Professional Documents
Culture Documents
Project 3300
3300
Title:
Project
Document Number:
E Origin.
3300
Owner
YAMAL LNG
Discipline
MC
Document class
2
Contractor document number
Rev.
01R
Issue
Purpose
IFR
IFR
Revision
Description
Date
For Review
19 Dec
2013
For Review
Disc.
Doc Type
Doc No.
000
MC
SPE
63002
Sheet No. D
Lang .
00
2014
Checked
by:
Approved
by:
Welding
Engineer
Construction
Quality
Manager
Project
Technical
Manager
JM
J.GASPARROVIC
P.ROBIN
Welding
Engineer
Construction
Quality
Manager
Area Manager
J. GASPARROVIC
F. MARTIN
Originator:
J. QUERE
Julien Qur
2014.04.15
09:05:25
+02'00'
PO
Paul Chevignard
2014.04.15
09:16:53 +02'00'
3300
000
MC
SPE
63002
00
MC
2
Originator
YAMGAZ
SPE
Doc. type
Classification
Restricted
61402S-000-JSS-6300-00002
31 Mar
02R
Unit
01R
02R
IFR
IFR
YAMGAZ
SPE
61402S-000-JSS-6300-00002
19.12.
2013
31.03.
2014
JM
J.GASPARROVIC
P.ROBIN
J. QUERE
J. GASPARROVIC
F. MARTIN
Frederic Martin
2014.04.17
17:20:58
+02'00'
This document contains proprietary information and is intended for use by JSC Yamal LNG authorized personnel or companies only. The copyright of this document is vested in JSC Yamal LNG. All rights reserved. The contents
of this controlled document shall not be altered without formal approval of the document Custodian.
It is the responsibility of each user of this document to verify the current revision prior to use. The Yamal LNG Electronic Document Management System is the only JSC Yamal LNG approved source for verifying current revisions.
All revision controls and note on updates are maintained electronically through Fusion. This is governed through the following JSC Yamal LNG document control procedures.
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.
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.
FUSION. .
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Table of Contents
Rev./.
02R
1.
GENERAL
1.
1.1
1.2
1.3
1.4
1.5
1.6
INTRODUCTION
GENERAL PROJECT DESCRIPTION
SCOPE
DEFINITIONS
ORDER OF PRECEDENCE
LANGUAGES
5
5
5
6
7
7
1.1
1.2
1.3
1.4
1.5
1.6
5
5
5
6
7
7
2.
2.
2.1
2.2
APPLICABLE STANDARDS
PROJECT SPECIFICATIONS
8
10
2.1
2.2
8
10
3.
11
3.
11
4.
11
4.
11
4.1 GENERAL
11
4.2 AUSTENITIC STAINLESS STEEL MATERIALS - ADDITIONAL
REQUIREMENTS
12
4.1
4.2
5.
FABRICATION
13
5.
13
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
BENDS
BRANCH CONNECTIONS
ORIFICE RUNS
GALVANIZED PIPING
FLANGE BOLT HOLES
SLIP-ON FLANGES
FABRICATION TOLERANCES
ATTACHMENTS
13
13
14
14
14
15
15
18
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
13
13
14
14
14
15
15
18
6.
18
6.1
6.2
6.3
CUTTING
LOCATION OF WELDS
JOINT PREPARATION
18
19
20
6.
18
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
6.1
6.2
11
12
18
19
Page / 2
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
6.4
6.5
6.6
6.7
6.8
6.9
6.10
THREADED CONNECTIONS
TACK WELDS
TEMPORARY WELDS
BRANCH CONNECTIONS
SOCKET WELDS
ATTACHMENTS
PIPE SUPPORTS
22
23
23
24
25
26
26
7.
WELDING
27
7.1
7.2
7.3
7.4
7.5
7.6
7.6.1
7.6.2
7.6.3
7.6.4
7.7
7.8
7.8.1
7.8.2
7.9
7.9.1
7.9.2
7.9.3
7.9.4
7.9.5
7.9.6
GENERAL
WELDING DATA BOOK
WELD KEY FORM
WELD LOG BOOK
WELDING PROCEDURE SPECIFICATION (WPS)
WELDING PROCEDURE QUALIFICATION TESTS
General
Hardness tests
Ferrite
Impact Testing
WELDERS QUALIFICATIONS
WELDING PROCESSES
General
Requirements for specific welding process:
WELDING CONSUMABLES
General
Carbon / Low Alloy / Ferritic Steels
Austenitic Stainless Steel
Dissimilar Materials
Ferritic to Stainless Steel
Consumables Storage
27
28
28
29
29
31
31
33
35
36
37
39
39
40
44
44
47
47
48
50
51
8.
WELD REPAIRS
53
9.
55
9.1
9.2
9.3
PREHEATING
INTERPASS TEMPERATURE
HEAT INPUT
55
56
57
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
20
22
23
23
24
25
26
26
7.
27
7.1
7.2
7.3
7.4
7.5
7.6
7.6.1
7.6.2
7.6.3
7.6.4
7.7
7.8
7.8.1
7.8.2
7.9
7.9.1
7.9.2
7.9.3
7.9.4
7.9.5
7.9.6
//
27
28
28
29
29
31
31
33
35
36
37
39
39
40
44
44
47
47
48
50
51
8.
53
9.
9.1
55
55
Page / 3
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
10.
57
10.1
10.2
10.3
10.4
PWHT REQUIREMENTS
METHODS OF HEAT TREATMENT:
TEMPERATURE RECORDING:
POST WELD HEAT TREATMENT PROCEDURES
57
57
58
59
11.
60
12.
60
12.1 GENERAL
12.2 EXTENT OF NON DESTRUCTIVE EXAMINATION (NDE)
12.3 NDE PERSONNEL QUALIFICATION
12.4 NDE PROCEDURES
12.5 VISUAL EXAMINATION
12.6 MAGNETIC PARTICLE EXAMINATION (MT)
12.7 LIQUID PENETRANT EXAMINATION (PT)
12.8 RADIOGRAPHIC EXAMINATION (RT)
12.9 ULTRASONIC EXAMINATION (UT)
12.10 TIME OF FLIGHT DIFFRACTION (TOFD)
60
61
66
67
67
68
69
70
73
73
13.
74
14.
75
15.
76
16.
PIPING ERECTION
76
17.
SUBCONTRACTOR DOCUMENTS
82
18.
84
88
02R
9.2
9.3
56
57
10.
()
57
10.1
10.2
10.3
10.4
57
57
58
59
11.
60
12.
()
60
12.1
12.2 ()
12.3
12.4
12.5
12.6 ()
12.7 ()
12.8 ()
12.9 ()
12.10 ()
60
61
66
67
67
68
69
70
73
73
13.
74
14.
75
15.
76
16.
76
17.
82
18.
1:
84
19. 2:
87
20.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
3:
89
Page / 4
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
1.
GENERAL
1.
1.1
INTRODUCTION
1.1
This Specification defines the welding, post weld heat treatment and nondestructive examination requirements for shop, field fabrication and erection of
process and utility metallic piping within the scope of application of ASME B 31.3.
This specification is not applicable for titanium, aluminium and copper base
materials. .
This Specification supplements the Codes listed in Section 2.0, the PROJECT
Equipment Specifications, the PROJECT equipment data sheets/drawings. and
any applicable licensor specifications.
1.2
The present procedure defines the objectives and the strategy for the execution of
the services to be provided by the TPJC joint venture for Engineering of the
Integrated Development of South Tambey gas condensate field LNG plant JSC
YAMAL LNG project to be located in Yamal Nenets autonomous district to the
east of the Yamal Penensula, north of the Sabetta village.
1.3
SCOPE
The present procedure applies to the scope of the EPSCC CONTRACT between
JSC Yamal LNG (referenced as COMPANY) and the TPJC joint venture between
Technip and JGC (referenced as LNGPC CONTRACTOR).
The JSC Yamal LNG PLANT shall include Receiving facilities, three 5.5 MTPA
LNG train based on APCI technology, one Gas Treatment and Export train for
sales gas production, with associated Utilities and, Offsites including LNG and
condensate loading facilities. It covers all the engineering services to be
developed by LNGPC CONTRACTOR for the above contract including the
achievement of the engineering objectives stated herein after.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
,
/
ASME B31.3.
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1.2
TPJC -
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TPJC, Technip
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APCI,
Page / 5
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
, .
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1.4
1.4
DEFINITIONS
For clarification purposes, the definitions used in the present specification are
recalled here:
JV), the party that carries out all part of the detail design,
engineering, procurement, construction, installation and commissioning of the
JSC YAMAL LNG project
SUB VENDOR : the party which carries out all part of the design,
procurement, installation and testing of the system(s) as specified by the
VENDOR (or Prime VENDOR)
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
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1.5
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
02R
ORDER OF PRECEDENCE
2.
3.
4.
5.
6.
This specification
7.
Requisition
8.
Rev./.
VENDORs documentation
1.5
All exceptions to the specifications and data sheets requirements must be brought
to the attention of CONTRACTOR in writing and shall requires prior approval
before any action is taken by the VENDOR.
1. ,
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2.
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3.
4.
5.
6.
7. ,
8.
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1.6
LANGUAGES
This specification and any existing or future documents arising thereof are or shall
be drafted in the English language. If an additional version is drafted in the
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
1.6
.
Page / 7
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
2.
2.1
APPLICABLE STANDARDS
The following Codes and Standards, to the extent specified herein, form a part of
this Specification. Edition or revision of the regulations, codes, norms and
standards current on the 1st of April 2013 shall apply. In case of new edition or
revision of the above mentioned documents, VENDOR shall inform
CONTRACTOR immediately.
Rev./.
02R
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2.
2.1
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.
