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PHAN I:
M AU
v au e o an :
Tnh toan thiet ke may say e say khoai m vi nang suat 2 tan/gi.
o am ban au:40% (kg am/kg vat lieu t).
o am cuoi: 13% ((kg am/kg vat lieu t).
May say loai ham say.
v S lc ve phng phap say :
Say la qua trnh lam boc hi nc ra khoi vat lieu bang nhiet. ay la qua
trnh quan trong trong cong nghiep hoa hoc, thc pham giup lam giam khoi
lng vat lieu, tang o ben va tang thi gian bao quan vat lieu.
Co nhieu cach e cung cap nhiet cho vat lieu: bang dan nhiet, oi lu nhiet,
bc xa hoac bang nang lng ien trng co tan so cao. Trong o an nay, ta s
dung phng phap say oi lu. ay cung la phng phap rat thong dung trong
cong nghiep say.
e thc hien qua trnh say, ngi ta s dung he thong gom nhieu thiet b
chnh va thiet b phu. Co nhieu loai thiet b chnh: buong say, ham say, thap
say, thung quay, Trong o an nay, ta s dung cac loai thiet b sau:
Thiet b chnh:
o Ham say.
o Xe goong.
Thiet b phu:
o Quat ay.
o Caloriphe.
o Quat hut.
o Ti keo.
v S lc ve nguyen lieu :
a) Nguyen lieu s dung la khoai m. Khoai m co ten khoa hoc la Manihot
Esculenta (Grantz), la loai cay lng thc phat trien cac vung co kh hau
nhiet i. Khoai m phat nguon t lu vc song Amazon pha nam chau My.
T the ky 16, cay khoai m c trong chau A, chau Phi va My La Tinh.
Viet Nam, khoai m c trong t Bac vao Nam nhat la vung trung du va
vung nui. Tren the gii, khoai m trong 30o v tuyen Bac cung nh Nam. Nang
suat bnh quan ve khoai m nc ta vao khoang 8-10 tan cu/ha. San pham cu
khoai m c s dung mot phan nho di dang cu ti, con la c a vao
che bien, gom 2 dang chnh: dang s che thanh khoai m lat kho, khoai m dang
vien hoac tinh che thanh bot.
b) Phan loai khoai m theo ham lng oc to trong khoai m:
SVTH : TRAN TH THU HNG
Trang 1
Trang 2
bien tinh bot, khoai m lat kho, bot khoai m hoac dung e an ti, tao hang loat
san pham cong nghiep: bot ngot, m an lien, glucose, xiro, phu gia dc pham,
ky nghe chat dnh (ho vai, dan go), ru con, banh keo, mach nha, phu gia thc
pham,
v Yeu cau san pham
Mau sac: trang eu, khong co lom om, nau en tren be mat.
o am khong qua 15%, be thay gion, lat v ra de dang co tieng keu.
Tap chat sach khong lan soi, rac, at, re, cuong,
Trang 3
PHAN II :
Khoai m cu
Nc
Ra bo cuong
Boc vo
Ba
Ba
Thai lat
Nc
Ngam, x ly
Ba
e rao
Say
Phan loai
San pham
Trang 4
v Thuyet minh:
Nguyen lieu:
Nguyen lieu khoai m c xep len cac khay. Cac khay nay lan lt c
xep vao xe goong. V co bo phan ti keo nen viec van chuyen xe goong vao
ham se thuan tien va de dang hn. Sau khi cac xe goong vao trong ham say,
ca ham c ong lai, tac nhan say c a vao ham va qua trnh say bat
au. Sau moi 30 phut, m ca vao va ca ra cua ham say, dung ti keo keo
mot xe goong ra khoi ham ong thi ay mot xe goong mi vao ham. C nh
vay sau 8 tieng ta say xong 1 me vi nang suat 2tan khoai m/gi.
Tac nhan say:
Tac nhan say s dung ay la khong kh. Khong kh ben ngoai c a
vao caloriphe nh quat ay. Tai caloriphe, khong kh c ot nong en nhiet
o can thiet (caloriphe dung chat tai nhiet la hi nc). Sau o khong kh c
dan vao ham say. Nhiet o khong kh tai au ham say phai c chon sao cho
phu hp vi vat lieu em say (phai nho hn nhiet o cao nhat ma vat lieu co
the chu c). Trong ham say, khong kh nong i xuyen qua cac lo li cua
khay ng vat lieu va tiep xuc eu vi vat lieu say. Am cua vat lieu se boc hi
nh nhiet cua dong kh non g tren. Quat hut c at cuoi ham say e hut tac
nhan say ra khoi ham va a ra ngoai.
