FLUX-CORED GAS-SHIELDED (FCAW-G) WIRE

UltraCore HD-C

(AWS E71T-1C-H8, E71T-9C-H8)

DEPOSIT COMPOSITION(1) As Required per AWS A5.20/A5.20M

%C

%Mn

%Si

Requirements - AWS E71T-1C-H8, E71T-9C-H8

0.12 max.

1.75 max.

0.90 max.

Test Results(3) - As-Welded with 100% CO2

0.04-0.05

1.36-1.46

0.38-0.42

%S

%P

Diffusible Hydrogen
(mL/100g weld deposit)

0.03 max.

0.03 max.

8 max.

0.01

0.01

4-6

Requirements - AWS E71T-1C-H8, E71T-9C-H8

Test Results(3) - As-Welded with 100% CO2

TYPICAL OPERATING PROCEDURES

Diameter, Polarity
Shielding Gas

CTWD(4) Wire Feed Speed

mm (in) m/min (in/min)

Voltage
(Volts)

Approx. Current
(Amps)

Deposition Rate Efficiency

kg/hr (lb/hr)
(%)

0.045 in. (1.1 mm), DC+ 19 - 25

100% CO2
(3/4 - 1)

4.4
6.4
7.6
8.9
10.2
11.4
12.7
14.0
15.2

(175)
(250)
(300)
(350)
(400)
(450)
(500)
(550)
(600)

22-25
23-28
24-30
25-31
27-32
28-33
27-33
28-33
30-35

145
185
215
235
255
280
300
315
335

1.8
2.5
3.1
3.6
4.1
4.6
5.1
5.6
6.1

(3.9)
(5.6)
(6.8)
(7.9)
(9.0)
(10.1)
(11.3)
(12.4)
(13.5)

1.5
2.2
2.6
3.1
3.5
4.0
4.4
4.9
5.3

(3.4)
(4.8)
(5.8)
(6.8)
(7.8)
(8.8)
(9.8)
(10.8)
(11.7)

85 - 87

0.052 in. (1.3 mm), DC+ 19 - 25

100% CO2
(3/4 - 1)

3.8
5.1
6.4
7.6
8.9
9.5
10.8
12.1
12.7

(150)
(200)
(250)
(300)
(350)
(375)
(425)
(475)
(500)

22-25
23-26
23-27
24-29
26-30
27-30
28-32
29-33
30-34

155
190
225
265
285
310
325
345
360

2.1
2.9
3.5
4.3
5.0
5.3
6.0
6.8
7.1

(4.7)
(6.3)
(7.8)
(9.4)
(11.0)
(11.7)
(13.3)
(14.9)
(15.6)

1.7
2.4
2.9
3.6
4.2
4.5
5.1
5.7
6.0

(3.8)
(5.2)
(6.5)
(7.9)
(9.2)
(9.9)
(11.2)
(12.6)
(13.3)

81 - 85

1/16 in. (1.6 mm), DC+

100% CO2

3.8
4.4
5.1
5.7
6.4
7.6
8.3
8.9
10.2

(150)
(175)
(200)
(225)
(250)
(300)
(325)
(350)
(400)

21-26
22-27
22-27
23-28
24-29
25-30
25-30
26-30
27-31

195
245
260
290
310
330
365
390
405

2.9
3.4
3.9
4.4
4.8
5.8
6.3
6.7
7.7

(6.4)
(7.5)
(8.5)
(9.6)
(10.6)
(12.7)
(13.8)
(14.8)
(16.9)

2.4
2.9
3.3
3.7
4.1
4.9
5.4
5.8
6.7

(5.3)
(6.3)
(7.2)
(8.1)
(9.1)
(10.9)
(11.9)
(12.8)
(14.7)

84 - 87

19 - 25
(3/4 - 1)

Typical all weld metal. (2)Measured with 0.2% offset. (3)See test results disclaimer on pg. 18. (4)As-Welded with 100% CO2

(1)

Melt-Off Rate
kg/hr (lb/hr)

To estimate ESO, subtract 1/4 in (6.0 mm) from CTWD.

(5)

W E L D I N G C O N S U M A B L E S C ATA L O G

117