MACHINERY LUBRICATION SCHEDULE (PVC II)

S.NO

EQUIPMENT

DESCRIPTION

LUBRICANT

JAN

61

AG-1/TK-9C

62

AG-1/TK-19C

Modifier make-up&storage tank Agitator

Omala 220

12M

63

AG-1/TK-8C
AG-1/TK-4C
AG-1/TK-2C
AG-1/TK-7C
AG-1/TK-5C
AG-1/TK-22C
AG-1/SE-1F
AG-1/TK-1G
AG-1/TK-2G
AG-1/TK-3H

Catalyst Storage tank Agitator

Dispersant make-up Tank Agitator
Buffer make-up Tank Agitator
Shortstop make-up tank Agitator
Dispersant Storage Tank Agitator
PVA Storage Tank Agitator
Recovery Separators Agitator
Slurry Tank Agitator
Slurry Tank Agitator
Slurry Tank Agitator

12M

AG-1/PLY-1E
AG-1/PLY-2E
AG-1/PLY-3E
PLY-1E (PU)
PLY-2E (PU)
PLY-3E (PU)

Polymerizer Gear Box

Polymerizer Gear Box
Polymerizer Gear Box
Polymerizer Pressure Unit
Polymerizer Pressure Unit
Polymerizer Pressure Unit

M-1H
SC-1H
Pneumatic Conveying
Package

Screw Feeder
Vibration Screen
C-101
RV-101 Rotating Feeder
VCM Recovery Unit
VCM Recovery Unit

Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 220
Omala 221
Omala 222
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Omala 220
Alvania EP 2
Shell Turbo T-68
Alvania EP 2
Shell Rimula D-40
Shell Rimula D-40

3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59

CE-1H

60

64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

CM-5F
CM-6F

Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Shell Tellus 46
Lubrication Grease
Shell Tellus 46
Lubrication Grease
Lubrication Grease
Lubrication Grease
Lubrication Grease
Lubrication Grease
Lubrication Grease
Alvania EP 3
Alvania EP 3
Alvania EP 3
Alvania EP 3
Alvania EP 3
PulsaLube
PulsaLube
PulsaLube
Lubricating Grease
Lubricating Grease
Lubricating Grease
Shell Tellus 46
Alvania EP3
Alvania EP3
Shell Tellus 46
Shell Tellus 46
Alvania EP3
Morlina 150
Alvania EP3
Shell Tellus 46
Omala 220

6M

Catalyst Circulation Pump

Column Condensate Pump
Condensate Recovery Pump
Waste water feed Pump
Waste water stripper Bottom Pump
Buffer charge Pump
Mother liquid Pump
Mother liquid Pump
Makeup water pump
Recovery Seal water Pump
Mother liquid Flush water pump
Mother liquid Flush water pump
Mother liquid Pump
Mother liquid Pump
Recovery Slurry Pump
Blowdown Tank Transfer Pump
Blowdown Tank Transfer Pump
Slurry Transfer Pump
Slurry Transfer Pump
Slurry Transfer Pump
Recovery Separator Pump
VCM Charge Pump
VCM Charge Pump
Cold PW Charge pump
Hot PW Charge pump
PW Flush water pump
PW Flush water pump
Column Bottoms Pump
Column Bottoms Pump
Column Feed Pump
Column Feed Pump
Centrifuge Feed Pump
Centrifuge Feed Pump
Catalyst Charge Pump
Coating Charge Pump
Injection Water Pump
Injection Water Pump
Dispersant charge Pump
Shortstop Charge Pump
Shortstop Charge Pump
WW inline Pump
Recovery compressor
Recovery compressor
Recovery compressor
Recovery compressor
Vacuum Pump
Defoaming agent pump
Inhibitor Pump
Modifier Charge Pump
Dispersant Circulation Pump
PVA Circulation Pump
Coating Uloading Pump
Vent Blower
Pigment Agent Fan
Polymerizer Fan
Dryer Blower
Dryer Exhaust Blower
Blower
Gear box
Conveyor bearing
Main Bearing
Catalyst make-up tank Agitator