Trang 5
4
3
S a n pha m ra
N gu ye n lie u va o
Trang 6
Phan 3:
TNH TOAN
TNH THIET B CHNH.
I. CAC THONG SO BAN AU:
1) Vat lieu say:
Bang 1: Cac thonh so vat lieu say
Nhiet o khoai m vao ham
1 = 27oC
Nhiet o khoai m ra khoi ham
2 = 40oC
Khoi lng rieng chuoi kho
o =1400 (kg/m3).
Nhiet dung rieng chuoi kho
CVLK = 1,46 (kJ/kg.K).
o am ban au
u1 = 40% (kg am/kg vat lieu t
o am sau khi say
u2 =13% (kg am/kg vat lieu t).
ng knh lat khoai m
d = 50mm = 0.05m
Be day lat khoai m
l = 10mm = 0,01m
*
o am can bang u
10%
2) Tac nhan say:
Tac nhan say la khong kh. Cac thong so ng vi cac trang thai cua khong kh
trong qua trnh say la:
Trang thai A: trc khi vao caloriphe.
Nhiet o to = 27oC, o am tng oi o = 82%. Tra tren o th khong kh am
hoac dung cong thc e tnh cac thong so con lai. ay ta chon cach dung
cong thc e tnh:
Ap suat hi bao hoa tranh thai A:
Pbo = exp 12
4026,42
235,5 + t 0
[(2.31),3]
4026,42
x
Pb (0, 621 + x)
[(2.19),3]
[(2.20),3]
Trang 7
[(2.25),3]
H 1,004t
2500 1,842 t
149 1, 004.45
x2 =
= 0, 0403 (kg am/kg kkk)
2500 1,842.45
[(2.26),3]
H
B
t2
t1
to
xo=x1
x2
Trang 8
A
82
27
0,0184
74
22
(%)
t (oC)
x (kg am/kg kkk)
H (kJ/kg kkk)
P (mmHg)
P1
[(5.64),2]
[(3.60),2]
P2
P1
ln
vi :
C
65
45
0,0403
149
46
P2
P1 = Pb P1
P2 = Pb P2
4026, 42
= 0,0675(bar )
235,5 + 38,5
=52,735 (mmHg)
P1 = 52,735-22 = 30,735 (mmHg).
P2 = 52,735-22 = 6,735 (mmHg).
P=
24,55 0, 43
= 15,809(mmHg ).
24,55
ln
0, 43
N = 100.Jm.f = 100.Jm.
0 .R V
[ (5.63),2]
Trang 9
RV =
V0
: kch thc ac trng cua vat lieu say
F
d2
h
3
2
4
RV =
= 3,927.10 3 (m /m ).
2
d
+ dh
2
4
1
T [ (5.63),2], N = 100.1,187.
= 21,591 (%/h).
1400.3,927.103
o am ban au: uo =
[1]
o am ti han : uth =
[(3.38),2]
uo
+ u*
1,8
V o am ti han khong phu thuoc vao o am ban au cua vat lieu nen khi ap
dung cong thc [(3.38),2], ta phai chap nhan sai so.
uth =
66, 67
+ 10 = 47, 04%
1,8
[(3.43),2]
2 =
[(3.44),2]
Bo qua giai oan ot nong vat lieu (v rat ngan), ta tnh c thi gian say:
= A(1 + 2)
[1]
A : la he so d tr co gia tr t 1,5 2. ay ta chon A = 1,8
= 1,8.(0,909 + 3,456) = 8 (h).
. TNH THIET B CHNH :
A- Can bang vat chat:
Nang suat tnh theo nguyen lieu vao:
G1 = G2
100 u '2
100 13
= 2000
= 2900 (kg/h).
100 u 'o
100 40
[10]
Trang 10
900
W
=
= 41095,89 (kgkkk/h).
x2 x1 0, 0403 0,0184
[10]
[10]
[10]
L 41095,89
=
= 45, 6621 (kgkkk/kg am).
