n ( c trng hp t hm c). Khuyt im : - Hiu sut thp : ( do trt dc rng ) . - Thng thng phi dng vt liu gim ma st . V d nh bnh vt lm bng thanh ng . Pham vi s dng : - Dng vi cng sut nh & trung bnh , thng 50 KW . - Dng cho cc my cng c . - Dng trong cc cn cu loi nh , hoc my trc . Gc nng ca ren :
Gc nng ca bnh vt i vi trc vt : Quy c bng gc ca cung trn c ng knh bng : .
Thng th gc 28 . Khong cch trc :
Vn dch chnh : ch dch chnh bnh vt , khng nn c qu trnh hin tng ct chn rng .
27 3 : NG HC CA B TRUYN TRC VT BNH VT 1, Vn tc & t s truyn . - Nu trc vt quay c qu mt vng th bnh vt quay c : ( vng ) . Nu trc vt quay c mt vng th bnh vt quay c : ( vng ) . - T s truyn : u Cch 1 : & u . Cch 2 : & S
Trong trng hp ny t s truyn ca trc vt & bnh vt khng bng t s gia hai ng knh vng chia ca bnh vt & trc vt m ch bng t s gia s rng ca bnh vt chia cho trc vt do t s truyn rt ln .
M lc ny :
28
Trong : - : l vn tc vng ca trc vt . - : l vn tc vng ca bnh vt . Nhn xt : Vn tc trt ln hn ( vn tc trt ca trc vt ) . Do b truyn trc vt c hai dng trt : trt dc rng & trt theo bin hnh B truyn trc vt b mn & sinh nhit . 4 : LC TC DNG Gi thit : - B qua lc ma st . - Lc tp chung ti tm n khp . - Phn tch lc ging nh bnh rng nghing . Nhn xt :
5 : CC DNG HNG Trong b truyn trc vt c y cc dng hng nh b truyn bnh rng nhng do vn tc trt ln sinh nhit nhiu & iu kin hnh thnh cc mng du bi trn khng thun li nn c hai dng hng l dnh & mn . 1, Dnh : - Xy ra i vi bnh vt lm bng vt liu rn (ng thanh , nhm , st , gang ) khi kim loi ca bnh vt s bong ra& dnh vo trc vt lm cho b mt ca trc vt sn si . 29 Cch chng dnh :
+ Nng cao nhn ca b mt rng . + Chn vt liu c tnh cn ma st cao hoc dng du cn dnh . Nu vung gc vi ng tip xc th hnh thnh mng du l tt nht . - Hin tng dnh xy ra nhiu mt phng dnh & ln cn mt phng dnh . - Nu nh bnh vt lm bng vt liu mm th hin tng dnh t , vl bnh vt quyt u lin trc vt nn b mt trc vt t sn si . 2, Mn Trong trc vt c hai dng trt l trt do rng & trt bin hnh nn b truyn trc vt mn nhiu . 3, Trc d - t xy ra . - Xy ra khi chng dnh tt . Kt lun : 1. Hin tng dnh & mn xy ra nhiu nhng ngy nay cha c phng php no tnh chnh xc v vy phi tnh theo . ( ngi ta phi dch mt cch hp l ) . 2. Tnh theo ng sut un ch mang tnh cht kim nghim & ch c ngha > 100 rng hoc trong b truyn quay tay . 3. Trc vt c ng knh tit din nh nhng trc li di , khong cch xa , do cn phi kim nghim sc bn thn trc vt. 4. Chng ta tnh ton cho trc Acimet nhng khi t kh nng ti nh nhau c th dng cho trc vt khc .
6 : TNH SC BN TRC VT 1, Ti trng tnh ton & h s ti trng . Ti trng phn b khng u ging nh bnh rng nghing a, H s ti trng phn b khng u : . Trong : 30 : Ti trng ring do bin dng n hi & do sai s trong ch to lp rp , gy ra . : Bin dng hay chuyn v n hi do vng ca trc vt gy ra . : Chuyn v htb trn ng tip xc . : Ti trng ring trn ng tip xc . Nguyn nhn : - Do vng ca trc gy ra . - Kh nng chy mn ( nu chy mn c mt thi gian th ti trng s phn b u hn & ph thuc vo ) .
