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RILEMTECHNICALCOMMITTEES
COMMISSIONSTECHNIQUES DE LA RILEM
68-MMH: MATHEMATICALMODEI.I1NG
OF CEMENT HYDRATION
TASK GROUP 1
1. INTRODUCTION
In this report, data on the effect of cement structure and
hydration conditions on strength and strength development are reviewed and analysed. Emphasis is put on a
critical analysis of models that describe the relationship
between strength and other relevant parameters, and that
may be useful for predicting the strength development
and ultimate strength of the binder. Data on the progress
of hydration and on cement paste structure are discussed
only in as much as they are related to cement strength.
This report deals mainly with the strength development of
ordinary Portland cement and with hydration at room
temperature; however, data on strength and strength
development of blended cements, on the effect of chemical
admixtures and on the effect of temperature are also
discussed, though to a more limited extent.
In cement research, different types o'f strength (compressive, flexural, tensile etc.) may be determined. Moreover,
additional parameters may be employed to be used as
indicators of the strength characteristics of hydrated
cement (E-modulus, hardness etc.). In this report, compressive strength will be considered unless otherwise
stated. It has also to be taken into consideration that the
strength of a given binder depends - in addition to its
quality - on other factors such as composition of the paste
or mortar employed for testing, geometry of the test
specimens, its curing, etc. Thus, this has to be considered
in comparing data published by different investigators.
In this report, first the available data on the strength
development of pure clinker minerals and on their
interaction will be analysed. In subsequent sections, data
on the effect of clinker composition, calcium sulphate
addition and fineness will be surveyed. Subsequently, the
effect of hydration time, hydration temperature, total
porosity, pore structure and some other factors on
strength will be analysed. Finally, based on these data, the
0025-5432/91 q') RILEM
,-"1"
olO
o,g
0 2B
90
180
360
Age,doys
Fig. 1 Compressive strength development of pure clinker
minerals [1]
144
100
E
E
7 days
28 days
365 days
32.2
2.4
11.8
30,0
46.6
4.2
12.4
38.4
58.4
32.5
0
59.5
80
CX~
C3S
/~-C28
C3A
C4AF
L_
.>-
60
l+O
bq
c~J
~=
E
o
20
Compressive strength (N m m 2)
7 days
28 days
30.0
5.5
--
52.0
32.0
6.5
38.0
3~
C3S
#-C2S
C3A
C4AF
--
C3S 100%
C3S 95%, CSH2 5%
C3A 100%
C3S 75%, C3A 25%
28 days
0.8
1.1
0
1.5
1.9
2.3
0.3
1.9
36
38
~0
~2
4~
~6
~B
SO
w/c- r a t i o x 100
Fig. 2 Compressive strength of fully hydrated pure clinker
minerals at different w/c ratios /-4]: (A) C3S, (r C3A, ([])
CgAF.
28 days
14.6
12.3
11.4
29.3
27.5
20.7
145
5O
t,0
30
C3S
o 100
o
70
<~ 50
20
10
28
70
50
50
C3A
CI.AF C~H2
30
50
30
50
100
25
25
90 f (d)
(1)
(2)
(3)
146
Table 5 Equations expressing the effect of clinker phase composition as proposed by different investigators
Equation
Ref.
Kn6fel [21]
MPa
MPa
Aldridge [24]
MPa
(W/C= 0.35)
p.s.i.
(w/c = 0.50)
(w/c = 0.80)
p.s.i.
p.s.i.
MPa
MPa
Aldridge [24]
Alexander et aL [19]
0"28 = 5.14 + 0.386 C3S - 0.087 C2S + 2.980 C3A -q-0.64 C4AF + 0.0617 SA
0"3 = 10-19 +0.170C3S+ 0-279 C3A +0.0485 SA
0"28 = 1-97 +0.188 C3S +0.279C3A +0.0385 SA
MPa
MPa
MPa
Alexander [20]
Alexander [20]
(4)
147
texture, presence of minor components, the particle size
distribution of the cement and the amount of gypsum in
cement may have a significant effect on the strength
development, making the analysis of the effect of phase
composition difficult. The effect of theses factors will be
analysed below.
-Z 90
4. E F F E C T O F M I N O R C L I N K E R
CONSTITUENTS ON CEMENT STRENGTH
5
10
15
20
composition- bogue % C,AF
Fig. 4 Effect of clinker composition variation on compressive
strength of cements C3S: 70%, C2S: 10% [27].