W
900
[10]
h1 2, 2
=
= 24 (tang khay).
h2 0, 09
G 23200
=
17 (xe).
gv
960
Trang 11
Trang 12
[10]
[10]
: lng nhiet bo sung thc te, bang hieu so cua lng nhiet bo sung do nc
mang vao (CH2O1) va lng nhiet ton that chung ( q = qVL + qVC + qm).
= CH2O1 - (qVL + qVC + qm).
= CH2O1 - q
[10]
[10]
qVL =
[10]
CVL : nhiet dung rieng cua chuoi sau khi ra khoi ham say (J/kg.o).
CVLK : nhiet dung rieng cua chuoi kho, CVLK = 1,88 kJ/kg.o.
CH2O : nhiet dung rieng cua nc, CH2O = 4,18 kJ/kg.o.
T (17), ta co : CVL = 1,88.(1-0,13) + 4,18.0,13 = 2,179 (kJ/kg.o).
T (16), ta co : qVL =
[10]
2000.2,179.(45 27)
= 62,949 (kJ/kg am).
900
Trang 13
[8]
[8]
[8]
1
1
2 1 1
+2 + +
1
2 1 2
[8]
Trang 14
1 = A.( 1 + 1)
[8]
vi: A : he so phu thuoc che o chuen ong cua khong kh. Khi che o chay
xoay va tng nham th A = 1,2 1,3; chon A = 1,2
1 : he so cap nhiet cua khong kh nong chuyen ong cng bc
(W/m2.o).
1 : he so cap nhiet do oi lu t nhien (W/m2.o).
1 =
Nu'.
Lh
[8]
vi: T
Re =
vi : dt
[8]
2 Bh H h
2.1, 6.2, 45
=
= 4,579 (m)
Bh + H h 1, 6 + 2, 45
wk = 3 m/s
: toc o tac nhan say.
3
T = 1,02175 kg/m
: khoi lng rieng tac nhan say ttb = 72,5oC.
= 2,07.10 5 Ns/m2 : o nht cua tac nhan say tra ttb = 72,5oC.
Re =
4,579.3.1, 02175
= 6, 77.105 > 4.104
2, 07.105
1480.0,0299
2
= 1, 26 (w/m o).
35
Nu"1
Hh
[8]
Nu1 = .(Gr.Pr)m
, m la cac he so phu thuoc vao tch so (Gr.Pr)
Chuan so Grashof:
Gr =
vi: g
Ttb
gH h
Ttb
[8]
[8]
Trang 15
tT1
tm
tm =
T, T
Hh
: khoi lng rieng, o nht cua tac nhan say tra nhiet o
mang.
T = 1,044965 (kg/m3).
T = 20,3425.10-6 (Ns/m2).
: chieu cao ham, Hh = 2,45m.
Gr =
Chuan so Prandtl theo ttb = 72,5 oC cua tac nhan say: Pr = 0,685
Gr.Pr = 1,47.1013.0,685 = 1,01.1013
= 0,135 va m= 1/3
Nu1 = 0,135.(1,01.1013)1/3 = 2910
[6]
[1]
2910.0, 0299
2
= 35, 6 (W/m .o).
2, 45
1 = A.( 1 + 1) = 1,2.(1,26 + 35,6) = 44,2(W/m2o).
1 =
Nhiet tai rieng truyen t tac nhan say en tng ham say :
q1 = 1(ttb tT1) = 44,2.(72,5 72,2) = 13,3 (J/kg).
[8]
[8]
t2
Trang 16
vi : C1-2
TT2
Tt
To
(W/m2o)
[8]
1
1
2.0, 025 0,3
1
+
+
+
44, 2
1
0, 75 6, 9362
2
= 2,1158 (W/m o).
13,3 13,872
q1 q2
.100% =
= 4,62% < 5%
q1
13,3
at.
o So sanh nhiet o mat tng ham say vi cac nhiet o tT1, tT2 gia thiet
ban au:
Tnh nhiet o be mat tng pha tiep xuc vi tac nhan say:
tT 1 = t tb
K t ( t tb t k )
1
[8]
2,1158.(72,5 27)
= 70,3 oC.
44, 2
So sanh vi tT 1 = 64,68oC.
tT 1 t 'T 1
tT 1
.100% =
72, 2 70,3
72, 2
= 2, 6% < 5%
at.
Tnh nhiet o be mat tng pha tiep xuc vi khong kh ben ngoai:
Trang 17
K t (t tb t k )
2
2,1158.(72,5 27)
o
tT 2 = 27 +
= 30,132 C.
