Roland PNC - 1860 - 1410 - 1210

SERVICE NOTES
PNC-1860 / 1410 / 1210

Specifications
Mechanism ............................... Media-movement method
Structure & Spare Parts
Driving method ......................... Digital control servo motor
Maximum cutting area .............. [PNC-1860] 1195 mm (W) x 24998 mm (L) (47"x 984-1/8")
[PNC-1410] 889 mm (W) x 24998 mm (L) (35"x 984-1/8")
[PNC-1210] 585 mm (W) x 24998 mm (L) (23"x 984-1/8")
Electrical Section
Acceptable material widths ...... [PNC-1860] 90 mm1372 mm (3-1/2"54")
[PNC-1410] 90 mm1067 mm (3-1/2"42")
[PNC-1210] 50 mm762 mm (1-15/16"30")
Tools ........................................ Cutters:Special cutter for CAMM-1 series
Pens:Water-based fiber-tipped pens, 32 color plotter pens (options)
Replacement of Main Parts
Thick water-based fiber-tipped pens (options)
Max.cutting speed .................... During cutting:850 mm/sec. (in all directions)
During tool-up:1202 mm/sec. (in 45 direction)
Cutting speed ........................... 10 mm/sec. 850 mm/sec. (in increments of 10 mm/sec.)
Adjustment
Blade force ............................... 20 gf 350 gf (in increments of 10 gf)
Software resolution .................. 0.025 mm / step
Distance accuracy .................... Error of less than +/- 0.2% of distance travelled, or 0.1mm, whichever is grater
Repetition accuracy .................. 0.1 mm or less
Supplemental Information
Interface ................................... Parallel (Centronics compatible), Serial (RS-232C)
Buffer size ................................ 1 Mbyte (Expandable up to 3 Mbyte)
Instruction system .................... CAMM-GL III (mode1 and mode2)
Switches ................................... Power switch
Trouble Shooting
Control switches ....................... , , , , ENTER, MENU, TEST, SETUP
LED .......................................... POWER LED, SETUP LED
Display ..................................... Liquid crystal display unit; 16-character by 2 lines
Power consumption .................. [117V] 1.0A, [220-230V] 0.5A, [230-240V] 0.5A, [100V] AC100V+/-10 % 50/60Hz 1.0A
Acoustic noise level .................. [Cutting mode] under 62dB (A), [Standby mode] under 40dB (A) (According to ISO 7779)
Supplement
Dimensions ................................. [PNC-1860] 1575 mm (W) x 300 mm (D) x 286 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) )
[PNC-1410] 1270 mm (W) x 300 mm (D) x 286 mm (H) (50-1/16" (W) x 11-13/16" (D) x 11-5/16" (H) )
[PNC-1210] 965 mm (W) x 300 mm (D) x 296 mm (H) (62-1/16" (W) x 11-13/16" (D) x 11-11/16" (H) )
Weight ...................................... [PNC-1860] 38 kg (83.8 lb.), [PNC-1410] 28.5 kg (62.8 lb.), [PNC-1210] 22.5 kg (49.6 lb.)
Temperature ............................. 540C (41104F)
Humidity ................................... 35%80% (non-condensing)
Accessories ................................. [100V Only] MANUAL,USE JP PNC-1860 [26015127], ADAPTER PLUG [13499209] , AC CORD 100V 3P [23495214]
[Others] TOOL,ALIGNMENT [21935110], SHEET SEPARATOR [12569419], TWEEZERS [12569656],
MANUAL,USE EN PNC-1860 [26015128], AC CORD 117V [13499109], AC CORD (220V) [23495125]
AC CORD (240V) [23495124], AC CORD KP-610 240VE, BS [13499111]
Others ...................................... CARTON PNC-1860 [22605193], CARTON PNC-1410 [22605109], CARTON PNC-1210 [22605192]
1
2
3
4
5
6
7
Interface Specifications
[Parallel]
Standard ................................... In compliance with the specifications of Centronics
Input signals ............................. STROBE (1BIT), DATA (8BITS)
Output signals .......................... BUSY (1BIT), ACK (1BIT)
Level of input/output signals ..... TTL level
Transmission method ............... Asynchronous
[Serial]
Standard ................................... RS-232C specifications
Transmission method ............... Asynchronous, duplex data transmission
Transmission speed ................. 2400, 4800, 9600, 19200 (selected using panel keys)
Parity check .............................. Odd, Even, or None (selected using panel keys)
Data bits ................................... 7 or 8 bits (selected using panel keys)
Stop bits ................................... 1 or 2 bits (selected using panel keys)
Handsheke ............................... DTR or Xon/Xoff (selected using panel keys)
Contents
1 Structure & Spare Parts
4-2
Service Mode ............................................................................... 26
1-1
1-2
COVERS ........................................................................................ 1
FRAME .......................................................................................... 2
4-3
4-4
System Report ............................................................................. 27

Tool Height Adjustment ............................................................... 28
1-3
1-4
X/Y-DRAIVE UNIT ......................................................................... 3

CARRIAGE .................................................................................... 4
4-5
4-6
Spacer Bed Adjustment ............................................................... 30

Pen Pressure Adjustment ............................................................ 33
1-5
1-6
CHASSIS ....................................................................................... 5
PINCH ROLLER ............................................................................ 6
4-7
4-8
Wire Tension Adjustment ............................................................. 37

Motor Balance Adjustment ........................................................... 39
2 Electrical Section
4-9 Calibration .................................................................................... 41

4-10 Softlanding Adjustment ................................................................ 44
2-1
WIRING MAP ................................................................................. 7
2-2
2-3
MAIN BOARD ASS'Y ..................................................................... 8

POWER BOARD ASS'Y .............................................................. 12
5 Supplemental Information
5-1
OPERATIONAL SEQUENCE ...................................................... 47
2-4
SUB BOARD ASS'Y .................................................................... 15
5-2
SENSOR MAP ............................................................................. 48
3 Replacement of Main Parts
6 Trouble Shooting
3-1
PEN CARRIAGE ASSEMBLY ..................................................... 17
3-2
3-3
DRIVE PULLEY ASSEMBLY ....................................................... 19

CARRIAGE WIRE ........................................................................ 22
6-1 ERROR MESSAGE ..................................................................... 49

6-1-1 OTHER MESSAGE ..................................................................... 51
3-4
3-5
PINCH ROLLER ASSEMBLIES .................................................. 24

CUTTER PROTECTION .............................................................. 24
6-2
TROUBLE SHOOTING ................................................................ 52
7 Supplement
7-1
MAINTENANCE CHECK LIST .................................................... 57
4 Adjustment
4-1
Special Tool ................................................................................. 25
Second Edition
PNC-1860 '02Jan.DE0
Printed in Japan
DE0031496SN R1-1
Typographic Conventions/ About the Labels Affixed to the Unit
Typographic Conventions
Following marks describes as follows.
: Tips and advice before the adjustment.
: Indicates tightening torque.

Torque
: Indicates amout for Pen Pressure and Tension.
: Indicates clearance.
: Electric charge. Do not touch when power is on.
: The wiring terminal intended for connecetiion of the protective earthing conductor associateed with the supply wiring. Do not disconnect the cable of this
terminal except the time of replacement.
About the Labels Affixed to the Unit

These labels are affixed to the body of this product.
1Model Name
2Serial NO.
3Voltage
4Power consumption
5CAMM-1 CAUTION LABEL No.453
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
Copyright 1996 ROLAND DG CORPORATION

1-1 COVERS
4
3
7
2
3
1
7
7
8
2
14
12
1
5
13
10
1
9
16
11
5
16
If the part is not used,

it is blank.
If the part is used,

it is marked " ".
PNC-1410 PNC-1210
PARTS LIST -Main PartsParts No.

1
2
4
5
6
7
8
9
10
11
12
13
14
15
16
PARTS LIST -Supplemental Parts-
Parts Name
22355444SZ BASE OF SW PANEL
22025148
22025161
22025147
22025150
22025158
22025149
22065234
22065243
22325106
22325108
22505106
22255302
15029402
**coluwn shows as below.
PNC-1860
15
COVER,FRONT PNC-1210
COVER,RAIL PNC-1210
COVER,RAIL PNC-1410
COVER,RAIL PNC-1860
COVER,SIDE L PNC-1860
COVER,SIDE R PNC-1860
HINGE,001
HINGE,003
LABEL,CAMM-1 PRO NO.546
LCD COVER
LCD RCM2065R-A 16*2
7393321010 PANEL BOARD ASS'Y
22055272 PLATE,F COVER PNC-1860
22055262 PLATE,MAGNET PNC-1860
22055180 PLATE,SW COVER PNC-1860
22665174 SHEET,SW PANEL PNC-1860
22155567 SPACER M3X5
Parts Name

1
2
3
4
5
6
7
8
SCREW BINDING HEAD

SCREW BINDING HEAD
SCREW BINDING HEAD
Cr 3X4
Cr 3X6
BC 3X8
SCREW BINDING HEAD+FW Ni 3X8
SCREW DOUBLE SEMS
BC 3X6
SCREW DOUBLE SEMS
BC 3X8
TAPE SCOTCH TAPE #250 W=25MM
WASHER SPRING
Cr M3
1-2 FRAME
3
5
10
3
12
21
17
5
0
}
15
23
{
5
{
2
1 q
}
}
16
2
1
19
18
14
22
3
7
16
13
0
17
9
8
24
11
11
20
3
7
6
7
9

1
22805134
22805135
22805136
22175870
22115106
22005104
22005106
22005105
21985104
23465140
23465139
22165165
22025146
22025159
22025144
22025145
22025160
22025143
Parts Name
ASS'Y,GRIT ROLLER PNC-1210
BEARING HOUSING A
BED,PNC-1210
BED,PNC-1410
BED,PNC-1860
BRACKET,SENSOR PNC-1860
**
Parts No.
5

CABLE-ASSY PAPERSENS F PNC1860
6
CABLE-ASSY PAPERSENS R PNC1860
7
8
COLLAR

9
COVER,GUIDE F PNC-1210
10
COVER,GUIDE R PNC-1210

1 1 22435108SZ FAN MOTOR
1 2 22115570 FRAME,L PNC-1860

1 3 22115569 FRAME,R PNC-1860

1 4 22045160 GEAR COVER

1 5 22265102 PAD,CUTTER PNC-1210
22265106 PAD,CUTTER PNC-1410
22265103 PAD,CUTTER PNC-1860
1 6 15229754 PAPER SENSOR

1 7 11539105 PIN 2.5*8 SUS BTYPE H7

1 8 22055259 PLATE,RAIL PNC-1410
22055172 PLATE,RAIL PNC-1860
1 9 22055260 PLATE,SHUTTER L PNC-1410
22055175 PLATE,SHUTTER L PNC-1860
2
3
4
20
Parts Name
22055176
22055177
22185318
22185320
PLATE,SHUTTER PNC-1210
PLATE,SHUTTER R PNC-1860
21
RAIL,GUIDE PNC-1210
RAIL,GUIDE PNC-1410
22185315SZ RAIL,GUIDE PNC-1860
2 2 22175609 ROLL DRIVE GEAR
2 3 22075106 SET,G-ROLLER PNC-1210
22075107 SET,G-ROLLER PNC-1410
22075105 SET,G-ROLLER PNC-1860
2 4 22145381 SHAFT,X-DRIVE PNC-1210
22145387 SHAFT,X-DRIVE PNC-1410
22145380 SHAFT,X-DRIVE PNC-1860
PARTS LIST -Supplemental PartsParts Name