- (ASME)
(ASME) AMERICAN SOCIETY OF MECHANICAL ENGINEERS
II, C
Section V
Non-destructive Examination
IX
Section IX
B31.3
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
(ASNT)
SNT-TC-1A
Page / 8
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
(ASTM)
A833
E110
E140
E23
(AWS)
(AWS) AMERICAN WELDING SOCIETY:
D 18.2 Guide to Weld Discoloration Levels on Inside of Austenitic Stainless Steel
Tube
A3.0
D 10.10 Recommended Practices for Local Heating of Welds in Piping and Tubing
A4.2 Standard Procedure for Calibrating Magnetic Instruments to Measure the
Delta Ferrite Content of Austenitic and Duplex Austenitic-Ferritic Stainless Steel
Weld Metal
EUROPEAN COMMITTEE FOR STANDARDIZATION
D18.2
A3.0
D10.10
A4.2
- ,
-
EN 1043-1
Destructive tests on welds in metallic materials - Hardness testing
- Part 1 : Hardness test on welded joints
EN 1043-1
.
. 1.
EN 10204
EN 10204
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
.
Page / 9
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
EN ISO 11699-1
EN ISO 9712
(former EN 473):
EN ISO 11699-1
ISO 8249:
Welding - Determination of Ferrite Number (FN) in austenitic and
duplex ferritic-austenitic Cr-Ni stainless steel weld metals
02R
EN ISO 9712
( EN 473):
EN 719
EN ISO 11699-1
Rev./.
(ISO)
ISO 8249
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(PFI)
ES-3
2.2
2.2
Fabricating Tolerances
PROJECT SPECIFICATIONS
61402S-000-3300-E-000-MC-SPE-63003-00
Positive Material Identification
61402S-000-JSS-6300-00003
61402S-000-3300-E-000-MC-SPE-63003-00 /
61402S-000-3300-E-000-MC-SPE-63004-00
Certification and marking of material
61402S-000-JSS-6300-00004
61402S-000-3300-E-000-MC-SPE-63004-00 / 61402S-000-JSS-6300-00004
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
61402S-000-JSS-6300-00003
Page / 10
3.
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
3.
Rev./.
02R
Exceptions to and deviations from International Codes and Standards and/or this
specification shall not be implemented without written approval from the
CONTRACTOR.
/
.
4.
4.
4.1
GENERAL
4.1
All piping components and pipe spools shall be stored and handled in
such a manner that no damage or mixing of materials can occur.
Materials shall be stored on skids and not on the ground.
Valves shall be stored with spindles in the vertical position. OS&Y Gate
and Globe valves should be partly open, two hand wheel turns from fully
open. Valves shall be in a clean area protected from dust, dirt, moisture
and direct solar radiation. Relief valves shall be stored upright in a clean
area away from construction activity. End caps on all valves shall remain
in place until valves are installed.
All flanges and flanged connections shall be kept sealed at all times with
covers to prevent damage or ingress of moisture and foreign matter until
final bolted connections are made. Threaded ends shall be plugged and
sealed with tape.
End caps shall be kept on piping components and pipe spools at all times
to prevent ingress of moisture and foreign matter and shall be replaced
immediately if lost or damaged, until the piping components or pipe spools
are welded into their final location.
Partly erected piping components and spools shall be protected at all
times from ingress of moisture or foreign matter by covering and where
necessary, by taping.
Where taping is required, tape shall be 3M Scotch Brand No. 471, or
approved alternative that will not contain products potentially harmful for
material.
Procedures for the preservation and storage of piping materials shall be
prepared by Subcontractor and approved by CONTRACTOR.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
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Page / 11
Job Specification for Supply - Welding & NDE of Piping Shop and Field
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4.2
Stainless steel pipe components and pipe spools shall be stored, handled,
preserved and controlled to the satisfaction of CONTRACTOR.
Stainless steel piping components and spools shall be stored on nonmetallic or protected skids.
Care shall be taken to avoid direct contact of stainless steel with carbon
steel during transportation, storage and erection.
Steel wire slings shall not be used for handling and transportation of
stainless steel pipes, however, Subcontractor may use canvas or nylon
strap slings. Wide canvas slings (500mm minimum) shall be used for
lifting or handling any pipework that has been insulated.
The surface of all stainless steel components shall be kept free of foreign
materials such as grease, oil, paint, dirt, tape, ink, chalk and crayon
marks. Only marks made with CONTRACTOR approved marking
materials are acceptable. If ingress of foreign materials has occurred
including water or condensation from the air, the piping components shall
be cleaned immediately and the open ends resealed.
Where contamination by foreign materials described in above paragraph
has occurred the surface of stainless steel components may be cleaned
with acetone, if no crevices exist in the surface of the component. The
component shall then be rinsed with demineralised water. Where ingress
of water or condensation from the air has occurred, the component shall
be thoroughly rinsed with demineralised water. Only demineralised water
supplied or approved by the CONTRACTOR shall be used.
Stainless steel piping and components shall be stored in separate areas
away from storage areas for carbon steel and other materials.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
4.2
02R
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Page / 12
Job Specification for Supply - Welding & NDE of Piping Shop and Field
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Rev./.
02R
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5.
FABRICATION
5.
5.1
BENDS
5.1
As the project consists of low temperature carbon steel and stainless steel,
bending is not permitted.
,
.
5.2
5.2
BRANCH CONNECTIONS
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 13
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
All welded branch connections shall be joined with full penetration welds.
Branch connection joints shall be prepared so as to permit full penetration welds
of a quality comparable to the circumferential welds in the same piping system.
When making the opening on the run pipe by plasma arc-cut, cut surface shall be
ground back and special care shall be taken for the internal cleanliness of run
pipe. For stainless steel piping, internal protection shall be required during
plasma-arc cutting of branch opening from arc spatter, slags, etc.
5.3
ORIFICE RUNS
Orifice runs shall not contain welds except at the flanges. Pipe ends at orifice
flanges shall be machine-cut and perpendicular to the pipe axis.
Welds at the orifice flanges shall be ground smooth inside. Pipe-tap connections
shall be drilled through the pipe wall and be smooth inside. Orifice flanges shall be
drilled and tapped for jack screws.
5.4
GALVANIZED PIPING
Galvanized piping shall not be bent and preferably not welded. Piping required to
be welded shall be regalvanized after fabrication and after having removed
damaged galvanizing.
5.5
Where not shown otherwise, flange boltholes shall straddle the vertical centrelines
of the pipe where the flange is installed vertically, and the north - south line where
the flange is installed horizontally.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
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5.3
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5.4
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Job Specification for Supply - Welding & NDE of Piping Shop and Field
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Rev./.
02R
, .
5.6
SLIP-ON FLANGES
Slip-on flanges, when permitted, shall be double welded and vented though the
hub with a 3mm diameter pre-drilled vent hole. The flanges shall be positioned so
that the distance from the face of the flange to the pipe shall be about equal to the
nominal pipe wall thickness plus 3 mm. The welds shall be applied in a manner
that will not require re-facing of the flange.
5.7
FABRICATION TOLERANCES
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
5.6
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5.7
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1.
+1 .
Page / 15
Job Specification for Supply - Welding & NDE of Piping Shop and Field
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Tolerance
1
, ,
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1,5 = 1,5
8%
, ,
3 mm
( )
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(2)
Misalignment (3)
02R
1.
Rev./.
0.2%, measured
from end to end
8in = 1 mm
1,5 = 3
8%
3
1,5
.
0,2%
8 = 1
8 20 = 1.5
24 36 = 2.5
36in = 3 mm
36 = 3
(3)
(NPS) 150 (6 ) = 1
(NPS) 200-300 (8-12 ) =
2
(NPS) 300 (12 ) = 2,5
( 10% )
Note:
:
(1) These tolerances apply to each stated drawing dimension
and are not cumulative.
(1)
.
(2) ,
,
.
Page / 16
J
JSC
Yamal LNG
G
Job S
Specification for
f Supply - Welding & NDE of Piping Shop
p and Field
-
/
rotating th
he pipe/fitting for best fit whilst
Document
D
/ 3300-E
E-000-MC-SPE-63002
2-00-D
Contractor
C
documentt number /
: 61402S-000-JSS-6
6300-00002
Rev./.
02R
(3)
,
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Page /
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17
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
,
,
.
:
100%
.
Out of alignments of flange, noted during spooling site erection, can be rectified by
using of GTAW process. In this case, they shall to follow the below requirements:
.
5.8
5.8
ATTACHMENTS
Attachments, such as supports, braces, lugs, and T-bars will normally by installed
in the field. Fabricated pipe requiring preheating or post weld heat treatment shall
have shop welded pads or stubs, to which field welds can be made where
attachments are required. In such a case, the pads or stubs welds to the pipe shall
receive the required heat treatment in the shop.
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6.
6.
6.1
6.1
CUTTING
/ .
.
For P-No.6 and higher base materials only plasma or mechanical cutting shall be
allowed.
P, 6 ,
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 18
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Materials that require preheat for welding shall be preheated in the same manner
for thermal cutting or air arc gouging.
Weld joint preparation for carbon steels or steels containing more than 0.5 percent
chromium shall be machined or ground back to sound metal if they are flame or
plasma cut. At least 2 mm of metal shall be removed.
Gas cutting is only accepted on non-galvanized carbon steel materials.
In gas cutting, the cutting flame shall be so adjusted and manipulated as to avoid
cutting beyond the prescribed lines. The roughness of gas cut surfaces and
occasional notches on edges shall be removed by machining or grinding; cut
surfaces and edges shall be left free of slag. For stainless steel piping, internal
protection shall be required during plasma-arc cutting of branch opening from arc
spatter, slag, etc.
Cutting shall be performed perpendicularly to the piping component centreline
unless otherwise indicated on the drawings. Cutting shall be made with suitable
allowance taken into account for shape of connections and shrinkage due to
cutting and welding. Before cutting, markings shall be reproduced on each of the
cut part of materials as specified in project specifications.
Special care shall be taken to remove internal burrs resulting from cutting,
especially on pipes equal to or less than 2 inches in diameter.
Rev./.
02R
, ,
-
.
,
0,5% ,
, .
2 .
.
,
.
.
. -
, . .
,
.
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.
,
.
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.
6.2
LOCATION OF WELDS
Distance between two successive girth butt welds shall be in accordance with
Attachment 2 (Minimum and preferred distance between piping welds)
Attachments of non-pressure parts by welds which cross existing main welds or
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
6.2
2 (
).
Page / 19
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
for which the minimum nominal distance between the toe of the attachment weld
and the toe of existing main welds or branch welds is less than the smaller of
twice the thickness of the pressure parts or 40 mm, should be avoided.
