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AKTEK DESIGN DEPARTMENT

DOCUMENT
CODE/NO

AKTEK F0406GD-TEK113R0-035-F1/IA

EC
13-P113/2

AKTEK TECHNOLOGY ENGINEERING CO.LTD


PRESSURE VESSELS DIVISION.
www.aktektechnology.com

PRESSURE VESSEL DESIGN CALCULATIONS


Item:
Vessel No:

40"-48" 600# PIG TRAP


TR100
TURKISH PIPELINE NATURAL GAS
PETROLEUM TRANSPORTATION
GOVERMENT COMPANY
C-45490-R56
MECH.ENG.IHSAN AKGUN
aramba , Eyll 20, 2006
4048_600# PIG TRAP

Customer:
Contract:
Designer:
Date:
Vessel Name:

NQA 1,2006
Edition #1, Revision 0
Dated 20-10-2006

CONTROLLED #

UNCONTROLLED#

HC

10.2006

IA

IA

10.2006

PM

Name

Date

Name

Name

Date

Status

Prepared, revised

Checked

BAYINDIR MESCOLU
NAZLL ZMR DOALGAZ LETM HATTI FAZ 4

AKTEK
Version:00 created 03/98

Project Name
40-48 600# PIG L/R TRAP
File:00135r02.xls

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AKTEK TECHNOLOGY ENGINEERING CO.LTD.


TURKEY
www.aktektechnology.com

PRESSURE VESSEL DESIGN CALCULATIONS


Item:

40"-48" 600# PIG L/R TRAP

Vessel No:

TR100

Customer:

BAYINDIR-MESCIOGLU

Contract:

C-45490-R56

Designer:

MECH.ENG.IHSAN AKGUN

Date:

aramba , Eyll 20, 2006

Vessel Name:

4048_600# PIG TRAP

JOINT VENTURE

Completed

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INDEX
123456789101112131415161718192022232426
27
30
40
43
44
47
50
62
63
75
87
100
112
124
136
150
151
152
159
166
167
184
201
218
235
252
268

Completed

BASIC COVER PAGE


DESIGN COVER PAGE
INDEX
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
VIEW SOLID
REVISION HISTORY
Design Basic Settings Summary
Deficiensies Summary
Nozzle Schedule
Nozzle Summary
Pressure Summary
Thickness Summary
Weight Summary
Hydrostatic Test Summary
Vacuum Summary
MAJOR BARREL
TRANSITION
MINOR BARREL
ASME B16.5/16.47 Blind on Flange #35
Straight Flange on Ellipsoidal Head #1
Ellipsoidal Head #1
DREYN NOZZLE - Nozzle #7 (N7)
Flange #35
KICKER NOZZLE - Nozzle #1 (N1)
KICKER NOZZLE - Nozzle #2 (N2)
PIG SIGNALLER - Nozzle #8 (N8)
PRESSURE INDICATOR - Nozzle #4 (N4)
SAFETY VALVE NOZZLE - Nozzle #5 (N5)
VENT NOZZLE - Nozzle #2 (N2)
SADDLE #1
Seismic Code
Wind Code
Lifting Lug #1
Lifting Lug #2
NOZZLE FINITE ELEMENT ANALYSIS
KICKER NOZZLE-1 FINITE ELEMENT ANALYSIS
SAFETY VALVE NOZZLE FINITE ELEMENT ANALYSIS
PRESSURE INDICATOR NOZZLE FINITE ELEMENT ANALYSIS
VENT NOZZLE FINITE ELEMENT ELEMENT ANALYSIS
DREYN NOZZLE FINITE ELEMENT ANALYSIS
KICKER NOZZLE-2 FINITE ELEMENT ANALYSIS
PIG SIGNAL FINITE ELEMENT ANALYSIS

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1.1.1.1 Revision History


No.

Date

Operator

Notes

9/20/2006

IHSAN AKGUN

FOR APPROVED

Completed

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1.1.1.2 Design Basic Settings Summary


1.1.1.3 Units: English
1.1.1.4 Datum Line Location: 0,00" from right seam
1.1.1.5 Design
ASME Section VIII Division 1, 2004 Edition
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:

Get Thickness from Pressure


1/16" per UG-16(b)
No
No
Design P, find nozzle MAWP and MAP
100% of theoretical loss
1,20
1,0
6,0000"
Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick: No
Pipe under-tolerance is not applied to cylindrical shell thicknesses.
Pipe under-tolerance is not applied to nozzle wall thicknesses.
Butt welds are tapered per Figure UCS-66.3(a).
1.1.1.6 Hydro/Pneumatic Test
Shop Hydrotest Pressure: 1,3 times vessel MAWP
Test liquid specific gravity: 1,00
Field Hydrotest Pressure:
1,3 times design P
Wind load present @ field: 33% of design
Maximum stress during test: 90% of yield
1.1.1.7 Code Interpretations
Apply interpretation VIII-1-83-66: Yes
Apply interpretation VIII-1-86-175: Yes
Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37: Yes
Disallow UG-20(f) exemptions:
No
1.1.1.8 UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22 (f) Wind reactions:
UG-22 (f) Seismic reactions:

Yes
Yes
No
Yes
Yes
Yes

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.

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1.1.1.9 Deficiencies Summary


No deficiencies found.

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1.1.1.10 Nozzle Schedule


Materials
Nozzle
mark

Service

Size
Nozzle

Impact Norm

Fine
Grain

Pad

Impact Norm

Fine
Grain

Flange

N1

KICKER
NOZZLE Nozzle #1

14"
Sch
160

SA-106
B Smls
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N2

VENT
NOZZLE Nozzle #2

SA-106
2" XX
B Smls
Heavy
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N2

KICKER
NOZZLE Nozzle #2

14"
Sch
160

SA-106
B Smls
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N4

PRESSURE
INDICATOR Nozzle #4

SA-106
2" XX
B Smls
Heavy
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N5

SAFETY
VALVE
NOZZLE Nozzle #5

SA-106
1" XX
B Smls
Heavy
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N7

DREYN
NOZZLE Nozzle #7

SA-106
4" XX
B Smls
Heavy
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

N8

PIG
SIGNALLER Nozzle #8

SA-106
2" XX
B Smls
Heavy
pipe

No

No

No

API 5L
X65 (user No
defined)

No

No

WN
A105
600#

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1.1.1.11 Nozzle Summary

Nozzle
mark

OD
(in)

tn
(in)

Reinforcement
Pad

Shell

Req tn
A1? A2?
(in)

Nom t Design t User t


(in)
(in)
(in)

Width
(in)

Corr
(in)

Aa/Ar
(%)

tpad
(in)

N1

14,00 1,4060 0,5107 Yes Yes 0,6880 0,6880

6,0000 1,0000 0,0000 103,4

N2

2,38

0,6880 0,6880

4,0000 1,1000 0,0000 102,5

N2

14,00 1,4060 0,5107 Yes Yes 0,6880 0,6880

6,0000 1,0000 0,0000 103,4

N4

2,38

0,4360 0,1347 No

No

0,6880 0,6880

4,0000 1,1000 0,0000 102,5

N5

1,32

0,3580 0,2344 No

No

0,6880 0,6880

4,0000 0,6880 0,1180 115,8

N7

4,50

0,6740 0,2074 Yes Yes 0,6880 0,6880

4,0000 1,2000 0,0000 100,0

N8

2,38

0,4360 0,1347 Yes Yes 0,6880 0,6880

4,0000 1,0000 0,0000 130,4

0,4360 0,1347 No

No

tn:
Nozzle thickness
Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa:
Area available per UG-37, governing condition
Ar:
Area required per UG-37, governing condition
Corr:
Corrosion allowance on nozzle wall

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1.1.1.12 Pressure Summary


Pressure Summary for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47 Blind on Flange
#35

Identifier

P
T
MAWP
Design Design
( psi)
( psi)
(F)

Total
MDMT Rating
Te
MAEP
Corrosion Impact
external
( psi)
Allowance Test
MDMT
(F)
Exemption
(in)
(F)

MAP
( psi)

ASME
B16.5/16.47
Blind on
Flange #35

1088,0 150,0

1412,86 1480,00 N/A

MAJOR
BARREL

1088,0 150,0

-40,0

Note 1, 2

0,000

No

1882,81 1884,95 125,30 150,0

N/A

N/A

0,000

Yes

Transition #1 1088,0 150,0

1088,00 1748,68 15,00

150,0

N/A

N/A

0,000

Yes

MINOR
BARREL

1088,0 150,0

2265,20 2267,20 267,63 150,0

N/A

N/A

0,000

Yes

Straight
Flange on
Ellipsoidal
Head #1

1088,0 150,0

1122,77 1124,74 549,16 150,0

-20,0

Note 4

0,000

No

Ellipsoidal
Head #1

1088,0 150,0

1155,31 1157,29 541,99 150,0

-20,0

Note 3

0,000

No

Flange #35

1088,0 150,0

1412,86 1480,00 N/A

150,0

-40,0

Note 1, 2

0,000

No

Saddle #1

1088,0 150,0

1088,00 N/A

N/A

N/A

N/A

N/A

N/A

KICKER
NOZZLE Nozzle #1
(N1)

1088,0 150,0

1413,85 1480,00 125,30 150,0

-20,0

Nozzle
Note 5

0,000

No

VENT
NOZZLE Nozzle #2
(N2)

1088,0 150,0

1415,00 1480,00 125,30 150,0

-55,0

Nozzle
Note 6

0,000

No

KICKER
NOZZLE Nozzle #2
(N2)

1088,0 150,0

1413,85 1480,00 125,30 150,0

-20,0

Nozzle
Note 5

0,000

No

PRESSURE
INDICATOR
- Nozzle #4
(N4)

1088,0 150,0

1415,00 1480,00 125,30 150,0

-55,0

Nozzle
Note 6

0,000

No

SAFETY
VALVE
NOZZLE Nozzle #5
(N5)

1088,0 150,0

1415,00 1480,00 125,30 150,0

-55,0

Nozzle
Note 6

0,118

No

Completed

N/A

150,0

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DREYN
NOZZLE Nozzle #7
(N7)

1088,0 150,0

1398,46 1400,50 125,30 150,0

-55,0

Nozzle
Note 6

0,000

No

PIG
SIGNALLER
- Nozzle #8
(N8)

1088,0 150,0

1414,69 1480,00 267,63 150,0

-46,5

Nozzle
Note 7

0,000

No

Chamber design MDMT is -20,00F


Chamber rated MDMT is -20,00F @ 1088,00 psi
Chamber MAWP hot & corroded is 1088,00 psi @ 150,0F
This is governed by a juncture of the transition Transition #1.
Chamber MAP cold & new is 1124,74 psi @ 70,0F
Chamber MAEP is 15,00 psi @ 150,0F
Vacuum rings did not govern the external pressure rating.

1.1.1.13 Notes for MDMT Rating:


Note #

Exemption

Details

1.

UCS-66(b)(1)(b)

2.

Bolts rated MDMT per Fig UCS-66 note (e) = -40 F

3.

Straight Flange governs MDMT

4.

Material is impact test exempt per UG-20(f)

UCS-66 governing thickness = 0,688 in

5.

Nozzle is impact test exempt per UG-20(f)

UCS-66 governing thickness = 1 in.

6.

Flange rating governs: UCS-68(c) applies.


UCS-66(b)(1)(b)
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F

7.

Flange rating governs:

UCS-66(b)(1)(b)

Design notes are available on the Settings Summary page.

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1.1.1.14 Thickness Summary

Component
Identifier

Material

Diameter
(in)

Length
(in)

Nominal
t
(in)

Design
t
(in)

Joint
E

Load

MAJOR BARREL

API 5L X65 (user


defined)

48,00 OD

177,00 0,6880

0,3999

1,0000 Internal

Transition #1

API 5L X65 (user


defined)

40,00/48,00
OD

20,00

0,6880

0,4306

1,0000 Internal

MINOR BARREL

API 5L X65 (user


defined)

40,00 OD

110,00 0,6880

0,3332

1,0000 Internal

Straight Flange on
Ellipsoidal Head #1

SA-516 70

40,00 OD

3,00

1,1000

1,0668

1,0000 Internal

Ellipsoidal Head #1

SA-516 70

40,00 OD

10,55

1,1000*

1,0357

1,0000 Internal

Nominal t: Vessel wall nominal thickness


Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic governs

Completed

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1.1.1.15 Weight Summary


Weight ( lb) Contributed by Vessel Elements
Component

Metal
New*

Insulation
Piping
Operating
&
Lining
+
Liquid
Supports
Liquid

Metal
Corroded*

Test
Liquid

ASME B16.5/16.47 Blind on Flange


7.329,00
#35

7.329,00

0,00

0,00

0,00

0,00

MAJOR BARREL

5.057,32

5.057,32

0,00

0,00

0,00

10.994,71 10.994,66

Transition #1

569,98

569,98

0,00

0,00

0,00

1.028,06

1.028,06

MINOR BARREL

2.644,24

2.644,24

0,00

0,00

0,00

4.652,58

4.652,58

Ellipsoidal Head #1

664,64

664,64

0,00

0,00

0,00

376,73

376,73

Saddle #1

2.118,00

2.118,00

0,00

0,00

0,00

0,00

0,00

TOTAL:

18.383,18 18.383,18 0,00

0,00

0,00

17.052,08 17.052,03

0,00

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component

Nozzles &
Flanges

Body Flanges
New

Corroded

ASME B16.5/16.47 Blind on


Flange #35

0,00

MAJOR BARREL

2.855,00 2.855,00

Transition #1

0,00

MINOR BARREL

0,00

New
0,00

Corroded
0,00

Packed Trays &


Beds Supports

Rings
Vertical
&
Loads
Clips

0,00

0,00

0,00

0,00

1.393,15 1.392,70

0,00

0,00

47,92

0,00

0,00

0,00

0,00

0,00

0,00

0,00

0,00

0,00

0,00

38,26

38,26

0,00

0,00

0,00

0,00

Ellipsoidal Head #1

0,00

0,00

0,00

0,00

0,00

0,00

0,00

0,00

TOTAL:

2.855,00 2.855,00

0,00

0,00

47,92

0,00

1.431,41 1.430,97

Vessel operating weight, Corroded: 39.769 lb


Vessel operating weight, New:
39.770 lb
Vessel empty weight, Corroded:
22.717 lb
Vessel empty weight, New:
22.718 lb
Vessel test weight, New:
39.770 lb
1.1.1.16 Vessel center of gravity location (from datum)
Vessel Lift Weight, New: 22.718 lb
Center of Gravity:
229,87"
1.1.1.17 Vessel Capacity
Vessel Capacity** (New):
2.035 US gal
Vessel Capacity** (Corroded): 2.035 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.

Completed

13-P113

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Checked

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AKTEK_ENG_13_P113_EC

EC-100

23-286

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FA0210 Version:00 created 03/98

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1.1.1.18 Hydrostatic Test


Shop test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47
Blind on Flange #35 based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 1.414,400 psi at 70,00 F (the chamber MAWP = 1.088,000 psi)
The shop test is performed with the vessel in the horizontal position.

Identifier

Local
test
pressure
psi

Test
liquid
static
head
psi

Stress
during
test
psi

UG-99 UG-99
stress pressure
ratio
factor

Allowable
test
Stress
stress
excessive?
psi

MAJOR BARREL (1)

1.416,392 1,992

1,0000 1,30

48.697

58.500

No

Flange #35

1.416,392 1,992

N/A

NI

NI

NI

Transition #1

1.416,390 1,990

1,0000 1,30

51.572

58.500

No

MINOR BARREL

1.416,392 1,992

1,0000 1,30

40.462

58.500

No

Straight Flange on Ellipsoidal


Head #1

1.416,377 1,977

1,0000 1,30

25.037

34.200

No

Ellipsoidal Head #1

1.416,377 1,977

1,0000 1,30

21.902

34.200

No

DREYN NOZZLE - Nozzle #7


(N7)

1.416,702 2,302

1,0000 1,30

17.493

45.933

No

KICKER NOZZLE - Nozzle #1


(N1)

1.415,753 1,353

1,0000 1,30

19.552

41.381

No

KICKER NOZZLE - Nozzle #2


(N2)

1.415,753 1,353

1,0000 1,30

19.552

41.381

No

PIG SIGNALLER - Nozzle #8


(N8)

1.414,973 0,573

1,0000 1,30

16.188

47.250

No

PRESSURE INDICATOR Nozzle #4 (N4)

1.414,684 0,284

1,0000 1,30

18.445

46.724

No

SAFETY VALVE NOZZLE Nozzle #5 (N5)

1.414,684 0,284

1,0000 1,30

23.967

37.124

No

VENT NOZZLE - Nozzle #2 (N2) 1.414,684 0,284

1,0000 1,30

18.445

46.724

No

1,30

Notes:
(1) MAJOR BARREL limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 7782.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 70,00 F is warmer than the minimum recommended temperature of 10,00 F so the
brittle fracture provision of UG-99(h) has been met.

Completed

13-P113

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Checked

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IA

AKTEK_ENG_13_P113_EC

EC-100

24-286

02.11.2010

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FA0210 Version:00 created 03/98

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Field test pressure determination for Chamber bounded by Ellipsoidal Head #1 and ASME B16.5/16.47
Blind on Flange #35 based on design P per UG-99(b)
Field hydrostatic test gauge pressure is 1.414,400 psi at 70,00 F (the chamber design P = 1.088,000 psi)

Identifier

Local
test
pressure
psi

Test
liquid
static
head
psi

Stress
during
test
psi

UG-99 UG-99
stress pressure
ratio
factor

Allowable
test
Stress
stress
excessive?
psi

MAJOR BARREL (1)

1.416,392 1,992

1,0000 1,30

48.697

58.500

No

Flange #35

1.416,392 1,992

N/A

NI

NI

NI

Transition #1

1.416,390 1,990

1,0000 1,30

51.572

58.500

No

MINOR BARREL

1.416,392 1,992

1,0000 1,30

40.462

58.500

No

Straight Flange on Ellipsoidal


Head #1

1.416,377 1,977

1,0000 1,30

25.037

34.200

No

Ellipsoidal Head #1

1.416,377 1,977

1,0000 1,30

21.902

34.200

No

DREYN NOZZLE - Nozzle #7


(N7)

1.416,702 2,302

1,0000 1,30

17.493

45.933

No

KICKER NOZZLE - Nozzle #1


(N1)

1.415,753 1,353

1,0000 1,30

19.552

41.381

No

KICKER NOZZLE - Nozzle #2


(N2)

1.415,753 1,353

1,0000 1,30

19.552

41.381

No

PIG SIGNALLER - Nozzle #8


(N8)

1.414,973 0,573

1,0000 1,30

16.188

47.250

No

PRESSURE INDICATOR Nozzle #4 (N4)

1.414,684 0,284

1,0000 1,30

18.445

46.724

No

SAFETY VALVE NOZZLE Nozzle #5 (N5)

1.414,684 0,284

1,0000 1,30

23.967

37.124

No

VENT NOZZLE - Nozzle #2 (N2) 1.414,684 0,284

1,0000 1,30

18.445

46.724

No

1,30

Notes:
(1) MAJOR BARREL limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 7782.
(4) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(5) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The test temperature of 70,00 F is warmer than the minimum recommended temperature of 10,00 F so the
brittle fracture provision of UG-99(h) has been met.

Completed

13-P113

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Job

Checked

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Date

IA

AKTEK_ENG_13_P113_EC

EC-100

25-286

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FA0210 Version:00 created 03/98

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1.1.1.19 Vacuum Summary

Component

Elevation
above
Datum
(in)

Line of Support

ASME B16.5/16.47 Blind on Flange #35 -

Length
Le
(in)

327,13

N/A

1/3 depth of ASME B16.5/16.47 Blind on


Flange #35

319,69

N/A

MAJOR BARREL Top

307,00

189,69

MAJOR BARREL Bottom

130,00

189,69

Transition #1 Top

130,00

18,33

Transition #1 Top

130,00

18,33

Transition #1 Bottom

110,00

18,33

Transition #1 Bottom

110,00

18,33

MINOR BARREL Top

110,00

116,15

MINOR BARREL Bottom

0,00

116,15

Straight Flange on Ellipsoidal Head #1


Top

0,00

116,15

Straight Flange on Ellipsoidal Head #1


Bottom

-3,00

116,15

1/3 depth of Ellipsoidal Head #1

-6,15

N/A

Ellipsoidal Head #1

-13,55

N/A

Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.