1
2
3
4
5
6
7
8
9
0
{
}
q
w
e
SCREW
SCREW
SCREW
SCREW
BINDING HEAD
BINDING HEAD
HEXAGONAL CAP
HEXAGONAL CAP
Cr 3X4
Cr 3X12
BC 3X6
BC 4X10
SCREW HEXAGONAL CAP+FWCr 4X12
SCREW DOUBLE SEMS
BC 3X6
SCREW TP BINDING HEAD BC 3X6
SCREW DOUBLE SEMS
BC 3X12
SCREW DOUBLE SEMS
BC 3X45
SCREW DOUBLE SEMS
BC 4X8
SCREW FLAT HEAD
Cr 3X8
SCREW SOCKET SET
Cr 3X3
WASHER FLAT
FIVER M3
WASHER FLAT
Cr 3X8X0.5
LABEL TAPE,GUIDE
**
1-3 XY-DRIVE UNIT
Revised
18
17
19
24
11
20
16
12
26
10
23
22
5
26
21
25
14
13
8
6
9
14
15
2
PARTS LIST
-Main Parts-
Parts Name
ASS'Y,MOTOR PNC-1860
BASE,I/F BOARD PNC-1860
BASE,SW COVER PNC-1860
4 22355315
BASE,Y-MOTOR PNC-1860
5 22175815
BEARING F8-16ZZ (metal)
6 23465143
CABLE-ASSY C POWER PNC-1860
7 23465141
CABLE-ASSY COVER SW PNC-1860
8 23465144
CABLE-ASSY G POWER PNC-1860
9 23475120
CABLE-CARD 26P 350L BB
10 13169102
COVER SW R (AVT3234)
11 22265295
CUSHION
12 22175608
DRIVE GEAR
13 12399313
FILTER(E) TR-20-10-10
14 21995102
FLANGE,MOTOR PNC-1860
15 7393321020 I/F BOARD ASS'Y
16 12399102
MAGNET CATCH TL-105
17 22055171
PLATE,ORIGIN PNC-1860
18 21975106
PULLEY HD42.2 S16(B30C35.5)
19 12179723
PULLEY WITH BEARING
20 22145122
SHAFT STAY NO.1
21 22145345
SHAFT,PULLEY PNC-1860
22 22035318
STAND OF IDLE PULLEY
23 22145170
STAY,COVER RAIL PNC-1860
24 21945105
WIRE,Y-DRIVE PNC-1210
21945106
21945104
25 12369428
BINDER BASE KNP-20
26 12369447
WIRE CLIP CA-14
PARTS LIST
Parts Name
Parts No.
1 22805129
2 22355318
3 22355316
-Supp ementa Parts-
E-RING ETW-6
PIPE
SCREW BINDING HEAD
SCREW BINDING HEAD
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW HEXAGONAL CAP
SCREW DOUBLE SEMS
SCREW DOUBLE SEMS
SCREW DOUBLE SEMS
SCREW PAN HEAD
WASHER FLAT
WASHER FLAT
Cr M6
POLY 4X8X10
BC 2X8
BC 3X6
BC 3X6
Cr 3X8
BC 3X16
BC 4X6
Cr 4X8
BC 4X10
BC 3X6
BC 3X12
BC 4X8
BC 4X14
BC 3X8X0.5
Cr 4X8X0.5
1-4 CARRIAGE
0
8
3
9
2
2
3
7
11
10
6
4
7
5
5
1
SPRING, BACK UP PNC-960
** SPRING, BACK UP PNC-960 should

be fixed as in the above figure.

1
2
3
4
5
6
7
8
9
10
11
22805133
23475119
23475122
23475121
Parts Name
ASS'Y,CARRIAGE PNC-1860
7393321030 CARRIAGE BOARD ASS'Y
22045399 CARRIAGE COVER
22175828 GUIDE BEARING 2
22175343AS GUIDE BEARING ASS'Y
22205134 HOLDER,PEN
22175122 SPRING,BACKUP PNC-960
22145181 STAY,CARRIAGEBOARD PNC-1860
22155586 PEN HOLDER NUT
22285352 PEN HOLDER BOLT
PARTS LIST -Supplemental Parts**

Parts Name
1
2
3
4
5
6
7
8
9
0
SCREW DOUBLE SEMS

SCREW DOUBLE SEMS
SCREW DOUBLE SEMS
SCREW PAN HEAD
SCREW HEXAGONAL CAP
WASHER FLAT
WASHER OUT SIDE TEETH
CUSHION CABLE HOLD 1
CUSHION CABLE HOLD 2
BINDER T-18S
BC 3X6
BC 3X8
BC 3X10
Cr 2X4
BC 4X6
Cr 2X4.3X0.4
Cr M4
FELT L=10
FELT L=40
1-5 CHASSIS
3
4
9
17
12
23
0 19
18
15
0
14
5
16
78
2
10
11
21
23
20
23
22
13
8
15

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
13429746
23465132
23465134
22815112
22815114
22815111
12559567
12559574
12559444
12559570
12559570
12189834
7393315000
7393318000
13129170
15449118
22355168
22165132
22165128
7393321040
22455108U0
23465157
23505898
23505899
12369428
Parts Name
**

CABLE-ASSY POWER PNC-1860

CABLE-ASSY POWERSIGNAL PNC1860

CHASSIS,PNC-1210
CHASSIS,PNC-1410
CHASSIS,PNC-1860
FUSE

FUSE

FUSE 5 X 20 SB4 TIME RAG 100/117V
FUSE 5X20 230/240V

FUSE 5X20

FUSE HOLDER FA252B

MAIN BOARD ASS'Y
POWER BOARD ASS'Y

POWER SW AJ7201B

ROM A

RUBBER FOOT

SPACER,BED LOWER PNC-1860

SPACER,BED UPPER PNC-1860

TRANS BOARD

TRANSFORMER-PW PNC-1860

CABLE-ASS'Y JUNBIWIRE A PNC-960
WIRE,B GRX-410

WIRE,C GRX-410

BINDER BASE KNP-20

AC INLET
Parts Name
1
2
3
4
5
6
7
8
9
0
{
SCREW BINDING HEAD

SCREW BINDING HEAD
SCREW HEXAGONAL CAP
SCREW SEMS
SCREW DOUBLE SEMS
SCREW DOUBLE SEMS
SCREW DOUBLE SEMS
SCREW OVAL HEAD
NUT HEXAGONAL
NUT HEXAGONAL+SPW
WASHER IN SIDE TEETH
SUS 4X5
BC 4X12
BC 4X12
Cr 3X10
BC 3X6
BC 3X8
Cr 4X8
BC 3X8
Cr M4
Cr M4
Cr M4
1-6 PINCH ROLLER
2
1
10
12
11
11
3
12
8
7
7
6
4
6
6
5
5
3
3
3

1
2
3
4
5
6
7
8
9
10
11
12
22805130
22805131
22175847
22145404
22145831
22145832
22115722
22175105
22175877
22055170
22145616
22175128
Parts Name
ASS'Y,P-ROLLER M PNC-1860
ASS'Y,P-ROLLER L R PNC-1860
GRX-450 PINCHROLL
LEVER OF PINCH ROLL
PIN NO.1
PIN NO.2
PINCH ROLL FRAME
PINCH ROLL SPRING
PINCH ROLLER
PLATE,P-ROLLER PNC-1860
PNC-900 SET LEVER
SPRING,M P-ROLLER PNC-1860
**
Parts Name
1 SCREW TP BINDING HEAD BC 3X6

2 WASHER FLAT
Cr 4X7X0.5
3 ERING ETW-3
Cr M3
7
8
9
1
2
3
4
5
Parts Name
-Main Parts-
PNC-1410 PNC-1210
23465157 CABLE ASSY JUNBIWIRE A PNC-960

23505898 GRX-410 JUNBIWIRE B
23505899 GRX-410 JUNBIWIRE C
23465158 CABLE ASSY JUNBIWIRE D PNC-960
23465135 CABLE - ASSY JUNBIWIRE E PNC1860
23465136 CABLE - ASSY JUNBIWIRE F PNC1860
23465132 CABLE - ASSY POWER PNC1860
23465134 CABLE - ASSY POWER SIGNAL PNC1860
23465143 CABLE - ASSY C POWER PNC1860
Parts No.
PARTS LIST
PNC-1860
If the part is not used,

it is blank.
**
If the part is used,

it is marked " ".
PNC-1860/1410 uses two FAN MOTORS.

PNC-1210 uses only one on CN5.
**coluwn shows as below.
**
TRANSE BOARD
12
13
14
15
16
10
11
23465144
23475121
23475122
23475119
23465142
23475120
23465141
23465140
23465139
Parts No.
FAN MOTOR
FAN MOTOR
**
FUSE HOLDER
FA252B
TRANS
1
4
5 FORMER
2
PNC-1860
3 POWER SW
AJ7201B
CN5
FAN
CONTROL
+40V
+15V
-15V
+5V
L6203
**

14
CN9
15
SOLENOID
CN5
CN6
11
CN11
SOLDRIVE
MTD2005
49.152MHz
SERVOCHIP
MBCG10692
PANEL
BOARD
CN4
CN4
M60205
Exciton
LCD
CN3
12
ADDRESSBUS
DATABUS
I/F
BOARD
CN3
CN2
13
LATCH
CENTORO
CONT
EPROM
512Kbyte
4Kbit
D/A
DATABUS16MHz
PCM55 EEPROM
CN1
DRAM
2Mbyte
DRAM
1Mbyte
CN11
16
16MHz CPU
MAINBOARD ASSY
CN10
COVER SW
CARRIAGE BOARD
10
CN9
L6203
SERVO
MOTOR
DRIVE
Parts Name
CN1
POWER
SUPPLY
CN4
CABLE - ASSY G POWER PNC1860

CABLE - CARD 8P 1930L BB
CABLE - ASSY LCD PNC-1860
CABLE - ASSY COVER SW PNC1860
CABLE-ASSY PAPERSENS F PNC1860
CABLE-ASSY PAPERSENS R PNC1860
CN6
AC INLET
SUP-J3G-E
CARIAGE
MOTOR
CN3
POWER BOARD ASSY
GRIT
MOTOR
CN5
CN14
DRAM BOARD
ASSY
DRIVER
CN2
PAPERSENS F PAPERSENS R
CN2
CN1
SERIAL PARALLEL
CN12 CN13
FACTORY OPTION
2-1 WIRING MAP
2-2 MAIN BOARD ASS'Y