Abdul-Maula and Odler [27] found on a series of
laboratory-made cements a non-linear effect of the
individual clinker phases on cement strength, and
evidence of an interaction between the phases present
(Figs 4 and 5). The resultant strength increased at all ages
ifC3S was replaced by C3A, though only up to an amount
of 10% and it declined at higher degrees of substitution. A
substitution of C3S by C4AF up to 30% had little effect on
l-day strength; at longer hydration times, however, the
resultant strength increased significantly with an increasing amount of C4AF in the clinker over the whole range of
observations. At a constant C 3 S + C 2 S content the
strength in the presence of both C3 A and C4AF was
higher than in the presence & a n y of the two phases alone.
On a series of laboratory-made cements with constant
C3S + C2S yet variable C3A and C~AF contents it was
found that with optimum gypsum additions the final
strength increased with increasing C4AF and declining
C3A content [I t].
It may be concluded that the published data on the
effect of clinker phase composition on cement strength
are rather contradictory. Nevertheless it appears that this
effect is a rather complex one. Even though equations
obtained by multiple regression analysis reflect fairly well
the strength/composition relationship for narrow ranges
of clinker composition, it appears likely that an interaction among the single clinker phases in producing
cement strength does exist. In analysing the effect of phase
composition on strength it has to be taken also into
consideration that additional factors such as clinker
CaA
Z
C4AF
CaA + C4AF
80
A,',,
e-..
~9 ~0
,>- 20
E
0 1020 30 0 10 20 30 0 10 20 30 40
composifion bogue %
148
149
In gypsum-free cements (low-porosity cements) the
setting is controlled by an addition of a lignosulphonate
and an alkali carbonate rather than by gypsum. The high
strength of these cements is due to their extremely low
water requirement and thus the low water/cement ratio
used [68-77].
7. STRENGTH OF BLENDED CEMENTS
Blended cements contain - in addition to Portland clinker
and calcium sulphate- a latent hydraulic component such
as granulated blast-furnace slag, or a pozzolanic component such as natural pozzolana, low-lime fly ash, burnt
clay or an indifferent component such as limestone.
The strength development and ultimate strength of
Portland-blast-furnace-slag cements depends - in addition to clinker quality and fineness - mainly on the
quality (i.e. hydraulic reactivity) and amount of slag
added. The effect of slag composition on reactivity has
been extensively studied [78-84]. It is generally accepted
that the cementing properties of slag are linked to the
presence of a glass phase in the material, even though a
perfect vitrification is not desired [81]. The reactivity of
the glass phase is not constant and depends to a great
extent on its composition. In general the more basic the
slag is, the greater is its hydraulic activity in the presence
of alkaline activators including clinker. On the other
hand, the response to sulphate activators depends mainly
on the alumina content of the slag. At a constant basicity
the strength of the resultant cement increases with
increasing content ofAl20 3 in the slag. MgO contents up
to 8-10% may have little influence on strength, while
Fe20 3 and MnO affect the reactivity and thus the strength
adversely.
Several formulas have been put forward to quantitatively express the slag reactivity. Smolczyk [80] found
that a good l{near correlation exists between strength and
the hydraulicity index:
m-
150
6 8 - M M H : M a t h e m a t i c a l modelling o f c e m e n t h y d r a t i o n
---_..
gz
=Ego
c-.oa
r'l(l a
y-
o-~ 60
-4-t '- I_.
,~ oZ,0
c_lX.
.4--
30
2 ~00
80 Porttond cement
t+O
20Pozzolano
60
Composition of cement %
Fig. 6 Effect of added pozzolanas on cement strength
development.
binder. At higher pozzolana contents, however, even the
ultimate strength may be below that of the pozzolana-free
cement. Fig. 6 shows the effect o f a pozzolanic component
on strength for different additions and hydration times.
8. E F F E C T O F C E M E N T FINENESS O N
STRENGTH
It is generally believed that the ultimate strength, i.e. the
strength of fully hydrated cement paste, is virtually
independent & t h e fineness of the original cement. On the
other hand the fineness of cement determines significantly
the progress of hydration and thus the strength
development.
It has been well recognized that the progress of
hydration, especially that after short hydration times, is
significantly enhanced by increasing fineness. In line with
this, the compressive strength was found to increase too.
