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Khao Sat He Thong Thuy Luc Tren May Ui Komatsu D275a 5 v5ibU4LwHq 20130108115618 4
Khao Sat He Thong Thuy Luc Tren May Ui Komatsu D275a 5 v5ibU4LwHq 20130108115618 4
Trang 4
Trang 5
Trang 6
Lc ko (T)
Rt nh
n 15
n 2,5
Nh
15 60
2,5-7,5
Trung bnh
60 110
7,5- 15
Ln
110 220
15- 20
Rt ln
> 220
> 30
Trang 7
10 9
13 12 11
3965
4
5
3480
8
9290
15
17
16
4300
2260
610
14
Hinh 3.1. S b tr cc c cu ca my
1-My ko c s;2- Xilanh nng h bn i; 3-Xilanh nghing li i; 4- Bn i; 5Li i ( Dao i); 6- Khp tr lin kt bn i vi khung i; 7- Khung i; 8- Khp
lin kt khung i vi my ko c s; 9- Thit b xi; 10 - ; 11- Xilanh nng h
thit b xi; 12- Xilanh nghing thit b xi; 13- Gi ; 14 - Thanh chng xin;15 xch; 16- Khung xi; 17- Xilanh gi cht thit b xi.
Trang 8
Gi tr
n v
Trng
Trng lng my c s
38430
Kg
lng
50800
kg
SDA6D140E-
Loi ng c
3(Diezen)
S xilanh
15.24
Lt
Cng sut
306
Kw
Lc ko cc i
1989/1400
Nm/(v/ph)
Tc khng ti ti a
2150
v/ph
Tc khng ti ti thiu
700
v/ph
215
g/kwh
Mt khi ng
24V,11kw
My pht xoaychiu
24V, 75A
c quy
12V, 170Ah2
ng
c
Tc ca my
Tc ti
Tc li
S 1
3.8
Km/h
S 2
6.7
Km/h
S 3
11.2
Km/h
S 1
4.9
Km/h
S 2
8.7
Km/h
S 3
14.9
Km/h
1.2
KG/cm2
Trang 9
280
KG/cm2
Lu lng
256
l/ph
S vng quay
2286
v/ph
p sut y
160
KG/cm2
Lu lng
103
l/ph
S vng quay
2286
v/ph
Mt qut (p sut ti a )
160
KG/cm2
H thng
thit b
Bm du
lm vic
cng tc
thy lc
Bm cung
cp du
cho mt
qut lm
mt
Gi tr
n v
Chiu di ton b ca my
9290
mm
Chiu rng my
4300
mm
Chiu cao my
3965
mm
3480
mm
610
mm
Khong sng gm my
510
mm
Chiu rng c s ca my i
2260
mm
Chiu rng
4300
mm
Chiu cao
1975
mm
Gc ct
52
Dung tch bn i
13.7
m3
120
mm
Bn i
Trang 10
ng knh cn pittng
80
mm
dao i
1495
mm
Kch thc
180
mm
ng knh cn pittng
100
mm
dao i
190
mm
Kch thc
180
mm
ng knh cn pittng
100
mm
xi t
465
mm
Kch thc
160
mm
ng knh cn pittng
90
mm
455
mm
nng h
xilanh
nghing
xilanh
nng h
xilanh
nghing
bn xi t
Gi tr
n v
3.9
1450
mm
Chiu su ct ln nht
640
mm
phn i
Gc ct thay i ca dao
60
Dung tch bn i
13.7
m3
Gc ct tiu chun
52.7
phn
1195
mm
Trang 11
xi
1420
mm
Bm c lu lng c nh, gi tt l bm c nh .
Trang 12
10
15 16 17 18
19
2 1
11
12
13
14
Trang 13
Trang 14
3
5
KYHI
U:
ng d
u cao ap.
ng d
u i
u khi
n.
ng d
u xa.
38
37
39
40
42
Trang 15
1
6
2
A
3
a 4
Tbm
Trang 16
Trang 17
n bi
n m
n thung ch
a
thuy l
c
D
6
C
A
3
T
bm
Trang 18
3
2
10
11
12
13
15
16
14
Trang 19
10
Trang 20
F
15
E
13
D
11
C
9
KYHI
U:
ng d
u cao ap.
ng d
u i
u khi
n.
ng d
u xa.
B
7
(1)
16
14
12
10
6
(2)
38
37
39
40
41
42
Trang 21
4.3.3.1. Hp s
* Nhim v: Hp s dng thay i s vng quay v mmen ca ng c truyn n
dn ng cui ca my i cho ph vi iu kin lm vic.