All longitudinal weld seams shall preferably be located on the upper half of the
pipe when the piping system is erected. Two successive longitudinal weld seams
shall be staggered by four time the pipe wall thickness or 50 mm, whichever is
greater between toes of adjacent welds and preferably 90 degrees minimum.
Welds of branch connections openings and attachments shall not overlap main
seam welds or interfere with welds of other attachments, unless impracticable and
agreed upon with CONTRACTOR
6.3
JOINT PREPARATION
Rev./.
02R
, ,
/ ,
40 ,
.
.
.
50 ,
, , , , 90 .
,
.
All weld joint preparation details shall be in accordance with ASME B 31.3 Figures
328.4.2 to 4.4 and Figures 328.5 and piping Construction Standards.
6.3
Permanent backing rings and consumable inserts shall not be used unless
specifically accepted by CONTRACTOR.
ASME B31.3, . 328.4.24.4 328.5,
.
, .
, ,
, .
3
, .
.
Page / 20
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
However, the resulting thickness of the welded joint shall not be less than the
minimum design thickness plus corrosion allowance of the pipe.
Defective or damaged weld ends (bevels) shall be examined by CONTRACTOR's
inspector in order to determine the nature and extent of damage. Weld repairs
shall not be made on weld preparations of pipe or fittings without permission from
CONTRACTOR. Use of hot or cold hammering as a means for repair is prohibited.
Slip-on flanges shall be double welded. Slip-on flanges shall be positioned so that
the end of the pipe is recessed from the flange face, a distance equal to the lesser
of pipe wall thickness or 6.4mm, plus 3mm. Seal welding shall be carefully
applied in order to avoid re-facing the flange.
Because of the possibility of seat distortion or spark damage due to welding,
Subcontractor shall ensure that valves are in the near-open position (2 handwheel
turns from open) prior to commencement of welding. This is applicable to all
welded valve types and sizes except check valves
To avoid possible damage to valve seats or seals due to arcing across the seat of
the valve during welding, the Subcontractor shall ensure that there are no in-line
valves (flanged or welded) between the earth connection and the welding location
Pipes for insertion in slip-on flanges and for socket weld joints shall be cut square,
within 0.5mm. Special care shall be taken with socket welding connections to
ensure correct insertion length per ASME B31.3 Figure 328.5.2C.
The location of final closure welds is subject to CONTRACTOR approval
All Olets shall be fully welded in accordance with Vendors recommendations.
Special care shall be taken when welding Olets to thin wall pipe. Vendors welding
procedures shall be strictly adhered to
For piping over 900# and piping in vibratory service, the maximum internal
misalignment shall be < 1 mm.
Grinding wheels and wire brushes used on austenitic or other higher nickel shall
not have been previously used on carbon or low alloy steels, copper alloys,
aluminium or zinc coatings (paint or galvanizing).
Grinding wheels and wire brushes shall be used only for a single type of material.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
1,5 ,
ASME B31.3, . 328.4.3.
, /
.
.
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.
.
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,
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.
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-
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.
0,5 .
Page / 21
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
ASME B31.3, . 328.5.2C.
.
.
.
.
900# ,
, <
1 .
,
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( ).
.
.
6.4
THREADED CONNECTIONS
, ( )
, .
Unless otherwise specified, all threads shall be in accordance with ASME B1.20.1.
6.4
, ASME B1.20.1.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
.
, ASME
B1.20.1.
.
Page / 22
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Threaded joints in piping system shall be made-up using Teflon pipe tape installed
on the male thread. Teflon tape quality and composition shall be approved by
CONTRACTOR prior to use.
6.5
TACK WELDS
Tack welds on roots which will be part of production welds shall be made with the
same WPS-PQR as for production weld. Tack welds shall be performed by a
qualified welder. The edge of tack welds on the root should be suitably dressed to
fuse with the root pass weld, except that those which have cracked shall be
removed by grinding.
Bridge tacks outside the groove or inside the groove but not on the root shall be
subject to acceptance by CONTRACTOR with a procedure such as bridge piece
material tack welded to base metal of run pipe or branch pipe.
In case of bridge tack outside the groove, magnetic particle or dye penetrant
examination shall be carried out after removal of bridge piece.
The usage of bridge pieces shall be minimized.
TEMPORARY WELDS
02R
,
,
.
,
.
.
6.5
,
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.
6.6
Rev./.
.
6.6
, . .
. ,
, , ,
Page / 23
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
examination.
, .
Any defect found during this inspection shall be removed and repaired by a
qualified welding procedure. The method of removing attachments shall not injure
the metal surface (i.e. they shall not be removed by hammering off).
,
.
,
.
(. .
).
6.7
BRANCH CONNECTIONS
6.7
,
.
All reinforcement pads for pressure openings, or each segment of built-up type
reinforcement pads for pressure openings, shall be provided with a inch (6mm)
hole for venting. Vent hole shall be sealed with grease to prevent ingress of
moisture after welding and testing. Type of grease shall be chloride free and
approved by CONTRACTOR
When making the opening on the run by plasma arc-cut, care shall be taken as to
the internal cleanliness of run pipe. For stainless steel piping, internal protection
shall be required during plasma-arc cutting of branch opening from arc spatter,
slag, etc.
Branch connections, vent nozzles, trunnions and other attachments including
reinforcing pads shall not be welded over or near longitudinal or circumferential
welds in the piping. The minimum distance from a longitudinal or circumferential
weld shall be 50mm min. measured between the heat-affected zones, or 4 X
nominal wall thickness, whichever is greater. For reinforcing pads the minimum
distance measured between the heat-affected zones of the weld in the pipe and
the fillet weld of the pad shall be 25mm min. In the event that these restrictions are
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
.
.
, , .
(
)
(6 ) .
.
.
-
.
,
. .
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,
Page / 24
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
50
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6.8
SOCKET WELDS
6.8
.
(, Gap-a-Let)
.
A minimum gap of 1.6 mm shall exist between the pipe and the socket after
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 25
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
1,6 . 3,0 .
6.9
ATTACHMENTS
Non pressure attachments are to be installed in the shop to the maximum extent
possible. Fabricated pipe requiring field post weld heat treatment shall have shop
welded pads or stubs, to which field welds can be made where attachments are
required. In such a case, the pads or stubs welds to the pipe shall receive the
required heat treatment in the shop.
6.9
. ,
,
, .
.
.
6.10
, ,
, .
.
ASME B31.3.
.
,
, - .
.
, .
Page / 26
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Concrete foundations used for temporary supports may remain providing they do
not protrude above ground. Retention of any concrete foundations shall be subject
to approval by CONTRACTOR.
Rev./.
02R
ASME B31.3 (
), V, 328.
ASME
B31.3, V, 328.5.4, .
.
. ,
, , .
- .
7.
WELDING
7.1
GENERAL
All butt joints shall be full penetration welded using at least two passes, unless
otherwise indicated on the accepted drawings.
Threaded olets shall be seal welded, where the weld metal shall cover all exposed
threads.
No pass shall be commenced until the preceding pass has been completed.
7.
7.1
, , ,
.
.
.
Welding shall not be stopped before the second pass is completed, and until the
thickness of the weld is at least equal to one third of the pipe wall thickness.
Where possible, butt welds may be made from both sides, in accordance with
accepted welding procedures. In such cases, the backside of the root pass shall
be ground or gouged to sound metal before welding on that side.
,
, ,
.
,
.
.
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 27
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
(Ra)
0,5 .
( )
, , ,
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7.2
7.2
.
.
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The PIPING SUBCONTRACTOR shall submit a detailed welding data book to the
CONTRACTOR at the time of WPS/PQR submittal. Fabrication shall not start until
the welding data book is returned with an agreement to proceed. The welding data
book shall include, as a minimum, the following documents:
A welding map (or sample of fabricator welding map used for welding and
NDE traceability)
NDT requirements.
7.3
( ,
)
7.3
The weld key form shall provide on matrix table the list of all WPS intended to be
used with the following information:
,
, :
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 28
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
appropriate)
Welding process
Preheat temperatures
Welding Key form shall link applicability of each WPS to each piping classes.
Suggested Weld Key Form in Attachment 1 may be used by PIPING
SUBCONTRACTOR or PIPING SUBCONTRACTORs own forms provided all
information listed above is included.
( ,
)
Rev./.
02R
()
,
1,
, .
7.4
7.4
Weld log shall be filled in a table, as per attachment 3, and attached to the
Technical Passport of the piping system.
3
.
7.5
7.5
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
ASME,
IX, .
Page / 29
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
,
,
, .
.
,
QW-482 ASME IX,
:
b.
c.
a.
,
.
d.
b.
e.
c.
f.
d.
g.
e.
, ().
h.
f.
, . .
i.
Brand name, AWS classification and size (diameter) of welding
consumables.
g.
(
).
j.
Pre-heating and Inter-pass temperature, including method of heating and
method of temperature measurement.
h.
(
)
k.
l.
Run Out Length for manual welding according ASME IX QW-409.1 (b) (2)
for all cases
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
i.
, AWS ()
.
j.
,
Page / 30
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
m.
Approximate number and arrangement of runs and weld dimensions
(sketch).
n.
Welding sequence.
o.
p.
Tack-welding requirements
q.
Shielding gas(es) with percent composition (mixtures), flow rate
(liter/minute), backing gas composition and flow rate (liter/minute) and size of gas
cup to be used.
r.
P.W.H.T. requirements including the detailed cycle of heat treatment,
heating rate cooling rate, holding time and temperature. The equivalent heat
treatment cycle shall be shown on the PQR.
s.
When welding quenched and tempered steels or materials requiring
impact testing the heat input in conjunction with the minimum/maximum interpass temperatures shall be restricted to the values shown in the supporting PQR
as specified 6.
t.
Supplementary essential variables shall be specified when impact tests
are required.
Rev./.
02R
.
k.
( ).
l.
ASME IX QW409.1 (b) (2) .
m.
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7.6
7.6.1 General
All welding procedure qualification tests shall be witnessed and certified by an
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
7.6
7.6.1
Page / 31
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Independent internationally
CONTRACTOR.
recognized
inspection
agency
acceptable
to
Rev./.
