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Otc 14132
Otc 14132
Abstract
This paper reviews improvements in the understanding of fire
hazards and protection in offshore structures since the Piper
Alpha disaster in 1988. Important new knowledge on fire
development, spread and escalation have come about through
a number of industry sponsored initiatives, which have also
demonstrated how to control and mitigate fire hazards by good
design and effective protection. The most notable gains in
knowledge have been in the areas of unconfined two-phase
hydrocarbon jet fires, confined jet and pool fires (compartment
fires), and understanding the value of area deluge for fire
mitigation.
Background
The Piper Alpha disaster was a tragic milestone in influencing
the Safety Case regime [1]. Since then there have been a
number of Industry sponsored initiatives, which have
contributed to significant advances in the science and
understanding of the consequences of accidental hydrocarbon
fires in offshore structures and the engineering of safe design.
While some uncertainties remain, the application of this
knowledge, via a Hazards and Effects Management Process or
appropriate Standard (e.g. ISO 13702:1999), is normally
sufficient to improve design and operation of plant in a cost
efficient way.
A short review of the fire hazard aspects of the Piper
Alpha disaster helps to focus on credible scenarios. Next to
each event are some pertinent questions asked of the main fire
hazards and the effectiveness of possible protective barriers
that could be brought to bear in safety studies and design:
The initial blast ruptured oil lines in the adjacent
module. How severe was the resulting fire? To what
extent does the surrounding congestion and
confinement affect the severity? How toxic is the
smoke?
G. A. CHAMBERLAIN
OTC 14132
OTC 14132
G. A. CHAMBERLAIN
and 250 kW/m2 for fuel lean flames. There was no significant
difference between propane and condensate jet fires except
within the impingement zone. The hot spot on the ceiling in
the propane gas jet fires was replaced by a cold spot for the
condensate jet fires.
A weak overall dependency on fuel air ratio was
observed for jet fires, but localised effects were significant. In
very confined regions, hot spots can occur whereby radiation
is trapped. Temperature rises can be rapid and, in these tests,
high enough to melt the steel surface of pipe obstacles. These
localised effects appear to require good local mixing of air and
fuel and radiative feedback from nearby large hot surfaces.
Although the degree of congestion was generally not typical of
offshore modules, future application of techniques, such as
computational fluid dynamics with representative combustion
chemistry, should unravel some of these complexities.
A split vent of equal area to a single vent greatly
increased the air flow to the fire, producing a chimney
effect, and simple models based on the A root H
approximation for air inflow are invalid for these geometries.
The release pressure of condensate had a large effect
on the temperature rise of the impinged object. At low
pressure, large droplets with long burn out times were
generated, giving a cold spot on ceiling. At high pressure,
atomisation occurred producing smaller droplets with short
burn out times and no cold spot.
The fire stoichiometry of burning pools was
controlled by the air inflow and not by the pool fire burning
rate, confirming earlier observations. There was no difference
in burning rate between pool fires on water or steel. Fuel
controlled pool fires at large scale burnt at the same rate as in
the open (for the condensate used this was 0.065 kg/m2 /s) and
produced rapid temperature rises (up to 1300o C), and high heat
fluxes (up to 320 kW/m2 ) in the insulated compartments.
Combustion of soot is thought to play an important role under
these conditions. If the pool fire became ventilation controlled,
the heat release rate fell, the evaporation rate of fuel dropped,
and all the available air entrained into the compartment was
consumed. The fire stoichiometry settled in the slightly fuel
rich regime and unburnt pyrolysis products burnt at the vent.
For sound practical reasons the confined fire rig was
fully insulated during all tests. Offshore modules do not have
the same degree of insulation. Insulation of the test rig results
in higher final temperatures of the boundaries of the
compartment and higher smoke temperatures. A true steady
state was not achieved in any test because the final measured
wall and ceiling temperatures were not equal, or even similar
to, the final measured smoke temperature. Nevertheless, the
walls of a non-insulated compartment with radiation loss alone
from the outer surfaces would be expected to be cooler by a
factor of about 1.2 in absolute temperature. This extra
radiation loss feeds back to the smoke temperature, which in
turn changes the stoichiometry and hence the chemistry and
the heat release within the compartment. These feedback
processes are complex, but not intractable, and it is reasonable
to assume that sufficient information was generated by these
OTC 14132
OTC 14132
G. A. CHAMBERLAIN
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OTC 14132
G. A. CHAMBERLAIN
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H o l e d i a m e t e r / m m
2 0 0
200
1 5 0
400
1 0 0
600
400
200
800
1 0 0 0
600
800
1 4 0 0
400
5 0
1 0 0 0
1 6 0 0
1 8 0 0
1 4 0 0
1 0 0 0
800
600
400
800
600
200
1 2 0 0
400
200
0
0
1 0 0
2 0 0
3 0 0
4 0 0
5 0 0
6 0 0
Figure 1 - Contour map of time for which release is greater than 8 kg/s as a function of hole diameter and length of closed pipe section.