* Cu to : Hp s bao gm h thng bnh rng hnh tinh v cc a ly hp , hp s c
3 tc tin v 3 tc li. Trong c 5 h thng bnh rng hnh tinh v a ly hp
ca b truyn ng, 2 ly hp c c nh bng vi van iu khin chn hng
quay v tc quay.
* Nguyn l lm vic:
- Khi ly hp v tr ban u:
2
Trang 22
Hnh 4.9. a ly hp v tr ng
Trang 23
Hn 4.10. a ly hp v tr m.
Trang 24
3
4
dr
1
2 dr
Hnh 4.12. a ly hp v tr m.
1- Van in t ; 2 - Van iu khin p sut; 3 - Van cm bin p sut;
4 - Cng tc in y;
Khi khng c dng in ti van in t (1) , p sut ti van iu khin (2) c
x, du ti khoang A ly hp qua ca x dr.
Ti thi im ny khng c p sut du ti van cm bin p sut (3), cng tc
in y (4) v tr tt.
* Cp du cho ly hp:
Dng in c cp ti van in t (1) m khng c du trong ly hp, lc in
t tc ng vo bung B, y van iu khin p sut (2) v bn phi. Lc ny khoang
P ca bm m thng vi khoang A, ly hp c in y du, cng tc in y (4)
bt du bt .
SVTH: L Minh Phuc- Lp 05C4A
Trang 25
3
4
dr
1
B
2 dr
P
A
Trang 26
3
4
dr
1
Hnh 4.13. a ly hp v tr ng
Trang 27
20
21
I
22
23
KYHI
U:
17
ng d
u cao ap.
ng d
u i
u khi
n.
ng d
u xa.
25
H
27
G
(2)
29
30 (1)
38
24
26
28
37
39
42
Trang 28
Trang 29
10
11
12
13
14
15
16
17 18
19
20
21
22
4.3.4.1. Ly hp li v phanh li
Trang 30
Trang 31
8
5
9
Trang 32
Trang 33
7
6
8
Trang 34
3 4
Trang 35
1
2
Trang 36
Pb
Dr
Pc
Dr F
ECMV ly h
p
phai
Phanh phai
Ly h
p trai ong
ON
OFF
Phanh trai c
t
ng d
u ap su
t cao
ng d
u h
i th
p ap
Trang 37
ECMV ly h
p trai
Pb
ECMV phanh phai
Dr
Pc
Dr
Dr
Dr
ECMV ly h
p
phai
Phanh phai
ON
OFF
Ly h
p trai nha
Phanh trai na ong
Trang 38
Trang 39
10
11
12
13
Hnh 4.23 . Kt cu ca bm cng tc.
1- Trc; 2- V; 3- Gi lc; 4- Cam lc (a nghing); 5- ; 6- Piston tr ng; 7- Cn
iu khin; 8- Piston; 9- Thn xylanh; 10- Van a; 11- Np; 12- Cnh qut; 13- Then
dn hng.
* Nguyn l lm vic.
ng c quay, truyn ng lm quay trc bm, nh gc nghing ca a nn
piston chuyn ng trong xylanh v thc hin qu trnh ht, nn to p sut du
SVTH: L Minh Phuc- Lp 05C4A
Trang 40
Trang 41
PP
PP
PLS
c
f
1
Trang 42
.
Hnh 4.25. V tr ban u ca cn gt
1- Piston t l; 2 - Cn gt; 5 L xo t
+ Tng lu lng bm (Hnh 4.26) .
Khi tng p sut iu khin PLS, piston (4) di chuyn qua phi nh lc l xo (3)
kt hp vi p sut iu khin PLS ln hn p sut bm chnh PP tc ng vo bung
h, khi ca b v ca c c ni thng, p sut du t ca f c x v thng, p sut
du do bm tc ng vo u ng knh nh ca piston (1) lm piston di chuyn qua
phi, thng qua cn gt (2) lm tng gc nghing a bm v ngc li l gim lu
lng bm.