PU-1C
PU-6G
PU-1S
PU-9D
PU-10D
PU-15C
PU-13H
PU-14H
PU-16B
PU-17G
PU-10B
PU-11B
PU-18H
PU-19H
PU-15H
PU-7G
PU-8G
PU-1E
PU-2E
PU-3E
PU-1F
PU-3B
PU-4B
PU-6B
PU-7B
PU-14B
PU-15B
PU-3G
PU-4G
PU-9G
PU-10G
PU-11H
PU-12H
PU-3C
PU-28C
PU-8B
PU-9B
PU-7C
PU-9C
PU-10C
PU-7E
CM-1F
CM-2F
CM-3F
CM-4F
CM-1E
PU-25C
PU-5F
PU-17C
PU-5C
PU-19C
PU-26C
BL-1H
BL-1C
BL-1E
BL-2H
BL-3H
BL-4H

LUBRICATION SCHEDULE

FREQUENCY

Shell

6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
6M
Life time lubricated
6M
Life time lubricated
Life time lubricated
Life time lubricated
Life time lubricated
Life time lubricated
Life time lubricated
2M
2M
2M
2M
2M
12M
12M
12M
Life time lubricated
Life time lubricated
Life time lubricated
12M
2M
2M
12M
12M
2M
3M
2M
1M
12M

12M
12M
12M
12M
12M
12M
12M
12M
12M
3M
3M
3M
3M
3M
3M
12M
20D
12M
Life time lubricated
6M
6M

FEB

MAR

APR

MAY

JUN

JUL

AUG

SEP

OCT

NOV

DEC

85
86

CR-1E
CR-1H

Hoist for Polymerizer

Hoist for Centrifuge

Omala 320
Omala 320

12M
12M

Planned Lubrication
Life Time Lubricated

10

11

15

10

12

15

26

17

15

10

12

Oil Sampling

Prepared By : Machinery Engineer

Reviewed By: Section Head Machinery

Approved By: Maintenance Manager

12

MACHINERY LUBRICATION SC
S.NO

1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

EQUIPMENT

B-4512
B-4513A
B-4513B
B-4513C
B-4615
C-4201
C-4202 A
C-4202 B
C-4202 C
C-4202 D
C-4203
B-4402A
B-4402B
B-4402C
B-4402D
B-4402E
AG-4517
AG-4516
AG-4526A
AG-4526B
AG-4524A
AG-4524B
AG-4522A
AG-4522B
P-4402 A
P-4402 B
P-4402 C
P-4402 D
P-4402 E
P-4402 F
PU 8402 A
PU 8402 B
PU 8402 C
P-4602 A
P-4602 B
P-4602 C

DESCRIPTION

ROOT BLOWER
ROOT BLOWER
ROOT BLOWER
ROOT BLOWER
AERATION BLOWER
AIR COMPRESSOR
AIR COMPRESSOR
AIR COMPRESSOR
AIR COMPRESSOR
AIR COMPRESSOR
AIR COMPRESSOR
COOLING TOWER FAN
COOLING TOWER FAN
COOLING TOWER FAN
COOLING TOWER FAN
COOLING TOWER FAN
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
WASTE WATER AGITATORS
COOLING WATER SUPPLY PUMP
COOLING WATER SUPPLY PUMP
COOLING WATER SUPPLY PUMP
COOLING WATER SUPPLY PUMP
COOLING WATER SUPPLY PUMP
COOLING WATER SUPPLY PUMP
COOLING WATER PUMP
COOLING WATER PUMP
COOLING WATER PUMP
DEMIN FEED WATER PUMP
DEMIN FEED WATER PUMP
DEMIN FEED WATER PUMP

