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Tutorial09 para Solidworks
Tutorial09 para Solidworks
AXLE SUPPORT
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All Rights Reserved.
SolidWorks Benelux developed this tutorial for self-training with the SolidWorks 3D CAD program. Any other use
of this tutorial or parts of it is prohibited. For questions, please contact SolidWorks Benelux. Contact information is printed on the last page of this tutorial.
Initiative: Kees Kloosterboer (SolidWorks Benelux)
Educational Advisor: Jack van den Broek (Vakcollege Dr. Knippenberg)
Realization: Arnoud Breedveld (PAZ Computerworks)
Axle Support
In this tutorial, we will build an axle support. It is a rather complex product, with several different parts.
We will repeat a lot of the functions that you have already learned, but we will also introduce some new
topics with SolidWorks. We will show you how to build simple constructions from tubes and profiles using
weldments. We will also utilize patterns for the first time.
Work plan
We will create the base of the support first. As you can see in the illustration below, the base consists of 7 parts that are welded together.
You could build this in the same manner we have worked in up until now:
create the parts first and then assemble them with the assembly command.
However, in this case that approach would be overly time-intensive and laborious. Just think about how you would shape the sloped supports, including the dimensions. That approach would not be easy.
Fortunately, we have another option for modeling this design SolidWorks:
weldments. With the weldments command you can build standard tubes
SolidWorks for VMBO en MBO
Tutorial 9: Axle Support
and profiles within a single part. You can also save each part as a separate
file, if you want.
We will perform the next few steps:
1. First, we will create a round vertical tube, one of the bottom strips
and one of the diagonal square-shaped tubes.
2. After that step, we will add the weldments.
3. Next, we will copy the parts around the vertical tube, so there will
be three supports connected to the central tube.
4. Finally, we will make a hole at the top of the round tube.
option
line
1. Click on Weldments in
the CommandManager
2. Click on Structural
Member. With this
command you can add
tubes and profiles to a
construction.
Select ISO
Standard.
as
Click on OK.
Tip!
the
Right-click
on
the
sketch in this feature.
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width
to
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Save
this
base.SLDPRT.
file
as:
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the
rounded
the
vertical
5. Click on OK.
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Select Hide in
pop-up menu.
the
Click on
Items.
Hide/Show
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to
4 Click on OK.
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Work plan
The second part will be the expandable inner tube based on the drawing
below.
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length
to
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depth:
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pull-down
2. Click on Insert.
3. Annotations.
4. Cosmetic Thread.
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depth
to
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The next part we will build is the support block on top. We will create this
part from two features: an extrusion and a rotation. After that, we will
make the countersink holes with the Hole Wizard. The difficulty with this
part is that you have to draw two different sketches and join them togeth22
er.
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Make
an
Extruded
Boss/Base
from
this
sketch. Set the following
features in the PropertyManager:
1. Select Mid Plane for
Direction1.
2. Set the length to 65.
3. Click on OK.
Tip!
Using the Mid Plane option, the sketch will be extruded in two directions
with equal length. This is very convenient when creating symmetrical products (like this one) because the origin will remain in the middle of the product. This again is very convenient if you want to mirror parts later on.
You could also get the same results by setting Direction2 in the PropertyManager. You will get more options that way, so it is less applicable to this
situation.
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1. Open the
menus
pull-down
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Tip!
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We have just fixed the position of the countersink holes that we will make
in the next step. You can also do this directly with the Hole Wizard (without
making the sketch first), but often is it much easier to make the sketch
first.
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as:
Work plan
The next part is the insert. We will create only the main shape, not the
screw holes. We will make these later after we have finished the assembly.
The position of the holes will be fixed to the position of the support that we
did earlier in this tutorial.
The main shape is made from only one extrusion. The sketch is similar to
the sketch we made for the support.
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Work plan
Finally, we will make the last part of the axle support: the pin that is used
to fix the tubes at a certain height. This part is mainly made as a rotation
shape.
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Make
a
Revolved
Boss/Base from the sketch.
Select the upper horizontal
line in the sketch to be
used as a rotation axis.
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Click on Appearance in
the pop-up menu.
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Tip!
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Using the menu from the last step you can add a color or texture to different parts of a model: a Face, a Feature, a Body or a Part. Do you want the
whole model to get the same color or texture? Then, click on the check-box
next to Body or Part. We will handle only one surface now, so click on the
check-box behind Face. In the next step you will get the opportunity to
change your selection.
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Assembly
At the end of this tutorial we will make the assembly. All parts will be joined
together as one product. After that is done, we will make the holes in the
insert on the support. Finally, we will add some screws from the Toolbox.
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as
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Tip!
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You can now see the whole assembly turning transparent/gray only the
insert turns blue. You can work on this part as you can with any other part;
the only difference is that the assembly remains visible. The advantage is
that you can see directly how the part fits in the product. You can use this
while modeling to link items together. We call this type of modeling In Context.
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as
the
2. Standard is ISO.
3. Type is Bottoming
Tapped Hole.
4. Size is M8.
5. Depth is 20mm.
6. Click on the tab Positions.
Notice that one hole is already positioned at the exact spot where you have
selected the plane. We will
delete this later.
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Length
to
3. Click on OK,
After this, you can also put
the screw into the three
other holes.
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Tip!
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Using the Display Pane menu gives you a quick method for to setting the
way each part is shown. Try the different settings yourself.
You have created patterns by using Linear Pattern and Circular Pattern
You have copied features using the Mirror command and you have mirrored parts in the sketch with the Mirror command. It showed you how
to build symmetrical products.
The last and maybe the most important new features were the weldments. You have built a construction using tubes and profiles.
So you have learned a lot of new items again. We have practiced making
mates in an assembly for the second time now and have used the Toolbox
again. This was designed to improve your knowledge of these functions.
You have again reached an even higher level of SolidWorks usage!
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To make the use of SolidWorks even easier, a Student Kit is available. If the school uses SolidWorks,
every scholar or student can get a free download of
the Student Kit. It is a complete version of SolidWorks, which is only allowed to be used for educational purposes. The data you need to download the
SolidWorks for VMBO en MBO
Tutorial 9: Axle Support
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