Trang 43
PP
PP
PLS
c
PP
PP
g
PLS
a
c
Trang 44
PP
PP
a
3
b
6
c f
PLS
Trang 45
4
a
PLS
Trang 46
4
5
6
PC
P1
7
PR
P2
Cu
m van i
u khi
n
2
Van i
u khi
n
nngha
, nghingben
Van i
u chnh
goc nghinga bm
Trang 47
4
3
5
6
PC
P1
7
PR
P2
Cu
m van i
u khi
n
2
Van i
u khi
n
nng ha
, nghing ben
Van i
u chnh
goc nghing a bm
Trang 48
P1
PR
C
Van i
u khi
n
nng ha
, nghing ben
Trang 49
10
11
12 13
14
VAN
GIAM
CH
N
Trang 50
4
5
6
Trang 51
4
5
4.4.5.3.Bnh tch nng cho van iu khin thit b cng tc (van PPC)
* Chc nng:
Bnh tch nng thu lc c b tr gia bm cung cp du cho van iu khin
thit b cng tc v van iu khin thit b cng tc . Bnh tch nng c nhim v tch
tr nng lng d tha khi van PPC khng dng ht v cung cp thm nng lng khi
yu cu ca van PPC vt kh nng ca bm.
* Thng s k thut:
Loi kh s dng:
kh Nit
Th tch kh:
300 cm3
p sut ln nht:
32 KG/cm2
p sut nh nht:
12 KG/cm2
* Kt cu :
SVTH: L Minh Phuc- Lp 05C4A
Trang 52
1
2
3
4
5
B Lp 05C4A
SVTH: L Minh Phuc-
Trang 53
Trang 54
Trang 55
2
3
1 P
Cng t
t b
t
6
5
A
C
4 D
Trang 56
Cng t
t ng
t
4.4.5.5. ng dn
Gm cc ng dn dng dn cht lng (nng lng) t bm n xy lanh thu lc v
t xy lanh thu lc tr v thng du, tu theo iu kin lm vic m ngi ta c th
dng loi ng dn mm v ng dn cng. V cc ng dn h thng truyn ng
SVTH: L Minh Phuc- Lp 05C4A
Trang 57
Trang 58
S MA
CH CNG TAC THUYL
C CUA MAY UI KOMAT'SU D275A-5
1
22
3 4
16
23
17
10
18
5
11
24
25
19
26
27
21
20
KYHI
U:
ng d
u cao ap.
ng d
u i
u khi
n cac van.
ng d
u xa.
ng d
u nng hali ui.
ng d
u nghing li ui
ng d
u nng hali xi.
ng d
u nghing li xi.
Blo
c
13
12
Van m
t chi
u
Van ti
t lu khng i
u
chnh
14
7
15
8
Trang 59
KYHI
U:
ng d
u cao ap
ng d
u i
u khi
n cac van
ng d
u xa
ng d
u nng hali ui.
Blo
c
Van m
t chi
u
Van ti
t lu khng i
u chnh
5
6
7
10
Trang 60
KY HI
U:
ng d
u cao ap
ng d
u i
u khi
n cac van
ng d
u xa
ng d
u nng hali ui.
Blo
c
Van m
t chi
u
Van ti
t lu khng i
u chnh
5
6
10
Trang 61
2
3
9
5
KYHI
U:
ng d
u cao ap.
ng d
u i
u khi
n.
ng d
u xa.
ng du nghing ban ui
Lo
c d
u
Van m
t chi
u
Van ti
t lu khng i
u chnh
c
10
Trang 62
Q = 188 l/ph
n = 2300 v/ph
p sut du lm vic :
p = 32,7 at
* Thng s chn :
Mdun m ca bnh rng :
m = 6 mm = 0,0006 m
Q = 0,9
Hiu sut c kh :
ck = 0,85
Trang 63
t
.d
.h.b vi t
l bc rng.
2
z
D
.
z
Nh vy :
Qlt = 2..D.m.b.n
(5 - 1)
(5 - 2)
Trong thc t lu lng thu c Q t hn, v mt phn cht lng b r r theo cc khe
h chy v bng ht.