CABLE CARD 26P 350L BB
[23475120]
FUJIKURA
KURA
MAIN BOARD
ASS'Y [7393315000]
FUJIKU
FUJIKURA
DESCRIPTION
Character
printed side.
1
A
Indicates revision of the circuit board.
1DIP SW
NO.
FUNCTION
1
Model Selection
2
Model Selection
3
Model Selection
4
Pen Down Wait
5
Reserved
6
Reserved
7
Reserved
8
Reserved
2VR
ON
OFF
PNC1860
PNC1410
PNC1210
Wait time ON Wait time OFF
Always OFF
BIT#4 is a function to make the pen wait for 0.5

seconds after the pen down before cutting. Set
it OFF usually.
VR No.
Function
VR1
(1KVR)
Use for Pen Pressure Adjustment.
VR2
(22KVR)
Use for Pen Pressure Adjustment.
3Electric Maintenance Parts

IC.No.
Parts No.
Description
Function
U31
15189105
MTD2005
Solenoid Driver
+5
+5
RA7
RA6
1
2
3
4
5
MNR35J5ASJ103
1
2
3
4
5
10
9
8
7
6
NON
+5
13
38
63
73
80
88
71
VCC
VCC
VCC
VCC
VCC
VCC
EXTAL
Y1
R31
10K
C5
CE22p
/DSRA
/DTRA
/RTSA
CRDY
/DSRA
/DTRA
/RTSA
CRDY
+5
16MHz 72
91
90
89
87
86
85
84
83
U1
8
7
6
5
+5
NU
ORG
GND
1
2
3
4
CS
SK
DI
DO
RA1
93LC66
1
2
3
4
5
+5
SERVOINT
SERVORUN
/INTSRV
RUN
10
9
8
7
6
PB7
PB6
PB5
PB4
PB3
PB2
PB1
PB0
AD15
AD14
AD13
AD12
AD11
AD10
AD9
AD8
AD7
AD6
AD5
AD4
AD3
AD2
AD1
AD0
+5
MNR35J5ASJ103
P1
P2
P8
P9
PENPHASE
PENPH
XTAL
+5
74
100
99
98
97
NMI
IRQ7/PB15
IRQ6/PB14
IRQ5/PB13
IRQ4/PB12
68
67
66
65
IRQ3/DREQ1/PA15
IRQ2/DACK1/PA14
IRQ1/DREQ0/PA13
IRQ0/DACK0/PA12
64
62
61
60
58
PA11
PA10
PA9/IRQOUT/AH
PA8/BREQ
PA7/BACK
CS7/WAIT
CS6
CS5/RAS
CS4
CS3/CASL
CS2
CS1/CASH
CS0
54
53
52
51
49
48
47
46
RD/PA6
WRH(LBS)/PA5
WRL(WR)/PA4
57
56
55
CK
69
C1
CE0.1u
U2
5
VREF
CT
RST
C2
CE0.1u
7705-B
75
76
C4
CE0.1u
WDTOVF
RESET
20
19
18
17
16
15
D7
D6
D5
D4
D3
D2
D1
D0
14
13
12
11
10
9
8
7
71
72
73
74
70
37
27
30
26
59
60
61
62
63
66
64
65
+5
1
2
3
4
5
10
9
8
7
6
MNR35J5ASJ103
+5
U10A
C3
CE0.1u
4
3
2
1
1 D4A
4 D2B
4 D3B
4 D4B
10
U18C
8
5
6
7
8
R17
R18
PLED0
PLED1
SK0
SK1
KD0
KD1
KD2
KD3
KD4
KD5
KD6
KD7
MNR34J5A101
5
6
7
8
100
100
U18D
P3
CN4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
74HC08
RA10 MNR34J5A101
5
4 5
6
3 6
7
2 7
8
1 8
4
3
2
1
11
IL-S2T2-14EF
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
+5
74HC08
R24
R23
R19
56
57
58
6
25
68
69
42
43
44
45
46
47
48
49
50
51
54
55
67
3
4
5
31
32
24
100
100
100
4
3
2
1
R3
470
5
5
6
6
7
7
8
8
RA11
MNR34J5A101
4
5
4 5
3
6
3 6
2
7
2 7
1
8
1 8
VIEWLED
PAUSELED
SERVOSRCH
SERVOSRCL
SRVGAINCNT
FANCNT
4
3
2
1
C17
RA12 MNR34J5A101
C18
C19
C20
C21
C22
C23
C24
C25
2.7K
RS
RXW
LE
LD0
LD1
LD2
LD3
LD4
LD5
LD6
LD7
C26
C27
CN3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
IL-S2T2-15EF
SRVSRCH
SRVSRCL
SRVGAIN
SENSORREAD
PENFORCE
SERVOCS
SRVINTVCT
CENTRORD
R5
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p
CE1000p CE1000p
13
90
91
92
93
94
95
96
97
98
99
100
34
35
36
R6
1 D3A
4 D1B
+5
4
3
2
1
75
76
77
78
81
38
39
41
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
DA227
3
12
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
RSTIN
A5
A4
A3
A2
A1
A0
1 D2A
KSD-08
U11
82
83
84
85
86
87
88
89
NON
NON
NON
NON
NON
NON
NON
P4
NON
NON
NON
NON
SENS
/SRVCS
U10C
9
/CRD
8
10
P5
P6
P7
PENFRC
74HC32F
/SRVINTV
4
15
24
32
41
50
59
70
81
82
92
SNS
2
3
P11
R2
470
+5
GND
R1
10K
23
22
21
RA2
+5
+5
19
18
17
16
14
12
11
10
9
8
7
6
5
3
2
1
A21
A20
A19
1 D1A
U10B
80
53
40
33
28
1
+5
R30
10K
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
+5
CE22p
PB11/TXD1
PB10/RXD1
PB9/TXD0
PB8/RXD0
45
44
43
42
40
39
37
36
35
34
33
31
30
29
28
27
26
25
23
22
21
20
4
6
C6
96
95
94
93
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0/(HBS)
TXDB
RXDB
TXDA
RXDA
TXDB
RXDB
TXDA
RXDA
MD2
MD1
MD0
16
15
14
13
12
11
10
9
1
2
3
4
5
6
7
8
RA9
U3
79
78
77
S1
RA8 RMLS8103J
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
79
52
29
2
+5
+5
10
9
8
7
6
NON
D6
D4
D2
D0
A20
A18
A17
A16
MNR35J5ASJ103
A1
A3
A5
A7
+5
10
9
8
7
6
1
2
3
4
5
D9
D11
D13
D15
10
9
8
7
6
A14
A12
A10
A8
MNR35J5ASJ103
A6
A4
A2
A0
RA3
1
2
3
4
5
10
9
8
7
6
1
2
3
4
5
D14
D12
D10
D8
RA4
D1
D3
D5
D7
+5
RA5
A19
A21
+5
A9
A11
A13
A15
MAIN BOARD_1/3 Circuit Diagram
HD6437021
74HC32F
FAN
74HC32F
/RESET
D[0..15]
D[0..15]
A[0..21]
A[0..21]
/RD
/WR
+5
CN1
+5
4
3
2
1
RA14 MNR34J5A101
5
4 5
6
3 6
7
2 7
8
1 8
A9 R11
A10 R12
100
100
R13
R14
R15
R16
100
100
100
100
8
23
7
22
10
11
12
13
16
17
18
19
20
9
8
23
7
22
TX14-40R-6ST-N1
R47
R46
100
U4
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
5
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
NC
NC
VSS
VSS
RAS
CAS
+5
WE
+5
OE
MN414800CSJ
U5
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
2
3
4
5
24
25
26
27
6
21
D0
D1
D2
D3
D4
D5
D6
D7
VSS
VSS
RAS
CAS
+5
WE
+5
OE
MN414800CSJ
74ALS112F
+5
15
28
13
D8
D9
D10
D11
D12
D13
D14
D15
U8A
3
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
1
2
U7
19
14
15
16
1
14
2
3
4
5
24
25
26
27
6
21
CLK
18
17
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
NC
NC
40
A5
A6
A7
A8
10
11
12
13
16
17
18
19
20
9
1
2
3
11
6
7
8
4
5
A11
A12
A18
A17
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
30
31
U6
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
NON
+5
U9
D0
D1
D2
D3
D4
D5
D6
D7
13
14
15
17
18
19
20
21
OE
24
CE
22
NC
D0
D1
D2
D3
D4
D5
D6
D7
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
21
22
23
24
25
26
27
28
29
31
32
33
34
35
36
37
38
39
+5
1
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
VPP
TM27C240-10JL
+5
4
3
2
1
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
19
18
17
16
15
14
13
12
10
9
8
7
6
5
4
3
11 GND
30 GND
A1
A2
A3
A4
PR
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
/RAS1
/RAS2
/CASL
/CASH
/WE
RA1
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RA9
RA10
+5
RA13 MNR34J5A101
5
4 5
6
3 6
7
2 7
8
1 8
CL
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
CE
OE
2
20
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
JP1
NON
+5
15
28
1
14
100