6,9362
[8]
tT 2 = t k +
So sanh vi tT 2 = 29oC:
tT 2 t 'T 2
29 30,132
.100% =
= 3,9% < 5%
tT 2
29
at.
K t .Ft . t tb .3600
W
(J/kg)
[8]
t tc
t
ln
tc
[8]
o
t = t1 tk = 100 27 = 73 C.
o
t c = t2 tk = 45 27 = 18 C.
73 18
o
t tb =
= 39, 283 C.
73
ln
18
2,1158.171,5.39, 283.3600
qt =
= 57016,87 (J/kg) = 57,016 (kJ/kg).
900
Nu"1
. 0, 7
Bh
Nu1 = .(Gr.Pr)m
[8]
[8]
Trang 18
gH h
Gr =
vi :
[8]
Ttb
tTR1 : nhiet o cua tran pha tiep xuc vi tac nhan say, chon tTR1 = 72,1oC.
tm
: nhiet o mang
tm =
T, T
mang.
: khoi lng rieng, o nht cua tac nhan say tra nhiet o
Gr =
T = 1,02175 (kg/m3).
T = 2,07.10-5 (Ns/m2).
9,81.2, 453.0, 4.(1,02175) 2
= 1,9588.1013
5 3
(2,07.10 ) .(72,5 + 273)
Pr = 0,685
Gr.Pr = 1,3417.1013
chon = 0,135 va m = 1/3.
T (25), ta co:
Nu1 = 0,135.(1,3417.1013)1/3 = 3207,935
1 =
Ta tnh c:
1 = A.( 1 + 1) = 1,2.(1,26 + 41,964) = 51,9 (W/m2o).
Nhiet tai rieng truyen t tac nhan say vao tran ham say:
q1 = 1. t 1 = 1.(ttb tTR1) = 51,9.(72,5 72,1) = 20,7 (J/kg).
v Tnh he so cap nhiet 2 :
He so cap nhiet do oi lu t nhien c tnh thep cong thc:
2 = 2,5. 4 t 2 .1,3 = 3,25.
[8]
t2
2 =
4
4
T
Tt
TR2
C12
100 100
TTR 2 To
(W/m2o)
[8]
vi C1-2 = 0,42
Trang 19
304 4 300 4
0, 42.
100 100
2
= 0, 4628 (W/m o).
2 =
4
1
1 '1 1
+
+
1 '1 2
Ktr =
1
= 0, 6053 (W/m2o).
1
0, 4
1
+
+
51,9 0, 2787 5, 059
[8]
= 2, 47% < 5%
at.
K tr (ttb tk )
0, 6053.(72,5 27)
o
= 72,5
= 72 C.
1
51,9
So vi tTR1 = 72,1oC.
tTR1 t 'TR1
tTR1
72,1 72
72,1
= 0,18% < 5%
at.
KTR (ttb tk )
0, 6053.(72,5 27)
o
= 27 +
= 32, 44 C.
2
5, 059
31 32, 44
31
= 4, 65% < 5%
at.
K tr .Ftr .
t tb .3600
W
[8]
Trang 20
qtr =
0, 6053.56.39, 283.3600
= 5326, 272 (J/kg).
900
[8]
qn =
40, 26.56
.3600 = 9018, 24 (J/kg).
900
K c .Fc t tb
.3600
W
[8]
1
1
1
1
+ 2.
+ 2 +
1
thep b 2
[8]
1, 2 lay bang gia tr he so cap nhiet trong trng hp tnh toan vi tng.
Kc =
1
2
= 0, 4598 (W/m o).
1
0, 002 0, 07
1
+ 2.
+
+
44, 2
0, 5
0, 035 6,9362
Trang 21
tc1 = ttb -
t c 2 t' c 2
t c2
27 28, 09
27
= 4,03% < 5%
at.
Ca co chieu rong 1,1m; chieu cao 1,25m. Ham say co 2 ca. Dien tch tat ca
cac ca cua ham say:
Fc = 2.1,1.1,25 = 2,75 (m2).
ttb = ttb tK = 65 25 = 40oC la hieu so nhiet o trung bnh cua tac nhan say
va khong kh ngoai ham say.
T (41), tnh c:
qc =
0, 4598.7,84.45,5
.3600 = 656, 079 (J/kg).
