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Gears Slides PDF
Gears Slides PDF
Concepts
Objectives
Introduction
Gears are a type of mechanical element that is
used to transmit motion and convert power between two machinery shafts.
90 to apply it to the
wheels.
Parallel shafts
Intersecting shafts
Skew (neither parallel nor intersecting) shafts
Features of gears
Parallel shafts
Spur gear
Helical gear
Spur gear
The teeth is parallel to the
shafts axes.
The larger gear is usually
called the wheel while the
smaller gear is known as the
pinion.
Does both gears rotate in the
same direction?
Helical gear
Teeth lie along helices about
the shaft axis.
Meshing
occurs
gradually
Quieter.
Able to handle large torques.
Have a longer life.
Intersecting shaft
Skew shaft
Self-locking feature
(owing to greater friction
required
worm).
to
turn
the
Motors have high speeds but low torques. Therefore, it is common to use worm and wheel gear in
order to increase their potential range of applications.
v = 1 r1 = 2 r2 ,
r2
1
= .
2
r1
The negative sign is added because the direction
of the rotation of the gears opposes each other.
V1 = r
V2 = R
V1 cos = V2 cos
Using v
as follow;
V1 cos = V2 cos ,
r cos = R cos
O1 I1 = r cos ,
O2 I2 = R cos .
r cos = R cos ,
O1 I1 = O2 I2 .
O2 I2
.
=
O1 I1
O2 P
O2 I2
=
.
O1 I1
O1 P
Therefore the speed ratio is
O2 P
=
.
O1 P
O2 P
=
.
O1 P
The point
p is known as
o2 p
=
.
o1 p
In order to obtain a constant
gear ratio,
the profile of the tooth must be such that the common normal passes through the pitch point, P .
Tooth profile
The two tooth profiles that meet the condition of
correct gearing are the cycloidal and involute profiles.
Definition of an involute
The path
Input speed
Output speed
D2
D1
Therefore, the number of teeth then must be proportional to the circumference (and hence the diameter too).
Module
Diametral Pitch
Circular Pitch
They are of course all related to each other.
Module
Module
Diameter
= Number
of teeth
D2
D1
=
.
N1
N2
Diametral pitch
Diametral pitch
of teeth
= Number
Diameter
N2
N1
=
.
D1
D2
Circular pitch
Circular pitch
Circumference
= Number
of teeth
Circular pitch
Diametral picth
1
Diametral pitch
Module,
Circular pitch
Speed ratio
input speed
output speed
1
=
5
1
1 2 3 4
= ( )( )( )( )
5
2 3 4 5
D2
D3
D4
D5
= ( )( )( )( )
D1
D2
D3
D4
D2
D3
D4
D5
1
= ( )( )( )( )
5
D1
D2
D3
D4
N2
N3
N4
N5
N5
= ( )( )( )( ) =
N1
N2
N3
N4
N1
1
1 2 3 4
= ( )( )( )( )
5
2 3 4 5
N2
N3
N4
N5
N5
= ( )( )( )(+ ) =
N1
N2
N3
N4
N1
1
Speed ratio =
,
4
1 2 3
=
2 3 4
1 2 3
,
Speed ratio =
2 3 4
N2
N4
= ( )(1)( )
N1
N3
1
N2 N4
Speed ratio =
=
4
N1 N3
Unlike the simple gear train, a compound gear train
involves each of the gears in the speed ratio.
Since there are three shafts involved, it is necessary to define the motion of one of them in order to
calculate the ratio of the other two.
R S + DP = R R ,
RS + 2RP = RR .
Also note that the teeth must be of the same size
in order for the gears to mesh, i.e., the module is
identical for all the gears.
Subtituting the module equations into the geometrical relationship results in;
RS + 2RP = RR .
NP
NR
NS
=
=
.
DS
DP
DR
NS + 2NP = NR
There is no problem with the sun because the centre of the sun is fixed in space.
If the arm now appears to be stationary, the angular velocities of the gears (written relative to the arm)
would follow the normal relationship with respect to the
number of teeth and the (relative) rotational speeds.