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

P-4603 A
P-4603 B
P-4613 A
P-4613 B
P-4613 C
P-4621 A
P-4621 B
P-4621 C
P-4625 A
P-4625 B
P-4625 C
P-4630 A
P-4630 B
P-4651 A
P-4651 B
P-4302 A
P-4302 B
PU-8104
PU-8103
P-4652A
P-4652B
P-4502A
P-4502B
P-4504A
P-4504B
P-4514A
P-4514B
P-4514C
P-4527A
P-4527B
P-4527C
P-4529A
P-4529B
P-4543A
P-4543B
P-4546
P-4506A
P-4506B
P-4517A
P-4517B
P-4516A
P-4516B
P-4532A
P-4532B

BACK WASH PUMP

BACK WASH PUMP
INTERMEDIATE WATER PUMP
INTERMEDIATE WATER PUMP
INTERMEDIATE WATER PUMP
DEMIN FEED WATER PUMP
DEMIN FEED WATER PUMP
DEMIN FEED WATER PUMP
POLISHED WATER PUMP
POLISHED WATER PUMP
POLISHED WATER PUMP
REGENERATION PUMP
REGENERATION PUMP
NEUTRALIZATION PUMP
NEUTRALIZATION PUMP
RAW WATER PUMP
RAW WATER PUMP
RAW WATER PUMP
RAW WATER PUMP
WASTE WATER PUMPS
WASTE WATER PUMPS
HIGH CONSISTENCE SULLAGE PUMP
HIGH CONSISTENCE SULLAGE PUMP
LOW CONSISTENCE SULLAGE PUMP
LOW CONSISTENCE SULLAGE PUMP
CIRCUMFLUENCE PUMP
CIRCUMFLUENCE PUMP
CIRCUMFLUENCE PUMP
MUD PUMP
MUD PUMP
MUD PUMP
MUD PUMP
MUD PUMP
MUD FILLING ADDING PUMP
MUD FILLING ADDING PUMP
MUD EXALTATION PUMP
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS
WASTE WATER PUMPS

P-4535A
P-4535B
P-4414A
P-4414B
P-4415A
P-4415B
P-4416A
P-4416B
P-4417B
P-4417B

WASTE WATER PUMPS

WASTE WATER PUMPS
ZINC PHOSPHATE DOSING PUMP
ZINC PHOSPHATE DOSING PUMP
DISPERSANT DOSING PUMP
DISPERSANT DOSING PUMP
H2SO4 DOSING PUMP
H2SO4 DOSING PUMP
DOSING PUMP
DOSING PUMP

Planned Lubrication
Life Time Lubricated
Oil Sampling

Prepared By : Machinery Engineer

NERY LUBRICATION SCHEDULE FOR 2010 (PVC II)

LUBRICANT

LUBRICATION SCHEDULE

FREQUENCY

Shell

JAN

FEB

6M
6M
6M

6M

MAY

0
0
0

6M

0
0

6M

6M

0
0
0
0
0
0

6M
6M
6M
6M
6M
6M

0
0
0
0
0
0

6M
6M
6M
6M
6M
6M
6M
6M
6M

0
0
0
0
0
0

6M
6M
6M
6M
6M
6M
2M
2M
2M
2M

JUN

0
0
0

6M

6M

APR

0
0

6M

6M

MAR

0
0
0
0

0
0
0
0
0
0
0

0
0
0
0

0
0
0
0

2M
2M
2M
2M
2M

0
0
0
0
0

0
0
0
0
0
0
0
0

12M
12M
12M
Life time lubricated
Life time lubricated
Life time lubricated
12M
12M
12M
12M
12M
12M
3M
2M
1M
12M
12M
12M
12M
12M
12M
12M
12M
12M
12M
12M
12M
3M
3M
3M

0
0

0
0

13

Reviewed By: Section Head Machinery

11

14

10

12

15

C II)

LUBRICATION SCHEDULE
JUL

AUG

SEP

OCT

NOV

DEC

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0

0
0
0
0
0
0
0

0
0
0
0

0
0
0
0
0

0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0

0
0