900
Trang 22
Ve o th say thc:
t2
t1
to
B
H'2
C' C
xo=x1
x2
Ta co:
H2 = H1 + (x'2 x1)
[3]
vi:
x'2 la ham am cua khong kh sau khi ra khoi ham say cua qua trnh say
thc.
H la entanpy cua khong kh am c tnh theo cong thc sau:
H = hk + x.ha
[3]
hk, ha : entanpy cua 1kg khong kh kho va cua 1kg hi nc.
hk = Cpk.t
[3]
ha = r + Cpa.t
[3]
x'2 =
C pk (t 1 t 2 ) + x o ( r + C pa t 1
r + C pa t 2
Cpk, Cpa, r: nhiet dung rieng cua khong kh kho, cua hi nc va an nhiet hoa
hi.
Cpk = 1,004 kJ/kg.K
Cpa = 1,842 kJ/kg.K
r = 2500 kJ/kg
Trang 23
x'2 =
Pb2 = exp 12
'2 =
4026, 42
4026, 42
= exp 12
= 0, 0949 (bar)
235,5 + t2
235,5 + 45
0, 0402
Bx2'
=
= 64, 07%
'
Pb(0, 621 + x2 ) 0,0949.(0, 621 + 0,0402)
Lng khong kh can thiet e boc hi 1 kg am trong qua trnh say thc:
l =
1
1
=
= 45,8716 (kgkkk/kg am).
x xo 0, 0402 0, 0184
'
2
q q'
q
3440,37 3479,8765
3440,37
= 1,15% < 5%
Trang 24
Ky hieu
q1
q2
qVL
kJ/kg am
2470,03
856,9765
62,949
%
71,79
24,91
1,83
qVC
11,3
0,33
qm
q'
q
78,62
3479,8765
3440,37
2,28
1,15
T bang can bang nhiet tren, ta nhan thay hieu suat cua thiet b say:
= 71,79%
Trong cac ton that, ton that do tac nhan say gay ra la ln nhat (24,91%), ton
that do vat lieu say va thiet b chuyen tai rat be, coi nh khong ang ke.
Trang 25
t max
ln
t min
t max
[8]
t min
83 10
o
= 34, 495 C.
83
ln
10
[8]
Trang 26
l
1,5
=
= 37 (canh).
s c 0,041
[8]
[8]
[8]
[8]
d 2 40
=
= 1,05 < 1,4
d 1 38
Do o co the tnh he so truyen nhiet qua ong ng vi be mat khong lam canh
F1 theo cong thc tnh he so truyen nhiet qua vach phang:
KF1 =
[8]
1
1
+
+
1 thep 2 c
d c2 d 22
0, 0552 0, 052
= 1+
= 1,1334
2d1sc
2.0, 048.0, 041
[8]
Nu f
dE
[8]
s1 d 2
d
0,67
0 ,2
s1 d 2
+ 1
0 ,2
[8]
Tieu chuan Reynold tnh theo toc o tai khe hep qua canh max va ng knh
tng ng dE:
Re =
dE =
max d E
Fo1d 2 + Fc1
[8]
Fc1
2n c
Fo1 + Fc1
[8]
2
Fc1 = 2 c 2 nc = ( 0, 052 0, 042 ) .37 = 0, 0523 (m ).
4
4
2
2
1
Fo : dien tch mat ngoai ong pha khong lam canh, m .
SVTH : TRAN TH THU HNG
[8]
Trang 27
dE = 0,0466(m).
Chon van toc dong kh vao caloriphe la 30,268 m/s, toc o tai khe hep qua
canh:
max =
d 2hc
1 2 +
s1 s1sc
35,508
= 42, 63 (m/s).
0, 05 2.0, 0025.0, 001
+
1
0,3.0, 041
0,3
[8]
Cac thong so vat ly , lay theo nhiet o trung bnh cua khong kh ben ngoai
ong.
Nhiet o trung bnh cua khong kh ngoai ong:
to + t1 27 + 100
o
=
= 63,5 C.
2
2
ttb =
= 2,8825.10-2 W/mK.
= 18,715.10-6 m2/s.
Re =
[6]
[6]
0,3 0, 05
Nuf = 0,251. (1,06.105)0,67 0, 05
c =
0,1 0, 05
0, 04
0,2
= 285, 215
285, 215.2,8825.102
= 176 (W/m2o).