: S rng bnh vt : H s bin dng ca trc vt ( ph thuc vo ) . : Mmen xon trung bnh trn trc vt . : Mmen xon ln nht trong cc mmen . : Thi gian lm vic . : S vng quay . b,: H s ti trng ng - Do sai s ch to & lp ghp . - Ph thuc vo vn tc ca b truyn .
Trong : : Ti trng ring . q : Ti trng ngoi . Khi th . 31 Khi th . V vy : 2, Tnh theo ng sut tip xc - Hin nay cha c phng php no tnh chnh xc do chng ta tnh nh b truyn bnh ring (u c thay bng ) . Bnh rng nghing thnh bnh rng thng phi dng bnh rng tng ng . - Chng ta tnh ti mt phng dnh ( trc vt coi nh thanh rng ) . Bnh vit l bnh rng nghing . Bnh rng nghing c chiu dy bng .
- Tnh :
: Thanh rng bn knh cong bng .
. Thay vo ta c : - Tnh q :
m :
32
Tnh cho bnh vt : - Tnh E : Mun n hi tng ng : Chn
( v gc ) khi
- Tnh a :
(mm) . Ch thch :
33 : H s bin dng ca trc vt ph thucvo z & q . : Mmen xon , thi gian lm vic ( ) , s vng quay ca bnh vt ch i . : - 3, Tnh theo sc bn un. - Vic tnh theo ng sut un ch tnh vi rng ca bnh vt . - Vic tnh theo ng sut un rt phc tp v tit din rng lun thay i (do chn rng cong & ng tip xc vi rng t chn ti nh). V vy chng tnh tng ng nh bnh rng nghing ( thay ) .
khi : h s xt n nh hng ca gc nghing ca rng . m : h s xt n nh hng ca h s trng khp . : h s dng rng tra theo s rng tng ng : : mun php tuyn ( ) . 4, Kim nghim bn bnh vt khi qu ti .
: H s qu ti . Trnh bin dng d & dnh rng .
34 7 : TNH NHIT & LM NGUI TRUYN NG TRC VT Trong b truyn trc vt do c hai dng trt do sinh nhit nhiu & lm nng b truyn . Nhit cao lm gim nht ca du , gim kh nng bo v mng du . Nguyn tc tnh nhit : - Nhit sinh ra nhit to i Tm ra nhit thc t . Nu nhit thc < nhit cho php th m bo . Nu nhit thc > nhit cho php th phi lm mt ( khi lm mt trong chng ta phi tnh li kim tra ). Tnh nhit sinh ra :
Trong :427 l ng lng cng ca nhit . Tnh nhit to i : Trong : : H s to nhit , ( ) A : Din tch b mt to nhit , ( a : khong cch trc ). : Nhit mi trng xung quanh . : Nhit du bi trn . - Nu c cc gn cnh to nhit th ly thm 50 % din tch ca b mt gn cnh ( hay tng ) . 35 - : H s xt n s thot nhit qua y hp . Theo nguyn tc :
: H s xt n s gim nhit sinh ra trong mt n v thi gian do lm vic khng lin tc hoc lm vic non ti : . Trong : Chu k ti trng : Cng sut trong ch i : Thi gian lm vic trong ch i . dao ng Nu th tin hnh lm mt ri sau tin hnh tnh li . Lc ny : = ?
: Din tch to nhit nh qut gi . : H s to nhit nh qut gi chn theo ch vng quay ca qut :
750 1000 1500 3000
17 21 29 40
Bi trn - Ngm ngp cao hn ren trc vt hoc ngm bn knh bnh vt nu bnh vt nm di . - Lng du vo thng dao ng t lt . 36 - Nu th bi trn bng phng php phun du . - i vi (1500 ) ngm du ti tm ca ca bnh vt .