02R
, .
:
- (ABS)
- (DNV)
-
-
- Stoomwezen,
- TV ( )
- APAVE ( )
- APAVE
- Bureau Veritas
- Institut de soudure / ASAP
Any other agencies not listed above will require CONTRACTOR prior acceptance.
For power piping, PIPING SUBCONTRACTOR holding a valid ASME B31.1 code
stamp may be authorized to qualify by himself the Welding Procedure
Qualification at CONTRACTOR discretion.
Non-impact tested procedures shall be qualified in 6G position to qualify all
positions, unless welding in production is limited to 1G (or Rotated) position, in
which case qualification may be run in 1G (or Rotated) position
Impact tested procedures shall be qualified in 2G and 5G position to qualify all
positions, unless welding in production is limited to 1G (or Rotated) position, in
which case qualification may be run in 1G (or Rotated) position.
Shop welding procedure qualification for site application may be acceptable
provided sites machine and associated equipment are identical to the one used
for qualification.
Welding procedures shall be qualified in accordance with the requirements of
ASME IX supplemented by macro hardness survey, Brinell testing, impact testing
and ferrite measurements when required by code or here under:
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
- (BV)
- (),
()
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.
,
ASME B31.1,
.
6G , ,
1G (
), 1G
( ).
2G 5G , ,
1G (
),
1G ( ).
Page / 32
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
,
, .
ASME IX. ,
,
,
.
7.6.2 Hardness tests
7.6.2
For any welds requiring Post Weld Heat Treatment, welding procedure
qualifications shall be subject to hardness testing as follows:
,
,
, .
The hardness survey shall be performed on weld macro cross section according
to the Vickers hardness test method defined in EN 1043-1, under 10 kg load, API
582 or other standards accepted by CONTRACTOR: .
The series of readings shall include unaffected base material (BM), Heat Affected
Zone (HAZ), Weld Metal (WM).
The hardness survey on weld macro cross section shall be performed along two
traverses parallel to the outer and inner surfaces of the base material and located
at 1 to 2 mm maximum inside them. A hardness survey in both heat affected
zones along a line parallel to each fusion line is required.
Indentations shall be in the HAZ at a maximum of 0.3 mm from the fusion line
bordering the two last layers. Hardness survey shall be done below outer and
inner surfaces of the weld,
Along traverses 3 indentations, equally spaced (1 mm), shall be made in the weld
metal, in both HAZ (Heat Affected Zones) and both base metals.
Photo macrographs showing the indent locations shall be submitted with the PQR.
The maximum hardness shall not exceed the following values:
, EN 1043-1 ( 10 ),
API 582 , .
(),
,
() ().
,
1-2 .
,
.
0,3
, .
.
, (1 ),
,
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 33
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
() .
,
,
.
:
In PWHT condition
275
210
Without
PWHT
Not required
Not
applicable
When the qualification test has been welded in the 5 G or 6 G positions, the macro
cross section for hardness test shall be removed from approximately the 6 and 12
o'clock positions.
A welding procedure qualification test performed on P Number 1 Group 1 material
shall not qualify for welding P Number 1 Group 2 material.
PQR shall include also surface Brinell hardness test on weld metal, HAZ and base
material as per the same test method, which will be used during production as per
Section 11.
a) In the event where existing PQR have been made without hardness survey, a
pipe coupon welded with the same welding variables as the PQR shall be carried
out for hardness test survey, before beginning of production. With reference to
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
2.
(HV10)
ASME IX
P = 1
275
210
P = 1 (
, ,
,
,
)
5G 6G,
6 12 .
P =
1 1-
P = 1 2- .
,
,
11.
Page / 34
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
6.5.1, this shall be witnessed and certified by and Independent Inspection Agency.
b) Each new PQR shall include a hardness survey as described above.
Rev./.
02R
a)
, ,
, ,
.
. 6.5.1,
.
b)
, .
7.6.3 Ferrite
7.6.3.1 Austenitic stainless Steel
Except otherwise specified by Licensor, Ferrite Number (FN) shall be checked in
PQR by ferrite tester in the following cases:
7.6.3
7.6.3.1
,
(),
:
350 C
350 C
()
. 3-10 (
3-12).
2 15 AWS A4.2.
7.6.3.2 <-104 C
,
104 C.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 35
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Qualification shall be performed with the position leading to highest heat input
(5G). This heat input shall be considered as maximum for WPS.
Impact test shall be carried out on the qualification in weld metal and heat affected
zone (sets of three specimens). Test temperature shall be -196C or MDMT
whichever is lower. Minimum values as detailed in Table 3. Lateral expansion
shall be reported on certificate and value shall be minimum 0.38 mm.
Ferrite Number (FN) shall be measured with ferrite tester as and reported on
PQR. Value shall not exceed 7 FN. To achieve this value, low ferrite welding
consumables shall be selected.
Rev./.
02R
,
(5G).
.
( ).
-196 C
, .
3.
, 0,38 .
()
.
7.
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
7.6.4
ASME B 31.3,
. 323.3.1.
ASME.
27 , ,
.
.
-50 C
, .
A V ASME B31.3, . 323.3.3.
, ,
Page / 36
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
specimen shall be machined in each group of passes performed with one same
welding process.
WELDERS QUALIFICATIONS
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
02R
,
.
7.7
7.7
Rev./.
ASME, IX, -
, ,
. 7.5.1.
,
, ,
EN 287-1/2,
.
ASME, ,
,
.
P = 4
.
, ,
,
100% .
,
.
.
Page / 37
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
, , :
a.
a.
b.
b.
c.
c.
( )
d.
d.
(, . .)
e.
f.
Position of welding.
e.
g.
h.
f.
g.
h.
-
.
,
, .
,
,
, .
(,
).
.
6
( ).
Page / 38
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
/ .
They have not welded with any process during a period of 6 months.
, :
,
.
-
6 .
7.8
7.8
WELDING PROCESSES
7.8.1
7.8.1 General
Welding of piping retaining pressure welds shall be limited to the following
processes:
Welding processes
Shielded Metal - Arc Welding
Gas Tungsten - Arc Welding
Automatic Submerged Arc Welding
Flux Cored Arc Welding
Gas Metal Arc Welding
AWS Designation
SMAW
GTAW
SAW
FCAW (see 7.8.2)
GMAW (see 7.8.2)
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
AWS
SMAW ()
GTAW ()
SAW ()
FCAW (), . . 7.8.2
GMAW (), . . 7.8.2
, ,
.
.
Page / 39
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
, .
7.8.2
7.8.2 Requirements for specific welding process:
Submerged Arc Welding (SAW):
The maximum individual layer thickness for submerged arc weld shall not exceed
9.5 mm.
Solid wires for automatic-welding processes shall contain the principal elements
required for the deposited weld metal. Alloy fluxes as defined by ASME section II,
Part C SFA 5.17 or 5.23, shall not be used.
Fluxes that the flux Manufacturer recommends for single pass welds shall not be
used for multiple pass welds.
Welding procedures for submerged arc welding shall be requalified whenever the
welding flux or wire is changed from one manufacturer to another, or from one
grade to another grade from the same manufacturer for P-No.3 and higher.
Equivalence under ASME section II, Part C shall not be considered adequate for
substitution without requalification.
Alloy fluxes shall not be used as defined by ASME section II, Part C SFA 5.17 or
5.23.
SAW should not be used for pipe of NPS below 6.
()
,
, 9,5 .
,
. , ASME, II,
C, SFA 5.17 5.23, .
,
,
.
P = 3 .
ASME, II, C,
.
, ASME,
II, C, SFA 5.17 5.23.
(NPS)
6 .
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 40
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
()
Rev./.
02R
,
,
, D,
.
, , .
(NPS) 1
, ,
.
(NPS) 2
.
, , (
).
.
,
,
.
:
,
.
Page / 41
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
welding of root passes up to 6mm contains less than 1 percent oxygen (measured
by an oxygen analyzer, or flow sufficient amount of time to allow at least 6 purge
volume changes prior to start of welding)..
The materials used for pipe purging dams should be water soluble. Other
employed methods shall; - in no way damage the piping or related components by
its placement, use and subsequent removal. - be documented and verified for
removal after weld completion by CONTRACTOR.
For backing gas nitrogen or argon / nitrogen mixtures shall be applied, with no
less than a minimum content of 5% nitrogen. Mixtures including Hydrogen are not
allowed.
The use of nitrogen as backing gas for stainless steels shall require
CONTRACTOR prior acceptance.
For pipe closing weld where gas backing is impractical, use of a Flux Core Wire
welding consumable may be considered on a case by case basis, subject to
CONTRACTOR prior approval.
Rev./.
02R
,
, .
,
6 1% (
), ,
, , 6
.
, ,
. : -
, ; -
.
, ,
-
5%. , , .
,
,
.
,
,
.
()
Use of SMAW in the downhill direction is restricted to category D lines; any other
vertical welding shall be done vertical up.
For MDMT strictly below -46C, the heat input for SMAW shall be recorded and
controlled by measuring the length of weld bead per unit length of electrode (runout ratio) according ASME IX QW-409.1 (b) (2).
D.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 42
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
-46 C
( ) ASME IX QW-409.1 (b) (2).
()
()
.
.
,
, V- (
),
3/8 (10 )
.
,
,
.
.
()
Flux Cored Arc Welding (FCAW) may be used for piping prefabrication of carbon
steel of rating up to class 600 subjected to CONTRACTOR prior acceptance
provided that following conditions are fulfilled:
()
600
:
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 43
gas.
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
,
,
.
.
.
/
.
7.9
WELDING CONSUMABLES
7.9
7.9.1 General
7.9.1
ASME,
II, C, AWS.
Certified material test reports (CMTRs) shall be supported by type 3.1 documents
according to EN 10204, except that type 2.2 certificates are acceptable for
category D piping and machinery auxiliary non process piping unless otherwise
required in the relevant PROJECT specification.
3.1
EN 10204. , D
2.2,
.
:
Page / 44
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
The principal elements in the deposited weld metal are similar to the
nominal composition of the base metal.