Completed

13-P113

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Checked

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AKTEK_ENG_13_P113_EC

EC-100

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1.1.1.20 MAJOR BARREL


1.1.1.21 ASME Section VIII Division 1, 2004 Edition
Component:
Cylinder
Material specification:
API 5L X65 (user defined)
Pipe NPS and Schedule:
48" Sch 0,688
Not a UCS-66 material.
Internal design pressure: P = 1088 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
1.1.1.22 Static liquid head:
Ps =2,1367 psi(SG=1,0000, Hs=59,1920" Operating head)
Pth=1,9923 psi(SG=1,0000, Hs=55,1920", Horizontal test head)
Corrosion allowance:
Inner C = 0,0000"
Outer C = 0,0000"
PWHT is performed
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Left circumferential joint Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 5122,3491 lb
corr = 5122,3491 lb
Capacity:
New = 1308,1883 gal corr = 1308,1883 gal
OD = 48,0000"
Length Lc = 177,0000"
t = 0,6880"

1.1.1.23 Design thickness, (at 150,00F) Appendix 1-1


t
=
P*Ro/(S*E + 0,40*P) + Corrosion
=
1090,1367*24,0000/(65000,0000*1,00 + 0,40*1090,1367) + 0,0000
=
0,3999"
1.1.1.24 Maximum allowable working pressure, (at 150,00F) Appendix 1-1
P
=
S*E*t/(Ro - 0,40*t) - Ps
=
65000,0000*1,00*0,6880 / (24,0000 - 0,40*0,6880) - 2,1367
=
1882,8108 psi
1.1.1.25 Maximum allowable pressure, (at 70,00F) Appendix 1-1
P
=
S*E*t/(Ro - 0,40*t)
=
65000,0000*1,00*0,6880 / (24,0000 - 0,40*0,6880)
=
1884,9475 psi
1.1.1.26 External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 189,6900/48,0000 = 3,9519
Do/t = 48,0000/0,291693 = 164,5565
From table G:
A = 0,000153
From table CD-1: B = 1851,2589
Pa = 4*B/(3*(Do/t))
= 4*1851,2589/(3*(48,0000/0,291693))
15,0000 psi

Completed

13-P113

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Checked

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AKTEK_ENG_13_P113_EC

EC-100

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1.1.1.27 Design thickness for external pressure Pa = 15,0000 psi


= t + Corrosion = 0,291693 + 0,0000 = 0,2917"
1.1.1.28 Maximum Allowable External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 189,6900/48,0000 = 3,9519
Do/t = 48,0000/0,6880 = 69,7674
From table G:
A = 0,000544
From table CD-1: B = 6556,4819
Pa = 4*B/(3*(Do/t))
= 4*6556,4819/(3*(48,0000/0,6880))
= 125,3017 psi
1.1.1.29 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (24,0000 / 0,6880)
=
0,003583
B
=
16895,1758 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScHC

16895,1758 psi

1.1.1.30 Allowable Compressive Stress, Hot and New- ScHN


ScHN
=
ScHC
=
16895,1758 psi
1.1.1.31 Allowable Compressive Stress, Cold and New- ScCN, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (24,0000 / 0,6880)
=
0,003583
B
=
17052,7793 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScCN

17052,7793 psi

1.1.1.32 Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC
=
ScCN
=
17052,7793 psi

Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

28-286

02.11.2010

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1.1.1.33 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (24,0000 / 0,6880)
=
0,003583
B
=
16895,1758 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScVC

16895,1758 psi

Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

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1.1.1.34 Transition #1
1.1.1.35 ASME Section VIII Division 1, 2004 Edition
Component:
Material specification:

Transition
API 5L X65 (user defined)

Not a UCS-66 material.


Internal design pressure: P = 1088,0000 psi @ 150,00F
External design pressure: Pe = 15,0000 psi @ 150,00F
1.1.1.36 Static liquid head:
Ps =1,9904 psi(SG=1,0000, Hs=55,1390" Operating head at small end)
Ps =1,9904 psi(SG=1,0000, Hs=55,1390" Operating head at large end)
Pth=1,9904 psi(SG=1,0000, Hs=55,1390", Horizontal test head at small end)
Pth=1,9904 psi(SG=1,0000, Hs=55,1390", Horizontal test head at large end)
Corrosion allowance:
Inner C = 0,0000"
Outer C = 0,0000"
PWHT is not performed
Radiography:
Category A joints Full UW-11(a) Type 1
Circ. joint top/left Full UW-11(a) Type 1
Circ. joint right/bottom Full UW-11(a) Type 1
Estimated weight: New = 570,0 lb
corr = 570,0 lb
Capacity:
New = 123,3 US gal corr = 123,3 US gal
Axial length = 20,0000"
Large End OD = 48,0000"
Small End OD = 40,0000"
Cone tc = 0,6880"
1.1.1.37 Design thickness, (at 150,00F) App 1-4(e) (Large End)
t

=
=
=

P*Do
1089,9904*48,0000 / (2*Cos(21,801411)*(65000,0000*1,00 + 0.4*1089,9904)) + 0,0000
0,4306"

Small End design thickness (t = 0,3588") does not govern.


1.1.1.38 MAWP, (Corroded at 150,00F) App 1-4(e) (Large End)
P

=
=
=

- Ps
o 2*65000,0000*1,00*0,6880*Cos(21,801411) / (48,0000 - 0,80*0,6880*Cos(21,801411)) - 1,9904
1746,6886 psi

Small End MAWP (2100,9504 psi) does not govern.

Completed

13-P113

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Job

Checked

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

30-286

02.11.2010

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1.1.1.39 MAP, (New at 70,00F) App 1-4(e) (Large End)


P

=
=
=

- Ps
2*65000,0000*1,00*0,6880*Cos(21,801411) / (48,0000 - 0,80*0,6880*Cos(21,801411)) - 0,0000
1748,6790 psi
o

Small End MAP (2102,9407 psi) does not govern.


1.1.1.40 External Pressure, (Corroded & at 150,00F) UG-33(f)
DL = 48,0000"
Le

= (L/2)*(1+Ds/DL)
= (20,0000/2)*(1+40,0000/48,0000)
= 18,3333"

te = t * Cos(
= 0,110385
Le/DL = 18,3333/48,0000 = 0,3819
DL/te = 48,0000/0,110385 = 434,8400
From table G:
A = 0,000406
From table CD-1: B = 4891,9722
Pa = 4*B/(3*(DL/te))
= 4*4891,9722/(3*(48,0000/0,110385))
= 15,0001 psi
1.1.1.41 Design thickness for external pressure Pa = 15,0001 psi
= te
1.1.1.42 Maximum Allowable External Pressure, (Corroded & at 150,00F) UG-33(f)
te
Le/DL = 18,3333/48,0000 = 0,3819
DL/te = 48,0000/0,6388 = 75,1418
From table G:
A = 0,006218
From table CD-1: B = 17974,9922
Pa = 4*B/(3*(DL/te))
= 4*17974,9922/(3*(48,0000/0,6388))
= 318,9522 psi

Completed

13-P113

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Job

Checked

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

31-286

02.11.2010

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1.1.1.43 % Extreme fiber elongation - User defined non-carbon steel material


= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 0,7410 / 19,6295) * (1 - 19
= 1,8875 %

Cone juncture large end calculations, P =1.089,990 psi (MAWP = 1.088,000 psi)
Appendix 1-5(d)
Loading

Area check U-2(g)


f1
required analysis
(lbf /in)
required

Pressure No

No

0,00

QL
(lbf /in)

ArL AeL
Ring
Status
(in2) (in2) area (in2)

12.704,93 0,00 2,27 none

OK

Cone large end calculations per Appendix 1-5(d), pressure, corroded


f1 = -Wl
== 0 lb/in

m)

+ 12*Ml

2
m

P*RL/2 = 12.704,93 lb/in


|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.089,99/(65.000,00*1) = 0,016769
From table 1-

Completed

13-P113

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Rev.

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IA

AKTEK_ENG_13_P113_EC

EC-100

32-286

02.11.2010

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Cone juncture small end calculations P = 1.090,135 psi (MAWP = 1.088,000 psi)
Appendix 1-5(e)
Loading

Area check U-2(g)


f2
required analysis
(lbf /in)
required

Pressure Yes

No

0,00

Qs
(lbf /in)

Ars Aes
Ring
Status
(in2) (in2) area (in2)

10.526,34 0,60 2,05 none

OK

Cone small end calculations per Appendix 1-5(e), pressure, corroded


f2 = -Ws
== 0 lb/in

m)

+ 12*Ms

2
m

P*Rs/2 = 10.526,34 lb/in


|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.090,135/(65.000,00*1) = 0,016771
From table 1-

Qs = P*Rs/2 + f2
= 10.526,34 + 0
= 10.526,34 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 = (1*10.526,34*19,312/(65.000,00*1))*(1 - 11,37/21,8014)*tan(21,8014)
= 0,5985627 in2
Aes = 0,78*(Rs*ts)0,5*[(ts - t) + (tc - tr
= 0,78*(19,312*0,688)0,5*[(0,688 - 0,3271798) + (0,688 - 0,3523834)/cos(21,8014)]
= 2,053593 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.

Completed

13-P113

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IA

AKTEK_ENG_13_P113_EC

EC-100

33-286

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Cone large end calculations for external pressure of 15,000 psi


Appendix 1-8(b)
Area
U-2(g)
check
f1
QL
ArL AeL
Ring
Area
Loading
analysis
req'd
(lbf /in) (lbf /in) (in2) (in2) area (in2) status
req'd
Vacuum Yes

No

0,00

180,00 0,03 4,52 none

OK

I's
(in4)

I'
(in4)

I
status

0,9041 0,9279 OK

Cone large end calculations per Appendix 1-8(b), wind + external pressure
f1 = Wl

m)

+ 12*Ml

2
m

= 0 lb/in
P*RL/2 = 180 lb/in
f1 + P*RL/2 is in compression so a U-2(g) analysis is not required.
P/(Ss*E1) = 15/(65.000,00*1) = 0,000231
From table 1-

QL = P*RL/2 + f1
= 180 + 0
= 180 lb/in
ArL = (k*QL*RL
s*E1))*[1 - 0,25*((P*RL-QL)/QL
= (1*180*24*tan(21,8014)/(65.000,00*1))*[1 - 0,25*((15*24-180)/180)*(0,58/21,8014)]
= 0,0264 in2
AeL = 0,55*(DL*ts)0,5*(ts + tc
= 0,55*(48*0,688)0,5*(0,688 + 0,688/cos(21,8014))
= 4,5166 in2
AeL >= ArL therefore the large end juncture is adequately reinforced.
2
2
M = -RL
L/2 + (RL - Rs )/(3*RL
= -24*tan(21,8014)/2 + 189,69/2 + (242 - 202)/(3*24*tan(21,8014))
= 96,15611

Lc = (L2 + (RL - Rs)2)0,5


= (202 + (24 - 20)2)0,5
= 20,39608
ATL = LL*ts/2 + Lc * tc/2 + As
= 189,69*0,688/2 + 20,39608 * 0,688/2 + 0
= 72,26962
FL = P*M + f1
= 15*96,15611 + 0*tan(21,8014)
= 1.442,342

Completed

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B = 0,75*FL*DL/ATL
= 0,75*1.442,342*48/72,26962
= 718,4803
From Table CD-1: A = 0,000059 (shell, 150,00F)
I's = A*DL2*ATL/10,9
= 5,918276E-05*482*72,26962/10,9
= 0,90408 in4
The calculated I' for the combined shell-cone cross section is 0,9279 in4
As I' >= I's the large end is adequately stiffened per Appendix 1-8(b).

Completed

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Cone small end calculations for external pressure of 15,000 psi


Appendix 1-8(c)
U-2(g)
f2
Qs
Ars Aes
Ring
Area
Loading analysis
(lbf /in) (lbf /in) (in2) (in2) area (in2) status
req'd
Vacuum No

0,00

150,00 0,02 3,37 none

OK

I's
(in4)

I'
(in4)

I
status

0,3576 0,7311 OK

Cone small end calculations per Appendix 1-8(c), wind + external pressure
f2 = Ws

m)

+ 12*Ms

2
m

= 0 lb/in
P*Rs/2 = 150 lb/in
f2 + P*Rs/2 is in compression so a U-2(g) analysis is not required.
Qs = P*Rs/2 + f2
= 150 + 0
= 150 lb/in
Ars = (k*Qs*Rs
s*E1))
= (1*150*20*tan(21,8014)/(65.000,00*1))
= 1,846154E-02 in2
Aes = 0,55*(Ds*ts)0,5*((ts - t) + (tc - tr
= 0,55*(40*0,688)0,5*((0,688 - 0,2133743) + (0,688 - 4,308531E-02)/cos(21,8014))
= 3,373519 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.
2
2
N = Rs
s/2 + (RL - Rs )/(6*Rs*tan(
= 20*tan(21,8014)/2 + 116,15/2 + (242 - 202)/(6*20*tan(21,8014))
= 65,74167

Lc = (L2 + (RL - Rs)2)0,5


= (202 + (24 - 20)2)0,5
= 20,39608
Ats = Ls*ts/2 + Lc * tc/2 + As
= 116,15*0,688/2 + 20,39608 * 0,688/2 + 0
= 46,97185
Fs = P*N + f2
= 15*65,74167 + 0*tan(21,8014)
= 986,125
B = 0,75*Fs*Ds/Ats
= 0,75*986,125*40/46,97185
= 629,8187

Completed

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From Table CD-1: A = 0,000052 (shell, 150,00F)


I's = A*Ds2*Ats/10,9
= 5,186052E-05*402*46,97185/10,9
= 0,35758 in4
The calculated I' for the combined shell-cone cross section is 0,7311 in4
As I' >= I's the small end is adequately stiffened per Appendix 1-8(c).

Completed

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MAP Cone juncture large end calculations, P =1.748,679 psi


Appendix 1-5(d)
Loading

Area check U-2(g)


f1
required analysis
(lbf /in)
required

Pressure No

No

0,00

QL
(lbf /in)

ArL AeL
Ring
Status
(in2) (in2) area (in2)

20.405,80 0,00 0,20 none

OK

Cone large end calculations per Appendix 1-5(d), pressure, new


f1 = -Wl
== 0 lb/in

m)

+ 12*Ml

2
m

P*RL/2 = 20.405,80 lb/in


|f1| <= P*RL/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.748,679/(65.000,00*1) = 0,026903
From table 1-

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MAP Cone juncture small end calculations P = 1.748,679 psi


Appendix 1-5(e)
Loading

Area check U-2(g)


f2
required analysis
(lbf /in)
required

Pressure Yes

No

0,00

Qs
(lbf /in)

Ars Aes
Ring
Status
(in2) (in2) area (in2)

16.905,86 0,70 0,82 none

OK

Cone small end calculations per Appendix 1-5(e), pressure, new


f2 = -Ws
== 0 lb/in

m)

+ 12*Ms

2
m

P*Rs/2 = 16.905,86 lb/in


|f2| <= P*Rs/2 so a U-2(g) analysis is not required.
P/(Ss*E1) = 1.748,679/(65.000,00*1) = 0,026903
From table 1-

Qs = P*Rs/2 + f2
= 16.905,86 + 0
= 16.905,86 lb/in
Ars = (k*Qs*Rs/(Ss*E1))*(1 = (1*16.905,86*19,312/(65.000,00*1))*(1 - 14,23/21,8014)*tan(21,8014)
= 0,697755 in2
Aes = 0,78*(Rs*ts)0,5*[(ts - t) + (tc - tr
= 0,78*(19,312*0,688)0,5*[(0,688 - 0,5287251) + (0,688 - 0,5694544)/cos(21,8014)]
= 0,8158537 in2
Aes >= Ars therefore the small end juncture is adequately reinforced.

Completed

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1.1.1.44 MINOR BARREL


1.1.1.45 ASME Section VIII Division 1, 2004 Edition
Component:
Material specification:
Pipe NPS and Schedule:

Cylinder
API 5L X65 (user defined)
40" Sch 0,688

Not a UCS-66 material.


Internal design pressure: P = 1088 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
1.1.1.46 Static liquid head:
Ps =1,9923 psi(SG=1,0000, Hs=55,1920" Operating head)
Pth=1,9923 psi(SG=1,0000, Hs=55,1920", Horizontal test head)
Corrosion allowance:
Inner C = 0,0000"
Outer C = 0,0000"
PWHT is not performed
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Left circumferential joint Full UW-11(a) Type 1
Right circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 2645,1021 lb corr = 2645,1021 lb
Capacity:
New = 557,9369 gal corr = 557,9369 gal
OD = 40,0000"
Length Lc = 110,0000"
t = 0,6880"

1.1.1.47 Design thickness, (at 150,00F) Appendix 1-1


t

=
=
=

P*Ro/(S*E + 0,40*P) + Corrosion


1089,9923*20,0000/(65000,0000*1,00 + 0,40*1089,9923) + 0,0000
0,3332"

1.1.1.48 Maximum allowable working pressure, (at 150,00F) Appendix 1-1


P

=
=
=

S*E*t/(Ro - 0,40*t) - Ps
65000,0000*1,00*0,6880 / (20,0000 - 0,40*0,6880) - 1,9923
2265,2043 psi

1.1.1.49 Maximum allowable pressure, (at 70,00F) Appendix 1-1


P
=
S*E*t/(Ro - 0,40*t)
=
65000,0000*1,00*0,6880 / (20,0000 - 0,40*0,6880)
2267,1968 psi

Completed

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1.1.1.50 External Pressure, (Corroded & at 150,00F) UG-28(c)


L/Do = 116,1500/40,0000 = 2,9037
Do/t = 40,0000/0,213458 = 187,3907
From table G:
A = 0,000174
From table CD-1: B = 2108,1433
Pa = 4*B/(3*(Do/t))
= 4*2108,1433/(3*(40,0000/0,213458))
= 15,0000 psi
1.1.1.51 Design thickness for external pressure Pa = 15,0000 psi
= t + Corrosion = 0,213458 + 0,0000 = 0,2135"
1.1.1.52 Maximum Allowable External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 116,1500/40,0000 = 2,9037
Do/t = 40,0000/0,6880 = 58,1395
From table G:
A = 0,000970
From table CD-1: B = 11669,8730
Pa = 4*B/(3*(Do/t))
= 4*11669,8730/(3*(40,0000/0,6880))
= 267,6291 psi
1.1.1.53 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 0,6880)
=
0,004300
B
=
17279,7852 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScHC

17279,7852 psi

1.1.1.54 Allowable Compressive Stress, Hot and New- ScHN


ScHN
=
ScHC
=
17279,7852 psi
1.1.1.55 Allowable Compressive Stress, Cold and New- ScCN, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 0,6880)
=
0,004300
B
=
17435,6836 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScCN

17435,6836 psi
Completed

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1.1.1.56 Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC
=
ScCN
=
17435,6836 psi
1.1.1.57 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CD-1)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 0,6880)
=
0,004300
B
=
17279,7852 psi
S

=
=

65000,0000 / 1,0000
65000,0000 psi

ScVC

17279,7852 psi

Completed

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1.1.1.58 ASME B16.5/16.47 Blind on Flange #35


This is an ASME B16.5/16.47 rated blind flange.
Flange description:
48 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt (2 1/2 < t <= 4)
Flange rated MDMT:
-40
F
(UCS-66(b)(1)(b))
(Bolts rated MDMT per Fig UCS-66 note (e) = -40 F)
Liquid static head on flange:
2,1367
psi
ASME B16.47 flange rating MAWP:
1415
psi@ 150F
ASME B16.47 flange rating MAP:
1480
psi@ 70F
ASME B16.47 flange hydro test:
2225
psi@ 70F

Completed

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1.1.1.59 Straight Flange on Ellipsoidal Head #1


1.1.1.60 ASME Section VIII Division 1, 2004 Edition
Component:
Material specification:

Straight Flange
SA-516 70 (ASME II-D p. 14, ln. 20)

Material is impact test exempt per UG-20(f)


UCS-66 governing thickness = 0,688 in
Internal design pressure: P = 1088 psi @ 150F
External design pressure: Pe = 15 psi @ 150F
1.1.1.61 Static liquid head:
Ps =1,9774 psi(SG=1,0000, Hs=54,7800" Operating head)
Pth=1,9774 psi(SG=1,0000, Hs=54,7800", Horizontal test head)
Corrosion allowance:
Inner C = 0,0000"
Outer C = 0,0000"
Design MDMT = -20,00F
No impact test performed
Rated MDMT = -20,00F
Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography:
Longitudinal joint Seamless No RT
Circumferential joint Full UW-11(a) Type 1
Estimated weight: New = 114,1301 lb corr = 114,1301 lb
Capacity:
New = 14,5741 gal corr = 14,5741 gal
OD = 40,0000"
Length Lc = 3,0000"
t = 1,1000"

1.1.1.62 Design thickness, (at 150,00F) Appendix 1-1


t

=
=
=

P*Ro/(S*E + 0,40*P) + Corrosion


1089,9774*20,0000/(20000,0000*1,00 + 0,40*1089,9774) + 0,0000
1,0668"

1.1.1.63 Maximum allowable working pressure, (at 150,00F) Appendix 1-1


P
=
S*E*t/(Ro - 0,40*t) - Ps
=
20000,0000*1,00*1,1000 / (20,0000 - 0,40*1,1000) - 1,9774
=
1122,7670 psi
1.1.1.64 Maximum allowable pressure, (at 70,00F) Appendix 1-1
P