+5
U14A
U12E
+5
U12F
11
10
12
R35
1K
13
U14B
R36
1K
U14C
+5
5
CN2
+5
CEXT
4
8
CRDY
11
CLK
74HC123F
U27A
12
CLK
6
74HC74
/CRD
Q0
Q1
Q2
Q3
Q4
Q5
Q6
Q7
11
13
74HC74
U18A
2
5
6
9
12
15
16
19
D0
D1
D2
D3
D4
D5
D6
D7
13
PR
10
A
B
CLR
D6
D4
D2
D0
D1
D3
D5
D7
CL
1
2
3
U27B
PR
C28
CE1000p
REXT/CEXT
CL
15
U26
74LS373
74LS07
3.3K
3
4
7
8
13
14
17
18
RA16
6
7
8
9
10
+5
U16
1
19
SENS
D0
D1
D2
D3
D4
D5
D6
D7
9
8
7
6
5
4
3
2
DIR
G
A8
A7
A6
A5
A4
A3
A2
A1
B8
B7
B6
B5
B4
B3
B2
B1
11
12
13
14
15
16
17
18
PAPERR
PAPERF
COVER
PINCHROLL
YLIMIT
5
4
3
2
1
ifD7
ifD6
ifD5
ifD4
ifD3
ifD2
ifD1
ifD0
RXDB
/DSRA
TXDA
TXDB
RXDA
/DTRA
/RTSA
74HC08
D[0..15]
ifD6
ifD4
ifD2
ifD0
ifD1
ifD3
ifD5
ifD7
/STB
/RESET
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
BUSY
/ACK
74LS14
OC
74LS07
U13A
14
R34
74LS14
RXDB
/DSRA
TXDA
TXDB
RXDA
/DTRA
/RTSA
6
74LS07
U14D
8
9
74LS07
U14E
11
TOI/FBOARD
10
74LS07
U14F
13
12
74LS07
U12A
1
+5
IL-FPC-26ST-N
74LS14
U12C
100
100
100
100
100
R25
R26
R27
R28
R29
MNR35J5ASJ103
6
74LS14
U12B
3
C35
74LS245
C36
C37
C38
C39
74LS14
P10
U10D
CE470p CE470p CE470p CE470p CE470p
12
11
+5
13
CN11
74HC32F
1
2
3
4
PAPERSENSORREAR
IL-S2T2-04EF
10
8
U25C
BA10324A
CN9
1
2
3
PAPERSENSORFRONT
IL-S2T2-03EF
13
12
+
U25D
BA10324A
CN10
1
2
COVERSW
U13B
6
CEXT
IL-S2T2-02EF
7
CN6
8
7
6
5
4
3
2
1
TOCARIAGEBOARD
14
Y-LIMIT
PINCHROLL
SOL+
SOL-
REXT/CEXT
9
10
11
A
B
CLR
Q
Q
5
12
74HC123F
SOL+
SOL-
IL-FPC-8ST-N
+5
+5
PC2
PC3
PC4
PC5
PC6
PC7
PC8
PC9
PC10
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
11
13
PC11
PC14
PC15
PC16
PC17
PC18
PC19
PC20
CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u CE0.1u
U8B
9
CLK
K
7
74ALS112
PC21
PC28
PC29
PC30
TOPOWERBOARD
CE0.1u CE0.1u CE0.1u CE0.1u
5566-06A
10
PC13
12
CN5
1
4
2
5
3
6
PC12
PR
PC1
C43
C40
C54
C53
100u/63V 100u/25V 100u/25V 100u/25V
10
+5
CL
-15
14
+40
11
1
PENFRC
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
2
5
6
9
12
15
16
19
DA6
DA4
DA2
DA0
DA1
DA3
DA5
DA7
+40
CLK
CLR
+5
R43
+5
74HC273F
VR1
1KVR
16
15
14
13
12
11
10
9
25
3
U25B
BA10324A
VR2
22KVR
C47
CE1000p
R44
100K
R40
100K
7
R45
8.2K
EXBM16D8AL
R39
100K
C48
CE0.01u
5
23
24
R56
U25A
BA10324A
3
DA7 1
DA6 2
DA5 3
DA4 4
DA3 5
DA2 6
DA1 7
DA0 8
P12
+5
10K
+
C55
R57
CE0.01u 2.2K
R58
8.2K
6
22
2
26
4
11
RA23
M O
C56
4700p
R60
PENPH
10K
U31
MTD2005
VCC
ALM
VMMA
VMMB
PHA
PHB
DECAY
OUT1
OUT2
OUT3
OUT4
ENAA
ENAB
VREFA
VREFB
CR
LGA
LGB
NC
NC
NC
NC
VSA
VSB
100K
8
20
SOL-
10
12
14
18
C46
SOL+ CE1000p
SOLSOL+
7
21
9
15
16
19
27
RSB
U19
D1
D2
D3
D4
D5
D6
D7
D8
PG
D6 3
D4 4
D2 7
D0 8
D1 13
D3 14
D5 17
D7 18
RSA
A[0..21]
A[0..21]
R59
1/2W
+5
U23
C32
C29
C30
C31
8
7
6
5
CE1000p
CE1000p
CE1000p
CE1000p
1
19
U17
A1
A2
A3
A4
A5
A6
A7
A8
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
18
17
16
15
14
13
12
11
xpha
xphb
ypha
yphb
P25
G1
G2
1
2
3
4
R21
10K
34
35
36
37
38
39
41
42
43
44
45
46
47
48
49
50
51
52
55
56
93
+5
+5
+VS
23
P29
P28
DY0
DY1
DY2
DY3
DY4
DY5
DY6
DY7
DY8
DY9
DY10
DY11
2
1
DY11
2
DY10
3
DY9
4
DY8
5
DY7
6
DY6
7
DY5
8
DY4
9
DY3
10
DY2
11
DY1
12
DY0
13
14
15
16
R48 2.2K
19
R49 2.2K
18
CE0.1u
V+U30A
M5220L
+
1
-
17
C49
VC50
R50
CE2200p
CE2200p 47K
-VS
R51 47K
PC27
-15
PCM55
PC23
-15
CE0.1u
+5
PC24
CE0.1u
P14
CE0.1u
U29
B1
B2
B3
B4
IBPO
B5
B6
IOUT
B7
B8
SJ
B9
B10
RFB
B11
B12
VOUT
B13
B14
B15
B16(LSB)
U30B
22
R52 2.2K
21
R53 2.2K
M5220L
7
19
18
C51
R54
C52
SERVOMUTE
VFC
17
CE2200p 47K
CE2200p
PFC
MOTORGAIN
VFG
R55 47K
P13
PFG
-15
PCM55
PC25
SERVOSRCH
SERVOSRCL
FAN
SRVSRCH
SRVSRCL
FAN
CE0.1u
CN14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
5483-15A
U18B
TR1
DTC114EF
10K
24
COM
D7B
DA227
D7A
DA227
R22
21
P17
57
58
59
60
32
33
xpha 99
xphb100
ypha 61
yphb 62
P26
88
89
94
95
63
96
97
98
1
2
3
4
RA15
MNR34J5A330
8
7
6
5
74LS541
P18
PC26
4
6
1
2
3
4
5
6
7
5
SRVGAIN
74HC08
+5
R4
CN13
IL-G-7P-S3T2-E
470
D9
SEL-6414E
3
TR2
DTC114EF
B
C
P27
CN12
IL-G-6P-S3T2-E
MNR34J5A102
2
3
4
5
6
7
8
9
P15
23
8
7
6
5
1
2
3
4
5
6
RA22
1 8
2 7
3 6
4 5
P16
91
92
22
+VS
10K
+5
1
2
3
4
R20
COM
+5
SG531T49.152MHz
DX0
DX1
DX2
DX3
DX4
DX5
DX6
DX7
DX8
DX9
DX10
DX11
+5
-VS
80
P24
CE0.1u
U28
B1
B2
B3
B4
IBPO
B5
B6
IOUT
B7
B8
SJ
B9
B10
RFB
B11
B12
VOUT
B13
B14
B15
B16(LSB)
20
OUT
NC
R7
3
1
P23
1
DX11
2
DX10
3
DX9
4
DX8
5
DX7
6
DX6
7
DX5
8
DX4
9
DX3
10
DX2
11
DX1
12
DX0
13
14
15
16
U20
+5
GND
13
14
16
17
18
19
20
21
22
23
24
25
26
27
30
31
76
66
67
87
77
64
/SRVCS
/RD
/WR
/INTSRV
/SRVINTV
/RESET
4
2
9
10
11
12
PC22
P22
20
74LS14
P21
24
68
69
70
71
72
73
74
75
P20
D0
D1
D2
D3
D4
D5
D6
D7
P19
1
2
5
6
7
8
RUN
81
82
83
84
85
86
U12D
A1
A2
A3
A4
A5
A6
D[0..15]
D[0..15]
+5
17
NON
13
11
R37
11
2-3 POWER BOARD ASS'Y

DESCRIPTION
POWER BOARD ASS'Y [7393318000]
1VR
VR No.
2
470u/25V
470u/25V
S2L20U
S2L20U
10mm
470u/16V
10mm
10mm
2SB1551
AN7815F
104
104
223
10mm
S2L20U
DTC114EF
224
B
PFC-5000
5566-04A
PFC-5000
5566-02A
25mm
25mm
25mm
25mm
25mm
25mm
10mm
472
10mm
222
uPC494
1SS130
15mm
1SS130
103
10mm
102
20mm
10mm
103
DTC114EF
103
1SS130
5566-06A
103
472
10000u/63V
74HC175
104
472
10mm
103
25mm
25mm
10mm
1B4B1
102
103
103
104
102
104
102
102
15mm
103
10mm
1SS130
104
472
104
333
104
104
681
101
102
104
472
M5220L
1SS130
10KVR
103
10mm
102
15mm
10mm
1SS130
103
15mm
683
OFS-1
122
15mm
NJU201A
10KVR
683
103
104
103
102
332
GAIN-1
10mm
10mm
10mm
10mm
20mm
10mm
15mm
104
1SS130
103
1SS130
681
122
472
GAIN-2
10mm
333
104
5267-02A
5267-02A
T5A
104
OFS-2
10mm
D5SBA20
PFC-5000
5566-10A
103
10mm
104
102
1SS130
101
T2A
PFC-5000
104
1SS130
1SS130
104
472
1SS130
M5220L
104
DTA114EF
CL02BE181
PFC-5000
103
S2L20U
10mm
10mm
D5SBA20
10mm
151
1SS130
15mm
101
103
15mm
10mm
2SC4849
100u/63V
102
332
104
104
10mm
332/2W
1KVR
1KVR
PFC-5000
5483-15AX
POWER BOARDMADE IN JAPAN
12
Parts No.
Description
12559567
FUSE 5x20 CEE-1AT WICKMANN
12559570
12559574
IC.No.
Parts No.
Description
Function
Q3
15129444
2SB1551
40/20 VSelector
Q8
15119105
2SC4849
Fan Driver
U13
15199294
AN7705F
5V Regulator
U14
15199133
AN7815F
15V Regulator
U15
15199134
AN7915F
-15V Regulator
U6
15219174
NJU201AD
Gain selector
U10
15199952
L6203
Carriage Motor Driver
U11
15199952
L6023
Grit Motor Driver
U7
15199901
micorPC494C
Carriage Motor Controller
U8
15199901
micorPC494C
Grit Motor Controller
U2, U3 & U5
15189106
M5220L
OP Amp for motor
223
M5220L
104
Use for Motor Balance Adjustment
222
uPC494
1SS130
223
GAIN-2
(1KVR)
20mm
20mm
10mm
DTA114EF
10mm
30mm
20mm
30mm
10mm
30mm
10mm
472
20mm
10mm
GAIN-1
(1KVR)
T2A PFC-5000
15mm
PFC-5000
224
B
10mm
OFS-2
(10KVR)
2FUSE
S2L20U
25mm
1000u/35V
220u/63V
20mm
T2A
1000u/35V
L6203
15mm
L6203
25mm
104
104
104
104
223
10000u/25V
10mm
2.5mm
220u/63V
10mm
10mm
103
AN7915F
20mm
25mm
AN7705F
223
R33/2W
10mm
15mm
10mm
223
R33/2W
10mm
1SR35
104
223
223
S2L20U
10mm
Function
OFS-1
(10KVR)
Indicates revision of the circuit board.
POWER BOARD_1/2 Circuit Diagram

