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OPERATIONS MANAGEMENT WILLIAM STEVENSON 9e
OPERATIONS MANAGEMENT WILLIAM STEVENSON 9e
Reliability
McGraw-Hill/Irwin
Learning Objectives
Define reliability
Perform reliability computations
Explain the purpose of redundancy in a
system
4S-2
Reliability
Reliability: The ability of a product, part,
or system to perform its intended
function under a prescribed set of
conditions
4S-3
Reliability is a Probability
Probability that the product or system
will:
Function when activated
Function for a given length of time
Independent events
Events whose occurrence or
nonoccurrence do not influence each other
Redundancy
The use of backup components to increase
reliability
4S-4
Rule 1
Lamp 1
.90
Lamp 2
.80
4S-5
Rule 2
.80
Lamp 2 (backup)
.90
Lamp 1
4S-6
Rule 3
.70
Lamp 3 (backup for Lamp 2)
.80
Lamp 2 (backup for Lamp1)
1 P(all fail)
1-[(1-.90)*(1-.80)*(1-.70)] = .994
.90
Lamp 1
4S-7
.98
.90
.92
.90
.95
4S-8
.98
.90+.90(1-.90)
.95+.92(1-.95)
4S-9
Failure Rate
Failure Rate
Figure 4S.1
Infant
mortality
Failures due
Few (random) failures
to wear-out
Time, T
4S-10
Exponential Distribution
Figure 4S.2
Reliability = e -T/MTBF
1- e -T/MTBF
T
Time
4S-11
Normal Distribution
Figure 4S.3
Reliability
4S-12
Availability
The fraction of time a piece of equipment
is expected to be available for operation
Availability
MTBF
MTBF MTR
4S-13
Improving Reliability
Component design
Production/assembly techniques
Testing
Redundancy/backups
Preventive maintenance procedures
User education
System design
4S-14