8 : HIU SUT CA B TRUYN TRC VT
Hiu sut ca b truyn trc vt :
Nhn xt : Mun tng chng ta tng hoc gim ( q h s ng knh) . Tng : - Tng v ( ) tng B truyn cng knh . - q gim ( q = 8 ) gim gim cng vng ca thn trc vt . ( ) ln , tc ln th rt kh ch to , nn ta quy nh . khi th . Gim : gc ma st tng ng : (H s ma st ph thuc vo cp vt liu , ph thuc vo cht lng b mt , ph thuc vo bi trn & vn tc trt ) . Khi vt liu trt tng cht mng du tt ln gc ma st gim Hiu sut ca bnh vt & trc vt lun lun thp . T hm : , chc chn : - Nu ngm trong du : ( trc vt dn ng ). 37 - Nu bnh vt dn ng : . Hiu sut thp thng
4.2.Tnh theo ng sut tip xc Mc ch : nhm hn ch dng hng trc r = 0.418 * [ ] (Hc 1811) xy ra khi ( ). Hoc = . [ ] (Cng thc tng qut).
: H s xt n c tnh ca vt liu = (cng thc ny ni ln bnh rng 1 & bnh rng 2 cha chc phi l thp). 0.25 0.33 (H s Potsng). E = 2.15 * (Mun n hi). Nu chn ta c = 275 - ti trng ring trn mt n v chiu di tip xc quy c. = Tng chiu di ng tip xc . c mt cp rng n khp . c hai cp rng n khp . ( h s xt n tng chiu di tip xc ). 38 = ( ) = . ( ) Thay tt c vo ta c : = Tnh bn knh cong hay
+ tx l ngoi - tx l trong Thay & vo cng thc ta c : [ ] Gi - H s xt n hnh dng ca b mt tip xc. Nu trong trng hp :
(dch chnh cu)
L h s dch chnh dao ca bnh 1 L h s dch chnh dao ca bnh 2 Th lc ny : . [ ] lc vng , 39 ( Vi bnh rng thng th = 1 ) +) Khi trnh hin tng trc r xy ra : a = =
Ch : i vi bnh rng thng . = 1.76
) (Tm ra ) (Tm ra a)
a = 50 . H s chiu rng bnh rng . . Mun tng c hai cch : b tng( Bnh rng kh m tip xc ht chiu di bnh rng ) a gim (ng knh nh i ln ) Nh vy: - Nu tng m bo c iu kin lm vic th cng vng ca trc phi ln & b truyn ch to chnh xc. - Khng nn chn ln i vi bnh rng lm bng vt liu khng chy mn c hoc lp lch so vi , hoc lp cng son . - i vi hp gim tc nn chn ca cp sau ln hn cp trc bnh rng ln t b chnh lch , bi trn cho d (thng th i vi bnh rng b tr i xng ; i vi bnh rng b tr khng i xng ) . 40 Mi quan h : dng kim tra , Ly modun (m) : m = (0.010.02)a (khng nn chn m < 1.5) i vi bnh rng rng thng th s rng ti thiu trnh hin tng ct chn rng l . (Nu lm vic vi vn tc cao th rng (n > 1000 v/pht ) . Nu nh hn khi gia cng s xy ra hin tng ct chn rng . Trong mi trng hp nn hn ch : - Bnh rng thng : 1 - Bnh rng nghing : 1.5 - Bnh rng ch V : 2.5 Nu dch chnh th z c th nh hn 17 . x = 2 th z = 12 13 3,Tnh bnh rng theo ng sut un ( ) (Hn ch trng hp gy rng) - Nu t ti nh rng khi lc ny c hai cp rng n khp , nn mi cp rng chu mt lc /2. - V sau khi ch to ta cn vt nh rng i nn - ng sut un thc t phi bng ng sut un l thuyt x h s tp chung l thuyt . - Trt lc v tm ng n khp ta c c hai thnh phn : . & . . . gy ra ng sut nn chn rng . gy nn ng sut un chn rng : = Tt c cc vct ny u cng phng khc chiu Cng tt c cc biu ny vi nhau ta c biu = m
41 Khi k n s nh hng ca th : . t l = e.m ; S = g.m Trong e , g l cc h s h s tp chung l thuyt
. t = - H s dng rng . Nu thay : Th = . Do s rng khc nhau ln : = . = . V t l vi nhau ln :