-15
R69
C28
PO0.068u/50V
R51100K
+15
R19
10K
PO0.033u/50V
CP5
+15
CP7
CE0.1u
3
R44
2
VFB
680
+15
C24
PO0.1u/50V
VR1
10KVR
100K
14
DEAD
OC
R30
4.7K
8
+
D13 D12 C55
M5220L
V- CP6
CE0.1u
EN
IN1
U3A
1
M5220L
R20
1SS130
IN2
VREF
4.7K
10K
PO0.01u/50V
D11
1SS130
V- CP8
CE0.1u
1SS130CE0.1u
1SS130
BOOT1
C1
CE0.022u
C3
4
OUT2
BOOT2
NON
CN1
1
2
5566-02A
C2 CE0.022u
L6203
R10
0.33/2W
C7
R12
NON
D2
D1
S2L20U
S2L20U
C53
220u/63VCE0.1u CE0.22u
-15
R27
10K
R45
100
C9
U10
OUT1
R31
C15
VS
+5
D6
V+
-15
SERVOMute/Live
VFC
U9
D1
D2
12
D3
13
D4
PFC
Q1
DTA114EF
9
1
MotorGainH/L
VFG
3
2
MHPOW
MLPOW
FAN
+5
+5
R18
10K
Q9
DTC114EF
2
3
7
6
10
11
15
14
CLK
CLR
PFG
Q1
Q1
Q2
Q2
Q3
Q3
Q4
Q4
+5
MtrSrcH/OFF
MtrSrcL/OFF
FanPWMOff/On
UPC494
11
R14
1K
CN2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
INV2
NONI2
+5
8
9
11
10
-15
R49
OfsetC
FROM MAIN
1K
V+ U2A
+
D23
NON
R43
4
13
C1
E1
C2
E2
+5
CE0.1u
15
16
SENSE
1K1%
1K1%
C13
PO0.022u/50V
PO0.01u/50V
FB
INV1
NONI1
10
C26
R28
2.2K
R3
R2
NON
C11
GND
10K2%
C51 NON
R67
3.3K
1K1%
GainC
R100
R4
R32
10K2%
REF
R1
VX
U7
3
2
1
C
R
C20
PO4700p/50V
PO0.01u/50V
GND
NJU201A
1.2K
D10
1SS130
D5
1SS130
5
6
R16
12
C14
+15
13
VR3 1KVR
CP1
CE0.1u
D9 1SS130
10K
+15
M5220L
U6A
R23
VREF
U2B
4.7K
74HC175
CP13
CE0.1u
R33
4.7K
5483-15AX
OPEN:MUTEON
16
C29 PO0.068u/50V
U6D
R24
14
+5
15
D16
D15
1SS130 1SS130
U3B
5
10K
NJU201A
C23
VR4
1KVR
+
-
R22
10K
R70
4.7K
-15
C16
R8
1K1%
PO0.022u/50V
PO0.01u/50V
R48
100
D24
NON
15
16
INV2
NONI2
4
13
DEAD
OC
R34
4.7K
12
C1
E1
C2
E2
+5
8
9
11
10
U11
11
EN
IN1
7
9
UPC494
R15
11
10
BOOT1
VREF
1K
C4
CE0.022u
4
C6
OUT1
OUT2
BOOT2
IN2
U6B
C12
R29
2.2K
3.3K
VS
R101
1K1%
SENSE
1K1%
R9
FB
INV1
NONI1
10
10K2%
R7
VY
U8
3
2
1
+5
R6
10K2%
PO0.01u/50V
REF
R5
-15
R50
100K
1
M5220L
14
C17
D17
1SS130
D7
1SS130
U5A
VCP12
CE0.1u
VR2
10KVR
CP2
CE0.1u
M5220L
GND
C25
PO0.1u/50V
+5
U6C
+15
OfsetG
+5
+15
C
R
680
VFB
R47
V+
D18 1SS130
CE0.1u
CP11
+15
PO0.033u/50V
GND
R52 100K
C27
U5B
5
6
NON
NON
R68
C52
GainG
1K
D14
1SS130
M5220L
R17
1.2K
R46
10K
C56
CE0.1u
PO4700p/50V
1SS130
D8
7 R21
L6203
R13
+15
NJU201A
C10
C8
R11
0.33/2W
CN9
1
2
3
4
5566-04A
C5
CE0.022u
D3
NJU201A
NON
NON
S2L20U
D4
S2L20U
CE0.1u
CP14
CE0.1u
C54
220u/63V
CE0.22u
CP15
CE0.1u
-15
13
POWER BOARD_2/2 Circuit Diagram
1SR35-400A
D30
FS9
1
1
Q3
F6
D28
R63
C46
+
4 -
FS10
2
VX
PFC5000
CEE-2AT PFC5000
FS11
R59
22K
PFC5000 CEE-5AT PFC5000
F2
S2L20U
32
FS8
2SB1551
R60
22K
D27
D5SBA20
+
FS7
1
F3
FS12
2
VY
Q10
3
3.3K2W 10000u/63V
C39
NON
DTC114EF
MHPOW
Hi/Off
Q4
1
2
NON
3
R62
NON
R61
NON
Q11
CN3
Low/Off
NON
+15
F5
FS6
2
VI
GND
FS5
1
U14
AN7815F
D26
C33
C42
1
VO
FROMTRANCE
10
5
9
4
8
3
7
2
6
1
5566-10A
MLPOW
10
5
9
4
8
3
7
2
6
1
C36
C44
C38
+
VX
2 -
NON
CE0.1u
1000u/35V
CE0.1u
C35
C43
C37
470u/25V
CE0.1u
FS4
2
VI
-15
VO
+5
F1
FS2
+
32
NON
VX
TP
TP12
TP
TP11
D29
S2L20U
C49
NON
CN5
+
100u/63V
R64
NON
+5
L1
Q7
3
CL02BE181
DTA114EF
R66
Q8
FAN
150
R65
100
2SC4849
forFanControl
14
C50
C31
1
2
5267-02A
CN6
1
2
5267-02A
VO
C32
C41
+
10000u/25V CE0.1u
4
C30
C40
1
+
FS1
VI
GND
U13
AN7705F
D25
D5SBA20
CN8
R71
2.2K
AN7915F
CE0.1u 470u/16V
TOMAIN
5566-06A
CN4
1
2
3
4
5
6
C45
CE0.1u
U15
GND
+5
+
1000u/35V
NON
F4
+15
1B4B1
C34
FS3
-15
470u/25V
1
2
3
4
5
6
7
8
DPX
2-4 OTHER CIRCUIT BOARDS

DESCRIPTION
1 PANEL BOARD ASS'Y
2 I/F BOARD ASS'Y
[7393321010]
[7393321020]
3 CARRIAGE BOARD ASS'Y [7393321030]

4 TRANS BOARD
[7393321040]
4 TRANS BOARD
[7393321040]
PANEL BOARD
1SS130
1SS130
EVQ22707K
10mm
1SS130
101
RMLA4330J
IL-FPC-26-S1T1-SBN
RMLA4330J
10u/25V
DS14C238WM
10mm
10u/25V
10u/25V
10u/25V
10u/25V
222
273
CARIAGE BOARD
SUB 3/4
104
151
5mm
Long
EVQ22707K
RS232C Driver
MADE IN JAPAN
10mm
EVQ22707K
10mm
331
SEL-6414E-TP5
10mm
EVQ22707K
DBLC-J25SAF-20L9
10mm
1SS130
1SS130
RMLS4102J
74LS245N
EVQ22707K
10mm
MADE IN JAPAN
10mm
SEL-6414E-TP5
EVQ22707K
Function
DX14C238WMX
104
10mm
1SS130
1SS130
104
10mm
EVQ22707K
1SS130
RMLA4330J
I/F BOARD SUB2/4
56364-060-BXE
1SS130
RMLS8103J
MADE IN JAPAN
Long
Description
15199905
2 I/F BOARD
ASS'Y [7393321020]
10mm
RMLS4332J
10mm
TRANSE BOARD SUB 4/4
331
Parts No.
U3
SUB1/4
MADE IN JAPAN
EVQ22707K
IC.No.
GP1S53
3 CARRIAGE BOARD
ASS'Y [7393321030]
IL-FPC-8SL-N
GND
1 PANEL BOARD
ASS'Y [7393321010]
CABLE-ASSY PANEL PNC-1860

IL-S-02P-S2L2-EF
15
OTHER CIRCUIT BOARDS_1/1 Circuit Diagram
+5
R4
330
R5
330
D10
D11
+5
C1
+5
10u/25V
CP1
CE0.1u
SEL-6414E SEL-6414E
CN3
1SS130
S2
D3
EVQ21307K
1SS130
S3
D4
EVQ21307K
1SS130
S4
D5
EVQ21307K
1SS130
S5
D6
EVQ21307K
1SS130
S6
D7
EVQ21307K
1SS130
S7
D8
EVQ21307K
PanelBoard
1SS130
S8
1
2
3
4
5
6
7
8
9
N.C.
U1
18
17
16
15
14
13
12
11
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
CD7
CD6
CD5
CD4
CD3
CD2
CD1
CD0
/STB
7
5
3
1
SOL-
CP2
CE0.1u
IL-FPC-26ST-N
1
2
IL-S-2P-S2L2-EF
CN7
1
2
16
8
7 8
6
5 6
4
3 4
2
1 2
RA3
RMLA4330J
100
+5
RA6
RMLS4102J
U3
11
V+
15
V-
TXDA
RXDA
/RTSA
RXDB
/DTRA
/DSRA
TXDB
5
6
18
4
19
22
21
17
T1IN
R1OUT
T2IN
R2OUT
T3IN
R3OUT
T4IN
R4OUT
C1+
C4
10u/25V
+
10
C1-
12
C2+
13
C2-
14
T1OUT
R1IN
T2OUT
R2IN
T3OUT
R3IN
T4OUT
R4IN
2
7
1
3
24
23
20
16
MAX238CWG
InterfaceBoard
CN1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
R1
RMLA4330J
IL-S-2P-S2T2-EF
CariageBoard
+5
8
6
4
2
C6
CE0.1u
CN5
SOL+
8
6
4
2
C7
CE2200p
7
5
3
1
C3
10u/25V+
3
IL-FPC-8SL-N
Y-LIMIT
PINCHROLL
1
2
3
4
5
6
7
8
19
1
7
5
3
1
1SS130
R2
150
U2
GP1S53
G
DIR
7
5
3
1
74ALS245
+5
CN6
2
3
4
5
6
7
8
9
1SS130
RA2
RMLA4330J
8
7 8
6
5 6
4
3 4
2
1 2
RA4
C2
10u/25V+
R3
27K
A1
A2
A3
A4
A5
A6
A7
A8
D9
EVQ21307K
+5
B1
B2
B3
B4
B5
B6
B7
B8
VCC
ILS-14P-S2L2-EF
D1
+
C5
10u/25V
1
14
2
15
3
16
4
17
5
18
6
19
7
20
8
21
9
22
10
23
11
24
12
25
13
1
2
3
4
5
EVQ21307K
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
5
4
3
2
1
D2
5
4
3
2
1
S1
+5
BUSY
/ACK
1
2
3
4
5
PLED0
PLED1
SK0
SK1
KD0
KD1
KD2
KD3
KD4
KD5
KD6
KD7
RA1
RMLS8103J
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
CN4
RA5
RMLS4332J
CN2
DBLC-J25SAF-20L9
56364-060-BXE
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Following table describes the necessary adjustment after the replacement of each parts.
Replacement Parts
CARRIAGE MOTOR ASSEMBLY
DRIVE GEAR
GRIT MOTOR ASSEMBLY
ROLL DRIVE GEAR
CARRIAGE WIRE
PEN CARRIAGE ASSEMBLY
MAIN BOARD ASSEMBLY
POWER BOARD ASSEMBLY
Necessary Adjustment
Motor Backlash Adjustment, Wire Tension Adjsutment, Motor Balance Adjustment
Motor Backlash Adjustment, Wire Tension Adjustment
Motor Backlash Adjustment, Motor Balance Adjustment
Motor Backlash Adjustment
Wire Tension Adjustment
Tool Height Adjustment, Pen Pressure Adjustment
Pen Pressure Adjustment
Motor Balance Adjustment, Calibration
3-1 PEN CARRIAGE ASSEMBLY_REMOVING
Remove the CARRIAGE COVER.