However, this shall not preclude the use of welding materials containing alloying
elements of different types or in different amounts than those in the base materials
provided there is no evidence that such elements are not harmful or are beneficial
from standpoint of achieving desirable weld metal properties, such as adequate
tensile strength after post weld heat treatment or adequate impact toughness at
low temperatures.
Carbon steel filler metals that can exceed the ASME IX A-1 weld deposit analysis
may be used only if the weld deposit meets A-1.
Except for materials P N1 without impact tests, the brand name (as identified
within welding consumable supplier catalogue) of welding consumables
(electrodes, flux cored, flux) shall be the same as used in the welding procedure
qualification test. When no impact testing is required the AWS classification of the
welding consumables and fluxes shall be considered as essential variable.
All materials used for welding procedure qualification test on carbon steel
materials shall be in the upper range of carbon content and carbon equivalent and
within the range of alloy elements and mechanical properties of the relevant
specifications to be used.
Carbon and low alloy steel electrodes/bare wire that have a nonspecific chemistry
as indicated by a G classification suffix (i.e. EXXXX-G, ERXXX-G, EG, or
EXXXTX-G) shall not be assumed acceptable and shall require SERVICE
PROVIDERs acceptance. Any authorisation shall imply welding procedure
qualifications by referenced trade name as identified within the welding
consumable supplier catalogue..
Table 4 provides recommendation for selection of welding electrodes and rods for
joining principal similar materials of steels and non-ferrous materials except
aluminium.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
,
, ,
( ,
)
( ), ,
.
.
, ,
,
, ,
.
,
ASME IX A-1,
,
A-1.
P = 1
, (
)
(, , )
,
. ,
AWS
.
,
,
,
,
.
Page / 45
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
/ ,
,
G (, EXXXX-G, ERXXX-G, EG
EXXXTX-G), , ,
.
.
4
, .
4.
BASE MATERIAL
ASME
PREFERRED
ALTERNATIVE
ASME
SPEC
ELECTRODE
ELECTRODE
SPEC
SFA5.1
E7016/18 (1)
SFA 5.4
E308L-15
SFA 5.4
Type 316L
Type 309
Type 304L
Austenitic
8
WELDING RODS
Type 321H
SFA5.18 (2)
CLASSIFICATION
ER70S-2/3/4
SFA 5.17
ELXX, EMXX
E308L-16
SFA 5.9
ER308L
E347-15 (3)
E347-16 (3)
SFA 5.9
ER347 (3)
SFA 5.4
E316L-15
E316L-16
SFA 5.9
ER316L
SFA 5.4
E309-15
E309-16
SFA 5.9
ER309
NOTES TO TABLE I:
1.
2.
Submerged arc (SAW) wire and flux shall conform to ASME SFA-5.17
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
304L
Stainless
Steels
()
321H
316L
309
.
ASME
. .
ASME
SFA5.18 (2)
ER70S-2/3/4
SFA5.17
ELXX, EMXX
E308L-16
SFA5.9
ER308L
E347-15 (3)
E347-16 (3)
SFA5.9
ER347 (3)
SFA5.4
E316L-15
E316L-16
SFA5.9
ER316L
SFA5.4
E309-15
E309-16
SFA5.9
ER309
SFA5.1
E7016/18 (1)
SFA5.4
E308L-15
SFA5.4
I:
1.
E7016/18-1.
2.
()
Page / 46
3.
4.
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
ASME SFA-5.17.
3.
1000 F (538 C)
0,0400,080%.
4.
F72 F62 ,
.
7.9.2 //
(< 10 / 100 ).
D
E6010/E6011/6013
.
7.9.3
Filler metals shall be selected to produce weld deposits that fall within the ferrite
number (FN) range 3 to 10 FN target (with a maximum limit of 3 to 13
FN) as determined by the WRC (Welding Research Council) diagram
and the certified chemical analysis.
()
3 10 ( 3 13),
WRC (
)
.
When using 300 H Grade materials, high carbon electrodes /wires with 0.040 to
0.08% Carbon shall be used.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
300
H
0,040-0,08%.
Page / 47
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
7.9.4
5
.
TABLE 5
FILLER METAL FOR WELDS JOINING DISSIMILAR MATERIALS
Base
Nominal Analysis
of
Base Materials
Materia
l
Numbe
r
1
Carbon steel
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CarbonMolybdenum Steel
9% Nickel Steel
1% Cr 0.5% Mo
steel
1.25% Cr 0.5%
Mo steel
2.25% Cr 1% Mo
Steel
5% Cr 1/2% Mo
Steel
7% Cr 1/2% Mo
Steel
10
9% Cr 1% Mo
Steel
11
12
13
14
15
17
18
16
C
F
K
X
L
L
L
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
10
2,25% 3,5%
9%
, 1%
Cr 0,5% Mo
,
1,25% Cr 0,5% Mo
,
2,25% Cr 1% Mo
, 5%
Cr 1/2% Mo
, 7%
Cr 1/2% Mo
, 9%
Cr 1% Mo
10
12
13
14
15
16
17
18
19
20
21
22
23
24
405
12
410S
13
410
304
304L
16
321
17
14
11
11
15
P
K
K
Page / 48
19
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Type 316L
Stainless steel
21
22
23
Monel 400
24
Inconel 625
20
B
B
B
B
C
C
B
B
B
B
B
B
B
B
B
B
B
B
NOMENCLATURES:
A - AWS A5.1 classification EXX15, EXX16, EXX18.
B - AWS A5.4 and A5.11, classification E309-xx (only
for service temperature up to 350C), EniCrFe-3
(Inconel 182), or EniCrFe-2
C - AWS A5.11 classification EniCrFe-3 (Inconel 182)
or EniCrFe-2 (Inco-Weld A).
D E F G -
I
J
K -
L
O
M
O
M
O
M
P
Q
O
O
O
O
R
C
C
C
C
C
18
316
19
316L
20
309
21
310
22
800 (
800)
23
400
24
625
C
C
C
C
L -
M -
N -
O -
All dissimilar metal welds shall be qualified separately for each material
combination.
However dissimilar metal welds shall comply also with the following requirements:
02R
347
Rev./.
C
C
:
A - AWS A5.1, EXX15, EXX16, I - AWS A5.4, E7Cr-XX.
EXX18.
B - AWS A5.4 A5.11, E309-xx J - AWS A5.4, E505-XX.
( 350 C),
EniCrFe-3 ( 182) EniCrFe-2.
C - AWS A5.11, EniCrFe-3 ( K - AWS A5.4 A5.11,
182) EniCrFe-2 (- A).
E410-XX, E410 Cb-XX, E309-XX,
EniCrFe-3 ( 182) EniCrFe2 (- A).
D - AWS A5.11, EniCrFe-3 ( L - AWS A5.4, E308-XX.
182), EniCrFe-2 (- A) EniCu-7
( 190).
E - AWS A5.5, E7015-A1, E7016-A1 M - AWS A5.4, E308L-XX.
E7018-A1.
F - AWS A5.5, E8016-B2 E8015- N - AWS A5.4, E347-XX.
B2L, E8018-B2L
G - AWS A5.5, E9015-B3, E9016-B3, O - AWS A5.4, E309-XX
E9018-B3.
E308-XX.
H - AWS A5.4, E502-XX.
P - AWS A5.4, E308-XX
E347-XX.
Q - AWS A5.4, E316-XX
E316L-XX.
:
R - AWS A5.4, E309-XX.
1. 1 2. 1
.
(, , )
(AWS A5.9, A5.14, A5.17, A5.18, A5.20,
A5.23 A5.28).
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 49
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
.
7.9.5 Ferritic to Stainless Steel
For dissimilar joints in base metals consisting of a ferritic material (P-No. 1 through
P-No. 7) to austenitic stainless steel, the filler material selection shall be as
follows:
For service temperatures above 315C: High nickel filler metal, ASME
Classification EniCrFe-2, ENiCrFe-3, or ERNiCr-3. API RP 582 Table 6-1
restriction for the use of those welding consumables shall be strictly followed.
7.9.5
( P = 17)
:
315 C :
ASME E/ER 309L-XX.
315 C:
, ASME EniCrFe-2, ENiCrFe-3
ERNiCr-3.
, API RP 582,
. 6-1.
,
, ( P = 15)
( ASME E/ER 309L)
.
,
( ).
ASME, IX, QW-283,
.
, ,
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 50
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
7.9.6
7.9.6 Consumables Storage
Welding consumables shall be stored with care, under dry conditions in their
original unopened packing. After opening shipping containers of electrodes, fluxes
and other welding materials, storage and handling shall be as specified in the
Manufacturers recommendations.
Electrodes, filler wires or fluxes that are damaged, damp, greasy or oxidized shall
not be used.
All electrodes that have been in direct contact with water shall be absolutely and
permanently rejected.
PIPING SUBCONTRACTORs facilities shall include a temperature and humidity
controlled welding consumables and flux store, including holding and drying
ovens.
Low hydrogen electrodes and fluxes shall be dried at 250C/300C for two hours
prior to use, unless otherwise recommended by the electrodes manufacturer.
Welding electrodes shall then be stored in ovens at a minimum temperature of 80
C. When used for production they shall be placed in heated quivers capable of
maintaining a minimum temperature of 75 C.
Above drying conditions do not apply to electrodes supplied in vacuum
conditioning boxes unless improperly stored and handled after opening.
When using vacuum packed electrodes, each box shall be ink stamped with date
and hour at opening. Electrodes shall be used within 4 hours after box opening.
Carbon steel electrodes shall be used within 8 hours when stored in quivers.
Electrodes stored in quivers, but not used within the specified time, shall be
restored in ovens. No electrodes shall be left lying about the site or in the shop.
Electrodes so left shall be scrapped.
Redried / rebaked electrodes shall be identified with paint color code. Electrodes
can be rebaked maximum twice.
Submerged arc flux shall be clearly identified in moisture-proof containers and
shall be stored in a dry location at a temperature recommended by manufacturer.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
.
,
.
, , ,
.
, ,
.
,
,
.
250/300 C ,
.
80 C.
, 75 C.
,
,
.
. 4
.
8
. , ,
,
.
Page / 51
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Submerged arc, gas metal arc and flux-cored wire shall be clearly identified and
shall be stored in a dry location at a temperature recommended by manufacturer.