Khi thit k ( m bo vi b truyn nh hoc khng bi trn) th t : hoc m 1.4 (mm) Sau tra modun theo tiu chun : HB < 350 . Nu lp cng son : . HB > 350 . Nu lp cng son : . Mt vi ch : 42 - Chiu di bnh rng nh > chiu di bnh rng ln : ( Khi thit k th chng ta ly ) - Chn modun : khi m nh m d = m.z khng thay i z ln lm vic m (tc s rng nm trong vng n khp cng nhiu & h s ln) . Lc ma st nh tn tht ma st nh (m < 1.5) . - Khi m ln rng to , bn mn ln lm vic lu khi c trc r & t chu nh hng ca ng nht vt liu . 5 : TNH SC BN BNH RNG TR RNG NGHING HNH CH V 1.Cc quan h hnh hc - Cc thng s ca bnh rng nghing c o trn tit din mt u . - Vic ch to bnh rng nghing ngi ta dng dao nh bnh rng thng nhng phi c nh i gc dn ti modun php tuyn ( ) c TCH : ; - ng knh vng chia : .z - Khong cch trc : a = = = ( Khong cch trc bnh rng nghing < bnh rng thng ) . 2.Lc tc dng : - Ct bng mt mt phng vung gc vi rng ( ) & tri ra . Rng n tc dng ln rng kia mt lc php tuyn . Chia thnh v (gm ) . - Lc vng : = - Lc dc trc : - Lc hng tm : = - Lc php tuyn : 3.Cc c im trong tnh ton sc bn bnh rng nghing . - B truyn bnh rng nghing n khp m , ti trng ng gim . - B truyn bnh rng nghing tip xc t im ln ng & trong cng mt thi im c nhiu on rng cng n khp . 43 - B truyn bnh rng nghing c th n khp lin tc ngay c khi min l h s trng khp dc ( Ct & tri ra ) . (v ct qua ) - Do nhu on rng cng n khp cng mt lc nn tng chiu di ng tip xc thay i ( thay i ) : ( ng vi l s nguyn) . - Nu l s nguyn th chiu di ca i rng ra khp gim bao nhiu th chiu di i rng vo khp gim by nhiu - Khi khng l s nguyn :
Trong : i vi bnh rng nghing . i vi bnh rng ch V . Ti trng ring ca bnh rng ring < bnh rng thng . - ng tip xc ca bnh rng nghing cho t chn ln nh & ti trng phn b trn rng khng u. Gii thch : Ti vng gia 2 rng n khp u , cng ln nht nn ti trng tp chung l ln nht . 4.Tnh bnh rng theo sc bn tip xc a. Xt bnh rng tng ng - Bn knh trc di : a = - Bn knh trc ngn : c = Bn knh cong ca elip ti im E : Dng lm ng knh ca mt vng trn bnh rng thng tng ng :
S rng tng ng : = = Mun bng mun php tuyn ca bnh rng nghing ( ) - Bn knh cong dc theo ng tip xc th thay i lin tc . V vy ng sut tip xc ti cc im l khc nhau . 44 - Vt gy ca bnh rng nghing thng nm cho t chn ln nh . - Nu tng gc nghing lc dc trc tng ( khng c li v trc & ) nn ta chn . - Nu mt trc mang mt bnh rng nghing m gc th cho php dng thay chn . b,Tnh theo ng sut tip xc ( Tnh theo bnh rng thng nhng k n c im ca bnh rng nghing ) Mc ch cui cng :
H s xt n c tnh ca vt liu - H s xt n hnh dng b mt tip xc : i vi bnh rng nghing : i vi bnh rng thng : - H s xt n tng chiu di ng tip xc : i vi bnh rng nghing : i vi bnh rng thng : - H s xt n s phn b ti trng khng u gia cc rng . - H s xt n s phn b ti trng khng u trn sut chiu di bnh rng . - H s xt n nh hng ca ti trng ng . - Nu b truyn bnh rng nghing khng dch chnh tc gc n khp ( ) . t &
45 V a = 43(u ). C; Tnh theo ng sut un ( Tnh tng t bnh rng thng nhng c k n cc c im ca bnh rng nghing . Do tng chiu di tip xc ca bnh rng nghing ln hn bnh rng thng & gy t chn ln nh do ng sut un sinh ra trn bnh rng nn nh hn bnh rng thng ) .