=
=
=

S*E*t/(Ro - 0,40*t)
20000,0000*1,00*1,1000 / (20,0000 - 0,40*1,1000)
1124,7444 psi

Completed

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1.1.1.65 External Pressure, (Corroded & at 150,00F) UG-28(c)


L/Do = 116,1500/40,0000 = 2,9037
Do/t = 40,0000/0,201341 = 198,6675
From table G:
A = 0,000156
From table CS-2: B = 2235,0144
Pa = 4*B/(3*(Do/t))
= 4*2235,0144/(3*(40,0000/0,201341))
= 15,0000 psi
1.1.1.66 Design thickness for external pressure Pa = 15,0000 psi
= t + Corrosion = 0,201341 + 0,0000 = 0,2013"
1.1.1.67 Maximum Allowable External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 116,1500/40,0000 = 2,9037
Do/t = 40,0000/1,1000 = 36,3636
From table G:
A = 0,001989
From table CS-2: B = 14976,9785
Pa = 4*B/(3*(Do/t))
= 4*14976,9785/(3*(40,0000/1,1000))
= 549,1559 psi
1.1.1.68 % Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)
= (50 * 1,1000 / 19,4500) * (1 = 2,8278 %
1.1.1.69 Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 1,1000)
=
0,006875
B
=
17278,4180 psi
S

=
=

20000,0000 / 1,0000
20000,0000 psi

ScHC

17278,4180 psi

1.1.1.70 Allowable Compressive Stress, Hot and New- ScHN


ScHN
=
ScHC
=
17278,4180 psi
1.1.1.71 Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 1,1000)
=
0,006875
B
=
17278,4180 psi
S

=
=

20000,0000 / 1,0000
20000,0000 psi
Completed

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ScCN

17278,4180 psi

1.1.1.72 Allowable Compressive Stress, Cold and Corroded- ScCC


ScCC
=
ScCN
=
17278,4180 psi
1.1.1.73 Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2)
A
=
0,125 / (Ro / t)
=
0,125 / (20,0000 / 1,1000)
=
0,006875
B
=
17278,4180 psi
S

=
=

20000,0000 / 1,0000
20000,0000 psi

ScVC

17278,4180 psi

Completed

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1.1.1.74 Ellipsoidal Head #1


1.1.1.75 ASME Section VIII, Division 1, 2004 Edition
Component:
Material Specification:
Straight Flange governs MDMT

Ellipsoidal Head
SA-516 70 (ASME II-D p.14, ln. 20)

Internal design pressure: P = 1.088,00 psi @ 150 F


External design pressure: Pe = 15 psi @ 150 F
1.1.1.76 Static liquid head:
Ps= 1,9774 psi (SG=1, Hs=54,78" Operating head)
Pth= 1,9774 psi (SG=1, Hs=54,78" Horizontal test head)
Corrosion allowance:
Inner C = 0"
Outer C = 0"
Design MDMT = -20F
No impact test performed
Rated MDMT = -20F
Material is not normalized
Material is not produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP

Radiography:

Category A joints Head to shell seam -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight*:
Capacity*:

new = 664,6 lb
new = 45,2 US gal

corr = 664,6 lb
corr = 45,2 US gal

* includes straight flange


Outer diameter
=
Minimum head thickness
=
Head ratio D/2h
=
Head ratio D/2h
=
Straight flange length Lsf
=
Nominal straight flange thickness tsf=
Insulation thk*:
0"
Insulation support ring
0"
spacing:
Lining/ref thk*:
0"

40"
1,1"
2 (new)
2 (corroded)
3"
1,1"
density: 0 lb/ft3

weight: 0 lb

individual weight: 0 lb
3

density: 0 lb/ft

total weight: 0 lb
weight: 0 lb

includes straight flange if applicable

Completed

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1.1.1.77 Results Summary


The governing condition is internal pressure.
Minimum thickness per UG-16
=
Design thickness due to internal pressure (t) =
Design thickness due to external pressure (te) =
Maximum allowable working pressure (MAWP)=
Maximum allowable pressure (MAP)
=
Maximum allowable external pressure (MAEP) =

0,0625" + 0" = 0,0625"


1,0357"
0,0986"
1155,308 psi
1157,286 psi
541,9866 psi

1.1.1.78 Design thickness for internal pressure, (Corroded at 150 F) UG-32(d)(1)


t
=
P*D/(2*S*E - 0,20*P) + Corrosion
=
1089,977*37,8/(2*20000*1 - 0,20*1089,977) + 0
=
1,0357"
The head internal pressure design thickness is 1,0357".
1.1.1.79 Maximum allowable working pressure, (Corroded at 150 F) UG-32(d)(1)
P
=
2*S*E*t/(D + 0,20*t) - Ps
=
2*20000*1*1,1/(37,8 +0,20*1,1) - 1,9774
=
1155,308 psi
The maximum allowable working pressure (MAWP) is 1155,308 psi.
1.1.1.80 Maximum allowable pressure, (New at 70 F) UG-32(d)(1)
P
=
2*S*E*t/(D + 0,20*t) - Ps
=
2*20000*1*1,1/(37,8 +0,20*1,1) - 0
=
1157,286 psi
The maximum allowable pressure (MAP) is 1157,286 psi.
1.1.1.81 Design thickness for external pressure, (Corroded at 150 F) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro =
Ko*Do
=
0,8531 * 40
=
34,1232 in
A

=
=
=

0,125 / (Ro/t)
0,125 / (34,1232/0,098556)
0,000361

From Table CS-2: B=5.193,4536 psi


Pa

=
=
=

B/(Ro/t)
5.193,454/(34,1232/0,098556)
15 psi

0,0986" + Corrosion = 0,0986" + 0" = 0,0986"

Check the external pressure per UG-33(a)(1) UG-32(d)(1)


t

=
=
=

1,67*Pe*D/(2*S*E - 0,20*1,67*Pe) + Corrosion


1,67*15*37,8/(2*20000*1 - 0,20*1,67*15) + 0
0,0237"

The head external pressure design thickness (te) is 0,098556".

Completed

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AKTEK_ENG_13_P113_EC

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1.1.1.82 Maximum Allowable External Pressure, (Corroded at 150 F) UG-33(d)


Equivalent outside spherical radius (Ro)
Ro =
Ko*Do
=
0,8531 * 40
=
34,1232 in
A

=
=
=

0,125 / (Ro/t)
0,125 / (34,1232/1,1)
0,00403

From Table CS-2: B=16.813,0293 psi


Pa

=
=
=

B/(Ro/t)
16.813,03/(34,1232/1,1)
541,9866 psi

Check the Maximum External Pressure, UG-33(a)(1) UG-32(d)(1)


P

=
=
=

2*S*E*t/((D + 0,20*t)*1,67) - Ps2


2*20000*1*1,1/((37,8 +0,20*1,1)*1,67) - 0
692,9855 psi

The maximum allowable external pressure (MAEP) is 541,9866 psi.


1.1.1.83 % Extreme fiber elongation - UCS-79(d)
=
=
=

(75*t / Rf)*(1 - Rf / Ro)


(75*1,1 / 6,976)*(1 11,8263%

The extreme fiber elongation exceeds 5 percent and the thickness exceeds 5/8 inch;. Heat treatment per UCS-56
is required if fabricated by cold forming.

Completed

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1.1.1.84 DREYN NOZZLE - Nozzle #7 (N7)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,2000 in
Leg42 = 1,0000 in
Dp =
12,5000 in
te =
1,2000 in

Note: round inside edges per UG-76(c)

Located on:
MAJOR BARREL
Liquid static head included:
2,0171
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
4" XX Heavy
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
12,5
in
Flange description:
4 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55
F
(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:
2,3016
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
180

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line:
292,59
in
End of nozzle to shell center:
31,88
in
Nozzle inside diameter, new:
3,152
in
Nozzle nominal wall thickness:
0,674
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr:
7,88
in

Completed

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Reinforcement Calculations for Internal Pressure


Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-37 Area Calculation Summary (in2)
For P = 1400,47 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
2,8520

2,8520

--

A2

A3

0,4872 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

2,1648 0,2000 0,2074

tmin
0,6740

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

185.379,66 185.380,00 673.859,63 60.528,34 701.145,56 201.240,34 859.292,56

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,4718

1,2000

weld size is adequate

Calculations for internal pressure 1400,47 psi @ 150 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,15498).

Nozzle UCS-66 governing thk: 0,674 in


Nozzle rated MDMT:
-155 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 3,152 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

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AKTEK_ENG_13_P113_EC

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Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1400,474*1,576/(17100*1 - 0,6*1400,474)
0,1357 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631)
2,852 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,4872 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,674 - 0,1357)*0,2631*0,688
0,4872 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,674 - 0,1357)*(2,5*0,674 + 1,2)*0,2631
0,8172 in2

=
=
=

Leg2*fr3
0,87182*0,2631
0,2 in2

(Part of the weld is outside of the limits)


Completed

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AKTEK_ENG_13_P113_EC

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A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(6,304 - 3,152 - 2*0,674)*1,2*1
2,1648 in2

A1 + A2 + A41 + A42 + A5
0 + 0,4872 + 0,2 + 0 + 2,1648
2,852 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,674 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1358 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5127 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2074 in
The greater of tr2 or tr3:
tr5 = 0,5127 in
The lesser of tr4 or tr5:
tr6 = 0,2074 in

Required per UG-45 is the larger of tr1 or tr6 = 0,2074 in


Available nozzle wall thickness new, tn = 0,674 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi
Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

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Strength of welded joints:


(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,852 - 0 + 2*0,674*0,2631*(1*0,688 - 1*0,688))*65000
185379,7 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,4872 + 2,1648 + 0,2 + 0)*65000
185380 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,4872 + 0 + 0,2 + 0 + 2*0,674*0,688*0,2631)*65000
60528,34 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,4872 + 0 + 2,1648 + 0,2 + 0 + 0 + 2*0,674*0,688*0,2631)*65000
201240,3 lbf

Load for path 1-1 lesser of W or W1-1 = 185379,7 lbf


Path 1-1 through (2) & (3) = 625373,3 + 48486,29 = 673859,6 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 60528,34 lbf
Path 2-2 through (1), (4), (6) = 59227,66 + 233919,2 + 407998,7 = 701145,6 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 185379,7 lbf
Path 3-3 through (2), (4) = 625373,3 + 233919,2 = 859292,6 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

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IA

AKTEK_ENG_13_P113_EC

EC-100

54-286

02.11.2010

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Reinforcement Calculations for MAP


Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-37 Area Calculation Summary (in2)
For P = 1400,5 psi @ 70 F
The opening is adequately reinforced
A
A
A
required available 1
2,8520

2,8520

--

A2

A3

0,4872 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

2,1648 0,2000 0,2074

tmin
0,6740

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

185.379,66 185.380,00 673.859,63 60.528,34 701.145,56 201.240,34 859.292,56

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,4718

1,2000

weld size is adequate

Calculations for internal pressure 1400,5 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 3,152 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1400,497*1,576/(17100*1 - 0,6*1400,497)
0,1357 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

55-286

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fr1 = lesser of 1 or Sn/Sv = 0,2631


fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631)
2,852 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,4872 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,674 - 0,1357)*0,2631*0,688
0,4872 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,674 - 0,1357)*(2,5*0,674 + 1,2)*0,2631
0,8172 in2

=
=
=

Leg2*fr3
0,87182*0,2631
0,2 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

(Dp - d - 2*tn)*te*fr4
(6,304 - 3,152 - 2*0,674)*1,2*1
2,1648 in2

Completed

13-P113

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Job

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

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02.11.2010

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FA0210 Version:00 created 03/98

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Area =
=
=

A1 + A2 + A41 + A42 + A5
0 + 0,4872 + 0,2 + 0 + 2,1648
2,852 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,674 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1357 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5127 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2074 in
The greater of tr2 or tr3:
tr5 = 0,5127 in
The lesser of tr4 or tr5:
tr6 = 0,2074 in

Required per UG-45 is the larger of tr1 or tr6 = 0,2074 in


Available nozzle wall thickness new, tn = 0,674 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi
Strength of welded joints:
(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg
Completed

13-P113

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

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(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(2,852 - 0 + 2*0,674*0,2631*(1*0,688 - 1*0,688))*65000
185379,7 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,4872 + 2,1648 + 0,2 + 0)*65000
185380 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,4872 + 0 + 0,2 + 0 + 2*0,674*0,688*0,2631)*65000
60528,34 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,4872 + 0 + 2,1648 + 0,2 + 0 + 0 + 2*0,674*0,688*0,2631)*65000
201240,3 lbf

Load for path 1-1 lesser of W or W1-1 = 185379,7 lbf


Path 1-1 through (2) & (3) = 625373,3 + 48486,29 = 673859,6 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 60528,34 lbf
Path 2-2 through (1), (4), (6) = 59227,66 + 233919,2 + 407998,7 = 701145,6 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 185379,7 lbf
Path 3-3 through (2), (4) = 625373,3 + 233919,2 = 859292,6 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

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Job

Checked

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Date

IA

AKTEK_ENG_13_P113_EC

EC-100

58-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Dervied of Datasheet

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Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
1,4260

2,9361

--

A2

A3

0,5713 --

A5

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

treq

2,1648 0,2000 0,0625

tmin
0,6740

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,4718

1,2000

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 3,152 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,0428 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(3,152*0,688*1 + 2*0,674*0,688*1*(1 - 0,2631))
1,426 in2
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

59-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


3,152*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,674)*(1*0,688 - 1*0,688) - 2*0,674*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,5713 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,674 - 0,0428)*0,2631*0,688
0,5713 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,674 - 0,0428)*(2,5*0,674 + 1,2)*0,2631
0,9582 in2

=
=
=

Leg2*fr3
0,87182*0,2631
0,2 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(6,304 - 3,152 - 2*0,674)*1,2*1
2,1648 in2

A1 + A2 + A41 + A42 + A5
0 + 0,5713 + 0,2 + 0 + 2,1648
2,9361 in2

As Area >= A the reinforcement is adequate.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

60-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UW-16(c)(2) Weld Check


Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,674 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0428 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2074 in
The greater of tr2 or tr3:
tr5 = 0,0625 in
The lesser of tr4 or tr5:
tr6 = 0,0625 in

Required per UG-45 is the larger of tr1 or tr6 = 0,0625 in


Available nozzle wall thickness new, tn = 0,674 in
The nozzle neck thickness is adequate.
1.1.1.85 External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 7,9857/4,5000 = 1,7746
Do/t = 4,5000/0,042791 = 105,1633
From table G:
A = 0,000685
From table CS-2: B = 9882,7188
Pa = 4*B/(3*(Do/t))
= 4*9882,7188/(3*(4,5000/0,042791))
= 125,2999 psi
1.1.1.86 Design thickness for external pressure Pa = 125,2999 psi
= t + Corrosion = 0,042791 + 0,0000 = 0,0428"

Completed

13-P113

AKTEK-KMD

Group No

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Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

61-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

doc

Dervied of Datasheet

File:00135r02.xls

1.1.1.87 Flange #35


Flange description:
48 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt (2 1/2 < t <= 4)
Flange rated MDMT:
-40
F
(UCS-66(b)(1)(b))
(Bolts rated MDMT per Fig UCS-66 note (e) = -40 F)
Liquid static head on flange:
2,1367
psi
ASME B16.47 flange rating MAWP:
1415
psi@ 150F
ASME B16.47 flange rating MAP:
1480
psi@ 70F
ASME B16.47 flange hydro test:
2225
psi@ 70F

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

62-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Dervied of Datasheet

File:00135r02.xls

1.1.1.88 KICKER NOZZLE - Nozzle #1 (N1)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,0000 in
Leg42 = 1,0000 in
Dp =
26,0000 in
te =
1,0000 in

Note: round inside edges per UG-76(c)


Located on:
MAJOR BARREL
Liquid static head included:
1,1508
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
14" Sch 160
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
26
in
Flange description:
14 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-46,4
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
1,1508
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
270

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line: 228,03
in
End of nozzle to shell center:
42,69
in
Nozzle inside diameter, new:
11,188
in
Nozzle nominal wall thickness:
1,406
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr: 18,69
in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

63-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
9,1230

9,4502

--

A2

A3

0,8317 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

8,3760 0,2425 0,4871

tmin
1,4060

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

592.994,50 614.262,94 1.633.714,25 102.908,52 1.969.786,88 647.348,50 2.028.525,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for internal pressure 1415 psi @ 150 F


Nozzle is impact test exempt per UG-20(f).

Nozzle UCS-66 governing thk: 1 in


Nozzle rated MDMT:
-20 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

64-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415*5,594/(17100*1 - 0,6*1415)
0,4871 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
9,123 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,8317 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,4871)*0,2631*0,688
0,8317 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,4871)*(2,5*1,406 + 1)*0,2631
2,1831 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

65-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

doc

Dervied of Datasheet

File:00135r02.xls

A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,8317 + 0,2425 + 0 + 8,376
9,4502 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,4871 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,518 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,518 in
The lesser of tr4 or tr5:
tr6 = 0,3281 in

Required per UG-45 is the larger of tr1 or tr6 = 0,4871 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

66-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o =

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


Nozzle OD*tw*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
592994,5 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,8317 + 8,376 + 0,2425 + 0)*65000
614262,9 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,8317 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
102908,5 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,8317 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
647348,5 lbf

Load for path 1-1 lesser of W or W1-1 = 592994,5 lbf


Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 102908,5 lbf
Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 592994,5 lbf
Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

67-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A
required available 1
9,1230

9,4288

--

A2

A3

0,8103 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

8,3760 0,2425 0,5107

tmin
1,4060

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

592.994,50 612.871,94 1.633.714,25 101.517,52 1.969.786,88 645.957,50 2.028.525,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*5,594/(17100*1 - 0,6*1480)
0,5107 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

68-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
9,123 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,8103 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,5107)*0,2631*0,688
0,8103 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,5107)*(2,5*1,406 + 1)*0,2631
2,127 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

69-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,8103 + 0,2425 + 0 + 8,376
9,4288 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,5107 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5415 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,5415 in
The lesser of tr4 or tr5:
tr6 = 0,3281 in

Required per UG-45 is the larger of tr1 or tr6 = 0,5107 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

70-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

,8 lbf

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
592994,5 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,8103 + 8,376 + 0,2425 + 0)*65000
612871,9 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,8103 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
101517,5 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,8103 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
645957,5 lbf

Load for path 1-1 lesser of W or W1-1 = 592994,5 lbf


Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 101517,5 lbf
Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 592994,5 lbf
Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

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Job or Project No

Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

71-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
4,5615

9,7820

--

A2

A3

1,1635 --

A5

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

treq

8,3760 0,2425 0,1204

tmin
1,4060

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,1204 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631))
4,5615 in2
Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

72-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

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Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 1,1635 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,1204)*0,2631*0,688
1,1635 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,1204)*(2,5*1,406 + 1)*0,2631
3,0543 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 1,1635 + 0,2425 + 0 + 8,376
9,782 in2

As Area >= A the reinforcement is adequate.

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

73-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UW-16(c)(2) Weld Check


Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1204 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,0625 in
The lesser of tr4 or tr5:
tr6 = 0,0625 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1204 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
1.1.1.89 External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 19,7335/14,0000 = 1,4095
Do/t = 14,0000/0,120413 = 116,2664
From table G:
A = 0,000757
From table CS-2: B = 10926,2178
Pa = 4*B/(3*(Do/t))
= 4*10926,2178/(3*(14,0000/0,120413))
= 125,3009 psi
1.1.1.90 Design thickness for external pressure Pa = 125,3009 psi
= t + Corrosion = 0,120413 + 0,0000 = 0,1204"

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

74-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Dervied of Datasheet

File:00135r02.xls

1.1.1.91 KICKER NOZZLE - Nozzle #2 (N2)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,0000 in
Leg42 = 1,0000 in
Dp =
26,0000 in
te =
1,0000 in

Note: round inside edges per UG-76(c)


Located on:
MAJOR BARREL
Liquid static head included:
1,1508
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
14" Sch 160
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
26
in
Flange description:
14 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-46,4
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
1,1508
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
270

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line: 168,976
in
End of nozzle to shell center:
42,69
in
Nozzle inside diameter, new:
11,188
in
Nozzle nominal wall thickness:
1,406
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr: 18,69
in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

75-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
9,1230

9,4502

--

A2

A3

0,8317 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

8,3760 0,2425 0,4871

tmin
1,4060

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

592.994,50 614.262,94 1.633.714,25 102.908,52 1.969.786,88 647.348,50 2.028.525,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for internal pressure 1415 psi @ 150 F


Nozzle is impact test exempt per UG-20(f).