Vy lu lng thc t ca bm bnh rng l:
Q = Q .Qlt = 7. Q.D.m.b.n
(5 -3)
Trang 64
m3/ph
(5 -4)
b
; b c chn ph thuc vo p sut p ca cht lng lm vic nh sau:
m.Z
> 10
> 25
> 70
1 0,65
0,7 0,5
0,4 0,25
Q
7.Q .m 3 .b'.n
(5 -5)
Z=
188.10 3
= 10
7.0,9.0,006 3.0,6.2300
Cc kch thc khc ca bnh rng ( i vi bnh rng khng dch chnh) c xc
nh theo m v Z nh sau:
- Chiu rng bnh rng : b = b.m.Z = 0,6.6.10 = 36 mm
- ng knh vng ln : D = m.Z = 6.10 = 60 mm
- Chiu cao n khp :
h = 2.m = 2.6= 12 mm
Trang 65
d=
4.Q
.d 2
4
(m)
(5 -6)
Trong :
Q - lu lng tnh bng m3/s
v - vn tc dng cht lng tnh bng m/s
- i vi ng ht: vh 1,5 2 m/s , chn vh = 2 m/s
- i vi ng y: vd 3 5 m/s , chn vd = 4 m/s
T cng thc (6 -6) ta c:
+ ng knh ng ht :
dh =
4.188.10 3
= 0,0446 m = 44,6 mm
.2.60
Ta ly chn dh = 44 mm
+ ng knh ng y:
dd =
4.188.10
.4.60
= 31,6mm
Ta ly chn dd = 32 mm
188.10 3
0,0031 m3/s
60
Trang 66
10051
tl
Ndc = . 0,9.0,85 = 13183 W 13,1 KW
Q
ck
l max
m
mun
ca bnh rng
lmax =
.m. cos 0
2
Klmax =
l max
. cos 0
=
m
2
Trang 67
57,2 - 45,9
187,5
= 0,06
.d 2
4
.S .Z
Dx
B'
Trang 68
.d 2
4
(6 -1)
.S .Z .n
m
S D.Sin D X Tg
.d 2
.D.Sin
4
Q1 q.n
.d 2
.D x .tg
4
hoc
(6 -2)
Trang 69
D
l bn knh quay ca tay quay (a nghing).
2
dx
R..sin . sin
dt
Vi =
2 .n
rad/s
60
.d 2
.v
4
hay
.d 2
.d 2
R.. sin [sin sin( a) ........ sin( ma)]
4
2.
Z
Rt gn li:
Q1
m
.d 2
R. . sin Sin( ia )
4
i 0
(6 -3)
Trang 70
Q = 256l/ph
n = 2286 v/ph
p = 280 at
* Cc thng s chn:
S xilanh
Z = 11
Gc nghing ti a a bm :
= 200
Q = 0,95
Hiu sut c kh
ck = 0,9
.d 2
4
.S .Z
.d 2
4
.Dx .tg .Z
.d 3 .m.Z .tg
(6 -4)
Dx
, ly m = 4,5 v m c xc nh theo t l sau: (Trang 256 - Bi tp
d
Vi m =
11
3,1
3,6
4,5
Qlt =
Q
256
0,95
= 269 l/ph
Qlt
269.103
=
= 117 cm3/vg
2286
n
Trang 71
4.qlt
.m.Z .tg
4.117
.4,5.11.tg 20 0
= 2,022 cm = 20,22 mm
Ly d = 20 mm.
- Hnh trnh piston :
S=
4.qlt
4.117
=
= 3,38cm = 33,8mm
2
.2 2.11
.d .Z
33,8
S
tg
= tg 20 0 = 93mm
256.10 3
0,0042 m3/s
60
Nc = .
Q
ck
115365
0,95.0,9 = 134930 W 135 KW
m
.d 2
R. . sin Sin( ia )
4
i 0
Trang 72
(6-4) theo
- Bm c Z = 11 xilanh, a =
(6- 5)
2.
= 0,57 rad (hoc 32,7 0 ), s piston c trong
11
bung y m = 5.
1 + cos 32,7 0 + cos 2.32,7 0 + cos 3.32,7 0 + cos 4.32,7 0 + cos 5.32,7 0
Ta c : tg =
= 0,145
sin 32,7 0 + sin 2.32,7 0 + sin 3.32,7 0 + sin 4.32,7 0 + sin 5.32,7 0
= 8,250
Suy ra:
Khi = 8,250 ta c:
Qmax =
.d 2 .R.. sin
4
(8,250 +
Trong :
d = 0,02 m
R=
Dx
D
0,093
=
=
= 0,049m
2 2. cos 2. cos 20 0
2. .n
2.3,14.2286
239 rad/s
60
60
.d 2 .R.. sin
4
.[
sin 32,70 +
+sin4.32,70+sin5.32,70 ]
Thay s vo ta c: Qmin = 8,707.10-3 m3/s
SVTH: L Minh Phuc- Lp 05C4A
Trang 73
Qmax
Qmin
Q
(8,79 - 8,707).10
4,27.10 3
= 0,019
Z=9
Gc nghing ti a a bm :
= 200
Q = 0,95
Hiu sut c kh
ck = 0,9
.d 2
4
.S .Z
.d 2
4
.Dx .tg .Z
.d 3 .m.Z .tg
(6 -4)
Dx
, ly m = 3,6 v m c xc nh theo t l sau: (Trang 256 - Bi tp
d
Vi m =
11
3,1
3,6
4,5
Qlt =
Q
256
0,95
= 269 l/ph
Qlt
269.103
=
= 117 cm3/vg
2286
n
Trang 74
4.qlt
.m.Z .tg
4.117
.3,6.9.tg 200
= 2,33 cm = 23,3 mm
Ly d = 23 mm.