The identification shall state manufacturer, grade and batch number.
Unidentifiable wire shall not be used.
Submerged arc, gas metal arc and flux-cored arc consumables shall be withdrawn
from storage only when required for immediate use. Unused consumables shall be
returned to storage on completion of the welding operation. The backing, issuance
and return of welding consumables shall be formally recorded.
Submerged arc flux may be recycled once only but shall be free from fused flux,
mill scales, dirt or other foreign matter. Before reuse, the flux shall be re-baked in
accordance with the manufacturers instructions.
The PIPING SUBCONTRACTOR shall maintain recycling flux procedure as well
as storage/conditioning and handling procedure for welding consumables which
shall be made available to review of CONTRACTOR: representative. The
procedure shall include moisture, cleanliness and identification controls. The
maximum quantity of recycled flux in any batch of flux used shall be as per flux
manufacturers recommendations.
Detailed written procedures for the systematic receipt, storage, issue and control
of welding consumables shall be submitted to the CONTRACTOR for acceptance
prior to the commencement of fabrication.
Rev./.
02R
. ,
, .
.
.
, .
,
, .
, .
.
,
,
.
. ,
.
,
, .
.
, /
.
, .
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 52
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
, ,
.
8.
WELD REPAIRS
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
8.
, (-
8 ),
( )
.
()
() .
.
.
. ,
50
.
, ,
(
).
.
,
/
.
.
,
.
Page / 53
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
All repair welds shall be recorded and repair welds individually identified.
Rev./.
02R
,
.
,
,
.
.
, , .
50
,
.
.
.
. ,
, :
( ),
.
,
(
).
,
.
,
.
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 54
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
9.
9.1
PREHEATING
Welding shall not be done when surfaces are wet, exposed to rain, snow, sleet,
high wind or when welders are exposed to inclement conditions. When such
condition exists, a heated structure or shelter shall be constructed around the area
being welded.
Preheat temperatures for thermal cutting, tack welding and welding shall be in
accordance with the applicable requirements or recommendations of section 330
of ASME B31.3. Recommendations from table 330.1.1 shall be considered as
mandatory.
If carbon equivalent CE exceeds 0.42 and / or thickness above 25 mm preheat
shall not be less than 100 C.
Mn
CE = C +
6
Cr + Mo + V
5
Cu + Ni
15
02R
9.
9.1
, , , ,
.
.
,
330 ASME B31.3. ,
330.1.1,
.
0,42 /
25 , 100 C.
Mn
CE = C + 6
The minimum width of preheated zone shall be the lowest value of 2 t (t = wall
thickness) or 100 mm.
For Shop welding, the following methods of preheating shall be applied :
Rev./.
Cr + Mo + V
5
Cu + Ni
15
100 ,
.
25 , ,
;
For field welding, electrical heating elements should be used. For thickness below
25 mm, gas ring burners may be used.
The weld shall be maintained at the required preheat temperature until completion
of welding operations.
Preheat temperature higher than those specified in ASME code may be required
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
25
;
( ).
Page / 55
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
. 25
.
.
ASME
,
, .
9.2
INTERPASS TEMPERATURE
,
60 C.
9.2
.
.
ASME IX .
300 C
150 C
.
.
.
1 (25 )
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 56
9.3
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
HEAT INPUT
Low Temperature Carbon Steel
9.3
Rev./.
02R
Impact tests are required for the welding procedure qualifications, consequently
the "Supplementary Essential Variables limitations in ASME IX shall be adhered
to, in particular the limitations on heat input, preheat and interpass temperatures.
ASME
IX
, ,
/ .
10.
10.
()
10.1
ASME B31.3, . 331.
PWHT shall also be required as detailed in Summary of Piping classes and shall
include not only pressure retaining welds but also attachment welds to pressure
parts.
During PWHT, the metal temperature shall be maintained within the specified
temperature ranges and for the minimum holding times specified.
,
,
,
.
, , .
b.
method shall be restricted to the electrical resistance or induction method.
The width of heated band shall conform to Para 331.2.6 of ASME B. 31.3 except
that the heated band shall extend at least (2.5Rt) each side beyond the weldment
joint but not less than 50 mm.
The maximum rate of heating from 400C shall not exceed 220C per hour for
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
10.2
,
.
.
:
a.
AWS D10.10;
b.
.
. 331.2.6 ASME B31.3, ,
, ,
Page / 57
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
pipewall thickness up to and including 25mm and 5500/tC or 55C per hour,
whichever the greater, for pipe thickness greater than 25mm.
The maximum rate of cooling from the holding temperature to 400C shall not
exceed 275C per hour for pipe wall thickness up to and including 25mm and
6875/tC or 55C per hour, whichever the greater, for pipe wall thickness greater
than 25mm.
Rev./.
02R
2,5 Rt , 50 .
400 C 220 C
25 5500/t C
55 C , ,
25 .
Threads and gasket surfaces shall be protected from oxidation during heat
treatment, if this is not done, subsequent machining operation to remove any
damage, is required
400 C
275 C 25
6875/t C 55 C ,
, 25 .
Welding is not permitted on valves that are equipped with soft seats, unless the
seats have been removed or precautions that are recommended by the valve
manufacturer have been taken to prevent damage to the soft seats
. ,
.
The PIPING SUBCONTRACTOR shall consider the need for slow heating /
cooling rate for complex fabrications.
, , ,
, ,
, ,
.
/ .
10.3
,
/ .
.
- .
(NPS) 2
.
Page / 58
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
2.
Date of performance
3.
4.
5.
6.
Signature of Inspector
Rev./.
02R
(NPS) 3
10 .
(NPS) 12
20 : ,
4, 8 12 .
(NPS)
20 :
180 6 12 ,
3 9 .
, ,
,
.
:
1.
2.
3.
4.
5.
6.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
10.4
.
, , : (
); , , ,
; , /
, ,
Page / 59
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
11.
12.
12.1 GENERAL
Non-destructive examination shall be made in accordance with ASME B31-3 Code
and the additional requirements defined herein.
All fabrication shall be subject to examination by the PIPING SUBCONTRACTOR
under the CONTRACTOR supervision and acceptance. All weld preparation, fitup, and weld assemblies shall be visually inspected during all phases of
fabrication. Where necessary, corrections shall be made in the weld preparation to
assure that sound welds can be achieved by the welding process used. Cracks
and undercuts or any evidence of poor workmanship shall be cause for rejection.
Special care shall be taken in the inspection of branch welds.
The PIPING SUBCONTRACTOR shall provide site access and reasonable aid to
the CONTRACTOR Representative as required for the performance of their duty.
The PIPING SUBCONTRACTOR shall supply and operate at his own expense all
equipment and materials necessary to inspect the welds according to this
specification.
Inspection, examination and testing shall be carried out before any painting or
coating is applied.
Non-destructive examination of welds shall be carried out after final heat treatment
is completed.
The CONTRACTOR Representative shall have the right to select the welds to be
inspected.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
11.
12.
()
12.1
ASME B31-3, ,
.
. , / ,
. , ,
,
.
.
.
.
,
, .
,
- .
Page / 60
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
.
, .
12.2 ()
6.
6. ASME B31.3
SERVICE
ANS
I
Clas
s
150
Butt and
mitter
groove
welds
Branch
welds
5 %RT
NA
Seal /
fillet
welds
NA
(%)
1
Sock
et
weld
Carbon Steel
(ASME IX P N
1)
Austenitic
stainless Steel
(ASME IX P N
8)
Category D
NA
Duplex stainless
steel
Category D
Steam out slop
150
5 %RT
NA
NA
NA
Carbon Steel
(ASME IX P N
1to 3)
All Other
Services
150 600
5 %RT
5 %UT(3)
5
%MT/DP(4,5
)
NA
5%
RT (7)
900
10%RT
10%UT(3)
10%MT/DP(
5,6)
NA
5%
RT (7)
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
ANSI
( P =
1 ASME IX)
( P =
8 ASME IX)
150
5%
150
5%
( P =
1-3 ASME IX)
150600
5%
5% (3)
5% /
(4, 5)
5%
(7)
Page / 61
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Austenitic
stainless Steel
(ASME IX P N
8)
Category M
All
ratin
g
20%RT
20%UT(3)
20%MT/DP(
4,5)
NA
5%
RT (7)
All services
>
1500
100%RT
100%UT(3)
100%MT/DP
(4,5)
NA
5%
RT (7)
100%
MT/D
P
All services
(except
category D)
150 600
10%RT
10%UT(3)
10%DP(4)
10%
DP
5%
RT (7)
10%
DP
>
900
100%RT
100%UT(3)
100%DP(4)
100%
DP
5%
RT (7)
100%
DP
Austenitic
stanless steel
with MDMT
< -104C
All Services
All
ratin
gs
100%RT
100%UT(3)
100%DP(4)
100%
DP
5%
RT (7)
100%
DP
Ferritic Alloy
Steel (ASME IX
P N 4,5,6)
All Services
All
ratin
gs
100%RT
100%UT(3)
100%MT/DP
(4,5)
100%
MT/DP
5%
RT (7)
100%
MT/D
P
Austenitic
stainless Steel
(grade H).
Nickel base alloy
(ASME IX P N
41 to 45)
All Services
Dissimilar
materials
Connection
between existing
lines to new lines
All Services
All materials
Severe cyclic
Service
150 600
100%RT
All
ratin
gs
100%RT
All
ratin
gs
100%RT
100%UT(3)
100%DP(4)
100%
DP
5%
RT (7)
100%
DP
100%UT(3)
100%MT/DP
(4,5)
10%
MT/DP
5%
RT (7)
100%
MT/D
P
100%UT(3)
100%MT/DP
(4,5)
10%
MT/DP
5%
RT (7)
100%
MT/D
P
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
900
10%
10% (3)
10% /
(5, 6)
5%
(7)
20%
20% (3)
20% /
(4, 5)
5%
(7)
> 1500
100%
100% (3)
100% /
(4, 5)
5%
(7)
100%
/
( P =
8 ASME IX)
(
D)
150600
10%
10% (3)
10% (4)
10%
5%
(7)
10%
> 900
100%
100% (3)
100% (4)
100% 5%
(7)
100%
< -104C
100%
100% (3)
100%(4)
100% 5%
(7)
100%
( P =
4, 5, 6 ASME
IX)
100%
100% (3)
100%
100% / /
(4, 5)
150600
100%
100% (3)
100% (4)
5%
(7)
100%
/
( H).