Nozzle UCS-66 governing thk: 1 in


Nozzle rated MDMT:
-20 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

76-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415*5,594/(17100*1 - 0,6*1415)
0,4871 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
9,123 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,8317 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,4871)*0,2631*0,688
0,8317 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,4871)*(2,5*1,406 + 1)*0,2631
2,1831 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

77-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

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Dervied of Datasheet

File:00135r02.xls

A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,8317 + 0,2425 + 0 + 8,376
9,4502 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,4871 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,518 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,518 in
The lesser of tr4 or tr5:
tr6 = 0,3281 in

Required per UG-45 is the larger of tr1 or tr6 = 0,4871 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

78-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

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Dervied of Datasheet

File:00135r02.xls

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o =

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


ozzle OD*tw*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
592994,5 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,8317 + 8,376 + 0,2425 + 0)*65000
614262,9 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,8317 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
102908,5 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,8317 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
647348,5 lbf

Load for path 1-1 lesser of W or W1-1 = 592994,5 lbf


Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 102908,5 lbf
Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 592994,5 lbf
Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

79-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A
required available 1
9,1230

9,4288

--

A2

A3

0,8103 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

8,3760 0,2425 0,5107

tmin
1,4060

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

592.994,50 612.871,94 1.633.714,25 101.517,52 1.969.786,88 645.957,50 2.028.525,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*5,594/(17100*1 - 0,6*1480)
0,5107 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

80-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631)
9,123 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,8103 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,5107)*0,2631*0,688
0,8103 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,5107)*(2,5*1,406 + 1)*0,2631
2,127 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

81-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,8103 + 0,2425 + 0 + 8,376
9,4288 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,5107 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5415 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,5415 in
The lesser of tr4 or tr5:
tr6 = 0,3281 in

Required per UG-45 is the larger of tr1 or tr6 = 0,5107 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

82-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

8 lbf

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(9,123 - 0 + 2*1,406*0,2631*(1*0,688 - 1*0,688))*65000
592994,5 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,8103 + 8,376 + 0,2425 + 0)*65000
612871,9 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,8103 + 0 + 0,2425 + 0 + 2*1,406*0,688*0,2631)*65000
101517,5 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,8103 + 0 + 8,376 + 0,2425 + 0 + 0 + 2*1,406*0,688*0,2631)*65000
645957,5 lbf

Load for path 1-1 lesser of W or W1-1 = 592994,5 lbf


Path 1-1 through (2) & (3) = 1300777 + 332937,8 = 1633714 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 101517,5 lbf
Path 2-2 through (1), (4), (6) = 184263,8 + 727748,8 + 1057774 = 1969787 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 592994,5 lbf
Path 3-3 through (2), (4) = 1300777 + 727748,8 = 2028525 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

83-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
4,5615

9,7820

--

A2

A3

1,1635 --

A5

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

treq

8,3760 0,2425 0,1204

tmin
1,4060

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,5250

1,0000

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
d = 11,188 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,1204 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(11,188*0,688*1 + 2*1,406*0,688*1*(1 - 0,2631))
4,5615 in2
Completed

13-P113

AKTEK-KMD

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Job

Checked

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

84-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

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Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


11,188*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 1,406)*(1*0,688 - 1*0,688) - 2*1,406*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 1,1635 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(1,406 - 0,1204)*0,2631*0,688
1,1635 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(1,406 - 0,1204)*(2,5*1,406 + 1)*0,2631
3,0543 in2

=
=
=

Leg2*fr3
0,962*0,2631
0,2425 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(22,376 - 11,188 - 2*1,406)*1*1
8,376 in2

A1 + A2 + A41 + A42 + A5
0 + 1,1635 + 0,2425 + 0 + 8,376
9,782 in2

As Area >= A the reinforcement is adequate.

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

85-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UW-16(c)(2) Weld Check


Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,75 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1204 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,3281 in
The greater of tr2 or tr3:
tr5 = 0,0625 in
The lesser of tr4 or tr5:
tr6 = 0,0625 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1204 in


Available nozzle wall thickness new, tn = 1,406 in
The nozzle neck thickness is adequate.
1.1.1.92 External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 19,7335/14,0000 = 1,4095
Do/t = 14,0000/0,120413 = 116,2664
From table G:
A = 0,000757
From table CS-2: B = 10926,2178
Pa = 4*B/(3*(Do/t))
= 4*10926,2178/(3*(14,0000/0,120413))
= 125,3009 psi
1.1.1.93 Design thickness for external pressure Pa = 125,3009 psi
= t + Corrosion = 0,120413 + 0,0000 = 0,1204"

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

86-286

02.11.2010

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FA0210 Version:00 created 03/98

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1.1.1.94 PIG SIGNALLER - Nozzle #8 (N8)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,0000 in
Leg42 = 1,0000 in
Dp =
10,3750 in
te =
1,0000 in

Note: round inside edges per UG-76(c)


Located on:
MINOR BARREL
Liquid static head included:
0,5732
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
2" XX Heavy
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
10,375
in
Flange description:
2 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-46,5
F
(UCS-66(b)(1)(b))
Liquid static head on flange:
0,3139
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
0

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line: 55
in
End of nozzle to shell center:
27,185
in
Nozzle inside diameter, new:
1,503
in
Nozzle nominal wall thickness:
0,436
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr: 7,185
in

This nozzle passes through a Category A joint.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

87-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415,26 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
1,4762

1,9283

--

A2

A3

0,3354 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

1,3760 0,2169 0,1348

tmin
0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 125.339,49 534.955,50 46.159,30 334.160,25 135.599,30 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,0000

weld size is adequate

Calculations for internal pressure 1415,26 psi @ 150 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,11408).

Nozzle UCS-66 governing thk: 0,436 in


Nozzle rated MDMT:
-155 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

88-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415,259*0,7515/(17100*1 - 0,6*1415,259)
0,0654 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,3354 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,436 - 0,0654)*0,2631*0,688
0,3354 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,436 - 0,0654)*(2,5*0,436 + 1)*0,2631
0,4076 in2

=
=
=

Leg2*fr3
0,90792*0,2631
0,2169 in2

(Part of the weld is outside of the limits)


Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

89-286

02.11.2010

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FA0210 Version:00 created 03/98

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File:00135r02.xls

A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1*1
1,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,3354 + 0,2169 + 0 + 1,376
1,9283 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0654 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,4317 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,4317 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

90-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Allowable stresses in joints UG-45(c) and UW-15(c)


Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,3354 + 1,376 + 0,2169 + 0)*65000
125339,5 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 0,2169 + 0 + 2*0,436*0,688*0,2631)*65000
46159,3 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 1,376 + 0,2169 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
135599,3 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

91-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Checked

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Dervied of Datasheet

File:00135r02.xls

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 46159,3 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 179443,8 = 334160,3 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

92-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A
required available 1
1,4762

1,9254

--

A2

A3

0,3325 --

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

treq

1,3760 0,2169 0,1348

tmin
0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 125.151,00 534.955,50 45.970,80 334.160,25 135.410,80 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,0000

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*0,7515/(17100*1 - 0,6*1480)
0,0686 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

93-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,3325 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,436 - 0,0686)*0,2631*0,688
0,3325 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,436 - 0,0686)*(2,5*0,436 + 1)*0,2631
0,4041 in2

=
=
=

Leg2*fr3
0,90792*0,2631
0,2169 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

94-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1*1
1,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,3325 + 0,2169 + 0 + 1,376
1,9254 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0686 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,4513 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,4513 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

95-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

doc

Dervied of Datasheet

File:00135r02.xls

Strength of welded joints:


(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,3325 + 1,376 + 0,2169 + 0)*65000
125151 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 0,2169 + 0 + 2*0,436*0,688*0,2631)*65000
45970,8 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 1,376 + 0,2169 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
135410,8 lbf

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 45970,8 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 179443,8 = 334160,3 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

96-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 267,63 psi @ 150 F
The opening is adequately reinforced
A
A
A
required available 1
0,7381

1,9510

--

A2

A3

0,3581 --

A5

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

treq

1,3760 0,2169 0,0822

tmin
0,4360

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,0000

weld size is adequate

Calculations for external pressure 267,63 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,0403 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
0,7381 in2
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

97-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


A1 = larger of the following= 0 in2
=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


1,503*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,688 + 0,436)*(1*0,688 - 1*0,688) - 2*0,436*(1*0,688 - 1*0,688)*(1 - 0,2631)
0 in2

A2 = smaller of the following= 0,3581 in2

A41

=
=
=

5*(tn - trn)*fr2*t
5*(0,436 - 0,0403)*0,2631*0,688
0,3581 in2

=
=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,436 - 0,0403)*(2,5*0,436 + 1)*0,2631
0,4351 in2

=
=
=

Leg2*fr3
0,90792*0,2631
0,2169 in2

(Part of the weld is outside of the limits)


A42

=
=
=

Leg2*fr4
02*1
0 in2

(Part of the weld is outside of the limits)


A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1*1
1,376 in2

A1 + A2 + A41 + A42 + A5
0 + 0,3581 + 0,2169 + 0 + 1,376
1,951 in2

As Area >= A the reinforcement is adequate.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

98-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UW-16(c)(2) Weld Check


Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0403 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0822 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,0822 in
The lesser of tr4 or tr5:
tr6 = 0,0822 in

Required per UG-45 is the larger of tr1 or tr6 = 0,0822 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
1.1.1.95 External Pressure, (Corroded & at 150,00F) UG-28(c)
L/Do = 7,2203/2,3750 = 3,0401
Do/t = 2,3750/0,040342 = 58,8711
From table G:
A = 0,000903
From table CS-2: B = 11816,6680
Pa = 4*B/(3*(Do/t))
= 4*11816,6680/(3*(2,3750/0,040342))
= 267,6282 psi
1.1.1.96 Design thickness for external pressure Pa = 267,6282 psi
= t + Corrosion = 0,040342 + 0,0000 = 0,0403"

Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

99-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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1.1.1.97 PRESSURE INDICATOR - Nozzle #4 (N4)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,1000 in
Leg42 = 1,0000 in
Dp =
10,3750 in
te =
1,1000 in

Note: round inside edges per UG-76(c)


Located on:
MAJOR BARREL
Liquid static head included:
0,2844
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
2" XX Heavy
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
10,375
in
Flange description:
2 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55
F
(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
0

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line:
257,55
in
End of nozzle to shell center:
31,88
in
Nozzle inside diameter, new:
1,503
in
Nozzle nominal wall thickness:
0,436
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr:
7,88
in

This nozzle passes through a Category A joint.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

100-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415,28 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
1,4762

1,5136

--

--

A
welds

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

1,5136 --

treq

tmin

0,1348

0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 120.185,00 534.955,50 32.060,80 352.104,66 130.444,80 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for internal pressure 1415,28 psi @ 150 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,11405).

Nozzle UCS-66 governing thk: 0,436 in


Nozzle rated MDMT:
-155 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

101-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Checked

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Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415,284*0,7515/(17100*1 - 0,6*1415,284)
0,0654 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

102-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0654 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5181 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,5181 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


OD*Leg*So

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

(A2 + A5 + A41 + A42)*Sv


(0,3354 + 1,5136 + 0 + 0)*65000
120185 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

103-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

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Dervied of Datasheet

File:00135r02.xls

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
32060,8 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
130444,8 lbf

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 32060,8 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

104-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
1,4762

1,5136

--

--

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

1,5136 --

treq

tmin

0,1348

0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 119.996,50 534.955,50 31.872,31 352.104,66 130.256,30 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*0,7515/(17100*1 - 0,6*1480)
0,0686 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

105-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

106-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0686 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5415 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,5415 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

(A2 + A5 + A41 + A42)*Sv


(0,3325 + 1,5136 + 0 + 0)*65000
119996,5 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

107-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
31872,31 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
130256,3 lbf

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 31872,31 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

108-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
0,7381

1,5136

--

--

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

1,5136 --

treq

tmin

0,0625

0,4360

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,0298 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
0,7381 in2
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

109-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0298 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,0625 in
The lesser of tr4 or tr5:
tr6 = 0,0625 in

Required per UG-45 is the larger of tr1 or tr6 = 0,0625 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

110-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

1.1.1.98 External Pressure, (Corroded & at 150,00F) UG-28(c)


L/Do = 7,9094/2,3750 = 3,3303
Do/t = 2,3750/0,029784 = 79,7400
From table G:
A = 0,000520
From table CS-2: B = 7493,5347
Pa = 4*B/(3*(Do/t))
= 4*7493,5347/(3*(2,3750/0,029784))
= 125,2995 psi
1.1.1.99 Design thickness for external pressure Pa = 125,2995 psi
= t + Corrosion = 0,029784 + 0,0000 = 0,0298"

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

111-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

1.1.1.100 SAFETY VALVE NOZZLE - Nozzle #5 (N5)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 0,5000 in
tw(upper) = 0,6880 in
Leg42 = 0,5000 in
Dp =
9,3150 in
te =
0,6880 in

Note: round inside edges per UG-76(c)


Located on:
MAJOR BARREL
Liquid static head included:
0,2844
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
1" XX Heavy
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
9,315
in
Flange description:
1 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55
F
(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
0

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line:
239,84
in
End of nozzle to shell center:
31,88
in
Nozzle inside diameter, new:
0,599
in
Nozzle nominal wall thickness:
0,358
in
Nozzle corrosion allowance:
0,118
in
Projection available outside vessel, Lpr:
7,88
in

This nozzle passes through a Category A joint.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

112-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415,28 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
0,8178

0,9467

--

--

A
welds

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

0,9467 --

treq

tmin

0,2344

0,3580

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

53.159,20 70.504,72 237.865,14 14.617,60 145.366,63 76.152,32 301.370,50

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,1680

0,3500

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,3500

weld size is adequate

Nozzle to pad groove (Upper) 0,1680

0,6880

weld size is adequate

Calculations for internal pressure 1415,28 psi @ 150 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,11511).

Nozzle UCS-66 governing thk: 0,358 in


Nozzle rated MDMT:
-155 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,3455 in
Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 1,288 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

113-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415,284*0,4175/(17100*1 - 0,6*1415,284)
0,0364 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


0,835*0,688*1 + 2*0,24*0,688*1*(1 - 0,2631)
0,8178 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(2,691 - 0,835 - 2*0,24)*0,688*1
0,9467 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 0,9467
0,9467 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,24 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,168 in
tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

114-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1544 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5181 in
Wall thickness per UG-16(b):
tr3 = 0,1805 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2344 in
The greater of tr2 or tr3:
tr5 = 0,5181 in
The lesser of tr4 or tr5:
tr6 = 0,2344 in

Required per UG-45 is the larger of tr1 or tr6 = 0,2344 in


Available nozzle wall thickness new, tn = 0,358 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
(
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(0,8178 - 0 + 2*0,24*0,2631*(1*0,688 - 1*0,688))*65000
53159,2 lbf

(A2 + A5 + A41 + A42)*Sv


(0,138 + 0,9467 + 0 + 0)*65000
70504,72 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

115-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,138 + 0 + 0 + 0 + 2*0,24*0,688*0,2631)*65000
14617,6 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,138 + 0 + 0,9467 + 0 + 0 + 0 + 2*0,24*0,688*0,2631)*65000
76152,32 lbf

Load for path 1-1 lesser of W or W1-1 = 53159,2 lbf


Path 1-1 through (2) & (3) = 233014,1 + 4851,03 = 237865,1 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 14617,6 lbf
Path 2-2 through (1), (4), (6) = 8653,82 + 68356,4 + 68356,4 = 145366,6 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 53159,2 lbf
Path 3-3 through (2), (4) = 233014,1 + 68356,4 = 301370,5 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

116-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
0,7751

0,9467

--

--

A
welds

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

0,9467 --

treq

tmin

0,1164

0,3580

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

50.382,47 79.442,22 239.455,94 26.331,84 145.366,63 87.866,55 301.370,50

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,3500

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,3500

weld size is adequate

Nozzle to pad groove (Upper) 0,2506

0,6880

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,3455 in
Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 1,583 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*0,2995/(17100*1 - 0,6*1480)
0,0273 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

117-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


0,599*0,688*1 + 2*0,358*0,688*1*(1 - 0,2631)
0,7751 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(2,691 - 0,599 - 2*0,358)*0,688*1
0,9467 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 0,9467
0,9467 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,358 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

118-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0273 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5415 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1164 in
The greater of tr2 or tr3:
tr5 = 0,5415 in
The lesser of tr4 or tr5:
tr6 = 0,1164 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1164 in


Available nozzle wall thickness new, tn = 0,358 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


zle dia*tn*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(0,7751 - 0 + 2*0,358*0,2631*(1*0,688 - 1*0,688))*65000
50382,47 lbf

(A2 + A5 + A41 + A42)*Sv


(0,2755 + 0,9467 + 0 + 0)*65000
79442,22 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

119-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Dervied of Datasheet

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W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,2755 + 0 + 0 + 0 + 2*0,358*0,688*0,2631)*65000
26331,84 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,2755 + 0 + 0,9467 + 0 + 0 + 0 + 2*0,358*0,688*0,2631)*65000
87866,55 lbf

Load for path 1-1 lesser of W or W1-1 = 50382,47 lbf


Path 1-1 through (2) & (3) = 233014,1 + 6441,83 = 239455,9 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 26331,84 lbf
Path 2-2 through (1), (4), (6) = 8653,82 + 68356,4 + 68356,4 = 145366,6 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 50382,47 lbf
Path 3-3 through (2), (4) = 233014,1 + 68356,4 = 301370,5 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

120-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
0,4089

0,9467

--

--

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

0,9467 --

treq

tmin

0,1805

0,3580

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,1680

0,3500

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,3500

weld size is adequate

Nozzle to pad groove (Upper) 0,1680

0,6880

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,3455 in
Normal to the vessel wall outside: 2,5*(tn - Cn) + te = 1,288 in

Nozzle required thickness per UG-28 trn = 0,0215 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(0,835*0,688*1 + 2*0,24*0,688*1*(1 - 0,2631))
0,4089 in2
Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

121-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

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Dervied of Datasheet

File:00135r02.xls

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(2,691 - 0,835 - 2*0,24)*0,688*1
0,9467 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 0,9467
0,9467 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,24 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,168 in
tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,1395 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,1805 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,2344 in
The greater of tr2 or tr3:
tr5 = 0,1805 in
The lesser of tr4 or tr5:
tr6 = 0,1805 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1805 in


Available nozzle wall thickness new, tn = 0,358 in
The nozzle neck thickness is adequate.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

122-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

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Checked

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Dervied of Datasheet

File:00135r02.xls

1.1.1.101 External Pressure, (Corroded & at 150,00F) UG-28(c)


L/Do = 7,8890/1,3150 = 5,9992
Do/t = 1,3150/0,021462 = 61,2712
From table G:
A = 0,000400
From table CS-2: B = 5758,1777
Pa = 4*B/(3*(Do/t))
= 4*5758,1777/(3*(1,3150/0,021462))
125,3046 psi
=
1.1.1.102 Design thickness for external pressure Pa = 125,3046 psi
= t + Corrosion = 0,021462 + 0,1180 = 0,1395"

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

123-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Dervied of Datasheet

File:00135r02.xls

1.1.1.103 VENT NOZZLE - Nozzle #2 (N2)


ASME Section VIII Division 1, 2004 Edition

tw(lower) = 0,6880 in
Leg41 = 1,0000 in
tw(upper) = 1,1000 in
Leg42 = 1,0000 in
Dp =
10,3750 in
te =
1,1000 in

Note: round inside edges per UG-76(c)


Located on:
MAJOR BARREL
Liquid static head included:
0,2844
psi
Nozzle material specification:
SA-106 B Smls pipe (ASME II-D p. 10, ln. 5)
Nozzle longitudinal joint efficiency:
1,00
Nozzle description:
2" XX Heavy
Pad material specification:
API 5L X65 (user defined)
Pad diameter:
10,375
in
Flange description:
2 inch 600# WN
A105
Bolt Material:
SA-193 B7 Bolt <= 2 1/2
Flange rated MDMT:
-55
F
(UCS-66(b)(1)(b))
(UCS-68(c) applies.
Bolts rated MDMT per Fig UCS-66 note (e) = -55 F)
Liquid static head on flange:
0
psi
ASME B16.5 flange rating MAWP:
1415
psi@ 150F
ASME B16.5 flange rating MAP:
1480
psi@ 70F
ASME B16.5 flange hydro test:
2225
psi@ 70F
Nozzle orientation:
0

Local vessel minimum thickness:


0,688
in
Nozzle center line offset to datum line:
275,26
in
End of nozzle to shell center:
31,88
in
Nozzle inside diameter, new:
1,503
in
Nozzle nominal wall thickness:
0,436
in
Nozzle corrosion allowance:
0
in
Projection available outside vessel, Lpr:
7,88
in

This nozzle passes through a Category A joint.

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

124-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for Internal Pressure


The attached ASME B16.5 flange limits the nozzle MAWP.
UG-37 Area Calculation Summary (in2)
For P = 1415,28 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
1,4762

1,5136

--

--

A
welds

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

1,5136 --

treq

tmin

0,1348

0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 120.185,00 534.955,50 32.060,80 352.104,66 130.444,80 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for internal pressure 1415,28 psi @ 150 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,11405).