- Hnh trnh piston :
S=
4.117
4.qlt
= .2,32.9 = 3,13 cm = 31,3 mm
2
.d .Z
S
tg
31,3
= tg 200 = 86 mm
- H s dao ng ca bm:
tm c tr s gc quay ng vi tr s cc i ca lu lng Q max ta lyo hm
ca cng thc tnh lu lng tc thi : Q1
m
.d 2
R. . sin Sin( ia )
4
i 0
Trang 75
(6- 5)
(6-4) theo
2.
Z
bung y m = 4.
Ta c : tg =
Suy ra:
= 9,760
Khi = 9,760 ta c:
Qmax =
.d 2 .R..sin
4
+
Trong :
d = 0,023 m
R=
D
Dx
0,086
= 0,045m
2 2. cos 2. cos 200
2. .n
2.3,14.2286
239 rad/s
60
60
Suy ra :
.d 2 .R.. sin
4
Qmax Qmin
(4,34 4,2).10 3
0,033
Q
4,26.10 3
Trang 76
6.4.2.Vi bm c 7xilanh:
* Cc thng s chn:
S xilanh
Z=7
Gc nghing ti a a bm :
= 200
Q = 0,95
Hiu sut c kh
ck = 0,9
.d 2
.S .Z
.d 2
4
.Dx .tg .Z
.d 3 .m.Z .tg
(6 -4)
Dx
, ly m = 3,1 v m c xc nh theo t l sau: (Trang 256 - Bi tp
d
Vi m =
11
3,1
3,6
4,5
Qlt =
Q
256
0,95
= 269 l/ph
Qlt
269.103
=
= 117 cm3/vg
2286
n
4.qlt
=
.m.Z .tg
4.117
.3,1.7.tg 20 0
= 2,66 cm
Ly d = 26 mm.
- Hnh trnh piston :
SVTH: L Minh Phuc- Lp 05C4A
Trang 77
4.117
4.qlt
= .2,6 2.7 = 3,15cm = 31,5 mm
2
.d .Z
S
tg
31,5
= tg 20 0 = 86,5 mm
- H s dao ng ca bm:
tm c tr s gc quay ng vi tr s cc i ca lu lng Q max ta lyo hm
ca cng thc tnh lu lng tc thi : Q1
m
.d 2
R. . sin Sin( ia )
4
i 0
(6-4) theo
- Bm c Z = 7 xilanh, a =
(6- 5)
2.
= 0,897 rad (hoc 51,40 ), s piston c trong
Z
bung y m = 3.
Ta c : tg =
Suy ra:
= 130
Khi = 130 ta c:
SVTH: L Minh Phuc- Lp 05C4A
Trang 78
.d 2 .R.. sin
4
3.51,40)]
Trong :
d = 0,026 m
R=
Dx
D
0,0865
=
=
= 0,046m
2 2. cos 2. cos 20 0
2. .n
2.3,14.2286
239 rad/s
60
60
Suy ra :
.d 2 .R.. sin
4
Qmax - Qmin
(4,453 -4,28).10
=
Q
4,26.10 3
= 0,0406
Trang 79
pr
pv
d
Trang 80
Trong :
Ta c: S0 =
4,66
= 0,247 [ mm]
.6
* Lc ca l xo van l:
T phng trnh cn bng ca piston van (b qua lc ma st gia piston v v
van):
SVTH: L Minh Phuc- Lp 05C4A
Trang 81
Flx = p.
.d 2
4
= 3207,8.103.
3,14.0,006 2
= 90,6 [ N]
4
Tng t ta c :
Sqt =
2.9,81
.3528,6.10 3
872
0,5.
2,22.10-5[m2]
Ta c:
Xqt = .d
22,2
.6 = 1,2 [mm]
*Lc ca l xo van l:
T phng trnh cn bng ca piston van (b qua lc ma st gia piston v v van):
p.S = Flx
Ta suy ra:
Flxqt = p.
.d 2
4
= 3528,6.103.
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3,14.0,06 2
= 92,08[ N]
4
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9. K THUT AN TON.
m bo an ton khi my i lm vic, ngi vn hnh phi nghim chnh
chp hnh nhng quy tc v k thut an ton khi vn hnh, bo dng k thut v sa
cha.
Ngi vn hnh phi l ngi c trnh chuyn mn c hng dn v
k thut an ton lm vic trn my i. Ngi vn hnh phi c trang b y bo
h lao ng cn thit ph hp vi iu kin lm vic.
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