: Mmen xon b : Chiu rng bnh rng : ng knh vng chia bnh nh : H s dng rng : H s xt n s nh hng ca h s trng khp : H s xt n nh hng gc nghing ca rng . d, Tnh theo ng sut tip xc & ng sut un khi qu ti
6 : TRUYN NG BNH RNG NN (BNH RNG CN) 1, Khi nim - Truyn ng bnh rng nn l truyn ng gia hai trc vung gc vi nhau . - So vi bnh rng tr bnh rng nn c kch thc ln hn & khi lng ln hn . - Ch to phc tp hn & khi lp ghp yu cu chnh xc theo phng dc trc . - C bnh rng cn rng thng , rng nghing & rng cong ( cn xon) . 2, Cc quan h hnh hc Cc thng s ca bnh rng nn c o ti : 46 Mt nt y ln ( ) Tit din trung bnh (m) - T s truyn u : u = - Chiu di nn : = =
Vy : 0.5
- Chiu rng vnh rng (b) : b & b 10 . 3, Lc tc dng - Gi thit : B qua lc ma st . Coi lc tp chung gia rng . - Ct theo phng m-n & tri ra ta c : & ( ) . - Lc vng : - Lc php tuyn : ; - Lc chiu trc : - Lc hng tm : Nhn xt : Lc dc trc ca bnh rng ny bng lc hng tm bnh rng kia & ngc li ( trong b truyn bnh rng nn do c lc dc trc nn kt cu phc tp hn ) 4, Cc c im trong qu trnh tnh - Knh thc tit din rng ca bnh rng nn t l thun vi khong cch t tit din ti nh nn . Do cng un khng thay i theo kch thc tit din & ti trng phn b trn rng khng u , ti trng phn b theo hnh thang & trng tm lch v pha y ln . Trong tnh ton TTTT a v gia rng do lc s hi ln hn mt cht & an ton trong tnh ton . - ng sut tip xc & ng sut un ti mi tit din l nh nhau nn trong tnh ton chng ta tnh li . 47 - a b truyn bnh rng nn v b truyn bnh rng thng tng ng . Phng php a ( phng php Trit gn) : tng tng b co dn ti mt im ton b bnh rng nn co li thnh mt hnh nn . Ta tin hnh ct nn & tri ra . Lc ny ta s c hai hnh trn khuyt mt t ( chnh l hai bnh rng tng ng ) vi cc thng s sau : Mun l mun trung bnh : ng knh : S rng : T s truyn : 5, Tnh theo ng sut tip xc
Bn knh cong :
M
Thay vo ta c : Tnh :
Trong : : H s xt n tng chiu di ng tip xc . Lc ny : 0.85 l h s k n b truyn bnh rng nn thng hng trc b truyn bnh rng thng tng ng . 48 : H s xt n nh hng ca c tnh vt liu . : H s xt n b mt hnh dng tip xc . : H s xt n tng chiu di ng tip xc. . t :
: Chiu di nn . : H s truyn rng vnh rng . 6, Tnh theo ng sut un Hon ton nh bnh rng thng tng ng .
: H s dng rng ( tra theo s rng tng ng) : H s xt n s nh hng ca nghing bnh rng . : H s xt n s nh hng ca h s trng khp .
