Supply chain management

SHARIQ AMANULLA KHAN

13UTA32

LOCK INDUSTRY-DINDIGUL
There

are around 62 micro/small industries

Production

capability of 3crore

WHY DINDIGUL LOCK FAMOUS FOR?

The

art of lock making -5km radius of the town

Mango

shaped iron and brass locks

Traditional design
Hand-made
Unique design

USES
GOVERNMENT
TEMPLE
HOSPITALS
GUDOWNS
PRISONS

OFFICES

PRODUCT LINE
Mango
Trick

locks

locks

Excise

locks

Almirah
Drawer

locks

locks

SCOR MODEL

SUPPLY CHAIN

COMPETITION

Press locks

Inferior locks

Aligarh locks

PRODUCT

DESCRIPTION

USES

Export locks

High security mechanism

available in antique style and
finish and attractive designs

Lockers
Banks
Chemical industries

Double key single

locks

Using two keys at a time

Gold locker

Drawer locks

Pure brass,mild steel painted

Office tables
Shelves
Iron boxes

Almirah locks

Pure brass

Steel and wooden berows

Office doors
Reinforced doors

Main cup board locks Mild steel painted

6 levers

Cupboard

Door locks

Bell security systems

Installed in Cup-boards,
Gates, Shutter doors

Mild steel painted

6 levers

MANUFACTURING OF MANGO LOCKS

SOURCING
Raw Material

Company

Location

Brass sheet In gourd

Lion metal rolling mills

Tirupur

Mild Steel sheet cuttings

Sivanandha Street,
Sidco

Dindigul, Madurai

Shackle

New Hindustan steels

Dindigul

Sand molding

Local vendors

Dindigul

Key

Auto mech enterprises

Aligarh

Paint (Hematone finish)

Local vendors

Dindigul

MANGO LOCKS
Materials
Top

Required:

& Bottom iron

Round

body iron

Locking

Bolt iron

Shackle

Mild Steel

Levers

(6,7,8)

Keys
Key

guide (Flat keys)

PROCESS

MARKING
Sand

mould and the round body is sent to the

marking division where the holes are punch and
the dimensions are inscribed on the plate.

Time

Taken 30 plates (1 day)

DRILLING

The inscribed on the locks are drilled in the drilling

division.

Levers are drilled using mortise dies.

Time taken 30 plates ( 1 Day)

ASSEMBLING

The

drilled round plates bended shackles and the

levers (designed with various dies).

Locking
These

Time

bolts are installed between the plates.

are assembled using riveting system.

taken 5 locks ( 1 day)

COST ANALYSIS
Materials

Cost (Rs)

Iron

40.85

MS

5.5

Brass

131

Depreciation

50.52

Electricity

25

Fuel

10

Emery paper

2.5

Wages

202.5

Others

40.24

Total cost

518.08

Selling price

600

Profit

13.65%

VALUE ADDITION
Modernization

of drilling machines

machine reduces time