Locher et aL 1-87-1 published data of this kind for two
series of cements made out of two clinkers ground to
different surface areas. Table 6 shows the data obtained.
It has also been recognized that, in addition to the
surface area, the progress of hydration depends also on
the particle size distribution of the particular cement
[60,87-90]. As a measure of particle size distribution the
position and inclination of the line characterizing the size
distribution in a granulometric grid according to Rosin,
Rammler and Bennet (RRB) may be employed. Locher et
aL [87] studied the effect of n = tan a on cement strength.
Table 6 Effect of specific surface area on cement strength [87]
Cement
Surface
area
(cm2 g- 1)
2days
7days
28 days
2610
3430
4530
2600
3670
4740
6.4
14.2
22.2
13.2
14.7
22.7
18.8
36.9
45.8
28.0
36.7
43.2
46.3
59.8
62.4
45.5
53.5
55.9
70.6
78.5
78.0
56.7
65.5
61.4
2000
t,000 cm2/0
6000
Fig. 7 Effect of the n-value (slope of the particle size distribution line in the RRB grid) on cement strength [90].
They found that all strengths between 18 h and 28 days
increased with an increasing n-value (at a constant specific
surface area) regardless of the fineness of the cement. In
other words, at an equal specific surface area the strength
increases as the granulometric distribution becomes
narrower. This increase of strength was found to be
predominantly the effect of a faster hydration under these
conditions.
In an independent study Frigione and Murra [60]
confirmed the data of Locher et al. [87]. They found that
the rate of hydration, and thus the cement strength,
increase distinctly with increasing n up to about n = 2.
In a recent paper [90] the accelerated hydration with
increasing n and the positive effect of the increasing nvalue were again confirmed. From Fig. 7 it is apparent
that the compressive strength after 28 days increases with
increasing n at any specific surface area.
9 S T R E N G T H AS F U N C T I O N O F H Y D R A T I O N
TIME, H Y D R A T I O N T E M P E R A T U R E AND
DEGREE OF HYDRATION
An increase of cement strength with increasing hydration
time has been generally recognized. Obviously this
strength increase is a consequence of increasing amounts
of hydration products as the time progresses.
Immediately after mixing with water, different constituents of Portland cement hydrate with different rates
due to the existing differences in reactivity. Only later do
the degrees of hydration o f different clinker phases
become gradually almost identical.
A minimum amount of cement must be hydrated
before a measurable strength of the paste can be detected.
Only after this does a linearity between the degree of
hydration and strength appear to exist [87]. The
minimum amount of cement needed to produce a firm
structure within the paste and thus yield measurable
strength may depend on the quality of the binder.
Another important factor is also the initial water/cement
ratio, as with an increasing water content a greater
amount of hydrated material is needed to produce a firm,
three-dimensional solid structure.
Also the slope of the plot o f strength against degree of
hydration may not be constant and may depend on
gel volume
gel volume + volume of capillary
151
different w/c ratios and hydrated at different temperatures
for different times, R6Bler and Odler [96] concluded that
the (negative) effect of porosity on strength is significantly
greater than the (positive) effect of the amount of hydrates
present. Thus, the increase of strength with increasing
degree of hydration appears to be more a consequence of
the decreasing overall porosity of the system than that of
an increasing amount of hydrates present.
10 EFFECT OF POROSITY A N D PORE
STRUCTURE ON STRENGTH
152
6 8 - M M H : M a t h e m a t i c a l modelling o f cement h y d r a t i o n
a = k In ( P o / P )
where a = strength, k = constant, P = porosity and Po =
porosity at zero strength. According to this equation a
linear relationship exists if strength is plotted as a
function of the logarithm of porosity. Functions of this
type were employed by several investigators to express the
effect of porosity on cement paste or concrete strength
[49,104,123-127].
Finally Hasselmann [128,129] suggested the existence
of a linear relationship between strength and porosity that
can be expressed by the equation
a = ao(1
-kP)
O-~ K
c+w
Abrams [ 134]:
K 1
K2(w/c)
and Bolomey [135]:
153
cement quality, i.e. its 'binding capacity', and (b) the
porosity and pore structure of the system.
154
Task Group 1
I. Odler, Chairman
B. Osbaeck
V. Johansen
P. Pratt
K. Scrivener
(3. Frohnsdorff
H. F. W. Taylor
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155
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156
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