( P = 41-45
ASME IX)
100% 5%
(7)
100%
Page / 62
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
NOTES:
1.
VT: Visual examination, RT: Radiographic examination, UT
Ultrasonic examination, WFMT: Wet Fluorescent Magnetic Examination,
MT: Magnetic Particle Examination, DP: Dye Penetrant examination.
2.
Visual examination shall be carried out on all the welds
according to ASME B31.3 344-2.NA
3.
UT examination shall apply to branch connection not suitable
for radiography with mother/run pipe thickness above 19mm and branch
connection above 10.
Magnetic particle Examination or liquid penetrant examination shall apply to
branch connection welds not suitable for radiography. The entire accessible area
of the finished weld surface shall be examined. Branch welds shall be examined
before the addition of a reinforcing pad or saddle. After the addition of re-pad /
saddle, examination of the re-pad weld at the branch connection shall be carried
out.
The liquid penetrant examination method shall only be substituted for the
magnetic particle method where MPI is not practical or is registering indications
due to residual magnetism. Surfaces shall be free of peened discontinuities. If
abrasive blast cleaning is used, it shall be followed by a light surface grinding prior
to liquid penetrant examination.
5.
For all the welds on non-magnetic materials, including weld deposits, the
MT examination shall be substituted by PT. For magnetic materials, PT may be
used as a substitute to MT subject to CONTRACTOR agreement.
6.
The final non destructive examination of welds for acceptance purposes
shall be carried out after completion of any PWHT for material of P n4 and above.
7.
RT shall be performed on socket welds to ensure a minimum gap of 1,6
mm exists between the pipe and the socket. The maximum gap after welding shall
be 3.0 mm. Per radiographed weld only one single exposure is required. The
radiation source shall be placed such that the images of both walls are
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
100%
100% (3)
10%
100% / /
(4, 5)
5%
(7)
100%
/
100%
100% (3)
10%
100% / /
(4, 5)
5%
(7)
100%
/
:
1.
: , :
, : , :
-
,
:
, : .
2.
ASME B31.3, . 344-2.NA.
3.
,
/ 19
10 .
,
.
.
.
/
.
Page / 63
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
superimposed.
8.
Definition of Fluid category D is given in section 300.2 of ASME B31.3,
Fluid category M and Hydrogen service as indicated on piping class.
9.
Magnetic particle or liquid penetrant examination shall be performed after
removal of the temporary welds of P n3 materials and higher.
In case of spot or random examination the following shall apply:
Rev./.
02R
,
-
- . ,
.
5.
,
, .
.
6.
P = 4 .
7.
1,6
. 3,0 .
, ,
.
,
.
8.
D
300.2 ASME B31.3, M
.
9.
P = 3 .
:
,
, 100%
.
Page / 64
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
the first rejection, unless otherwise agreed by the PURCHASER. Welders shall
not be permitted to weld production joints of any type while waiting for results of
examination.
Rev./.
02R
,
.
/ 10 20% ,
, 10 20 100 .
.
.
,
, ASME B31.3,
. 341.3.4,
.
.
:
,
.
/ X% X 100
.
.
. %
(ASME B31.3, . 300.2).
,
, ASME B31.3,
. 341.3.4,
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 65
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
12.3
12.3
,
SNT-TC-1A
(ASNT)
, , ISO 9712/EN 473 ( ).
III
,
ISO 9712. ,
(PCN),
(CSWIP)
ASNT (ACCP),
.
, .
I II
, SNT-TC-1A,
, III,
, . ,
SNT-TC-1A,
.
II III.
, I,
II.
II.
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 66
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
12.4
()
.
.
, , ,
.
Preheating
Condition of the root pass after cleaning (external, and internal where
accessible)
Interpass temperatures
Weld beads shall be contoured to permit complete fusion at the sides of the bevel
and to avoid slag inclusions. Flux and slag shall be removed completely from weld
beads and from the surface of completed welds and adjoining base material.
All arc strikes, starts, and stops shall be confined to the welding groove. Arc
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
12.5
ASME, V,
9.
:
,
,
( ,
)
.
,
Page / 67
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
strikes outside the welding groove shall be dressed and examined by magnetic
particle or liquid dye penetrant.
.
.
.
12.6 ()
, ASME, V, 7.
Magnetic particle examination of welds shall include a band of base metal at least
25 mm wide on each side of the weld.
25
.
, ,
.
,
.
.
ASME VIII,
1, 6.
.
.
ASME B31.3, . 341.3.2.
Page / 68
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
, ,
.
; ; ; () ,
(. . , ,
. .);
(, , );
; ;
;
; ; ;
; ; .
3 , ,
( 2400 /), (
90).
12.7 ()
ASME,
V, 6.
Penetrant materials shall meet the requirements of ASME Section V, Article 6 for
sulphur and halogen content regardless of the type of material to be examined.
Liquid penetrant examination of welds shall include a band of base metal at least
25 mm wide on each side of the weld.
ASME,
V, 6,
.
25
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
ASME VIII,
1, 8.
, ,
.
; ; ;
; ;
; ;
; ; ;
; ; .
Page / 69
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
12.8 ()
, ASME, V, 2.
, ,
-.
Radiographic films shall Class I as per ASTM E 1815 (e.g. type AGFA D4 or
KODAK MX 125 or FUJI IX80 or other CONTRACTOR accepted equivalent)
Films shall be carefully identified. The markings shall not be placed on welds and
shall include weld number, line identification, welders symbol and date of
examination.
Sensitivity of the radiographs shall be verified by the use of wire-type Image
Quality Indicator (IQI) as per ASTM E 142 or equivalent wire IQI such as DIN
54109 and/or European Norm EN 462.1. IQI shall be placed transversely to the
weld on the source side, for each exposure. The IQI may be placed on the film
side if the radiographic procedure has shown that acceptable sensitivity level may
be obtained and placement on the source side is not practical.
Sensitivity shall be as per table T-276 in ASME V, Article 2. Single film viewing
shall be used, and the film density shall be in the range of 2.5 to 3.5. For those
instances where the variable thickness makes single film impracticable, with
CONTRACTOR acceptance, double film viewing may be used. For the double film
technique, the film density shall be in the range of 2 to 3.5 for the double film
combination or each individual film. Higher densities (up to 4.0) may be
acceptable if adequate viewing and satisfactory interpretation of higher density
film are permitted by the viewing equipment.
The geometrical unsharpness shall not exceed 0.2 mm (piping shop fabrication) or
0.5 mm (Field assembly)
Radiography of welds in pipe NPS 3 or less may be performed by the elliptical
projection technique. At least two separate exposures are required at locations
90 apart.
Where there is no internal access, radiographs of welds in pipe shall be double
wall technique with a minimum of 2 shots up to NPS 4 and 3 shots over NPS 4
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
I ASTM
E1815 (, AGFA D4, KODAK MX 125, FUJI IX80
, ).
.
.
: , ,
.
()
ASTM E142 , , DIN 54109
/ EN 462.1.
. ,
,
,
.
T-276
ASME, V, 2.
, 2,5 3,5.
,
,
.
, 2 3,5
.
( 4,0) ,
.
Page / 70
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
and only that portion of the weld on the film side of the
radiation-source side) shall be interpreted. Because of
diameters, wall thickness and source-to-film distances, it
take more than the minimum number of radiographs to
entire circumference of a weld.
Welds of a size or type preventing conclusive radiograph images, (this does not
apply to welds in pressure retaining service including nozzle welds), such as some
types of branch connections and fillet welds, shall be given a magnetic particle
examination or ultrasonic testing. Internal surfaces shall be examined where
accessible.
Unless otherwise specified, the evaluation of indications and the acceptance
criteria of radiographs shall be in accordance with ASME B31.3 paragraph 341.3
and Table 341.3.2 for the corresponding service conditions (Normal, category M,
severe cyclic). As a minimum, normal fluid category criteria shall be considered.
The RT procedure shall include the following minimum information:
Scope; source type (e.g. X-ray, IR 192, etc.); material type; material thickness;
pipe diameter for pipe components; maximum KV of X-ray source; maximum focal
spot size; minimum film to source distance; exposure time; sketch of component
and source; film and penetrameter placement for components other than simple
shape; image quality indicator type and pattern; technique (e.g. double wall single
image, etc.); sensitivity; film density; viewing conditions for high density; back
scatter checks/protection ; marking and identification of radiographs ; film overlap ;
film storage acceptance criteria ; reporting format ; operator qualifications ; stage
performed.
In addition to code requirement, report shall include the following informations as a
minimum :
Date of examination
Rev./.
02R
0,2 (
) 0,5 ( ).
(NPS) 3
. , ,
, 90.
. , ,
(NPS) 4
(NPS) 4 .
,
( ). -
, ,
,
.
(
,
),
. ,
. ,
.
,
ASME B31.3,
. 341.3 . 341.3.2,
( , M,
, ). ,
.
, ,
.
; (, , IR 192 . .);
Page / 71
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
calculating parameters
For each film : density / film used / IQI seen versus IQI required
Rev./.
02R
; ; ;
;
;
; ;
;
;
; (,
. .); ; ;
; /
;
; ;
; ; ; .
, , ,
:
:
/
/
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 72
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
12.9 ()
,
.
,
, ,
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
, ASME, V, 5.
, ,
.
; ; ;
, ;
( ,
); ;
( );
; ;
; ;
;
;
; ; ;
.
12.10 ()
-
ASME
B31.3,
.
181,
.
:
Page / 73
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
13
, ,
:
( ,
- , ,
, , , , ,
)
(
, )
-
(
)
13.
Production hardness test is mandatory after Post Weld Heat Treatment and shall
be performed on 10% of welds in each furnace heat-treated batch and 100% of
those which are locally heat-treated. Unless otherwise required hardness results
shall not exceed values listed in table 1 after Post Weld Heat Treatment (PWHT).
13.