Remove SCREW A and WASHER fixing the wire.
CARRIAGE COVER
SCREW A
WASHER
Remove the CARRIAGE CABLE and the CARRIAGE

BOARD ASS'Y.
Remove the CARRIAGEBOARD STAY and take off the PEN

CARRIAGE ASSEMBLY.
CARRIAGE CABLE
CARRIAGE
BOARD ASS'Y
CARRIAGEBOARD
STAY
PEN CARRIAGE
ASSEMBLY
17
3-1 PEN CARRIAGE ASSEMBLY_FIXING
GUIDE RAIL
Make sure there is no looseness in the PEN CARRIAGE

ASSEMBLY when fixing it to the GUIDE RAIL.
PEN CARRIAGE
ASSEMBLY
Put the 0.25 mm ink pen to the PEN CARRIAGE

ASSEMBLY and push it down with your finger at the
positions shown in the figure. Make sure that the pen tip
lands within +/- 0.5 mm from the center of the CUTTER
PROTECTION. If not, fix the PEN CARRIAGE ASSEMBLY
again.
CUTTER
PROTECTION
18
3-2 DRIVE PULLEY ASSEMBLY_REMOVING
Remove the PEN CARRAIGE ASSEMBLY (Page 17 ).

Loosen the SCREW A and SCREW B in order.
SCREW B
SCREW A
3
2
Remove the CARRIAGE WIRE as shown in the figure.

CARRIAGE WIRE
Loosen the SCREW fixing the CARRIAGE MOTOR.
SCREW
CARRIAGE MOTOR
Remove the SHAFT STAY.
SHAFT STAY
19
Remove the DRIVE PULLEY ASSEMBLY.
DRIVE PULLEY
ASSEMBLY
SCREW
3
6
Loosen the SCREWS A shown in the figure and pull out the
CARRIAGE WIRE.
CARRIAGE WIRE
SCREWS A
20
3-2 DRIVE PULLEY ASSEMBLY_FIXING
Fix the CARRIAGE WIRE to the DRIVE PULLEY

ASSEMBLY (Page 22).
Fix the DRIVE PULLEY ASSEMBLY to the MOTOR BASE.
DRIVE PULLEY ASSEMBLY

MOTOR BASE
3
2
Fix the CARRIAGE MOTOR by checking the backlash.
Fix the SHAFT STAY temporary to the FRAME R.
Tighten the SCREW A for the SHAFT STAY until the

PULLEY SHAFT makes contact with the SHAFT STAY.
Tighten the SCREWS B.
FRAME R
SHAFT STAY
SHAFT STAY
SCREW B
SCREW A
PULLEY SHAFT
21
3-3 CARRIAGE WIRE_WINDING
Be careful with the direction of the IDLE PULLEY in case of

removing it.
IDLE PULLEY
3
2
Fix the end of the CARRIAGE WIRE to the DRIVE PULLEY

ASSEMBLY.
DRIVE PULLEY
ASSEMBLY
CARRIAGE WIRE
Fix the DRIVE PULLEY ASSEMBLY to the machine. (Page

21)
Fix the CARRIAGE MOTOR by checking the backlash.
CARRIAGE
MOTOR
22
Wind the CARRIAGE WIRE around the DRIVE PULLEY

ASSEMBLY from the bottom to the top.
- Make sure the CARRIAGE WIRE doesn't cross over.
DRIVE PULLEY ASSEMBLY
CARRIAGE WIRE
Rotate the DRIVE PULLEY ASSEMBLY until the

CARRIAGE WIRE comes to its center.
CARRIAGE WIRE
DRIVE PULLEY
ASSEMBLY
Fix the PEN CARRIAGE ASSEMBLY at the center part of

the GUIDE RAIL.
Move the PEN CARRIAGE ASSEMBLY back and forward in
a whole distance to remove the slack in the CARRIAGE
WIRE.
GUIDE RAIL
PEN CARRIAGE
ASSEMBLY
Adjust the Wire Tension. (Page 37)
23
3-4 PINCH ROLLER ASSEMBLIES_FIXING
Tapered type is used for left and right PINCH ROLLERS.

Be careful when replacing them.
Flat type is used for the MIDDLE PINCH ROLLER one.
MIDDLE PINCH ROLLER
PINCH ROLLER
3-5 CUTTER PROTECTION_FIXING
Leave the equal space at both ends of CUTTER

PROTECTION.
CUTTER@PROTECTION
24
Make sure the CUTTER PROTECTION is not bumpy by

pushing it with your finger.
4 Adjustment
4 Adjustment
4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
Tool No.
ST-001
Tool name
TENSION GAUGE 1500g
Purpose
Motor backlash
Tool No.
ST-002
Tool name
TENSION GAUGE 300g
Purpose
Tool No.
ST-006
Tool name
WHITE DUMMY PEN
Tool Height Adjustment

Purpose
Spacer Bed Adjustment

Tool No.
ST-011
Tool name
TENSION METER
Purpose
Wire Tension Adjustment
Tool No.
ST-012
Tool name
DIAL TENSION METER DT-30 (30g)
Purpose
25
4 Adjustment
4-2 Service Mode

[
],[
],[
] + POWER ON
vice mode
ver1.10
Displays EPROM version.
Sensor
Checks whether sensor is
functioning properly.
SENSOR ON = 1, SENSOR OFF = 0

[MENU ] key
DRAM
Checks whether DRAM is functioning properly.
[MENU ] key
[ ],[ ] key to select.
[ENTER] key to carry out.
EEROM
Checks whether EEROM is functioning properly.
[MENU ] key
Ageing
This is for MOTOR BALANCE ADJUSTMENT. (page39)
[MENU ] key
Force
This is for PEN PRESSURE ADJUSTMENT. (page33)
[MENU ] key
Key
Push panel key in sequence of [MENU],[ENTER],

[ ],[ ],[ ],[ ],[SETUP],[TEST]key to check.
[MENU ] key
Calib.
This is for calibration. (page41)
[MENU ] key
Landing
This is checking softlanding function. (page44)
[MENU ] key
LIMITED INITIALIZE
Data which has been set by the

user inside the EEROM will be
initialized. Turn on the power
while pressing the [ENTER] key.
ALL INITIALIZE
SERIAL INTERFACE CHECK

Turn on the power while
pressing the [right] key.
All data inside EEROM, including

Service Mode settings, will be
initialized. Turn on the power
while pressing [left], [right] and
[ENTER] keys.
RS232C check NG!

Error bit= 1111
STxD-SRxD error
User initialize
NO
YES
TxD-RxD error
EEROM all init.

NO
YES
DTR-CTS error
RTS-DSR error
ENTER
User parameter
initializing..
26
ENTER
EEROM all init.
Initializing..
2 (TxD)
4 (RTS)
5 (CTS)
14 (STxD)
Connection
3 (RxD)
6 (DSR)
20 (DTR)
16 (SRxD)
4 Adjustment
4-3 System Report
Set the A4 size paper vertically and put the pen to the PEN
CARRIAGE.
Turn on the power while pressing the [

drawing a system report.
] key to start
PNC1860 SERIES SYSTEM REPORT
MODEL
:
ROM VER
:
DIPSW
:
LANDINGWAIT:
1860
1.00
00000001
OFF
-- FACTORY PARAMETER --FACT CALIB.: CARR.= 0.00%

LANDINGADJ.: CUT AT 0 BR
LANGUAGE
: ENGLISH
-- USER PARAMETER --CURRENT PEN: 1
TOOL SPEC : No VS
: 1
40
: 2
: 3
: 4
: 5
: 6
: 7
: 8
ROTATE
: OFF
DISP UNIT : MACHINE
CALIB CARR.: 0.00%
AREA LEN
: 1.5m
I/O
: AUTO
HANDSHAKE : Xon/Xoff
PEN CHANGE : OFF
FS CMD
: OFF
GRIT = 0.00%
0 PEN AT 0 BR
FS
OFST
70
SMOOTHING
AREA UNIT
CALIB GRIT
PREFEED
PROTOCOL
COMMAND
VS CMD
OVER CUT
UPVS QUALITY
: ON
: METER
: 0.00%
: OFF
: 19200
: AUTO
: OFF
: OFF
-- END --
27
4 Adjustment
4-4 Tool Height Adjustment
Put the WHITE DUMMY PEN (ST-006) to the PEN

CARRIAGE.
ST-006
WHITE DUMMY PEN
PEN CARRIAGE
Put the PINCH ROLLERS DOWN at both left and right ends
of the GRIT ROLLER. The MIDDLE PINCH ROLLER for
PNC-1860/1410 should be UP.
PINCH ROLLER
MIDDLE PINCH ROLLER

GRIT ROLLER
PINCH ROLLER
Cover the PAPER SENSOR with paper and switch on the

COVER SW.
COVER SW
PAPER
SENSOR
Turn on the power and select ROLL with [ ], [

And push [ENTER] key, then the [SETUP] key.
] keys.
PAPER
SELECT SHEET
ROLL EDGE PIECE
ENTER
PRESS SETUP KEY
SETUP
LOADING SHEET
ROLL
28
4 Adjustment
Select ORIGIN SET menu by pushing the [MENU] key

3 times.
Move the PEN CARRIAGE to where the clearance between
the pen tip and the BED is the smallest among 5 positions (3
positions for PNC-1210 (Directed by arrows)) with the [ ],
[ ] keys.
WIDTH
-----
LENGTH
------
MENU
Press the [MENU]
key three times.
ORIGIN SET->ENTER
0
0
PEN CARRIAGE
Adjust the Adjusting Screw so that the clearance between

the pen tip and the BED would be 2.4 ~ 2.6 mm at all
positions.
Adjusting Screw
BED
Make sure the clearance is 2.4 ~ 3.0 mm at other positions.

If not, proceed to Spacer Bed Adjustment. (Page 30)
29
4 Adjustment
4-5 Spacer Bed Adjustment
This adjustment should be carried out normally.

It should be carried out only when the clearance between the
pen tip and the BED wont be 2.4 ~ 3.0 mm at the positions
check at 7 of Tool Height Adjustment. (Page 28)
Remove both FRONT and REAR COVERS.
Put the WHITE DUMMY PEN (ST-006) to the PEN

CARRIAGE.
ST-006
WHITE DUMMY PEN
PEN CARRIAGE
Remove both FRONT and REAR APRONS.
PINCH ROLLER
MIDDLE PINCH ROLLER

GRIT ROLLER
PINCH ROLLER
30
4 Adjustment

COVER SW.
COVER SW
PAPER
SENSOR

and push [ENTER] key, then the [SETUP] key.
] keys
PAPER
SELECT SHEET
ROLL EDGE PIECE
ENTER
PRESS SETUP KEY
SETUP
LOADING SHEET
ROLL
Move the PEN CARRIAGE to the position where the

clearance between the pen tip and the BED is the biggest. It
can be moved with [ ] and [
ORIGIN SET menu.
] keys after selecting
Loosen the SCREWS A shown in the figure.