Thus, relative to the arm, (which now appears stationary) we write - (for example for external teeth);
1
2
arm
N2
N1
Let us apply the relative velocity method to a simple epicyclic gear train
sun
ring
arm
sun
ring
arm
sun arm ,
and the angular speed of the ring relative to the
arm is given as
ring arm
sun arm
LHS =
ring arm
Now lets consider the right hand side of the equation
sun
ring
arm
S P
=
,
P R
NR
NP
)(+
)
= (
NS
NP
NR
NS
It is a normal equation for a simple gear train, except that the gear speeds are now written relative
to the arm.
Example
RR = RS + 2RP ,
NR = NS + 2NP ,
= 40 + 2(20),
= = 80 teeth.
sun
ring
arm
sun arm
ring arm
sun planet
=
,
planet ring arm
Nplanet
Nring
,
=
+
Nsun
Nplanet
Nring
.
=
Nsun
S A
NR
=
,
R A
NS
80
100 A
= ,
0 A
40
A = 33.33 rpm.
NS + 2NP = NR
S A
R A
NR
NS
NR = NS + 2NP
= 24 + 2(20)
= 64 teeth.
NR
S A
=
,
R A
NS
0 A
64
= ,
R A
24
11
R
=
A
8
planet,
S
( )ARM
P
S A
P A
0 A
P A
P
=
=
=
=
S
( )ARM ,
P
NP
,
NS
20
,
24
22
10
NR
S A
=
,
R A
NS
S A
64
= ,
0 A
24
11
S
=
A
3
S A
NR
=
,
R A
NS
64
S 0
= ,
R 0
24
8
S
=
R
3
Compared to a simple epicyclic gear train, a compound epicyclic gear train is able to provide a wider
range of gear ratios and options.
Our plan
We will consider a number of different compound
epicyclic gear trains, to illustrate the method of analysis.
Analysis method
Similar to the simple epicyclic gear train, we will
first examine the relationships that allow us to calculate the number of teeth in the various gears
RS1 + RP 1 = RS2 + RP 2
NS1 + NP 1 = NS2 + NP 2
S2 ) or (S2 P2 P1 S1 )
P1 P2
P1 P2 S2 ), the
S1
S2
arm
S1 P 1 P 2
P 1 P 2 S2
arm
S1 P 1 P 2
S1
=
,
S2 arm
P 1 P 2 S2 arm
S1 arm
NP 1
NS2
= (
)(1)(
)
S2 arm
NS1
NP 2
S1 arm
S2 arm
NP 1 NS2
( NS1 NP 2 )
RS1 + RP 1 = RR2 RP 2
NS1 + NP 1 = NR2 NP 2
P1 P2 R2 .
S1
R2
arm
S1 P 1 P 2
P 1 P 2 R2
arm
S1
R2
arm
S1 P 1 P 2
=
,
P 1 P 2 R2 arm
NP 1
NR2
= (
)(1)(
).
NS1
NP 2
S1 arm
R2 arm
P 1 NR2
= N
NS1 NP 2
RA + 2RB = RC ,
NA + 2NB = NC ,
14 + 2NB = 100,
NB = 43 teeth.
RA + RB = RE RD ,
NA + NB = NE ND .
14 + 43 = 98 ND ,
ND = 41 teeth.
We know that the sun gear A rotates 100rpm clockwise, and the ring gear C rotates at 1 rpm anticlockwise.
A B
A
)arm ,
= (
C arm
B C
NC
NC
NB
A arm
)(+
)=
.
= (
C arm
NA
NB
NA
NC
A arm
=
,
C arm
NA
100
100 arm
=
,
1 arm
14
arm = 11.4 rpm.
Thus, the arm turns clockwise at 11.40 rpm.
Consider path A B,
NB
A arm
=
,
B arm
NA
100 (11.4)
43
= ,
B (11.4)
14
B = 17.44 rpm.
The planet gear B turns anti-clockwise at 17.44
rpm.