VN DCH CHNH BNH RNG nh ngha : Dch chnh bnh rng l dng on thn khai khc lm bin hnh bnh rng . u im : - B truyn bnh rng dch chnh c bn cao hn khng dch chnh , sc bn tip xc tng 25% . - Khi tm n khp nm trong vng hai i rng n khp th sc bn tip xc tng 50% . - Chng mn , chng dnh rng . - iu chnh c khong cch trc . Khuyt im : 49 - Lm cho dng rng thay i . Phn loi : C hai loi : c. Dch chnh u - Bnh nh dch dao dng ( ) . - Bnh ln dch dao m ( ) . & . Kt qu : - Khong cch trc khng thay i & gc khng thay i . - Chiu dy ca bnh nh tng ln trn ng knh vng trn chia th b ln gim nhng tng dy khng thay i . d. Dch chnh gc : - Bnh nh dch dao dng ( ) . - Bnh ln dch dao m ( ) . . Kt qu dch chnh : - Chiu dy bnh rng nh & bnh rng ln tng trn vng trn chia ( > ) - Chiu rng rnh gim i trn vng trn chia ( < ) . Khong cch trc mi : ln hn khong cch trc c & . Mt s ch : - Dch chnh dng lm tng sc bn un chn rng ( do chn rng to ra ) gim c hin tng ct chn rng . Nguyn l my chng minh : z > 17 s khng xy ra hin tng ct chn rng . Nu dch chnh z c th : z = 7 hoc z = 8 m vn khng b ct rng . - Dch chnh gc lm tng sc b tip xc : Chng minh : m : . 50 Do dch chnh dn n tng gim gim sc bn tip xc tng . - Khi s rng ca bnh nh & bnh ln l qu ln th vic dch chnh khng tc dng . Chng minh : Thanh rng l bnh rng vi R = Thanh rng nu dao c li ra hay li vo th bin dng vn l hnh tr . Tc d khng c ngha . i vi bnh rng c z > 100 th khi dch chnh rng s gn nh on thng . Trong trng hp ny phi dng dao c gc profin ln . - Khi dch chnh lm cho h s trng khp gim tng . i vi bnh rng nghing : tng chiu di ng tip xc gim lm gim kh nng ti ca bnh rng nghing . - Vi cc b truyn kn m kh nng ti c quyt nh bi ng sut tip xc th dch chnh lm tng bn knh cong ti tm n khp v vy nn chn tht ln . - Nu b truyn c quyt nh bi sc bn un th nn chn dch chnh ca bnh nh & bnh ln m bo sc bn u (tc bnh nh hng th bnh ln cng hng ) . - Vi cc b truyn m kh nng ti b hn ch bi mn & dnh th dch chnh lm cho s chnh lch vn tc trt im vo khp v ra khp gim mn & dnh gim . - Thng dch chnh ch p dng cho bnh rng thng t dng cho bnh rng nghing ( bi v sc b bnh rng nghing > sc bn bnh rng thng & chng ta c th m bo khong cch trc bng cch thay i gc nghing ) & t dng vi bnh rng nn ( mun tng gim kh nng ti ta iu chnh chiu di nn R ) . H s dch chnh theo tiu chun ISO & TC66 . - : khng dch chnh . - 51 dch chnh u : & . dch chnh gc : & . - X = th 30 < < 60 . - X < 0.9 khi CHNG: TRUYN NG TRC VT 1 : Khi nim chung Mc ch : Truyn truyn ng gia hai trc cho nhau & gc cho thng l . u im : - T s truyn ln : u t ti 1000 , thng thng t 8 100 . - Lm vic iu ho t n ( c trng hp t hm c). Khuyt im : - Hiu sut thp : ( do trt dc rng ) . - Thng thng phi dng vt liu gim ma st . V d nh bnh vt lm bng thanh ng . Pham vi s dng : - Dng vi cng sut nh & trung bnh , thng 50 KW . - Dng cho cc my cng c . - Dng trong cc cn cu loi nh , hoc my trc . Gc nng ca ren :
Gc nng ca bnh vt i vi trc vt : Quy c bng gc ca cung trn c ng knh bng : .
Thng th gc 28 . 52 Khong cch trc :
Vn dch chnh : ch dch chnh bnh vt , khng nn c qu trnh hin tng ct chn rng .