Nozzle UCS-66 governing thk: 0,436 in


Nozzle rated MDMT:
-155 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

125-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Checked

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Dervied of Datasheet

File:00135r02.xls

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1415,284*0,7515/(17100*1 - 0,6*1415,284)
0,0654 in

tr (full area replacement) =0,688 in


Area required per UG-37(c)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

126-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0654 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5181 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,5181 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


n*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

(A2 + A5 + A41 + A42)*Sv


(0,3354 + 1,5136 + 0 + 0)*65000
120185 lbf

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

127-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Dervied of Datasheet

File:00135r02.xls

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
32060,8 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3354 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
130444,8 lbf

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 32060,8 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

128-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Reinforcement Calculations for MAP


The attached ASME B16.5 flange limits the nozzle MAP.
UG-37 Area Calculation Summary (in2)
For P = 1480 psi @ 70 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
1,4762

1,5136

--

--

A5

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

1,5136 --

treq

tmin

0,1348

0,4360

Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads
Weld load Weld load
W
W1-1

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

95.950,20 119.996,50 534.955,50 31.872,31 352.104,66 130.256,30 642.517,25

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for internal pressure 1480 psi @ 70 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn/(Sn*E - 0,6*P)
1480*0,7515/(17100*1 - 0,6*1480)
0,0686 in

tr (full area replacement) =0,688 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

129-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

Area required per UG-37(c)


Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631)
1,4762 in2

Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Completed

13-P113

AKTEK-KMD

Group No

Job or Project No

Job

Checked

Document No

Spec.No

Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

130-286

02.11.2010

HC

FA0210 Version:00 created 03/98

Serial No

Photmat

Checked

doc

Dervied of Datasheet

File:00135r02.xls

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0686 in (E =1)
Wall thickness per UG-45(b)(1):
tr2 = 0,5415 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,5415 in
The lesser of tr4 or tr5:
tr6 = 0,1348 in

Required per UG-45 is the larger of tr1 or tr6 = 0,1348 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45(c) and UW-15(c)
Groove weld in tension:
0,74*65000 = 48100 psi
Nozzle wall in shear:
0,7*17100 = 11970 psi
Inner fillet weld in shear:
0,49*17100 = 8379 psi
Outer fillet weld in shear:
0,49*65000 = 31850 psi
Upper groove weld in tension: 0,74*65000 = 48100 psi

Strength of welded joints:


(1) Inner fillet weld in shear
i

(2) Outer fillet weld in shear


o

(3) Nozzle wall in shear


zle dia*tn*Sn

(4) Groove weld in tension


w*Sg

(6) Upper groove weld in tension


w*Sg

Loading on welds per UG-41(b)(1)


W

=
=
=

W1-1 =
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(1,4762 - 0 + 2*0,436*0,2631*(1*0,688 - 1*0,688))*65000
95950,2 lbf

(A2 + A5 + A41 + A42)*Sv


(0,3325 + 1,5136 + 0 + 0)*65000
119996,5 lbf

Completed

13-P113

AKTEK-KMD

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Checked

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

131-286

02.11.2010

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FA0210 Version:00 created 03/98

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W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
31872,31 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3325 + 0 + 1,5136 + 0 + 0 + 0 + 2*0,436*0,688*0,2631)*65000
130256,3 lbf

Load for path 1-1 lesser of W or W1-1 = 95950,2 lbf


Path 1-1 through (2) & (3) = 519059,8 + 15895,65 = 534955,5 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 31872,31 lbf
Path 2-2 through (1), (4), (6) = 31259,04 + 123457,4 + 197388,2 = 352104,7 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 95950,2 lbf
Path 3-3 through (2), (4) = 519059,8 + 123457,4 = 642517,3 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

132-286

02.11.2010

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Reinforcement Calculations for External Pressure


UG-37 Area Calculation Summary (in2)
For Pe = 125,3 psi @ 150 F
The opening is adequately reinforced
A
A
A A A
required available 1 2 3
0,7381

1,5136

--

--

--

UG-45 Nozzle Wall


Thickness Summary (in)
The nozzle passes UG-45

A
welds

A5

1,5136 --

treq

tmin

0,0625

0,4360

Weld Failure Path Analysis Summary


Weld strength calculations are not required for external pressure

UW-16 Weld Sizing Summary


Required weld Actual weld
throat size (in) throat size (in)

Weld description

Status

Nozzle to pad fillet (Leg41)

0,2500

0,7000

weld size is adequate

Pad to shell fillet (Leg42)

0,3440

0,7000

weld size is adequate

Nozzle to pad groove (Upper) 0,3052

1,1000

weld size is adequate

Calculations for external pressure 125,3 psi @ 150 F

Limits of reinforcement per UG-40


Parallel to the vessel wall:
(Rn + tn + t )= 1,8755 in
Normal to the vessel wall outside: 2,5*(t - C) = 1,72 in

Nozzle required thickness per UG-28 trn = 0,0298 in


From UG-37(d)(1) required thickness tr = 0,688 in
Area required per UG-37(d)(1)
Allowable stresses: Sn = 17100, Sv = 65000, Sp = 65000 psi
fr1 = lesser of 1 or Sn/Sv = 0,2631
fr2 = lesser of 1 or Sn/Sv = 0,2631
fr3 = lesser of fr2 or Sp/Sv = 0,2631
fr4 = lesser of 1 or Sp/Sv = 1
A

=
=
=

0,5*(d*tr*F + 2*tn*tr*F*(1 - fr1))


0,5*(1,503*0,688*1 + 2*0,436*0,688*1*(1 - 0,2631))
0,7381 in2
Completed

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IA

AKTEK_ENG_13_P113_EC

EC-100

133-286

02.11.2010

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Area available from FIG. UG-37.1


Area A1 is not included in these calculations.
Area A2 is not included in these calculations.
Weld area A41 has not been included in these calculations.Weld area A42 has not been included in these
calculations.
A5

=
=
=

Area =
=
=

(Dp - d - 2*tn)*te*fr4
(3,751 - 1,503 - 2*0,436)*1,1*1
1,5136 in2

A1 + A2 + A41 + A42 + A5
0 + 0 + 0 + 0 + 1,5136
1,5136 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,436 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*1 = 0,7 in

Outer fillet: tmin


= lesser of 0,75 or te or t = 0,688 in
tw(min) = 0,5*tmin = 0,344 in
tw(actual) = 0,7*Leg = 0.7*1 = 0,7 in

UG-45 Nozzle Neck Thickness Check


Wall thickness per UG-45(a):
tr1 = 0,0298 in
Wall thickness per UG-45(b)(2):
tr2 = 0,0462 in
Wall thickness per UG-16(b):
tr3 = 0,0625 in
Standard wall pipe per UG-45(b)(4): tr4 = 0,1348 in
The greater of tr2 or tr3:
tr5 = 0,0625 in
The lesser of tr4 or tr5:
tr6 = 0,0625 in

Required per UG-45 is the larger of tr1 or tr6 = 0,0625 in


Available nozzle wall thickness new, tn = 0,436 in
The nozzle neck thickness is adequate.

Completed

13-P113

AKTEK-KMD

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Job

Checked

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

134-286

02.11.2010

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1.1.1.104 External Pressure, (Corroded & at 150,00F) UG-28(c)


L/Do = 7,9094/2,3750 = 3,3303
Do/t = 2,3750/0,029784 = 79,7400
From table G:
A = 0,000520
From table CS-2: B = 7493,5347
Pa = 4*B/(3*(Do/t))
= 4*7493,5347/(3*(2,3750/0,029784))
= 125,2995 psi
1.1.1.105 Design thickness for external pressure Pa = 125,2995 psi
= t + Corrosion = 0,029784 + 0,0000 = 0,0298"

Completed

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IA

AKTEK_ENG_13_P113_EC

EC-100

135-286

02.11.2010

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1.1.1.106 SADDLE #1

Saddle material:
ASTM A36
Saddle construction is:
Centered web
Saddle allowable stress:
Ss = 20.000,00 psi
Saddle yield stress:
Sy = 38.000,00 psi
Saddle distance to datum:
55,0000 in
Tangent to tangent length:
L = 322,6900 in
Saddle separation:
Ls = 212,2800 in
Vessel radius:
R = 24,0000 in
Tangent distance left:
Al = 52,4100 in
Tangent distance right:
Ar = 58,0000 in
Saddle height:
Hs = 53,5400 in
Saddle contact angle:
= 120

Wind pressure:
27,1536 psf
Wear plate thickness:
tp = 0,6880
in
Wear plate width:
Wp = 26,8500 in
Wear plate contact angle:
w = 132

Web plate thickness:


ts = 0,6880
in
Base plate length:
E = 43,3000 in
Base plate width:
F = 15,7400 in
Base plate thickness:
tb = 1,0000
in
Number of stiffener ribs:
n= 6
Largest stiffener rib spacing:
di = 8,3850
in
Stiffener rib thickness:
tw = 0,3750
in
Saddle width:
B = 15,7400 in
Anchor bolt size & type:
1 inch series 8 threaded
Anchor bolt material:
ASTM A193
Anchor bolt allowable shear:
15.000,00 psi
Anchor bolt corrosion allowance:
0,0000
in
Anchor bolts per saddle:
4
Base coefficient of friction:
0,45

Weight on left saddle: operating = 26.794,00 lb, test = 26.802,00 lb


Weight on right saddle: operating = 10.857,00 lb, test = 10.850,00 lb
Weight of saddle pair
= 2.118,00 lb

Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

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02.11.2010

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Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on
Two Saddle Supports" by L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis:
UBC 1997 ground supported
Vertical seismic accelerations considered:
Yes
Force Multiplier:
0,4
Minimum Weight Multiplier:
0,2
Seismic zone:
4
Importance factor:
I = 1,5
Soil profile:
SD
Near source factor:
Na = 1
V = 0,7 * Ca * I * W/1,4
= 0,7 * 0,44 * 1,5 * 37.651,00/1,4
= 12.424,83 lb
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on right saddle
V = horizontal seismic shear acting on right saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (right saddle):
Ql = V * Hs / Ls + Vv
= 12.424,83 * 53,54 / 212,28 + 2.171,40
= 5.305,117 lb
Seismic transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( /2 )) + Vv
= 3.582,81*53,54/(20*Sin( 120 /2 )) + 2.171,40
= 13.246,34 lb
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 10.857,00 + 13.246,34 = 24.103,34 lb
Vv = vertical seismic force acting on left saddle
V = horizontal seismic shear acting on left saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (left saddle):
Ql = V * Hs / Ls + Vv
= 12.424,83 * 53,54 / 212,28 + 5.358,80
= 8.492,517 lb
Seismic transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( /2 )) + Vv
= 8.842,02*53,54/(24*Sin( 120 /2 )) + 5.358,80
= 28.135,35 lb
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 26.794,00 + 28.135,35 = 54.929,35 lb
Completed

13-P113

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Checked

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

137-286

02.11.2010

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Transverse wind shear on vessel


Vwt = Pw*G*(Cf(shell)*(Projected shell area) + Cf(saddle)*(Projected saddle area))
= 27,1536*0,85*(0,4*103,8682 + 2*6,894995)
= 1.277,215 lb
End wind shear on vessel
2
o

Vwe = Pw*G*(Cf(shell)*

/ 144 + Cf(saddle)*(Projected saddle area))


/ 144 + 2*10,08516)

= 813,5891 lb
Saddle reactions due to weight + wind
V = horizontal wind shear acting on right saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (right saddle):
Ql = V * H s / L s
= 624,07 * 53,54 / 212,28
= 157,3992 lb
Wind transverse reaction, Qt (right saddle):
Qt = V*Hs/(Ro*Sin( /2 ))
= 610,3115*53,54/(20*Sin( 120 /2 ))
= 1.886,554 lb
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 10.857,00 + 1.886,554 = 12.743,55 lb
V = horizontal wind shear acting on left saddle (worst case if not slotted)
Wind longitudinal reaction, Ql (left saddle):
Ql = V * H s / L s
= 813,5891 * 53,54 / 212,28
= 205,1986 lb
Wind transverse reaction, Qt (left saddle):
Qt = V*Hs/(Ro*Sin( /2 ))
= 666,9037*53,54/(24*Sin( 120 /2 ))
= 1.717,907 lb
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 26.794,00 + 1.717,907 = 28.511,91 lb

Completed

13-P113

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Job

Checked

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

138-286

02.11.2010

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FA0210 Version:00 created 03/98

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Vessel
condition

Load

Bending + pressure between saddles Bending + pressure at the saddle


(psi)
(psi)
S1
(+)

allow
(+)

S1
(-)

allow
(-)

S2
(+)

allow
(+)

S2
(-)

allow
(-)

Seismic Operating 19.679

78.000

1.210

20.274

20.043

78.000

1.574

20.274

Seismic Vacuum

78.000

1.464

20.274

3.060

78.000

3.270

20.274

1.210

Wind

Operating 19.097

78.000

628

20.274

19.780

78.000

1.311

20.274

Wind

Test

24.599

97.500

603

20.463

25.308

97.500

1.311

20.463

Wind

Vacuum

628

78.000

882

20.274

2.550

78.000

2.760

20.274

Load

Tangential
shear (psi)

Vessel
condition

S3

Circumferential
stress (psi)
S4
S4
(Wear
(horns)
plate)

allow

allow
(+/-)

Stress over
saddle (psi)
S5

Splitting (psi)

allow

S6

allow

Seismic Operating 3.394 52.000 -5.056

-8.459 97.500 3.144 19.000 466

13.333

Seismic Vacuum

3.394 52.000 -5.056

-8.459 97.500 3.144 19.000 466

13.333

Wind

Operating 1.587 52.000 -2.624

-4.391 97.500 1.632 19.000 242

13.333

Wind

Test

1.504 78.000 -2.519

-4.215 97.500 1.567 34.200 232

34.200

Wind

Vacuum

1.587 52.000 -2.624

-4.391 97.500 1.632 19.000 242

13.333

Load Case 1: Seismic ,Operating

Longitudinal stress between saddles (Seismic ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (

*t)

*0,688)

= 1.209,723 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi
Maximum tensile stress S1t = S1 + Sp = 19.678,67 psi
Maximum compressive stress (shut down) S1c = S1 = 1.209,723 psi
Tensile stress is acceptable (<=1,2*S*E = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
Completed

13-P113

AKTEK-KMD

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Job

Checked

Document No

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Sheet

Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

139-286

02.11.2010

HC

FA0210 Version:00 created 03/98

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Checked

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Dervied of Datasheet

File:00135r02.xls

Seismic vertical acceleration coefficient m = 0,6060606*0,33 = 0,2


w = Wt*(1 + m)/Le = 37.651,00*(1 + 0,2)/334,6833 = 134,9969 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 134,9969*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 202.926,8 lb-in
S2 = +- Mq*K1'/ (

*t)

*0,688)

= 1.573,681 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi
Maximum tensile stress S2t = S2 + Sp = 20.042,63 psi
Maximum compressive stress (shut down) S2c = S2 = 1.573,681 psi
Tensile stress is acceptable (<=1,2*S = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H/3)
= 54.929,35 - 134,9969*(52,41 + 2*7,44/3)
= 47.184,58 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*47.184,58/(23,656*0,688)
= 3.394,032 psi
Tangential shear stress is acceptable (<= 0.8*S = 52.000,00 psi)
Circumferential stress at the left saddle horns (Seismic ,Operating)
S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -54.929,35/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*54.929,35/(2*(0,6882+0,6882))
= -5.056,105 psi
Circumferential stress at saddle horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Seismic ,Operating)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -54.929,35/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*54.929,35/(2*0,6882)
= -8.458,564 psi
Circumferential stress at wear plate horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Ring compression in shell over left saddle (Seismic ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))
= 0,7603*54.929,35/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 3.144,262 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 19.000,00 psi)

Completed

13-P113

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IA

AKTEK_ENG_13_P113_EC

EC-100

140-286

02.11.2010

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FA0210 Version:00 created 03/98

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Dervied of Datasheet

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Saddle splitting load (left, Seismic ,Operating)


Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*54.929,35 / 23,9768
= 466,2058 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13.333,33 psi)
Load Case 2: Seismic ,Vacuum

Longitudinal stress between saddles (Seismic ,Vacuum, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (

*t)

*0,688)

= 1.209,723 psi
Sp = P*R/(2*t)
= 15*23,312/(2*0,688)
= 254,1279 psi
Maximum tensile stress (shut down) S1t = S1 = 1.209,723 psi
Maximum compressive stress S1c = S1 + Sp = 1.463,851 psi
Tensile stress is acceptable (<=1,2*S*E = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Longitudinal stress at the right saddle (Seismic ,Vacuum)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
Seismic vertical acceleration coefficient m = 0,6060606*0,33 = 0,2
w = Wt*(1 + m)/Le = 37.651,00*(1 + 0,2)/334,6833 = 134,9969 lb/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)
= 134,9969*(2*10,55*58/3 + 582/2 - (202 - 10,552)/4)
= 272.391,1 lb-in
S2 = +- Mq*K1'/ (

*t)

*0,688)

= 3.059,585 psi
Sp = P*R/(2*t)
= 15*19,312/(2*0,688)
= 210,5233 psi

Completed

13-P113

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

EC-100

141-286

02.11.2010

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FA0210 Version:00 created 03/98

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Dervied of Datasheet

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Maximum tensile stress (shut down) S2t = S2 = 3.059,585 psi


Maximum compressive stress S2c = S2 + Sp = 3.270,108 psi
Tensile stress is acceptable (<=1,2*S = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Tangential shear stress in the shell (left saddle, Seismic ,Vacuum)
Qshear = Q - w*(a + 2*H/3)
= 54.929,35 - 134,9969*(52,41 + 2*7,44/3)
= 47.184,58 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*47.184,58/(23,656*0,688)
= 3.394,032 psi
Tangential shear stress is acceptable (<= 0.8*S = 52.000,00 psi)
Circumferential stress at the left saddle horns (Seismic ,Vacuum)
S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -54.929,35/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*54.929,35/(2*(0,6882+0,6882))
= -5.056,105 psi
Circumferential stress at saddle horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Seismic ,Vacuum)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -54.929,35/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*54.929,35/(2*0,6882)
= -8.458,564 psi
Circumferential stress at wear plate horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Ring compression in shell over left saddle (Seismic ,Vacuum)
S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))
= 0,7603*54.929,35/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 3.144,262 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 19.000,00 psi)
Saddle splitting load (left, Seismic ,Vacuum)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*54.929,35 / 23,9768
= 466,2058 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13.333,33 psi)
Completed

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AKTEK_ENG_13_P113_EC

EC-100

142-286

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Load Case 3: Wind ,Operating

Longitudinal stress between saddles (Wind ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (

*t)

*0,688)

= 627,9251 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi
Maximum tensile stress S1t = S1 + Sp = 19.096,87 psi
Maximum compressive stress (shut down) S1c = S1 = 627,9251 psi
Tensile stress is acceptable (<=1,2*S*E = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Longitudinal stress at the left saddle (Wind ,Operating)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.651,00/334,6833 = 112,4974 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 112,4974*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 169.105,7 lb-in
S2 = +- Mq*K1'/ (

*t)

*0,688)

= 1.311,401 psi
Sp = P*R/(2*t)
= 1.090,137*23,312/(2*0,688)
= 18.468,94 psi
Maximum tensile stress S2t = S2 + Sp = 19.780,34 psi
Maximum compressive stress (shut down) S2c = S2 = 1.311,401 psi
Tensile stress is acceptable (<=1,2*S = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Tangential shear stress in the shell (left saddle, Wind ,Operating)
Qshear = Q - w*(a + 2*H/3)
= 28.511,91 - 112,4974*(52,41 + 2*7,44/3)
= 22.057,93 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*22.057,93/(23,656*0,688)
= 1.586,648 psi
Tangential shear stress is acceptable (<= 0.8*S = 52.000,00 psi)

Completed

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AKTEK_ENG_13_P113_EC

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Circumferential stress at the left saddle horns (Wind ,Operating)


S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -28.511,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*28.511,91/(2*(0,6882+0,6882))
= -2.624,447 psi
Circumferential stress at saddle horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Wind ,Operating)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -28.511,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*28.511,91/(2*0,6882)
= -4.390,545 psi
Circumferential stress at wear plate horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Ring compression in shell over left saddle (Wind ,Operating)
S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))
= 0,7603*28.511,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.632,077 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 19.000,00 psi)
Saddle splitting load (left, Wind ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*28.511,91 / 23,9768
= 241,9911 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13.333,33 psi)
Load Case 4: Wind ,Test

Longitudinal stress between saddles (Wind ,Test, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L/12) / (

*t)

*0,688)

= 602,7526 psi
Sp = P*R/(2*t)
= 1.416,392*23,312/(2*0,688)
= 23.996,32 psi
Maximum tensile stress S1t = S1 + Sp = 24.599,07 psi
Maximum compressive stress (shut down) S1c = S1 = 602,7526 psi
Tensile stress is acceptable (<= 0,9*Sy = 97.500,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.463,34 psi)

Completed

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AKTEK_ENG_13_P113_EC

EC-100

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Longitudinal stress at the left saddle (Wind ,Test)


Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.652,00/334,6833 = 112,5004 lb/in
Bending moment at the left saddle:
Mq = w*(2*H*Al/3 + Al2/2 - (R2 - H2)/4)
= 112,5004*(2*7,44*52,41/3 + 52,412/2 - (242 - 7,442)/4)
= 169.110,1 lb-in
S2 = +- Mq*K1'/ (

*t)

*0,688)

= 1.311,435 psi
Sp = P*R/(2*t)
= 1.416,392*23,312/(2*0,688)
= 23.996,32 psi
Maximum tensile stress S2t = S2 + Sp = 25.307,75 psi
Maximum compressive stress (shut down) S2c = S2 = 1.311,435 psi
Tensile stress is acceptable (<= 0,9*Sy = 97.500,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.463,34 psi)
Tangential shear stress in the shell (left saddle, Wind ,Test)
Qshear = Q - w*(a + 2*H/3)
= 27.368,91 - 112,5004*(52,41 + 2*7,44/3)
= 20.914,76 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*20.914,76/(23,656*0,688)
= 1.504,419 psi
Tangential shear stress is acceptable (<= 0.8*S = 78.000,00 psi)
Circumferential stress at the left saddle horns (Wind ,Test)
S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -27.368,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*27.368,91/(2*(0,6882+0,6882))
= -2.519,238 psi
Circumferential stress at saddle horns is acceptable (<= 0,9*Sy = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Wind ,Test)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -27.368,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*27.368,91/(2*0,6882)
= -4.214,535 psi
Circumferential stress at wear plate horns is acceptable (<= 0,9*Sy = 97.500,00 psi)

Completed

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AKTEK_ENG_13_P113_EC

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FA0210 Version:00 created 03/98

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Ring compression in shell over left saddle (Wind ,Test)


S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))
= 0,7603*27.368,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.566,649 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 34.200,00 psi)
Saddle splitting load (left, Wind ,Test)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*27.368,91 / 23,9768
= 232,2901 psi
Stress in saddle is acceptable (<= 0,9*Sy = 34.200,00 psi)
Load Case 5: Wind ,Vacuum

Longitudinal stress between saddles (Wind ,Vacuum, left saddle loading and geometry govern)
2

S1 = +- 3*K1
= 3*0,330
= 627,9251 psi

*t)

*0,688)

Sp = P*R/(2*t)
= 15*23,312/(2*0,688)
= 254,1279 psi
Maximum tensile stress (shut down) S1t = S1 = 627,9251 psi
Maximum compressive stress S1c = S1 + Sp = 882,053 psi
Tensile stress is acceptable (<=1,2*S*E = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Longitudinal stress at the right saddle (Wind ,Vacuum)
Le = 2*(Left head depth)/3 + L + 2*(Right head depth)/3
= 2*7,44/3 + 322,69 + 2*10,55/3
= 334,6834 in
w = Wt/Le = 37.651,00/334,6833 = 112,4974 lb/in
Bending moment at the right saddle:
Mq = w*(2*H*Ar/3 + Ar2/2 - (R2 - H2)/4)
= 112,4974*(2*10,55*58/3 + 582/2 - (202 - 10,552)/4)
= 226.992,6 lb-in
S2 = +- Mq*K1'/ (

*t)

*0,688)

Completed

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AKTEK_ENG_13_P113_EC

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= 2.549,654 psi
Sp = P*R/(2*t)
= 15*19,312/(2*0,688)
= 210,5233 psi
Maximum tensile stress (shut down) S2t = S2 = 2.549,654 psi
Maximum compressive stress S2c = S2 + Sp = 2.760,177 psi
Tensile stress is acceptable (<=1,2*S = 78.000,00 psi)
Compressive stress is acceptable (<=1,2*Sc = 20.274,21 psi)
Tangential shear stress in the shell (left saddle, Wind ,Vacuum)
Qshear = Q - w*(a + 2*H/3)
= 28.511,91 - 112,4974*(52,41 + 2*7,44/3)
= 22.057,93 lb
S3 = K2,2*Qshear/(R*t)
= K2,2*22.057,93/(23,656*0,688)
= 1.586,648 psi
Tangential shear stress is acceptable (<= 0.8*S = 52.000,00 psi)
Circumferential stress at the left saddle horns (Wind ,Vacuum)
S4 = -Q/(4*(t+tp)*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*(t2+tp2))
= -28.511,91/(4*(0,688+0,688)*(15,74+1,56*Sqr(24*0,688))) - 3*0,0529*28.511,91/(2*(0,6882+0,6882))
= -2.624,447 psi
Circumferential stress at saddle horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Circumferential stress at the left saddle wear plate horns (Wind ,Vacuum)
S4 = -Q/(4*t*(b+1,56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)
= -28.511,91/(4*0,688*(15,74+1,56*Sqr(24*0,688))) - 3*0,0434*28.511,91/(2*0,6882)
= -4.390,545 psi
Circumferential stress at wear plate horns is acceptable (<=1,5*Sa = 97.500,00 psi)
Ring compression in shell over left saddle (Wind ,Vacuum)
S5 = K5*Q/((t + tp)*(ts + 1,56*Sqr(Ro*tc)))
= 0,7603*28.511,91/((0,688 + 0,688)*(0,688 + 1,56*Sqr(24*1,376)))
= 1.632,077 psi
Ring compression in shell is acceptable (<= 0,5*Sy = 19.000,00 psi)
Saddle splitting load (left, Wind ,Vacuum)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 8*0,688 + 0,688*26,85
= 23,9768 in2
S6 = K8*Q / Ae
= 0,2035*28.511,91 / 23,9768
= 241,9911 psi
Stress in saddle is acceptable (<= (2/3)*Ss = 13.333,33 psi)
Completed

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AKTEK_ENG_13_P113_EC

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Shear stress in anchor bolting, one end slotted


Maximum seismic or wind base shear = 12.424,83 lb
Thermal expansion base shear = W*
Corroded root area for a 1 inch series 8 threaded bolt = 0,551 in2 ( 4 per saddle )
Bolt shear stress = 12.533,85/(0,551* 4) = 5686,86 psi
Anchor bolt stress is acceptable (<= 15.000,00 psi)
Web plate buckling check (Escoe pg 251)
Allowable compressive stress Sc is the lesser of 20.000,00 or 225.868,6 psi: (20.000,00)
*E/(12*(1 - 0,32)*(di/tw)2)
*29.000.000/(12*(1 - 0,32)*(8,385/0,688)2)
= 225.868,6 psi
Sc = Ki

Allowable compressive load on the saddle


be = di*ts/(di*ts + 2*tw*(b - 1))
= 8,385*0,688/(8,385*0,688 + 2*0,375*(15,74 - 1))
= 0,3428983
Fb = n*(As + 2*be*tw)*Sc
= 6*(5,6445 + 2*0,3428983*0,688)*20.000,00
= 733.959,4 lb
Saddle loading of 55.988,35 is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 12.424,83 * (53,54 - 16,53987)* 7,87 / 732,2853 + 54.929,35 / 57,70002
= 5.892,677 psi

The primary bending + axial stress in the saddle <= 20.000 psi; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes
one saddle slotted)
b = V * (Hs - xo)* y / I + Q / A
= 24.958,68 * (53,54 - 16,53987)* 7,87 / 732,2853 + 54.929,35 / 57,70002
= 10.876,72 psi

The secondary bending + axial stress in the saddle < 2*Sy= 76.000 psi; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 8,3850, b = 7,5260 in
2
0,5
tb
1*q*b /(1,5*Sa))
= (0,8058*82,14953*7,5262/(1,5*20.000,00))0,5
= 0,3535 in

The base plate thickness of 1,0000 in is adequate.

Completed

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Foundation bearing check


Sf = Qmax / (F*E)
= 55.988,35 / (15,74*43,3)
= 82,14953 psi
Concrete bearing stress < 750 psi ; satisfactory.

Completed

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1.1.1.107 Seismic Code


Seismic calculations are reported in the saddle report.

Completed

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1.1.1.108 Wind Code


Wind calculations are reported in the saddle report.

Completed

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1.1.1.109 Lifting Lug #1

1.1.1.110 Geometry Inputs


Attached To

MAJOR BARREL

Orientation

Longitudinal

Length of Lug, L

10,0000"

Height of Lug, B

5,0000"

Thickness of Lug, t

1,0000"

Hole Diameter, d

2,0000"

Load eccentricity, a1

1,0000"

Distance from Load to shell or pad, a2 2,5000"


Weld size, tw

0,2500"

Width of Pad, Bp

6,0000"

Length of Pad, Lp

12,0000"

Pad Thickness, tp

0,5000"

Pad weld size, twp

0,2500"

Load angle normal to vessel,

-20,2800

Angular Position

0,00

Load angle from vertical,

-20,2800

1.1.1.111 Intermediate Values


Load factor

1,5000

Vessel Weight (new, incl. Load Factor), W

34076 lb

Lug Weight (new), Wlug

24 lb

Distance from center of gravity to this lug, x1

63,1254"

Distance from center of gravity to second lug, x2 83,8746"


Allowable stress, tensile, t

20000 psi

Allowable stress, shear, s

13500 psi

Allowable stress, bearing, p

30000 psi

Allowable stress, bending, b

22000 psi

Allowable stress, weld shear, allowable

13500 psi

1.1.1.112 Summary Values


Required Lift pin diameter, dreqd 0,9887"
Required Lug thickness, treqd

Completed

0,3455"

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Lug Stress Ratio, ratio

0,20

Weld Shear Stress Ratio, ratio

0,74

Lug design

Acceptable

Local stresses (WRC 107)

Acceptable

1.1.1.113 Lift Forces


Fr
=
force on vessel at lug
Fr
=
[W / cos(1)] * (1 - x1 / (x1 + x2))
=
(34076,270) / cos(-20,2800) * (1 - 63,125/ (63,125 + 83,875))
=
20728 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
1.1.1.114 Lug Pin Diameter - Shear stress
dreqd =
(2*Fr / (*s))0.5
=
(2*20728,0039 / (*13500,0))0.5 =
0,9887"
dreqd / d=

0,9887 / 2,0000

Fr / A
Fr / (2*(0.25**d2))
20728,0039 / (2*(0.25**2,00002))=

=
=
=

0,49

Acceptable

3298,9641 psi

/ s =
3298,96 / 13500,00
=
0,24
1.1.1.115 Lug Thickness - Tensile stress
treqd =
Fr / ((L-d)*t)
=
20728,0039 / ((10,0000 - 2,0000)*20000,0)=

0,1296"

treqd / t=

0,1296 / 1,0000

0,13

Fr / A
Fr / ((L - d)*t)
20728,0039 / ((10,0000 - 2,0000)*1,0000) =

=
=
=

/ t =
2591,00 / 20000,00
1.1.1.116 Lug Thickness - Bearing stress
treqd
=
Fv / (d*p)
=
20728,0039 / (2,0000*30000,0)
=
0,3455"

treqd / t

0,3455 / 1,0000

=0,35

=
=
=

Fv / Abearing
Fv / (d*(t))
20728,0039 / (2,0000 *(1,0000))=

Acceptable

Acceptable

2591,0005 psi
0,13

Acceptable

Acceptable

10364,0020 psi

/ p =
10364,00 / 30000,00
=
0,35
Acceptable
1.1.1.117 Lug Plate Stress
Lug stress tensile + bending during lift:
ratio
=
Ften / (Aten*t) + Mbend / (Zbend*b) 1.0
=
(Fr * cos() ) / (t * L * t) + (6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b) 1.0
20728*cos(-20,3) / (1,0000*10,0000*20000,0) + 6*abs(20728*sin(-20,3)*2,5000 - 20728*cos(=
20,3)*1,0000) / (1,0000*10,00002*22000,0)

0,20

Acceptable

Completed

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1.1.1.118 Weld Stress


Weld stress, tensile, bending and shear during lift:
Shear stress at lift angle -20,28; lift force = 20728,0039 lbf
Aweld
=(0.707)*h*2*(L + t)
=(0.707)*0,2500*2*(10,0000 + 1,0000)
t
b

= 3,8885 in

=Fr * cos() / Aweld


=20728 * cos(-20,3) / 3,8885

= 5000,1475 psi

=M * c / I
=3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
3 * abs(20728 * sin(-20,3) * 2,5000 - 20728 * cos(-20,3) * 1,0000) /
=
(22,9775)

= 4883,6011 psi

=Fr * sin() / Aweld


= -1847,6267
psi

=20728 * sin(-20,3) / 3,8885


=sqr( (t + b)2 + s2 ) / allowable 1.0
=sqr ( (5000,1475 + 4883,6011)2 + (-1847,6267)2 ) / 13500,00
Pad Weld Stress, tensile, bending and shear during lift:
Shear stress at lift angle -20,28; lift force = 20728,0039 lbf
Aweld
=(0.707)*hp*2*(Lp + Bp)
=(0.707)*0,2500*2*(12,0000 + 6,0000)
ratio

t
b

= 0,74

= 6,3630 in

=Fr * cos() / Aweld


=20728 * cos(-20,3) / 6,3630

= 3055,6458 psi

=M * c / I
=3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * Lp * (3*Wp + Lp))
3 * abs(20728 * sin(-20,3) * 3,0000 - 20728 * cos(-20,3) * 1,0000) /
=
(63,6300)

= 1932,8885 psi

=Fr * sin() / Aweld


= -1129,1053
psi

=20728 * sin(-20,3) / 6,3630


ratio

Acceptable

=sqr( (t + b)2 + s2 ) / allowable 1.0


=sqr ( (3055,6458 + 1932,8885)2 + (-1129,1053)2 ) / 13500,00

Completed

= 0,38

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1.1.1.119 WRC 107 Analysis


1.1.1.120 Geometry
Height(radial):

5,0000" Pad Thickness: 0,5000"

Width (circumferential): 1,0000" Pad Width:

6,0000"

Length

10,0000" Pad Length:

12,0000"

Fillet Weld Size:

0,2500" Pad Weld Size: 0,2500"

Location Angle:

0,00

Applied Loads
Radial load:
Pr = -19.443,07 lbf
Circumferential moment: Mc = 0,00
lbf-in
Circumferential shear: Vc = 0,00
lbf
Longitudinal moment: ML = -2.110,42 lbf-in
Longitudinal shear:
VL = -7.184,50 lbf
Torsion moment:
Mt = 0,00
lbf-in
Internal pressure:
P = 0,000
psi
Mean shell radius:
Rm = 23,6560 in
Shell yield stress:
Sy = 65.000,00 psi
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =19,9125
C1 = 0,7500, C2 = 3,0000 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t = 0 psi
Local longitudinal pressure stress = P*Ri/2t = 0 psi
Maximum combined stress (PL+Pb+Q) = 20.072,00 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 2.675,00 psi
Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi
The maximum local primary membrane stress (PL) is within allowable limits.

Completed

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Stresses at the lug edge per WRC Bulletin 107


Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

3,5135

0,0938

2.431

2.431

2.431

2.431

4C*

3,8176

0,0761

2.641

2.641

2.641

2.641

1C

0,2129

0,0558

17.598

17.598
17.598
17.598

2C-1

0,1768

0,0558

14.614

14.614
0
14.614
14.614

3A*

0,1706

0,0503

1A

0,1067

0,0654

3B*

1,2733

0,0799

34

34

-34

-34

1B-1

0,0588

0,0715

312

-312

-312

312

Pressure stress*

Total circumferential stress

17.601

16.909
20.029
20.029
12.251
11.695
15.167
15.167

Primary membrane circumferential


stress*

2.675

2.675

2.607

2.607

2.431

2.431

2.431

2.431

3C*

3,6687

0,0761

2.538

2.538

2.538

2.538

4C*

3,7303

0,0938

2.581

2.581

2.581

2.581

1C-1

0,1839

0,0793

15.201

15.201
0
15.201
15.201

2C

0,1402

0,0793

11.589

11.589
11.589
11.589

4A*

0,2297

0,0503

2A

0,0598

0,0911

4B*

0,3363

0,0799

16

16

-16

-16

2B-1

0,0870

0,0985

335

-335

-335

335

Pressure stress*

Total longitudinal stress

18.090

17.388
14.170 -9.008
12.982
12.344

14.170 -9.008

Primary membrane longitudinal stress*

2.554

2.554

2.522

2.522

2.581

2.581

2.581

2.581

Shear from Mt

Circ shear from Vc

Long shear from VL

504

504

-504

-504

Total Shear stress

504

504

-504

-504

Combined stress (PL+Pb+Q)

18.090

17.388
20.072
20.072
12.982
12.344
15.208
15.208

Note: * denotes primary stress.

Completed

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Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =34,3837
C1 = 3,2500, C2 = 6,2500 in
Local circumferential pressure stress = P*Ri/t = 0 psi
Local longitudinal pressure stress = P*Ri/2t = 0 psi
Maximum combined stress (PL+Pb+Q) = 23.981,00 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 5.739,00 psi
Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi
The maximum local primary membrane stress (PL) is within allowable limits.

Completed

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AKTEK_ENG_13_P113_EC

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Stresses at the pad edge per WRC Bulletin 107


Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

2,5429

0,2490

3.038

3.038

3.038

3.038

4C*

4,7378

0,2149

5.660

5.660

5.660

5.660

1C

0,0849

0,1759

20.924

20.924
20.924
20.924

2C-1

0,0512

0,1759

12.619

12.619
0
12.619
12.619

3A*

1,3452

0,1709

1A

0,0829

0,1856

3B*

3,5667

0,2125

79

79

-79

-79

1B-1

0,0291

0,1986

166

-166

-166

166

Pressure stress*

Total circumferential stress

18.524 -7.046

18.034 -6.872

23.962

23.962
17.886
17.886

Primary membrane circumferential


stress*

5.739

5.739

5.581

5.581

3.038

3.038

3.038

3.038

3C*

3,0442

0,2149

3.637

3.637

3.637

3.637

4C*

4,3987

0,2490

5.255

5.255

5.255

5.255

1C-1

0,0689

0,2210

16.981

16.981
0
16.981
16.981

2C

0,0382

0,2210

9.415

-9.415

9.415

-9.415

4A*

2,3239

0,1709

2A

0,0384

0,2264

4B*

1,4019

0,2125

45

45

-45

-45

2B-1

0,0400

0,2350

192

-192

-192

192

Pressure stress*

Total longitudinal stress

20.855

20.381
14.670 -4.160
13.491
13.197

14.670 -4.160

Primary membrane longitudinal stress*

3.682

3.682

3.592

3.592

5.255

5.255

5.255

5.255

Shear from Mt

Circ shear from Vc

Long shear from VL

418

418

-418

-418

Total Shear stress

418

418

-418

-418

Combined stress (PL+Pb+Q)

20.855

20.381
23.981
23.981
13.491
13.197
17.899
17.899

Note: * denotes primary stress.