Consider path C B,
NB
C arm
=
,
B arm
NC
1 (11.4)
43
=
,
B (11.4)
100
B = 17.44 rpm.
The planet gear B is still turning anti-clockwise at
17.44 rpm.
A B D
A
=
,
E arm
B D E arm
A arm
NB
NE
= (
)(1)(+
).
E arm
NA
ND
A arm
NB
NE
= (
)(1)(+
),
E arm
NA
ND
100 (11.4)
43
98
= ( )(1)(+ ),
E (11.4)
14
41
E = 0.66 rpm.
Therefore the output gear, ring 2, rotates anticlockwise at 0.66 rpm.
ND
E arm
=
D arm
NE
E arm
ND
=
,
D arm
NE
E (11.4)
41
=
,
17.44 (11.4)
98
E = 0.66 rpm.
The speed of
the path.
C
E
arm
C B D
B D E
arm
C arm
NB
NE
= (
)(1)(
),
E arm
NC
ND
1 (11.4)
43
98
=
(1) ,
E (11.4)
100 41
E = 0.66 rpm.
It turns out the specific path taken is really not that
important in determining the speed of the gear.
Gear
Teeth
10
P2
35
P1
34
R1
79
R2
80
RS + 2RP 2 = RR2
NS + 2NP 2 = NR2 ,
10 + 2(35) = 80
RR1 RP 1 = RS + RP 2
NR1 NP 1 = NS + NP 2 ,
NR1 NP 1 = 10 + 35 = 45,
NS + NP 2 = 79 34 = 45.
Why?
Before proceeding to derive the gear ratio, ask yourself these two questions.
P2 P1 R 1 .
S
R1
arm
S P2 P1
P2 P1 R1
arm
S arm
NP2
NR1
= (
)(1)(
)
R1 arm
NS
NP1
NR1
S arm
NP2
= (
)(1)(
),
R1 arm
NS
NP1
35
79
S arm
= ( )(1)( ),
0 arm
10
34
68
arm
=
.
S
621
Thus the arm rotates in the same direction as the
input and at about 11% of its speed.
S P2 R2 , all rela-
NR2
S arm
=
,
R2 arm
NS
80
= = 8.
10
arm
68
=
.
S
621
We can substitute the above into the gear ratio for
S P2 R2 , i.e.,
68
S 721 S
68
R2 621 S
= 8
S
= 552
R2
This is the required speed ratio.
arm
68
=
S = 60.44 rpm
621
S P2 or R2 P2 or R1 P1 .
They should all give the same result!
Lets try R1
R1 arm
NP1
= +
,
P1 arm
NR1
34
0 60.44
=
,
P1 60.44
79
P1 = 80 rpm
Lets try a different path,
results.
S P2 to check our
Path S
S arm
NP2
=
,
P2 arm
NS
552 60.44
35
= ,
P2 60.44
10
P2 = 80 rpm
Our results confirm that the speed of the planet is
correct.
P2 R2 (relative
Path S
S P2
S
=
,
P2 arm
P2 R2
80
1000 arm
= ,
0 arm
10
Path S
arm
1000
rpm
=
9
R1 .
S P2 P1
S P2 P1
S
=
,
R1 arm
P2 P1 R1 arm
S arm
NP2
NR1
= (
)(1)(
),
R1 arm
NS
NP1
S arm
NP2
NR1
= (
)(1)(+
),
R1 arm
NS
NP1
1000
1000 9
35
79
= ( )(1)(+ ),
1000
10
34
R1 9
R1 = 1.81 rpm
Thus if the ring gear
In particular, look to see where there is information given or required about rotational speeds,
Well done!
You have successfully endured Chapters 1 to 4 of
this unit.
Vibration questions
The question usually involves
Forgetting the equations for displacement, velocity and acceleration, and their amplitudes,
Mechanisms questions
Solve for the velocity of some points in a relatively uncomplicated mechanism.
Forgetting the two basic methods for finding instantaneous centres; what are they?