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Definition and Details of Flanges - Flange Face Finish
Flange face finish
“The ASME BI6.5 code requires that the flange face (raised face
and fat face) has a specific roughness to ensure that this
surface be compatible withthe gasket and provide a high
quality sea
A serrated finish, either concentric o spiral, is required with 30
to 55 grooves per Inch and a resuitant roughness between 125
and 500 micro inches. Ths allows for various grades of surface
finish to be made avallasle by flange manufactures forthe
gasket contact surface of metal flanges.
‘The picture on the right shows a serrated finish on a Raised
Face.
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The most used Surfaces
Stock Finish
‘The most widely used of any flange surface finish, because practically, is
suitable for all ordinary service conditions. Under compression, the soft face
from a gasket will embed into this finish, which helps create a seal, and a high a
level of friction is generated between the mating surfeces. tif
‘The finish for these flanges is generated by @ 1.6 mm radius round-nosed tool 0.08 F
at a feed rate of 0.8 mm per revolution up to 12 Inch. For sizes 14 Inch and smarts
larger, the finish is made with 3.2 mm round-nosed tool at a feed of 1.2 mm.
per revolution,
Spiral Serrated
This is also a continuous or phonographic spiral groove, but it differs from the
stock finish in that the groove typically is generated using ¢ 90-deg tool which
creates a "V" geometry with 45° angled serration. oe
Conceniic Serotes abet
tool is used and the serrations are spaced evenly across the face. pees
‘Smooth Finish mr, 88
‘This finish shows no visually apparent tool markings. These finishes are Fakes
typically utilized for gaskets with metal facings such as double jacketed, flat os FI
steel and corrugated metal. The smooth surfaces mate to create a seal and conser Raa
epenc on te fltness ofthe opposing faces to eect sa, This is typically
achieved by having the gasket contact surface formed by a continuous |
(Sometimes called phonograph) sia groove generated by 20.8 mm radius —
round-nosed tool at @ feed rate of 0.3 mm per revolution with @ depth of 0.05
‘mm. This will result in @ roughness between Ra 3.2 and 6.3 micrometers (125
= 250 micra inch).
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Remark(s) of the Author.
SMOOTH FINISH
Is it suitable for spiral gasket and non
metallic gasket?
For what kind of application is this type?
The above questions are often asked. I try fo answer.
‘Smooth finish flanges are more common for low pressure and/or large diameter pipelines anc
primarily intended for use with solid metal or spiral wound gaskets,
‘Smooth finishes are usually found on machinery or flanged joints other than pipe flanges. When
working with @ smooth finish, It is important to consider using a thinner gasket to lessen the
effects of creep and cold flow. It should be noted, however, that both a thinner gasket and the
smooth finish, in and of themselves, require a higher compressive force (ie. bolt torque) to
achieve the seal
You may have probably seen this comment:
Machining of gasket faces of flanges to a smooth finish of Ra = 3.2 - 6.3 micrometer
(= 125 - 250 micrainches ARH)
AARH stands for Arithmetic Average Roughness Height. It Is used to measure the roughness
(rather smoothness) of surfaces. 125 AARH means 125 miero inches will be the average
height of the ups and downs of the surface.
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63 AARH Is specified for Ring Type Joints.
125-250 AARH (tis called smooth finish) is specified for Spiral Wound Gaskets.
250-500 ARH [tis called stock finish) is specified for soft gaskets such as NON Asbestos,
Graphite sheets, Elastomers etc. If we use smooth finish for soft gaskets enough “biting effect”
will not occur and hence the joint may develop leak.
Sometimes AARH is referred also as 1 which stands for Roughness Average end means the
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