SCREW A
SCREW A
31
4 Adjustment
Adjust the Screw B so that the clearance between the pen tip
and the BED would be 2.4 ~ 3.0 mm at 5 positions (3
positions for PNC-1210 (Directed by arrows)).
Screw B
PEN CARRIAGE
10
Fix the SCREW B with a NUT .

SCREW B
NUT
11
Fix the SCREWS A at the side.

SCREW A
SCREW A
12
32
Adjust Tool Height again. (Page 28)
4 Adjustment
4-6 Pen Pressure Adjustment

Driver IC [MTD2005] supplies voltage,
corresponds to the pen pressure, to the solenoid
of the Pen Carriage. Pen Pressure could be set
by adjusting the OFFSET with 20 g
adjustment and GAIN with 200 g adjustment
of the Pen Pressure Adjustment.
[Actual Pen Pressure]
Offset is not adjusted.
Correct
200 g
Gain
Gain is not adjusted.
Offset
20 g
200 g
20 g
Make sure to adjust [Tool Height] before this adjustment. (

Page 28)
Put the PEN CARRIAGE to the WHITE DUMMY PEN (ST006).
[Pressure set from Panel]
4
ST-006
WHITE DUMMY PEN
PEN CARRIAGE
PINCH ROLLER
MIDDLE PINCH ROLLER

GRIT ROLLER
PINCH ROLLER

COVER SW.
COVER SW
PAPER
SENSOR
PAPER
33
4 Adjustment

and push [ENTER] key, then the [SETUP] key.
] keys
SELECT SHEET
ROLL EDGE PIECE
ENTER
PRESS SETUP KEY
SETUP
LOADING SHEET
ROLL
Move the PEN CARRIAGE to the position where the Tool

Height was adjusted.
It can be moved with [ ] and [
ORIGIN SET menu.
] keys after selecting
Turn off the power.
Remove the FRONT APRON and put VR1 and VR2, which
are on the MAIN BOARD ASS'Y , at the center.
MAIN BOARD
ASS'Y
VR2
34
VR1
4 Adjustment
Enter the Service Mode by turning on the power while

pressing [
[
], [
], [
] and [
Sensor
EEROM
] keys. Select Force with
DRAM
Ageing
] keys, and push [ENTER] key.

Press the [right] key
four times.
Force
Calib.
Key
Landing
ENTER
Force adjust
[
up ]
20g
Push the [ENTER] key.

- Pen will be in DOWN position.
Force adjust
[
up ]
20g
ENTER
Force adjust
[ down ]
20g
10
Adjust VR1 on the MAIN BOARD ASS'Y so that the pressure

would be 26 ~ 30 gf when pen tip leaves the BED.
ST-012
PEN
CARRIAGE
BED
MAIN BOARD ASS'Y
VR1
11
Push the [ENTER] key.

- Pen will be in UP position.
Force adjust
[ down ]
20g
ENTER
Force adjust
[
up ]
20g
35
4 Adjustment
12
Change the pressure to 200 g with the [

keys. Push the [ENTER] key.
- Pen will be in DOWN position.
] and [
]
Force adjust
[
up ]
20g
Force adjust
[
up ]
200g
ENTER
Force adjust
[ down ]
200g
13
Adjust VR2 on the MAIN BOARD ASS'Y so that the pressure

would be 199 ~ 201 gf when pen tip leaves the BED.
ST-002
PEN CARRIAGE
VR2
MAIN BOARD ASS'Y
14
Change the pressure to 20 g again and make sure the

pressure is 26 ~ 30 gf.
- If not, re-adjust it.
ST-012
BED
PEN
CARRIAGE
BED
36
4 Adjustment
4-7 Wire Tension Adjustment
Turn off the power and move the PEN CARRIAGE to the
left end.
PEN CARRIAGE
Loosen the SCREWS A.
SCREW A
Measure the tension with the TENSION METER (ST-011)

at the center.
ST-011
TENSION
METER
Adjust the tension with SCREW B so that it will be 12 ~ 14

pounds.
SCREW B
37
4 Adjustment
Make sure to check the tension again after moving the PEN
CARRIAGE back and forward in a whole distance.
If the tension changes, re-adjust it.
GUIDE RAIL
PEN CARRIAGE
Tighten SCREW A after the adjustment.
SCREW A
38
Check the tension again.
4 Adjustment
4-8 Motor Balance Adjustment

Servo Motor feeds back to the CPU the actual rotation corresponds to the instruction.
Motor tried to follow the instruction from the CPU.
Difference between the actual rotation and the
instruction could be adjusted with the Motor
Command
Balance (GAIN) Adjustment.
- If the difference is small (= GAIN is small),
motor becomes very sensitive. As a result, it
vibrates.
- If the difference is big (= GAIN is big), motor
Servo Motor
becomes dull to the instruction. And as a result,
cutting quality will be damaged.
Motor Balance (OFFSET) Adjustment is used to
adjust the GAIN for CW and CCW directions to
Feedback
be equal.
- Ex.1 in the figure shows that both the OFFSET
and the GAIN is adjusted in both CW and CCW
directions.
- Ex.2 shows that the GAIN is adjusted but the
OFFSET is shifted. Therefore, the GAIN will be
big in CCW direction and small in CW direction.
As a result, motor becomes dull in CCW
direction and sensitive in CW direction causing
CCW
problems.
Ex.2
CPU
Ex.1
Gain
Offset
CW
Put all three PINCH ROLLERS in UP position.

Then remove the FRONT APRON.
PINCH ROLLER
PINCH ROLLER
PINCH ROLLER
FRONT APRON
39
4 Adjustment

pressing [ ], [ ] and [ ] keys. Select Ageing with
Sensor
EEROM
[ ], [ ] keys, and push the [ENTER] key twice.

- Displayed values will change when motors change their
directions.
DRAM
Ageing
Press the [ ] key

three times.
Sensor
EEROM
DRAM
Ageing
ENTER
[
[
Adjust OFS-1 on the POWER BOARD ASS'Y so that the

difference of the X absolute values will be less than 3.
And also adjust OFS-2 for Y absolute values.
[
[
-396,
Stop]
-400,
Stop]
400]
ENTER
402]
ENTER
OFS-2
Adjust GAIN-1 so that the X absolute values will be 400 ~

404. And also adjust GAIN-2 for Y absolute values.
[
[
400, -400]
Stop]
ENTER
GAIN-2
40
Check the displayed value.

If the difference of the absolute values are more than 3,
repeat adjustment from procedure 2 .
OFS-1
GAIN-1
4 Adjustment
4-9 Calibration
Calibration done in the factory is indicated on the sticker put

on the LEFT FRAME.
Set the A1 size paper and put the 0.25 ink pen to the PEN
CARRIAGE.
LEFT FRAME

pressing [
[
], [
], [
] and [
] keys. Select Calib. with
Sensor
EEROM
DRAM
Ageing
] keys, and push the [ENTER] key.

Press the [
six times.
Force
Calib.
] key
Key
Landing
ENTER
Select axis
Grit
Carriage
Start Test Draw Mode by pushing the [SETUP] key.
Select axis
Grit
Carriage
SETUP
Test draw Mode
41
4 Adjustment
Select "PIECE" with [ ], [

key, then the [SETUP] key.
- Paper will be loaded.
] key. And push [ENTER]
SELECT SHEET
ROLL EDGE PIECE
ENTER
PRESS SETUP KEY
SETUP
LOADING SHEET
PIECE
Push the [TEST] key.

- PNC starts drawing as shown in the figure.
760mm (29-7/8")
500mm (19-5/8")
Measure the distance "a". Calculate the error(%) of the

measured distance corresponds to the fixed distance
[500mm (19-5/8")].
500 - Measured Distance
x 100
500
500mm (19-5/8")_"a"
Calculate the error(%) of the measured distance "b"

corresponds to the fixed distance [760mm (29-7/8")].
760 - Measured Distance

760
42
x 100
760mm (29-7/8")_"b"
4 Adjustment
If there is an error in a, select Carriage and push the

[ENTER] key. If b, select Grit.
Select axis
Grit
Carriage
ENTER
Grit calibration
0.02% -> 0.02%
10
Enter the error with [

key.
] and [
ENTER
Car. calibration
0.06% -> 0.06%
] key and push [ENTER]
Grit calibration
0.02% -> 0.10%
ENTER
Grit calibration
0.10% -> 0.10%
11
Select axis
Grit
Carriage
Car. calibration
0.06% -> 0.10%
ENTER
Car. calibration
0.10% -> 0.10%
Make sure to re-write the amount on the sticker after

calibration.
43
4 Adjustment
4-10 Softlanding Adjustment

Softlanding function is a system to land the pen
[Pen Height]
smoothly to prevent pen bouncing.

When the machine receives a command to move
Pen Up Pressure
the pen down, it puts the pressure downwards

and starts moving the pen DOWN. Then it puts
Pen Down Pressure
the pressure upward before putting the pen
Pen Pressure
pressure and lands the pen smoothly.

By using Landing in Service Mode, time
Bed
ATK
being taken to put the pressure downwards (ATK)

and upwards (BRK) can be adjusted.
44
Check and make sure that the Tool Height and the Pen
Pressure are adjusted.
It is not necessary to adjust softlanding if Tool Height and
Pen Pressure are adjusted correctly.
This adjustment should be carried out when pen bouncing
problem occurs or timing of the pen down is delayed.
Set the vinyl sheet on the machine and put the Blade Holder
to the PEN CARRIAGE.
BRK
[Time]
4 Adjustment

pressing [
with [
], [
], [
] and [
] keys. Select Landing
Sensor
EEROM
DRAM
Ageing
] keys, and push the [ENTER] key.

Press the [ ] key
seven times.
Force
Calib.
Key
Landing
ENTER
Select tool
Cutter Pen
Select Cutter with [ ], [ ] keys, and push the

[ENTER] key. Push [TEST] key and then [ENTER] key.
- Landing Cut Test will start.
4
[CUT]
ATK
0
BRK
-1
TEST
Cut landing test
Start -> ENTER
ENTER
Cut AT 0 BR -1
Stop -> ENTER
Push [ENTER] key and then [MENU] key.

- Landing Cut Test stops temporary.
Cut AT 0 BR -1
Stop -> ENTER
ENTER
Cut landing test
Start -> ENTER
MENU
[CUT]
ATK
0
BRK
-1
In case of pen bouncing problem, increase the ATK and

decrease BRK with [ ] and [ ] keys. Then push the
[ENTER] key for setting.
[CUT]
ATK
0
BRK
-1
[CUT]
ATK
1
BRK
-2
45
4 Adjustment
46
In case the timing of the landing is delayed, decrease the

parameter of ATK and increase BRK with [ ] and
[ ] keys. Then push the [ENTER] key for setting.
Try Landing Cut Test again and check the result.