3 : NG HC CA B TRUYN TRC VT BNH VT 1, Vn tc & t s truyn . - Nu trc vt quay c qu mt vng th bnh vt quay c : ( vng ) . Nu trc vt quay c mt vng th bnh vt quay c : ( vng ) . - T s truyn : u Cch 1 : & u . Cch 2 : & S
Trong trng hp ny t s truyn ca trc vt & bnh vt khng bng t s gia hai ng knh vng chia ca bnh vt & trc vt m ch bng t s gia s rng ca bnh vt chia cho trc vt do t s truyn rt ln .
53 M lc ny :
Trong : - : l vn tc vng ca trc vt . - : l vn tc vng ca bnh vt . Nhn xt : Vn tc trt ln hn ( vn tc trt ca trc vt ) . Do b truyn trc vt c hai dng trt : trt dc rng & trt theo bin hnh B truyn trc vt b mn & sinh nhit . 4 : LC TC DNG Gi thit : - B qua lc ma st . - Lc tp chung ti tm n khp . - Phn tch lc ging nh bnh rng nghing . Nhn xt :
5 : CC DNG HNG Trong b truyn trc vt c y cc dng hng nh b truyn bnh rng nhng do vn tc trt ln sinh nhit nhiu & iu kin hnh thnh cc mng du bi trn khng thun li nn c hai dng hng l dnh & mn . 1, Dnh : 54 - Xy ra i vi bnh vt lm bng vt liu rn (ng thanh , nhm , st , gang ) khi kim loi ca bnh vt s bong ra & dnh vo trc vt lm cho b mt ca trc vt sn si . Cch chng dnh :
+ Nng cao nhn ca b mt rng . + Chn vt liu c tnh cn ma st cao hoc dng du cn dnh . Nu vung gc vi ng tip xc th hnh thnh mng du l tt nht . - Hin tng dnh xy ra nhiu mt phng dnh & ln cn mt phng dnh . - Nu nh bnh vt lm bng vt liu mm th hin tng dnh t , vl bnh vt quyt u lin trc vt nn b mt trc vt t sn si . 2, Mn Trong trc vt c hai dng trt l trt do rng & trt bin hnh nn b truyn trc vt mn nhiu . 3, Trc d - t xy ra . - Xy ra khi chng dnh tt . Kt lun : 5. Hin tng dnh & mn xy ra nhiu nhng ngy nay cha c phng php no tnh chnh xc v vy phi tnh theo . ( ngi ta phi dch mt cch hp l ) . 6. Tnh theo ng sut un ch mang tnh cht kim nghim & ch c ngha > 100 rng hoc trong b truyn quay tay . 7. Trc vt c ng knh tit din nh nhng trc li di , khong cch xa , do cn phi kim nghim sc bn thn trc vt. 8. Chng ta tnh ton cho trc Acimet nhng khi t kh nng ti nh nhau c th dng cho trc vt khc .
6 : TNH SC BN TRC VT 1, Ti trng tnh ton & h s ti trng . Ti trng phn b khng u ging nh bnh rng nghing 55 a, H s ti trng phn b khng u : . Trong : : Ti trng ring do bin dng n hi & do sai s trong ch to lp rp , gy ra . : Bin dng hay chuyn v n hi do vng ca trc vt gy ra . : Chuyn v htb trn ng tip xc . : Ti trng ring trn ng tip xc . Nguyn nhn : - Do vng ca trc gy ra . - Kh nng chy mn ( nu chy mn c mt thi gian th ti trng s phn b u hn & ph thuc vo ) .
: S rng bnh vt : H s bin dng ca trc vt ( ph thuc vo ) . : Mmen xon trung bnh trn trc vt . : Mmen xon ln nht trong cc mmen . : Thi gian lm vic . : S vng quay . b,: H s ti trng ng - Do sai s ch to & lp ghp . - Ph thuc vo vn tc ca b truyn .
Trong : : Ti trng ring . 56 q : Ti trng ngoi . Khi th . Khi th . V vy : 2, Tnh theo ng sut tip xc - Hin nay cha c phng php no tnh chnh xc do chng ta tnh nh b truyn bnh ring (u c thay bng ) . Bnh rng nghing thnh bnh rng thng phi dng bnh rng tng ng . - Chng ta tnh ti mt phng dnh ( trc vt coi nh thanh rng ) . Bnh vit l bnh rng nghing . Bnh rng nghing c chiu dy bng .