Completed

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1.1.1.121 Lifting Lug #2

1.1.1.122 Geometry Inputs


Attached To

MAJOR BARREL

Orientation

Longitudinal

Length of Lug, L

10,0000"

Height of Lug, B

5,0000"

Thickness of Lug, t

1,0000"

Hole Diameter, d

2,0000"

Load eccentricity, a1

1,0000"

Distance from Load to shell or pad, a2 2,5000"


Weld size, tw

0,2500"

Width of Pad, Bp

6,0000"

Length of Pad, Lp

12,0000"

Pad Thickness, tp

0,5000"

Pad weld size, twp

0,2500"

Load angle normal to vessel,

20,2800

Angular Position

0,00

Load angle from vertical,

20,2800

1.1.1.123 Intermediate Values


Load factor

1,5000

Vessel Weight (new, incl. Load Factor), W

34076 lb

Lug Weight (new), Wlug

24 lb

Distance from center of gravity to this lug, x1

83,8746"

Distance from center of gravity to second lug, x2 63,1254"


Allowable stress, tensile, t

20000 psi

Allowable stress, shear, s

13500 psi

Allowable stress, bearing, p

30000 psi

Allowable stress, bending, b

22000 psi

Allowable stress, weld shear, allowable

13500 psi

1.1.1.124 Summary Values


Required Lift pin diameter, dreqd 0,8577"
Required Lug thickness, treqd

Completed

0,2600"

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Lug Stress Ratio, ratio

0,08

Weld Shear Stress Ratio, ratio

0,31

Lug design

Acceptable

Local stresses (WRC 107)

Acceptable

1.1.1.125 Lift Forces


Fr
=
force on vessel at lug
Fr
=
[W / cos(1)] * (1 - x1 / (x1 + x2))
=
(34076,270) / cos(20,2800) * (1 - 83,875/ (83,875 + 63,125))
=
15600 lbf
where 'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
1.1.1.126 Lug Pin Diameter - Shear stress
dreqd =
(2*Fr / (*s))0.5
=
(2*15600,2559 / (*13500,0))0.5 =
0,8577"
dreqd / d=

0,8577 / 2,0000

Fr / A
Fr / (2*(0.25**d2))
15600,2559 / (2*(0.25**2,00002))=

=
=
=

0,43

Acceptable

2482,8577 psi

/ s =
2482,86 / 13500,00
=
0,18
1.1.1.127 Lug Thickness - Tensile stress
treqd =
Fr / ((L-d)*t)
=
15600,2559 / ((10,0000 - 2,0000)*20000,0)=

0,0975"

treqd / t=

0,0975 / 1,0000

0,10

Fr / A
Fr / ((L - d)*t)
15600,2559 / ((10,0000 - 2,0000)*1,0000) =

=
=
=

/ t =
1950,03 / 20000,00
1.1.1.128 Lug Thickness - Bearing stress
treqd
=
Fv / (d*p)
=
15600,2559 / (2,0000*30000,0)
=
0,2600"

Acceptable

1950,0320 psi
0,10

Acceptable

treqd / t

0,2600 / 1,0000

=
=
=

Fv / Abearing
Fv / (d*(t))
15600,2559 / (2,0000 *(1,0000))=

7800,1279 psi

7800,13 / 30000,00

0,26

/ p

=0,26

Acceptable

Acceptable

Acceptable

1.1.1.129 Lug Plate Stress


Lug stress tensile + bending during lift:
Completed

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ratio

=
=

Ften / (Aten*t) + Mbend / (Zbend*b) 1.0


(Fr * cos() ) / (t * L * t) + (6 * abs(Fr * sin() * Hght - Fr * cos() * a1) ) / (t * L2 * b) 1.0
15600*cos(20,3) / (1,0000*10,0000*20000,0) + 6*abs(15600*sin(20,3)*2,5000 =
15600*cos(20,3)*1,0000) / (1,0000*10,00002*22000,0)
=
0,08
Acceptable
1.1.1.130 Weld Stress
Weld stress, tensile, bending and shear during lift:
Shear stress at lift angle 20,28; lift force = 15600,2559 lbf
Aweld
=(0.707)*h*2*(L + t)
=(0.707)*0,2500*2*(10,0000 + 1,0000)
= 3,8885 in
t

=Fr * cos() / Aweld


=15600 * cos(20,3) / 3,8885

= 3763,1978 psi

=M * c / I
=3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * L * (3*t + L))
=3 * abs(15600 * sin(20,3) * 2,5000 - 15600 * cos(20,3) * 1,0000) / (22,9775)= 145,6101 psi

=Fr * sin() / Aweld


=15600 * sin(20,3) / 3,8885

= 1390,5560 psi

=sqr( (t + b)2 + s2 ) / allowable 1.0


=sqr ( (3763,1978 + 145,6101)2 + (1390,5560)2 ) / 13500,00
Pad Weld Stress, tensile, bending and shear during lift:
Shear stress at lift angle 20,28; lift force = 15600,2559 lbf
Aweld
=(0.707)*hp*2*(Lp + Bp)
=(0.707)*0,2500*2*(12,0000 + 6,0000)
ratio

= 0,31

Acceptable

= 6,3630 in

=Fr * cos() / Aweld


=15600 * cos(20,3) / 6,3630

= 2299,7322 psi

=M * c / I
=3 * (Fr * sin() * Hght - Fr * cos() * a1) / (0.707 * h * Lp * (3*Wp + Lp))
=3 * abs(15600 * sin(20,3) * 3,0000 - 15600 * cos(20,3) * 1,0000) / (63,6300)= 74,8862 psi

=Fr * sin() / Aweld


=15600 * sin(20,3) / 6,3630

= 849,7842 psi

=sqr( (t + b)2 + s2 ) / allowable 1.0


=sqr ( (2299,7322 + 74,8862)2 + (849,7842)2 ) / 13500,00

= 0,19

ratio

Completed

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1.1.1.131 WRC 107 Analysis


1.1.1.132 Geometry
Height(radial):

5,0000" Pad Thickness: 0,5000"

Width (circumferential): 1,0000" Pad Width:

6,0000"

Length

10,0000" Pad Length:

12,0000"

Fillet Weld Size:

0,2500" Pad Weld Size: 0,2500"

Location Angle:

0,00

Applied Loads
Radial load:
Pr = -14.633,20 lbf
Circumferential moment: Mc = 0,00
lbf-in
Circumferential shear: Vc = 0,00
lbf
Longitudinal moment: ML = 30.854,73 lbf-in
Longitudinal shear:
VL = 5.407,18 lbf
Torsion moment:
Mt = 0,00
lbf-in
Internal pressure:
P = 0,000
psi
Mean shell radius:
Rm = 23,6560 in
Shell yield stress:
Sy = 65.000,00 psi
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm/t =19,9125
C1 = 0,7500, C2 = 3,0000 in
Note: Actual lug C1/C2 < 1/4, C1/C2 = 1/4 used as this is the minimum ratio covered by WRC 107.
Local circumferential pressure stress = P*Ri/t = 0 psi
Local longitudinal pressure stress = P*Ri/2t = 0 psi
Maximum combined stress (PL+Pb+Q) = 18.480,00 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 2.484,00 psi
Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi
The maximum local primary membrane stress (PL) is within allowable limits.

Completed

13-P113

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AKTEK_ENG_13_P113_EC

EC-100

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Dervied of Datasheet

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Stresses at the lug edge per WRC Bulletin 107


Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

3,5135

0,0938

1.829

1.829

1.829

1.829

4C*

3,8176

0,0761

1.988

1.988

1.988

1.988

1C

0,2129

0,0558

13.244

13.244
13.244
13.244

2C-1

0,1768

0,0558

10.999

10.999
0
10.999
10.999

3A*

0,1706

0,0503

1A

0,1067

0,0654

3B*

1,2733

0,0799

-496

-496

496

496

1B-1

0,0588

0,0715

-4.563 4.563

4.563

-4.563

Pressure stress*

Total circumferential stress

7.928

-4.944

18.046

15.073
15.073
13.078
11.415
11.415

Primary membrane circumferential


stress*

1.492

1.492

2.484

2.484

1.829

1.829

1.829

1.829

3C*

3,6687

0,0761

1.910

1.910

1.910

1.910

4C*

3,7303

0,0938

1.942

1.942

1.942

1.942

1C-1

0,1839

0,0793

11.440

11.440
0
11.440
11.440

2C

0,1402

0,0793

8.722

-8.722

8.722

-8.722

4A*

0,2297

0,0503

2A

0,0598

0,0911

4B*

0,3363

0,0799

-233

-233

233

233

2B-1

0,0870

0,0985

-4.897 4.897

4.897

-4.897

Pressure stress*

Total longitudinal stress

8.220

-4.866

18.480

10.664 -6.780
14.194

10.664 -6.780

Primary membrane longitudinal stress*

1.677

1.677

2.143

2.143

1.942

1.942

1.942

1.942

Shear from Mt

Circ shear from Vc

Long shear from VL

-379

-379

379

379

Total Shear stress

-379

-379

379

379

Combined stress (PL+Pb+Q)

8.220

-4.944

18.480

15.105
15.105
14.194
11.446
11.446

Note: * denotes primary stress.


Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm/t =34,3837
Completed

13-P113

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C1 = 3,2500, C2 = 6,2500 in
Local circumferential pressure stress = P*Ri/t = 0 psi
Local longitudinal pressure stress = P*Ri/2t = 0 psi
Maximum combined stress (PL+Pb+Q) = 18.986,00 psi
Allowable combined stress (PL+Pb+Q) = +-3*S = +-195.000,00 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 5.412,00 psi
Allowable local primary membrane (PL) = +-1,5*S = +-97.500,00 psi
The maximum local primary membrane stress (PL) is within allowable limits.

Completed

13-P113

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Rev.

Date

IA

AKTEK_ENG_13_P113_EC

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Stresses at the pad edge per WRC Bulletin 107


Figure

value

Au

Al

Bu

Bl

Cu

Cl

Du

Dl

3C*

2,5429

0,2490

2.286

2.286

2.286

2.286

4C*

4,7378

0,2149

4.260

4.260

4.260

4.260

1C

0,0849

0,1759

15.748

15.748
15.748
15.748

2C-1

0,0512

0,1759

9.497

-9.497

9.497

-9.497

3A*

1,3452

0,1709

1A

0,0829

0,1856

3B*

3,5667

0,2125

-1.152 -1.152

1.152

1.152

1B-1

0,0291

0,1986

-2.423 2.423

2.423

-2.423

Pressure stress*

Total circumferential stress

10.182 -3.966

17.332 -6.508

18.034

18.034
13.462
13.462

Primary membrane circumferential


stress*

3.108

3.108

5.412

5.412

2.286

2.286

2.286

2.286

3C*

3,0442

0,2149

2.737

2.737

2.737

2.737

4C*

4,3987

0,2490

3.955

3.955

3.955

3.955

1C-1

0,0689

0,2210

12.780

12.780
0
12.780
12.780

2C

0,0382

0,2210

7.086

-7.086

7.086

-7.086

4A*

2,3239

0,1709

2A

0,0384

0,2264

4B*

1,4019

0,2125

-655

-655

655

655

2B-1

0,0400

0,2350

-2.814 2.814

2.814

-2.814

Pressure stress*

Total longitudinal stress

12.048 -7.884

18.986

11.041 -3.131
12.202

11.041 -3.131

Primary membrane longitudinal stress*

2.082

2.082

3.392

3.392

3.955

3.955

3.955

3.955

Shear from Mt

Circ shear from Vc

Long shear from VL

-314

-314

314

314

Total Shear stress

-314

-314

314

314

Combined stress (PL+Pb+Q)

12.048 -7.884

18.986

18.048
18.048
12.202
13.472
13.472

Note: * denotes primary stress.

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NOZZLES
( FEA )
FINITE ELEMENT
ANALYSIS
Results were generated with the finite
element program FE/Pipe. Stress results
are post-processed in accordance with the
rules specified in ASME Section III and
ASME Section VIII, Division 2.

ANALYSIS SOFTWARE
ANSYS 9.0
PREPARED BY : MECH.ENG.IHSAN AKGUN
( PRESSURE VESSELS ENGINEER )

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Tabular Results KICKER NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:52:43 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

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Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
Fillet Along Shell

:
:
:

48.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb)
: 60000.0 psi
Yield Strength (Amb)
: 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
14.000 in.
Thickness
:
1.406 in.
Length
:
19.034 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
6.000 in.
RePad Thickness
:
1.000 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
78.970 in.
Distance from Bottom :
98.030 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in. (NOT USED)
Design Operating Cycles
:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1089.2 psi
Vessel Pressure
:
1089.2 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.

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SIF's and allowable loads calculated in this run are for


loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

: 0.000 0.000 1.000


: -1.000 0.000 0.000

Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)

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4 Program Generated -- Force Only


Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)
7 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Solution Data
Maximum Solution Row Size = 972
Number of Nodes
= 2028
Number of Elements
= 668
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 570809133121069.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 17771940538827.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
29191.
29191.
0.
0.
0.
0.
29191.

FY
0.
0.
0.
0.
0.
0.
0.

Completed

FZ
1914718.
1914718.
-2164368.
0.
0.
0.
1914718.

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Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 570809133121069.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
2
69926728300438.
1-to-10%
201
18847533543418.
.1-to- 1%
410
1428818046465.
.01-to-.1%
300
251646588286.
.001-to-.01%
56
25768600257.
.0001-TO-.001% 11198
110499319.

OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
8
16918108624334.
70-to-90%
31
13930091755029.
50-to-70%
45
10316248571499.
30-to-50%
93
7060982396331.
10-to-30%
516
2980979054368.
1-to-10%
2391
614741686375.
.1-to- 1%
8469
58244264347.
.01-to-.1%
7898
7931343623.
.001-to-.01%
2985
765396589.
.0001-TO-.001% 531298
5127749.

ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

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ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
24,913
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
25%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
24,824
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
96%

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
8,172
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
31%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
42,248
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
43%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
38,192
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
39%

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
43,493
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

22%

Branch at Junction
Pl+Pb+Q
39,358
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

76%

Branch Transition
Pl+Pb+Q
9,212
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

17%

Pad Outer Edge Weld


Pl+Pb+Q
58,419
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

29%

Header Outside Pad Area


Pl+Pb+Q
48,561
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

24%

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Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
29,358
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 22215.8
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
26,567
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 30187.7
4%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
4,606
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
39,433
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 8438.8
6%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
24,280
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 39793.5
4%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
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Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.279
1.237
1.894
1.324
1.171
1.962
0.494
0.965
0.988
1.956
2.388
2.897
1.038
1.112
1.538

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000
Axial
6.380
Inplane
7.825
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
7.825
Inplane
7.825
Outplane
7.825
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.829
Inplane
7.825
Outplane
3.829
Torsional

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Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 2125186.
164900.
247350.
Inplane Moment (in. lb.) 6126511.
336141.
713062.
Outplane Moment (in. lb.) 31475014.
2516291.
5337860.
Torsional Moment (in. lb.) 3564401.
276573.
414859.
Pressure
(psi ) 1419.60
1089.15
1089.15

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 2145783.
23027.
34541.
Inplane Moment (in. lb.) 6285948.
47700.
101186.
Outplane Moment (in. lb.) 16113937.
280636.
595319.
Torsional Moment (in. lb.) 4210393.
45184.
67776.
Pressure
(psi ) 1125.38
1089.15
1089.15

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 14.000 in.
Wall Thickness = 1.406 in.

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The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

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Completed

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Tabular Results SAFETY VALVE NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:58:43 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
48.000 in.
0.688 in.
0.500 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
1.315 in.
Thickness
:
0.240 in.
Length
:
8.224 in.
Nozzle Weld Length :
0.500 in.
RePad Width
:
4.000 in.
RePad Thickness
:
0.688 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
67.160 in.
Distance from Bottom : 109.840 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1088.3 psi
Vessel Pressure
:
1088.3 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

Completed

: 0.000 0.000 1.000


: 0.000 1.000 0.000

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Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)

Completed

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7 Program Generated -- Force Only


Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Solution Data
Maximum Solution Row Size = 1554
Number of Nodes
= 9444
Number of Elements
= 3140
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 4295943931706271.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 154868293220201.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
0.
0.
0.
0.
0.
0.
0.

FY
-690.
-690.
0.
0.
0.
0.
-690.

FZ
1913428.
1913428.
-3260.
0.
0.
0.
1913428.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 4295943931706271.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
0
0.
1-to-10%
169
72613018143028.
.1-to- 1%
505
20362590987501.
.01-to-.1%
11
3954054177645.
.001-to-.01%
360
164677717581.
.0001-TO-.001% 55618
59830311.

Completed

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OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
1 154868293220201.
70-to-90%
0
0.
50-to-70%
8
83061024980278.
30-to-50%
26
58496018324935.
10-to-30%
365
25187989629765.
1-to-10%
2069
5031908829842.
.1-to- 1%
2729
642071029000.
.01-to-.1%
3695
58547066491.
.001-to-.01%
3130
5784637537.
.0001-TO-.001% 2601802
4005482.

ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
22,045
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
22%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
16,388
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
63%

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
2,576
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
10%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
40,422
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
41%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
38,009
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
38%

Branch removed from Junction


Pl
1.5(k)Smh Primary Membrane Load Case 1
3,065
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
11%

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
54,202
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

27%

Branch at Junction
Pl+Pb+Q
32,728
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

63%

Branch Transition
Pl+Pb+Q
3,454
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

6%

Pad Outer Edge Weld


Pl+Pb+Q
58,577
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

30%

Header Outside Pad Area


Pl+Pb+Q
42,513
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

21%

Branch removed from Junction


Pl+Pb+Q
4,820
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

9%

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Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
36,586
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 10898.3
6%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
22,091
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 55243.8
3%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
1,727
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
39,539
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 8371.5
6%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
21,256
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 66876.1
3%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Completed

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Branch removed from Junction


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,410
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.480
1.223
2.192
1.489
1.206
2.206
0.278
0.424
0.428
1.997
2.147
2.959
1.042
1.065
1.543

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000
Axial
1.354
Inplane
1.689
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
1.689
Inplane
1.689
Outplane
1.689
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
4.842
Inplane
1.689
Outplane
4.842
Torsional

Completed

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Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. )
31792.
3837.
5755.
Inplane Moment (in. lb.)
7421.
633.
1343.
Outplane Moment (in. lb.)
85193.
14656.
31091.
Torsional Moment (in. lb.)
3970.
479.
719.
Pressure
(psi ) 1705.85
1088.28
1088.28

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. )
35510.
4274.
6411.
Inplane Moment (in. lb.)
8267.
704.
1493.
Outplane Moment (in. lb.)
43035.
6163.
13075.
Torsional Moment (in. lb.)
4475.
539.
808.
Pressure
(psi ) 1703.36
1088.28
1088.28

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Completed

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Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 1.315 in.
Wall Thickness = 0.240 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed

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Completed

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Completed

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

EC-100

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Tabular Results PRESSURE INDICATOR NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:56:43 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
48.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
2.375 in.
Thickness
:
0.436 in.
Length
:
8.224 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
4.000 in.
RePad Thickness
:
1.100 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
49.450 in.
Distance from Bottom : 127.550 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1088.3 psi
Vessel Pressure
:
1088.3 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

Completed

: 0.000 0.000 1.000


: 0.000 1.000 0.000

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Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)

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7 Program Generated -- Force Only


Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Solution Data
Maximum Solution Row Size = 1374
Number of Nodes
= 5388
Number of Elements
= 1788
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 2260959841002897.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 73008354295878.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
0.
0.
0.
0.
0.
0.
0.

FY
-1920.
-1920.
0.
0.
0.
0.
-1920.

FZ
1913380.
1913380.
-19315.
0.
0.
0.
1913380.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 2260959841002897.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
0
0.
1-to-10%
230
40789786900638.
.1-to- 1%
284
11204893314808.
.01-to-.1%
305
387555834680.
.001-to-.01%
56
212116879908.
.0001-TO-.001% 31452
124814867.

Completed

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OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
1
73008354295878.
70-to-90%
2
56021239410099.
50-to-70%
14
44699733559599.
30-to-50%
69
26999937560756.
10-to-30%
391
12349623514344.
1-to-10%
2168
2451306080096.
.1-to- 1%
2966
257418927152.
.01-to-.1%
3902
27272436386.
.001-to-.01%
7093
2346311195.
.0001-TO-.001% 1469682
4606847.

ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

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Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
16,573
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
16%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
13,842
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
53%

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
2,655
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
10%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
43,451
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
44%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
37,954
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
38%

Branch removed from Junction


Pl
1.5(k)Smh Primary Membrane Load Case 1
3,153
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
12%

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
45,267
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

23%

Branch at Junction
Pl+Pb+Q
24,945
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

48%

Branch Transition
Pl+Pb+Q
4,074
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

7%

Pad Outer Edge Weld


Pl+Pb+Q
58,655
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

30%

Header Outside Pad Area


Pl+Pb+Q
43,002
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

22%

Branch removed from Junction


Pl+Pb+Q
5,490
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

10%

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Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
30,555
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 19649.2
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
16,838
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 172851.5
2%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,037
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
39,592
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 8338.4
6%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
21,501
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 63183.1
3%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
Completed

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Branch removed from Junction


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,745
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.608
1.251
2.383
1.630
1.234
2.416
0.298
0.488
0.496
2.292
2.150
3.395
1.043
1.145
1.545

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000
Axial
1.939
Inplane
2.374
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
2.374
Inplane
2.374
Outplane
2.374
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.745
Inplane
2.374
Outplane
3.745
Torsional

Completed

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Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 151117.
25878.
38817.
Inplane Moment (in. lb.)
63651.
7707.
16350.
Outplane Moment (in. lb.) 434539.
79965.
169632.
Torsional Moment (in. lb.)
31216.
5346.
8018.
Pressure
(psi ) 2238.04
1088.28
1088.28

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 161974.
24856.
37284.
Inplane Moment (in. lb.)
67811.
7358.
15609.
Outplane Moment (in. lb.) 220458.
31735.
67319.
Torsional Moment (in. lb.)
34756.
5333.
8000.
Pressure
(psi ) 2016.70
1088.28
1088.28

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

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Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 2.375 in.
Wall Thickness = 0.436 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

13-P113

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

EC-100

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Completed

13-P113

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AKTEK_ENG_13_P113_EC

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Tabular Results VENT NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:55:26 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
48.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
2.375 in.
Thickness
:
0.436 in.
Length
:
8.224 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
4.000 in.
RePad Thickness
:
1.100 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
31.740 in.
Distance from Bottom : 145.260 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1088.3 psi
Vessel Pressure
:
1088.3 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

Completed

: 0.000 0.000 1.000


: 0.000 1.000 0.000

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Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)

Completed

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7 Program Generated -- Force Only


Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Solution Data
Maximum Solution Row Size = 1176
Number of Nodes
= 5298
Number of Elements
= 1758
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 2260959840151130.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 73008354252872.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
0.
0.
0.
0.
0.
0.
0.

FY
-1920.
-1920.
0.
0.
0.
0.
-1920.

FZ
1913380.
1913380.
-19315.
0.
0.
0.
1913380.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 2260959840151130.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
0
0.
1-to-10%
230
40789785583809.
.1-to- 1%
284
11204892004910.
.01-to-.1%
305
387555834680.
.001-to-.01%
56
212116879908.
.0001-TO-.001% 30912
126271357.