In case of problem, re-set ATK and BRK.
[CUT]
ATK
0
BRK
-1
[CUT]
ATK
-1
BRK
0
5-1 OPERATIONAL SEQUENCE
47
5-2 SENSOR MAP
Rear Paper Sensor

It detects the rear edge of the media and also whether the media is
set or not.
When ROLL is selected, either one of the Front or Rear Paper
Sensor detects whether the media is set or not.
Cover Switch
It detects whether the Front Cover is open or close.
Carriage Sensor
It detects the pinch roller position and the limit of
the carriage moving direction.
5
Front Paper Sensor
It detects the front edge of the media and also whether the media
is set or not.
When ROLL is selected, either one of the Front or Rear Paper
Sensor detects whether the media is set or not.
48
6 Trouble Shooting
6 Trouble Shooting
6-1 ERROR MESSAGE
Error Message
Meaning
Er1:Command
Not Recognized
Appears if the number of parameters for a device control instruction is

more than that permissible.
Er2:Wrong Number
of Parameters
Appears if a framing error, parity error, or overrun error occurs at the

time of data reception. (There is a problem with one of these
settings:Baud Rate, Parity, Stop Bits, or Data Bits.
The protocol settings for the PNC-1860/1410/1210 must be made
correctly in order to match the settings your computer is set to use.
Er3:Out of
Parameter range
Appears if the I/O buffer has overflowed. (There is a problem with the
connecting cable, or the settings for Heandshaking. Make sure you are
using a cable appropriate for your computer being used.Also, check
that the setting for Handshaking is correct.)
Er5:Unknown
Character Set
Appears if a communication error other than "Er10" through

"Er16", one uninterpretable by the PNC-1860/1410/1210,
occurs during data communications.
Er10:Output
Request Overlap
Appears if an output instruction is sent from the computer during

execution of a previous output instruction. More precisely, there is a
certain amount of delay between the moment an output instruction is
given and the instant actual output begins.
This error message appears if the new output request arrives during this
delay time. (The delay time can be set using the [ESC].M instruction.
Er11:Commnd
Not Recognized
Appears if a device control instruction that the PNC-1860/1410/1210

cannot interpret is sent.
Er12:Wrong
Parameter
Appears if an invalid parameter has been specified for a device control

instruction.
Er13:Out of
Parameter range
Appears if the value for a device control instruction parameter exceeds

the permissible limit.
49
6 Trouble Shooting
Error Message
50
Meaning
Er14:Termination
Error
Appears if the number of parameters for a device control instruction is

more than that permissible.
Er15:Framing/
Parity Error
Appears if a framing error, parity error, or overrun error occurs at the

time of data reception. (There is a problem with one of these
settings:Baud Rate, Parity, Stop Bits, or Data Bits.
The protocol settings for the PNC-1860/1410/1210 must be made
correctly in order to match the settings your computer is set to use.
Er16:Buffer
Overflow
Appears if the I/O buffer has overflowed. (There is a problem with the
connecting cable, or the settings for Heandshaking. Make sure you are
using a cable appropriate for your computer being used.Also, check
that the setting for Handshaking is correct.)
Er18:
Indeterminate
Appears if a communication error other than "Er10" through

"Er16", one uninterpretable by the PNC-1860/1410/1210,
occurs during data communications.
6 Trouble Shooting
6-1-1 OTHER MESSAGE

Error Message
Change Pinch
Roller Position
CLOSE COVER
Meaning
The location of one or more of the pinch rollers is not correct.
If this happens, raise the sheet loading levers and move the pinch
rollers to the proper positions above the grit rollers.
Reposition the sheet to match this new alignment, then lower the
sheet loading levers to hold the sheet in place.
This displayed when the front cover is opened during cutting. Cutting
operation is halted, and the message is displayed on the screen.
Cutting restarts when the cover is closed.
Sheet Set Error

Set Sheet Again
This is displayed when the material has been loaded at a position where
the sheet sensor does not function.
Motor Error
Power ON Again
Shows motor error status. This is displayed when the PNC1860/1410/1210 is heavily loaded, such as during a paper jam, when
heavy stock is cut across a long distance without initial sheet feed, or
when the sheet is abruptly pulled from the roll during cutting.
PAUSE
<CONT>STOP VIEW
If the screen shown at lefts is displyed, it means that operation is

paused.
51
6 Trouble Shooting
6-2 TROUBLE SHOOTING

Motor error
YES
Is Motor Balance
adjusted correctly?
NO
Adjust Motor Balance.(P.39)
NG
NO
Replace U10/U11
on POWER BOARD ASS'Y.
NO
Replace U7/U8 on
POWER BOARD ASS'Y.
NO
Replace U14 on
POWER BOARD ASS'Y.
NO
Replace U15 on
POWER BOARD ASS'Y.
Is motor driver IC OK?
YES
Is OP AMP OK?
YES
Is +15V regulator IC OK?
YES
Is -15V regulator IC OK?
YES
Is MOTOR
ASSEMBLY OK?
NO
Replace the
MOTOR ASSEMBLY.
52
6 Trouble Shooting
Pen up/down
Is there
cut-line or bad
contact in CARRIAGE CABLE?
YES
Replace CARRAIGE CABLE.
NO
Is carraige solenoid OK?
NO
Replace the PEN CARRIAGE.
YES
Is there cut-line
in solenoid wire?
YES
Replace the PEN CARRIAGE.
NO
Is solenoid driver IC OK?
NO
Replace U31 on
MAIN BOARD ASS'Y.
YES
Is Pen Pressure
adjusted correctly?
NO
Adjust Pen Pressure.(P.33)
53
6 Trouble Shooting
Pen bounce
Is the
blade worn out?
YES
Replace the blade.
NO
Bearing in blade
holder rotates smoothly?
NO
Replace the blade holder.
YES
Does pen
move up/down smoothly?
NO
Replace the PEN

CARRIAGE.
YES
Replace CUTTER
PROTECTION.
YES
Is there scratch
on CUTTER PROTECTION?
NO
Is Pen Holder loose?
YES
Fix the Pen Holder.
NO
Is PEN
CARRIAGE loose?
YES
Fix the PEN CARRIAGE.
NO
Is Tool Height
adjusted correctly?
NO
Adjust Tool Height. (P.28)
YES
Is Pen Pressure
adjusted correctly?
YES
Is MAIN
BOARD ASS'Y OK?
NO
Replace MAIN BOARD

ASS'Y.
54
NO
Adjust
Pen Pressure. (P.33)
6 Trouble Shooting
Media shifting
Is vinyl
sheet set correctly?
NO
Set vinyl sheet correctly.
YES
Is GRIT
ROLLER clean?
NO
Clean the
GRIT ROLLER
YES
Is PINCH
ROLLER worn out?
YES
Replace the
PINCH ROLLER.
NO
Is GRIT
ROLLER loose?
YES
Fix the GRIT ROLLER.
55
6 Trouble Shooting
Circle doesn't close

Are
machine-offset &
blade-offset matched?
NO
Set the offset from panel.
YES
Is the blade worn out?
YES
Replace the blade.
NO
Bearing in blade
holder rotate smoothly?
NO
Replace the blade holder.
YES
YES
Is Pen Holder loose?
Fix the Pen Holder.
NO
Is PEN
CARRIAGE loose?
YES
Fix the PEN CARRIAGE.
NO
Is Tool Height
adjusted correctly?
NO
Adjust Tool Height. (P.28)
YES
Is Pen Pressure
adjusted correctly?
YES
Is Motor
Backlash adjusted correctly?
NO
Adjust Motor Backlash.
56
NO
Adjust
Pen Pressure. (P.33)
7 Supplement@
7 Supplement
7-1 MAINTENANCE CHECK LIST
PNC-1860/1410/1210 MAINTENANCE CHECK LIST
Model
Date :
Serial No.
PNC-1860
PNC-1410
PNC-1210
MECHANICAL PARTS
Check Points
Carriage-Drive Part
Grit Drive Part
Bed/Guide Rail
Pen Carriage
Blade Holder
1. Drive Gear
Dirty/Crack
2. Backlash
Looseness
3. Wire Tension
Looseness
1. Grit Roller
Dirty
2. Drive Gear
Dirty/Crack
3. Backlash
Loosenss
1. Pinch Roller
Rotation/wear down
2. Cutter Protection
Dirty/Scratch
** Replacement depend on the scratch
1. Pen Carriage
Looseness
2. Cutter Holder
Looseness
1. Bearing
Revolution of BEaring
Confirmation
LUBRICATION
Check Points
Floil G-474C
Confirmation
Carriage Drive Gear
OKCleaning & Lubrication
Grit Drive Gear
Guide Rail
FUNCTION CHECK
Check Points
Confirmation
1. ROM Version
Replace the ROM to the latest version.
2.Panel Switch
3.Carriage & Grit Compensation
4.Cutting Test
Wavy lines.
Distorted figure.
Pen Bouncing
Noise
Pen Pressure
Media Shifting.
Quality of corners.
5.Connection check with Customer's PC.
57
PNC-1860 /
1410 / 1210

Roland PNC - 1860 - 1410 - 1210

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SERVICE NOTES

PNC-1860 / 1410 / 1210

Service Mode ............................................................................... 26

System Report ............................................................................. 27

X/Y-DRAIVE UNIT ......................................................................... 3

Spacer Bed Adjustment ............................................................... 30

Wire Tension Adjustment ............................................................. 37

4-9 Calibration .................................................................................... 41

WIRING MAP ................................................................................. 7

MAIN BOARD ASS'Y ..................................................................... 8

OPERATIONAL SEQUENCE ...................................................... 47

SUB BOARD ASS'Y .................................................................... 15

SENSOR MAP ............................................................................. 48

3 Replacement of Main Parts

PEN CARRIAGE ASSEMBLY ..................................................... 17

DRIVE PULLEY ASSEMBLY ....................................................... 19

6-1 ERROR MESSAGE ..................................................................... 49

PINCH ROLLER ASSEMBLIES .................................................. 24

TROUBLE SHOOTING ................................................................ 52

MAINTENANCE CHECK LIST .................................................... 57

Special Tool ................................................................................. 25

Typographic Conventions/ About the Labels Affixed to the Unit

: Tips and advice before the adjustment.

: Indicates tightening torque.

: Indicates amout for Pen Pressure and Tension.

: Electric charge. Do not touch when power is on.

About the Labels Affixed to the Unit

Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.

Copyright 1996 ROLAND DG CORPORATION

1 Structure & Spare Parts

1 Structure & Spare Parts

If the part is not used,

If the part is used,

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

22355444SZ BASE OF SW PANEL

**coluwn shows as below.

SCREW BINDING HEAD

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

22265106 PAD,CUTTER PNC-1410

22265103 PAD,CUTTER PNC-1860

1 6 15229754 PAPER SENSOR

22055172 PLATE,RAIL PNC-1860

1 9 22055260 PLATE,SHUTTER L PNC-1410

22055175 PLATE,SHUTTER L PNC-1860

PARTS LIST -Supplemental PartsParts Name

1 Structure & Spare Parts

1-3 XY-DRIVE UNIT

-Supp ementa Parts-

1 Structure & Spare Parts

SPRING, BACK UP PNC-960

** SPRING, BACK UP PNC-960 should

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts**

SCREW DOUBLE SEMS

1 Structure & Spare Parts

PARTS LIST -Main PartsParts No.

PARTS LIST -Supplemental Parts-

POWER BOARD ASS'Y

SCREW BINDING HEAD

1 Structure & Spare Parts

1-6 PINCH ROLLER