- Tnh :
: Thanh rng bn knh cong bng .
. Thay vo ta c : - Tnh q :
m :
57
Tnh cho bnh vt : - Tnh E : Mun n hi tng ng : Chn
( v gc ) khi
- Tnh a :
(mm) . Ch thch :
: H s bin dng ca trc vt ph thucvo z & q . 58 : Mmen xon , thi gian lm vic ( ) , s vng quay ca bnh vt ch i . : - 3, Tnh theo sc bn un. - Vic tnh theo ng sut un ch tnh vi rng ca bnh vt . - Vic tnh theo ng sut un rt phc tp v tit din rng lun thay i (do chn rng cong & ng tip xc vi rng t chn ti nh). V vy chng tnh tng ng nh bnh rng nghing ( thay ) .
khi : h s xt n nh hng ca gc nghing ca rng . m : h s xt n nh hng ca h s trng khp . : h s dng rng tra theo s rng tng ng : : mun php tuyn ( ) . 4, Kim nghim bn bnh vt khi qu ti .
: H s qu ti . Trnh bin dng d & dnh rng .
7 : TNH NHIT & LM NGUI TRUYN NG TRC VT Trong b truyn trc vt do c hai dng trt do sinh nhit nhiu & lm nng b truyn . Nhit cao lm gim nht ca du , gim kh nng bo v mng du . Nguyn tc tnh nhit : 59 - Nhit sinh ra nhit to i Tm ra nhit thc t . Nu nhit thc < nhit cho php th m bo . Nu nhit thc > nhit cho php th phi lm mt ( khi lm mt trong chng ta phi tnh li kim tra ). Tnh nhit sinh ra :
Trong :427 l ng lng cng ca nhit . Tnh nhit to i : Trong : : H s to nhit , ( ) A : Din tch b mt to nhit , ( a : khong cch trc ). : Nhit mi trng xung quanh . : Nhit du bi trn . - Nu c cc gn cnh to nhit th ly thm 50 % din tch ca b mt gn cnh ( hay tng ) . - : H s xt n s thot nhit qua y hp . Theo nguyn tc :
60 : H s xt n s gim nhit sinh ra trong mt n v thi gian do lm vic khng lin tc hoc lm vic non ti : . Trong : Chu k ti trng : Cng sut trong ch i : Thi gian lm vic trong ch i . dao ng Nu th tin hnh lm mt ri sau tin hnh tnh li . Lc ny : = ?
: Din tch to nhit nh qut gi . : H s to nhit nh qut gi chn theo ch vng quay ca qut :
750 1000 1500 3000
17 21 29 40
Bi trn - Ngm ngp cao hn ren trc vt hoc ngm bn knh bnh vt nu bnh vt nm di . - Lng du vo thng dao ng t lt . - Nu th bi trn bng phng php phun du . - i vi (1500 ) ngm du ti tm ca ca bnh vt .
61 8 : HIU SUT CA B TRUYN TRC VT
Hiu sut ca b truyn trc vt :
Nhn xt : Mun tng chng ta tng hoc gim ( q h s ng knh) . Tng : - Tng v ( ) tng B truyn cng knh . - q gim ( q = 8 ) gim gim cng vng ca thn trc vt . ( ) ln , tc ln th rt kh ch to , nn ta quy nh . khi th . Gim : gc ma st tng ng : (H s ma st ph thuc vo cp vt liu , ph thuc vo cht lng b mt , ph thuc vo bi trn & vn tc trt ) . Khi vt liu trt tng cht mng du tt ln gc ma st gim Hiu sut ca bnh vt & trc vt lun lun thp . T hm : , chc chn : - Nu ngm trong du : ( trc vt dn ng ). - Nu bnh vt dn ng : . Hiu sut thp thng CHNG : TRUYN NG XCH 1 : Khi nim chung 62 Truyn ng xch gm c hai a xch & mt dy xch mc gia chng . Ngoi ra cn c thit b bi trn , thit b cng xch , che chn . - Cng sut nh hn 100 KW