Completed

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OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
1
73008354252872.
70-to-90%
2
56021239344498.
50-to-70%
14
44699733493634.
30-to-50%
69
26999937240812.
10-to-30%
391
12349622944205.
1-to-10%
2168
2451305982331.
.1-to- 1%
2966
257418924999.
.01-to-.1%
3902
27272436376.
.001-to-.01%
7066
2350575336.
.0001-TO-.001% 1444481
4629580.

ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Completed

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Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
16,523
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
16%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
13,720
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
53%

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
2,651
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
10%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
43,445
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
44%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
37,981
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
38%

Branch removed from Junction


Pl
1.5(k)Smh Primary Membrane Load Case 1
3,141
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
12%

Completed

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
45,003
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

23%

Branch at Junction
Pl+Pb+Q
24,783
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

48%

Branch Transition
Pl+Pb+Q
4,051
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

7%

Pad Outer Edge Weld


Pl+Pb+Q
59,511
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

30%

Header Outside Pad Area


Pl+Pb+Q
42,896
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

21%

Branch removed from Junction


Pl+Pb+Q
5,438
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

10%

Completed

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Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
30,377
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 20006.4
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
16,728
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 176973.2
2%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,026
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
40,170
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 7987.3
7%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
21,448
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 63962.8
3%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Completed

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Branch removed from Junction


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,719
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.617
1.254
2.396
1.639
1.237
2.429
0.298
0.489
0.496
2.302
2.151
3.411
1.058
1.144
1.568

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000
Axial
1.939
Inplane
2.374
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
2.374
Inplane
2.374
Outplane
2.374
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.745
Inplane
2.374
Outplane
3.745
Torsional

Completed

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Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 150769.
25978.
38967.
Inplane Moment (in. lb.)
63500.
7737.
16412.
Outplane Moment (in. lb.) 434417.
79869.
169427.
Torsional Moment (in. lb.)
31219.
5379.
8069.
Pressure
(psi ) 2252.73
1088.28
1088.28

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 161555.
25047.
37570.
Inplane Moment (in. lb.)
67631.
7414.
15728.
Outplane Moment (in. lb.) 220353.
31705.
67257.
Torsional Moment (in. lb.)
34732.
5385.
8077.
Pressure
(psi ) 2034.56
1088.28
1088.28

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Completed

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Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 2.375 in.
Wall Thickness = 0.436 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed

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Completed

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

13-P113

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AKTEK_ENG_13_P113_EC

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Completed

13-P113

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AKTEK_ENG_13_P113_EC

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Completed

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AKTEK_ENG_13_P113_EC

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Tabular Results DREYN NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:53:32 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
48.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
4.500 in.
Thickness
:
0.674 in.
Length
:
8.224 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
4.000 in.
RePad Thickness
:
1.200 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
14.410 in.
Distance from Bottom : 162.590 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1090.0 psi
Vessel Pressure
:
1090.0 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

Completed

: 0.000 0.000 1.000


: 0.000 -1.000 0.000

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Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 7 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)

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7 Program Generated -- Force Only


Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Solution Data
Maximum Solution Row Size = 870
Number of Nodes
= 3078
Number of Elements
= 1018
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 1067930861985906.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 23954670027870.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
0.
0.
0.
0.
0.
0.
0.

FY
4508.
4508.
0.
0.
0.
0.
4508.

FZ
1916348.
1916348.
-107195.
0.
0.
0.
1916348.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 1067930861985906.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
0
0.
1-to-10%
217
25770767440426.
.1-to- 1%
162
6738753807609.
.01-to-.1%
360
417757334730.
.001-to-.01%
220
23442179964.
.0001-TO-.001% 17508
106026062.

Completed

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OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
4
23820449237183.
70-to-90%
26
18754250496661.
50-to-70%
47
13966185990012.
30-to-50%
154
9172528380065.
10-to-30%
642
4009353278465.
1-to-10%
2024
949099084778.
.1-to- 1%
3434
89909508913.
.01-to-.1%
7690
7525601847.
.001-to-.01%
7535
1048777024.
.0001-TO-.001% 823413
3827609.

ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Completed

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Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
18,168
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
18%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
14,361
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
55%

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
4,317
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
16%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
44,297
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
45%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
39,872
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
40%

Completed

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
46,181
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

23%

Branch at Junction
Pl+Pb+Q
27,251
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

53%

Branch Transition
Pl+Pb+Q
6,875
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

13%

Pad Outer Edge Weld


Pl+Pb+Q
63,783
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

32%

Header Outside Pad Area


Pl+Pb+Q
63,313
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

32%

Completed

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Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
31,172
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 18477.3
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
18,394
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 125706.0
3%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
3,438
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
43,053
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 6502.6
7%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
31,657
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 17621.2
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
Completed

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Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.638
1.271
2.427
1.675
1.254
2.482
0.375
0.594
0.751
2.403
2.187
3.560
1.132
1.165
1.677

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.
B31.3
Peak Stress Sif .... 0.000
Axial
2.997
Inplane
3.669
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
3.669
Inplane
3.669
Outplane
3.669
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.745
Inplane
3.669
Outplane
3.745
Torsional

Completed

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Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 424782.
66379.
99568.
Inplane Moment (in. lb.) 358275.
39588.
83979.
Outplane Moment (in. lb.) 1764885.
322184.
683456.
Torsional Moment (in. lb.) 215483.
33673.
50509.
Pressure
(psi ) 2051.99
1090.02
1090.02

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 438902.
64391.
96587.
Inplane Moment (in. lb.) 370939.
38481.
81630.
Outplane Moment (in. lb.) 1115420.
155394.
329640.
Torsional Moment (in. lb.) 195135.
28628.
42942.
Pressure
(psi ) 1946.91
1090.02
1090.02

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Completed

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Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 4.500 in.
Wall Thickness = 0.674 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed

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Completed

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Completed

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Completed

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Completed

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Completed

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Completed

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Tabular Results KICKER NOZZLE 2


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:51:30 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
48.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
14.000 in.
Thickness
:
1.406 in.
Length
:
19.034 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
6.000 in.
RePad Thickness
:
1.000 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
: 138.024 in.
Distance from Bottom :
38.976 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1089.2 psi
Vessel Pressure
:
1089.2 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

: 0.000 0.000 1.000


: -1.000 0.000 0.000

Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.

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THE 7 LOAD CASES ANALYZED ARE:


1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)
7 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

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Solution Data
Maximum Solution Row Size = 864
Number of Nodes
= 2028
Number of Elements
= 668
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 570809133119139.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 17771940538827.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
29191.
29191.
0.
0.
0.
0.
29191.

FY
0.
0.
0.
0.
0.
0.
0.

FZ
1914718.
1914718.
-2164368.
0.
0.
0.
1914718.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 570809133119139.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
2
69926728300522.
1-to-10%
201
18847557330940.
.1-to- 1%
410
1428819278905.
.01-to-.1%
300
251646588286.
.001-to-.01%
56
25768600257.
.0001-TO-.001% 11198
110503057.

OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
8
16918108629091.
70-to-90%
31
13930091981812.
50-to-70%
45
10316249594375.
30-to-50%
93
7060985608352.
10-to-30%
516
2980979810043.
1-to-10%
2391
614741859315.
.1-to- 1%
8469
58244265101.
.01-to-.1%
7898
7931343623.
.001-to-.01%
3033
758503730.
.0001-TO-.001% 531125
5104309.

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ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
24,632
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
25%

Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
24,487
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
95%

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Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
7,803
25,650 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
30%

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
42,347
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
43%

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
38,392
97,500 Plot Reference:
psi
psi 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
39%

Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
42,293
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

21%

Branch at Junction
Pl+Pb+Q
38,759
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

75%

Branch Transition
Pl+Pb+Q
9,007
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Plot Reference:
psi 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

17%

Pad Outer Edge Weld


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Pl+Pb+Q
63,431
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

32%

Header Outside Pad Area


Pl+Pb+Q
48,924
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Plot Reference:
psi 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

25%

Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
28,548
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 24208.0
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
26,163
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 31643.1
4%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
4,504
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

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Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
42,816
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 6610.0
7%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
24,462
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 38892.4
4%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.306
1.249
1.935
1.351
1.183
2.002
0.495
0.966
0.990
1.971
2.393
2.920
1.127
1.115
1.670

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
48.000 in.
Pipe Thk:
0.688 in.
Z approx: 1209.541 cu.in.
Z exact : 1192.456 cu.in.

Completed

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B31.3
Peak Stress Sif .... 0.000
Axial
6.380
Inplane
7.825
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
7.825
Inplane
7.825
Outplane
7.825
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.829
Inplane
7.825
Outplane
3.829
Torsional

Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 2101248.
171222.
256833.
Inplane Moment (in. lb.) 6055901.
348936.
740206.
Outplane Moment (in. lb.) 31427594.
2597257.
5509615.
Torsional Moment (in. lb.) 3548691.
289168.
433753.
Pressure
(psi ) 1441.55
1089.15
1089.15

PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 2122541.
32086.
48129.
Inplane Moment (in. lb.) 6216399.
66449.
140959.
Outplane Moment (in. lb.) 16106408.
389178.
825571.
Torsional Moment (in. lb.) 4191913.
63369.
95053.
Pressure
(psi ) 1140.89
1089.15
1089.15

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
Completed

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4) Secondary allowable loads are limits for expansion


and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 14.000 in.
Wall Thickness = 1.406 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness

Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

Completed

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Completed

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Completed

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Completed

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Completed

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Completed

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Completed

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Tabular Results PIG SIGNAL NOZZLE


Results were generated with the finite element program FE/Pipe. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Sat Sep 23 21:51:31 2006.

Model Notes
Load Case Report
Solution Data
ASME Code Stress Output Plots
ASME Overstressed Areas
Highest Primary Stress Ratios
Highest Secondary Stress Ratios
Highest Fatigue Stress Ratios
Stress Intensification Factors
Allowable Loads
Flexibilities
Graphical Results

Model Notes
Input Echo:
Model Type

: Cylindrical Shell

Parent Outside Diameter


Thickness
:
Fillet Along Shell :

:
40.000 in.
0.688 in.
1.000 in.

Parent Properties:
Cold Allowable
: 65000.0 psi
Hot Allowable
: 65000.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Yield Strength (Amb) : 35000.0 psi
Yield Strength (Hot) : 32900.0 psi
Elastic Modulus (Amb) : 29400000.0 psi
Poissons Ratio
:
0.300
Weight Density
:
0.283 lb./cu.in.(NOT USED)
Nozzle Outside Diameter
:
2.375 in.
Thickness
:
0.436 in.
Length
:
7.529 in.
Nozzle Weld Length :
1.000 in.
RePad Width
:
4.000 in.
RePad Thickness
:
1.000 in.
Nozzle Tilt Angle
:
0.000 deg.
Distance from Top
:
55.000 in.
Distance from Bottom :
55.000 in.
Nozzle Properties
Cold Allowable
: 17100.0 psi
Hot Allowable
: 17100.0 psi
Material ID #2
: Low Alloy Steel
Ultimate Tensile (Amb) : 60000.0 psi
Completed

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Yield Strength (Amb) :


Yield Strength (Hot) :
Elastic Modulus (Amb) :
Poissons Ratio
:
Weight Density
:

35000.0 psi
32900.0 psi
29400000.0 psi
0.300
0.283 lb./cu.in. (NOT USED)

Design Operating Cycles


:
0.
Ambient Temperature (Deg.) :
70.00
Nozzle Pressure
:
1088.6 psi
Vessel Pressure
:
1088.6 psi
Both ends of the model are "fixed," except that one end
is free axially so that longitudinal pressure stresses
may be developed in the geometry.
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
SIF's and allowable loads calculated in this run are for
loads through the header. (Usually the SIF calc is for
loads through the branch!) One end of the header is fixed
and the other will be artificially loaded to reproduce the
SIF test. The single end fixed boundary condition will
then be used for any branch loading specified.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
Nodal SMOOTHING has been deactivated. Some small
geometry distortions may result that may affect solutions
dominated by pressure stresses.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector
Nozzle Orientation Vector

: 0.000 0.000 1.000


: 0.000 1.000 0.000

Load Case Report


Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.

Completed

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THE 7 LOAD CASES ANALYZED ARE:


1 Sustained
Sustained case run to satisfy Pl<1.5Sm limit, and
Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1
Pressure Case 1
2 Operating

(Fatigue Calc Performed)

Operating case run to compute the extreme operating


stress state to be used in the shakedown and peak
stress calculations.
/-------- Loads in Case 2
Pressure Case 1
3 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 3
Force Case (Axial)
4 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 4
Force Case (Inplane)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 5
Force Case (Outplane)
6 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 6
Force Case (Torsion)
7 Program Generated -- Force Only
Case run to compute sif's and flexibilities.
/-------- Loads in Case 7
Pressure Case 1

Completed

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Solution Data
Maximum Solution Row Size = 1188
Number of Nodes
= 3738
Number of Elements
= 1238
Number of Solution Cases =
7
Largest On-Diagonal Stiffness = 1094857341535433.
Smallest On-Diagonal Stiffness =
2.
Largest Off-Diagonal Stiffness = 31822879340700.
Smallest Off-Diagonal Stiffness =
1.
Summation of Loads per Case
Case #
1
2
3
4
5
6
7

FX
0.
0.
0.
0.
0.
0.
0.

FY
-1552.
-1552.
0.
0.
0.
0.
-1552.

FZ
1321342.
1321342.
-19315.
0.
0.
0.
1321342.

Equation Coefficient (Stiffness) Distribution)


OnDiagonal Number of
Percentile Coefficients

Average
Stiffness

90-to-100%
1 1094857341535433.
70-to-90%
0
0.
50-to-70%
0
0.
30-to-50%
0
0.
10-to-30%
0
0.
1-to-10%
226
20637178549270.
.1-to- 1%
221
6648541463801.
.01-to-.1%
360
223528405812.
.001-to-.01%
0
0.
.0001-TO-.001% 21620
117408155.

OFF Diagonal Number of


Average
Percentile Coefficients
Stiffness
90-to-100%
1
31822879340700.
70-to-90%
4
25732179681041.
50-to-70%
16
18294382104461.
30-to-50%
77
11990350168488.
10-to-30%
495
5385767706974.
1-to-10%
2214
1138166925784.
.1-to- 1%
3054
96904740640.
.01-to-.1%
3274
11506959077.
.001-to-.01%
9109
1109032375.
.0001-TO-.001% 1009012
3797905.

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ASME Code Stress Output Plots


1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF,Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF,Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF,Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF,Outside) Case 7

ASME Overstressed Areas

*** NO OVERSTRESSED NODES IN THIS MODEL ***

Highest Primary Stress Ratios


Pad/Header at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
14,167
97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
14%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

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Branch at Junction
Pl
1.5(k)Smh Primary Membrane Load Case 1
11,360
25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
44%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch Transition
Pl
1.5(k)Smh Primary Membrane Load Case 1
2,629
25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
10%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Pad Outer Edge Weld


Pl
1.5(k)Smh Primary Membrane Load Case 1
35,684
97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
36%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Header Outside Pad Area


Pl
1.5(k)Smh Primary Membrane Load Case 1
31,577
97,500 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
32%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

Branch removed from Junction


Pl
1.5(k)Smh Primary Membrane Load Case 1
3,018
25,650 Sect VIII Ref: AD-140, 4-112(i), 4-133,
psi
psi
Fig. 4-130.1, Table 4-120.1
Sect III Ref: NB-3213.8, NB-3113.10, NB-3215
11%
NB-3221.3, Table NB-3217-1,
Fig. NB-3221-1
Plot Reference:
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1

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Highest Secondary Stress Ratios


Pad/Header at Junction
Pl+Pb+Q
37,238
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
19%
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch at Junction
Pl+Pb+Q
21,043
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
41%
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch Transition
Pl+Pb+Q
3,913
psi
7%

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q
49,869
psi

3(Smavg) Primary+Secondary (Outer) Load Case 2


195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
25%
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2

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Header Outside Pad Area


Pl+Pb+Q
36,054
psi

3(Smavg) Primary+Secondary (Inner) Load Case 2


195,000 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
18%
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Branch removed from Junction


Pl+Pb+Q
5,045
psi
9%

3(Smavg) Primary+Secondary (Inner) Load Case 2


51,300 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
psi
Fig. 4-130.1(Note 1)
Sect III Ref: NB-3213.9, NB-3216, NB-3222.2
Fig. NB-3222-1 (Notes 3,4,6)
NB-3227.6, NB-3228.4
Plot Reference:
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2

Highest Fatigue Stress Ratios


Pad/Header at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
25,136
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 35781.1
4%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch at Junction
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
14,204
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 361481.8
2%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

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Branch Transition
Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
1,956
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Pad Outer Edge Weld


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Outer) Load Case 2
33,662
568,400 Stress Concentration Factor = 1.350
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 14588.1
5%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
6) Pl+Pb+Q+F < Sa (EXP,Outside) Case 2

Header Outside Pad Area


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
18,027
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 135174.8
3%
"B31" Fatigue Stress Allowable = 162500.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Branch removed from Junction


Pl+Pb+Q+F
Sa Primary+Secondary+Peak (Inner) Load Case 2
2,523
568,400 Stress Concentration Factor = 1.000
psi
psi Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0%
"B31" Fatigue Stress Allowable = 42750.0
Markl Fatigue Stress Allowable = 245000.0
Sect VIII Ref: 4-112(l)(2),Fig.4-130.1,4-135
Sect III Ref: NB-3213.11, NB-3216, NB-3224.4
Plot Reference:
5) Pl+Pb+Q+F < Sa (EXP,Inside) Case 2

Completed

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Stress Intensification Factors


Branch/Nozzle Sif Summary

Axial :
Inplane :
Outplane:
Torsion :
Pressure:

Peak
Primary Secondary
1.596
1.249
2.365
1.620
1.228
2.399
0.341
0.572
0.580
2.276
2.135
3.371
1.064
1.128
1.576

The above stress intensification factors are to be used


in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD :
Pipe Thk:
Z approx:
Z exact :

40.000 in.
0.688 in.
835.080 cu.in.
820.968 cu.in.

B31.3
Peak Stress Sif .... 0.000
Axial
1.767
Inplane
2.145
Outplane
1.000
Torsional
B31.1
Peak Stress Sif .... 0.000
Axial
2.145
Inplane
2.145
Outplane
2.145
Torsional
WRC 330
Peak Stress Sif .... 0.000
Axial
3.384
Inplane
2.145
Outplane
3.384
Torsional

Allowable Loads
SECONDARY
Maximum Conservative
Realistic
Load Type (Range):
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 150888.
29665.
44497.
Inplane Moment (in. lb.)
63697.
8855.
18784.
Outplane Moment (in. lb.) 371554.
71402.
151467.
Torsional Moment (in. lb.)
31664.
6225.
9338.
Pressure
(psi ) 2653.77
1088.57
1088.57

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PRIMARY
Load Type:

Maximum Conservative
Realistic
Individual Simultaneous
Simultaneous
Occuring
Occuring
Occuring
Axial Force
(lb. ) 156944.
29146.
43718.
Inplane Moment (in. lb.)
65798.
8640.
18329.
Outplane Moment (in. lb.) 188188.
29991.
63620.
Torsional Moment (in. lb.)
34211.
6353.
9530.
Pressure
(psi ) 2457.95
1088.57
1088.57

NOTES:
1) Maximum Individual Occuring Loads are the maximum
allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are
the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the
maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion
and operating piping loads.
5) Primary allowable loads are limits for weight,
primary and sustained type piping loads.

Flexibilities
The following stiffnesses should be used in a piping,
"beam-type" analysis of the intersection. The stiffnesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 2.375 in.
Wall Thickness = 0.436 in.

The following stiffness(es) were not generated because


of errors in input or because the finite element model
is stiffer than the piping model.
Axial Translational Stiffness
Inplane Rotational Stiffness
Outplane Rotational Stiffness
Torsional Rotational Stiffness
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Finite Element Model

Finite Element Model

Elements at Discontinuity

1) Pl < 1.5(k)Smh (SUS Membrane) Case 1


2) Qb < 3(Smh) (SUS Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
5) Pl+Pb+Q+F < Sa (EXP Inside) Case 2
6) Pl+Pb+Q+F < Sa (EXP Outside) Case 2
7) Pl+Pb+Q+F < Sa (SIF Outside) Case 3
8) Pl+Pb+Q+F < Sa (SIF Outside) Case 4
9) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
10) Pl+Pb+Q+F < Sa (SIF Outside) Case 6
11) Pl+Pb+Q+F < Sa (SIF Outside) Case 7

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Completed

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Completed

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Completed

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Completed

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AKTEK_ENG_13_P113_EC

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Completed

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Completed

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Index of Revisions
Rev
.

Prepared, revised Checked


Name

Date

Name

Name

Date

HC

10-2006

IA

TLT

10-2006

Completed

Approved

Remark, kind of revision


Statu
s
IFI FOR APPROVED

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