A hardness test shall consist of at least one reading on weld metal. One reading
shall consist on three indentations.
10%
100%
. ,
()
, 1.
Personnel performing hardness testing shall be familiar with all hardness testing
, ,
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 74
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
.
.
, ,
.
,
14.
14.
. 7.5.3
321,
()
.
, , 5%
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 75
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
2 15 AWS A4.2.
15.
16.
PIPING ERECTION
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
15.
61402S-G-JSS-6300-00003
16.
.
.
.
.
.
.
,
.
.
,
, 30
30 .
100
,
. ,
,
Page / 76
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Before flanged pipe spools are connected to pressure vessels, heat exchangers or
flanged equipment, inspection shall be carried out to ascertain that no stress is
placed on equipment flanges due to misalignment. For vessels, heat exchangers
and other equipment the mating flanged connection shall be parallel as per Table
1 (measured at the outside of the raised face across any diameter).
Pump and compressor piping shall be installed in a sequence which will avoid any
external loadings on the equipment connections. No stress transfer from piping to
equipment nozzle shall be allowed.
The following procedure shall be applied for the alignment of flanges to rotating
equipment:
a.
Install, bolt down on shims and grout rotating equipment level on the
foundation. Driver to equipment alignment to be set within manufacturer's
tolerances.
b.
Align pipework to equipment flanges to within the manufacturer's
tolerances. Adjust spring hangers where necessary (spring hanger must remain
in the locked position).
c.
For flanges of Class 300 and higher ratings the mating flanged connection
shall be parallel to within 0.15mm measured at the outside of the raised face
across any diameter. Flanges with lower rating shall be parallel to within 0.2mm
over the raised face diameter.
d.
After testing, and with Contractor approval, remove locking pins from
spring hangers and repeat flange alignment check. Alignment shall be within
specified tolerances. Adjust spring hangers to the correct loading (cold position).
e.
Check the coupling alignment between driver and driven equipment. Bolt
up piping to equipment flanges and torque the bolts to the specified tension.
f.
Recheck the coupling alignment during the bolting and tensioning of the
pipe flanges to the equipment flanges. The bolting up and tensioning of the
flanges shall not effect the coupling alignment between the driver and driven
equipment.
g.
Check setting of spring hangers. All spring hangers shall be at the
predicted load tension as per specification. Any variation between predicted and
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
.
.
.
30 .
,
,
- . ,
1 (
).
.
.
:
a.
,
.
,
.
b.
, .
, (
).
c.
300
0,15 .
Page / 77
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
actual load tension shall be brought to Contractor's attention for proper resolution.
When bolting gasketed flanged connections, the gasket shall be uniformly
compressed to at least the minimum torques as per table below:
Rev./.
02R
0,2 .
d.
.
.
( ).
e.
.
.
f.
.
.
g.
.
.
.
, ,
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 78
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
FT-LBS
02R
Rev./.
N-M
,
1/2
40
55
5/8
80
109
3/4
140
190
7/8
220
300
330
450
1 1/8
470
640
1 1/4
670
910
1 3/8
870
1,180
1 1/2
1150
1,560
1 5/8
1400
1,900
1 3/4
1800
2,440
1 7/8
2100
2,850
2700
3,660
1/2
40
55
5/8
80
109
3/4
140
190
7/8
220
300
330
450
1 1/8
470
640
1 1/4
670
910
1 3/8
870
1180
1 1/2
1150
1560
1 5/8
1400
1900
1 3/4
1800
2440
1 7/8
2100
2850
2700
3660
. , ,
,
.
.
Page / 79
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
anti-seize compound
Piping shall be supported guided and anchored, as shown on the piping and
support detail drawings. Temporary supports are permitted to facilitate piping
installation provided they are completely removed upon completion of work in the
immediate area. Attaching temporary supports to stainless or alloy steel piping by
welding is not permitted.
Pipe shoes and sliding pipe support attachments shall be centred over the
concrete or steel support beams before any field welding or bolting to the pipe is
carried out.
Straight run pipe shall not be pulled through the pipe racks. Subcontractor may
submit alternative methods of pipe erection for CONTRACTOR approval.
Special precautions shall be taken during carbon steel piping erection in close
vicinity to stainless steel piping. Direct contact between carbon steel and stainless
steel is not permitted. Carbon steel slings, carbon steel tools, carbon steel bolts,
grinding discs containing carbon steel particles, carbon steel supports etc. shall
not be used during fabrication and installation of stainless steel. Stainless steel
piping shall be covered with tarpaulins or similar when carbon steel piping is being
erected or worked on in such a manner that the stainless steel cannot come in
contact with the carbon steel nor shall it become contaminated with grinding or
welding particles. Tools shall be identified for stainless steel work only. All
stainless steel piping and fittings shall be stored away from areas where carbon
steel is being worked on.
All pipe openings shall be sealed before, during and after erection to prevent the
ingress of moisture and foreign matter, flanged ends shall be sealed with light
metal blinds and gaskets or purpose manufactured plastic caps. Threaded ends
shall be plugged and sealed by waterproof grease tape or purpose made plastic
caps or plugs. This also includes open pipe ends of piping being erected in pipe
racks or equipment in the plant. Carbon steel blinds, spades and caps shall not be
used for temporary sealing of stainless steel pipe and components.
NOTE: On no account shall open pipe be used for overnight storage of tarps,
welding tents etc.
Flange gasket faces shall be free from rust, weld spatter, scars, paint, dents, arc
strikes, corrosion pitting and other imperfections
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
,
.
.
.
.
.
.
.
. , , ,
, ,
,
.
,
,
.
.
.
,
Page / 80
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
/.
,
. ,
.
:
,
. .
,
, , , , ,
.
.
-
.
, ,
,
.
.
,
, -
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 81
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
,
.
.
,
.
.
,
.
, , 25 .
,
.
.
,
.
3M 471
.
17.
SUBCONTRACTOR DOCUMENTS
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
17.
,
.
, :
(. 3), ,
,
:
Page / 82
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Date of welding,
Welder identification,
WPS used,
Type and date of each Non-Destructive Examination performed with
inspection results,
Records of heat treatment date, parameters and heat treatment charts (if
applicable),
Repairs and subsequent Non Destructive Examination performed,
Welding inspection report,
Hardness test measurements (if applicable),
Positive Material Identification results (if applicable)
Rev./.
02R
, ( )
( )
( ).
.
.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 83
18.
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
18.
1:
Rev./.
02R
PROJECT:
QUALITY CONTROL
PIPING WELDING KEY FORM
CLIENT :
PROJ. No.:
REV.
PIPING SUBCONTRACTOR :
. ___ ___
No
.
SIGNATURE
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
C
C
NAME
AUTHORITY
CLIENT
PURCHASER
No.
Mater
ial
PIPING SUBCONTRACTOR
GT
AW
SMA
W
C h.
()
CLASS
(ES)
THK
range
(mm)
PIPING
PQR
Heat
Treatme
t
Prehea
t
PROCESS
AND FILLER
METAL
INSPECTORS
We
ld
D t
No.
WP
S
Base
Page / 84
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
DATE
QUALITY CONTROL
PROJECT:
PROJ. No.:
CLIENT :
REV.
SH.
__
OF
:
:
:
.
. __
__
__
VENDOR :
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 85
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Rev./.
02R
Page / 86
19.
J
JSC
Yamal LNG
G
Job S
Specification for
f Supply - Welding & NDE of Piping Shop
p and Field
-
/
19.
2:
Rev./.
02R
.
1
Type of Weld
A
B
Minimum
m
distance
e
(the largestt of)
50 mm or 3T
3
50 mm or 3T
3
Two circumfe
erential welds on piping or tubing
Branch connections (with or without pads or
Olets) and cirrcumferential welld
C Two adjatent fillet weld
50 mm or 3T
3
N
Note
1: add centre
e line of weld to edge of weld dim
mensions to A, B or C
to
o get spool length
h
A
B
C
Document
D
/ 3300-E
E-000-MC-SPE-63002
2-00-D
Contractor
C
documentt number /
: 61402S-000-JSS-6
6300-00002
/
)
)
50
50
50
1:
A, B C
Page /
/
87
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
Rev./.
02R
01
03
06
09
15
CA
LE
SA
SD
SH
0
1
2
6
B
D
F
S
01
30
50
60
70
01
30
50
60
70
C1 C2 C3 C4
VT
PT
MT
RT
UT
TOFD
R1
R2 CutOut
Paintingreport
Pressuretestreport
%ferritereport
Hardnessreport
PMIreport
NDEafterPWHT
reports
PWHTreport
Repair
NDEbeforePWHT
reports
Welderidentification
WeldingConsumable
number
WPSnumber
Cumulatelength
Length
Componentheat
number
Componenttype
Walltickness'mm)
WeldNumber
Diameter(mm)
Sequentialnumbering
/SpecialRequirement
Endconnection/Joint
Type
Corrosionallowance
Pipingclassbasicmaterial
PCMDesignCodeand
pressureRating
ISOFolioNumber
ISONumber
PIDNumber
Pipingsystem
20.
VT PT MT RT UT TOFD
Pipe Pipe
ElbowElbow
Tee Tee
etc. etc.
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
Page / 88
01
CA
0
B
01
01
03
LE
1
D
30
30
06
SA
2
F
50
50
09
SD
6
S
60
60
15
SH
70
70
A
B
A
B
. .
. .
A
B
A
B
C1
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
C2
C3
C4
R1
R2
- /
Job Specification for Supply - Welding & NDE of Piping Shop and Field
()
()
ISO
PCM
20.
ISO
PID
3:
Page / 89
Job Specification for Supply - Welding & NDE of Piping Shop and Field
- /
APPENDIX
Rev
02R
Location of Change
2.1
02R
2.2
02R
5.7
02R
7.6.3.1
Modification
temperatures
02R
7.6.4
of
ferrite
content
02R 11
02R 12.2
02R
19
and
Document / 3300-E-000-MC-SPE-63002-00-D
Contractor document number / : 61402S-000-JSS-6300-00002
02R
2.1
02R
Rev./.
(PSTS)
02R
2.2
02R
5.7
02R
7.6.3.1
02R
7.6.4
02R 11
02R 12.2
02R
19
Page / 90