the lap shear strength of diffusion bonded joints of
aluminium (Al) alloy (AA6061) and magnesium (Mg)
alloys (AZ31B, AZ61A, AZ80), incorporating Thi developed to predict the lap shear strength of diffusion bonded joints of aluminium (Al) alloy (AA6061) and magnesium (Mg) alloys (AZ31B, AZ61A, AZ80), incorporating diffusion bonding parameters such as bonding temperature, bonding pressure, holding time s paper presents the procedures involved in constructing the diffusion bonding windows such as temperaturetime and pressuretime diagrams for effective diffusion bonding of aluminium alloy and magnesium alloys. Empirical relationships were developed to predict the lap shear strength of diffusion bonded joints of aluminium (Al) alloy (AA6061) and magnesium (Mg) alloys (AZ31B, AZ61A, AZ80), incorporating diffusion bonding parameters such as bonding temperature, bonding pressure, holding time and surface roughness of the materials to be joined. Response surface methodology was applied to optimise the diffusion bonding parameters to attain the maximum shear strength of the joint. Relationship was established between weight percentage of Al content in Mg a developed to predict the lap shear strength of diffusion bonded joints of aluminium (Al) alloy (AA6061) and magnesium (Mg) alloys (AZ31B, AZ61A, AZ80), incorporating diffusion bonding parameters such as bonding temperature, bonding pressure, holding time lloys and optimised diffusion bonding parameters. The developed processing windows can be used as reference maps to the design and welding engineers for selecting appropriate diffusion bonding parameters to get good quality bonds for Al and Mg alloys. KeywordsDiffusion bonding.Aluminium.Magnesium. Shear strength.Microstructure predict the lap shear strength of diffusion bonded joints of aluminium (Al) alloy (AA6061) and magnesium (Mg) alloys (AZ31B, AZ61A, AZ80), incorporating diffusion