0, 0466
v Tnh 2:
2 = c
=
0,2
Fc1
F21
( c + )
Fo1
Fc1
[8]
[8]
2
F21 = Fo1 + Fc1 = 0,2325 + 0,0305 = 0,263 (m ).
[8]
2 c
2.176
=
= 48,5006
150.0, 001
c c
[8]
[8]
0, 2325
= 7,623
0, 0305
0,0305
(0, 77 + 7,623) = 171, 7185 (W/m2o).
2 = 176.
0, 263
Trang 28
v Tnh 1:
1 = 0,725 4
r 3 2
td 1
[8]
1 = 0, 725 4
[8]
[8]
Q
856164, 4
2
=
= 130 (m ).
K F1ttb 191,3429.34, 495
[8]
F1
130
=
= 575 (ong).
d1l .0, 048.1, 5
[8]
n 575
=
= 20(hang).
m 29
2max z
2
[8]
[8]
[8]
[8]
= 1,06825 kg/m3 khoi lng rieng cua khong kh tra nhiet o t = 57,5oC.
: he so tr khang.
SVTH : TRAN TH THU HNG
Trang 29
s1 d 2
+
2
-0,245
= 0,72.Re
sc
5 0,245
= 0,0582
0,9
s1 d 2
d2
0,3 0,05
0, 041 + 2
Pc = 0,0582
0,9
0 ,9
dE
d2
0,9
s1 d 2
s2 d 2
0,3 0,05
0, 05
0,9
0 ,1
[8]
0,0466
0, 05
0,9
0,3 0,05
0,2 0, 05
0,1
42,632.1,06825.26
2
= 1468,824 (N/m ).
2
(m3/h)
[3]
t(oC)
(kg/m3)
(m2/s)
Q (m3/h)
27
100
45
1,136
0,946
1,1105
1,63.10-5
2,32.10-5
1,75.10-5
36175,96
43441,74
37006,66
1) Tr lc t quat en caloriphe:
Chon ong dan au ra cua quat co ng knh d = 0,65m
Tiet dien mat cat ngang cua ong dan:
fo =
d2
0, 62
2
=
= 0,283 (m ).
4
4
[9]
QA
36175,96
=
= 35,508 (m/s).
3600. fo 3600.0,283
[9]
Trang 30
v2
Pms1 = 1 l A
d
(N/m2)
[9]
v Xac nh he so ma sat 1 :
Xac nh cac ch so:
vA d 35,508.0,6
=
= 1,31.106
A
1,63.10 5
Re =
d
Regh = 6
8/ 7
600
= 6
0,08
[9]
8/ 7
[9]
= 160987, 7
= 0,08mm o nham tuyet oi cua ong dan la loai ong mi khong han.
d
Ren = 220
9/8
600
= 220
0, 08
9/8
[9]
= 5033460
Regh < Re < Ren : khu vc qua o nam gia khu vc nhan thuy lc va khu
vv nham. He so ma sat c tnh theo cong thc:
0,25
100
0,08
100
1 = 0,1 1, 46 +
+
= 0,1 1, 46
d Re
600 1,31.106
1,5 35,5082.1,136
.
= 23 (N/m2).
Pms1 = 1,28.10 2.
0,6
2
0,25
= 1,28.102
[9]
2) Tr lc caloriphe:
Nh a tnh tren:
Pc = 0, 0582
42,632.1, 06825.26
= 1468,824 (N/m2).
2
3) Tr lc t caloriphe en ham:
Ong dan t caloriphe en ham co ng knh d = 0,6m; dai l = 3m; o nham
= 0,08mm.
Tiet dien ngang cua ong dan:
f1 =
0,62
= 0,283 (m2).
4
[9]
QB
43441,74
=
= 42,64 (m/s).
3600. f1 3600.0,283
[9]
v Xac nh he so ma sat 2 :
Tnh cac ch so:
Re =
vB d ' 42,64.0,6
=
= 1,11.106
2,32.105
B
d'
Regh = 6
8/ 7
d'
Ren = 220
600
= 6
0, 08
9/8
8/ 7
= 160987,7
600
= 220
0, 08
[9]
9/8
= 5033460
[9]
[9]
Trang 31
100
+
d ' Re
0,25
Tr lc t caloriphe en ham:
0,08
100
= 0,1 1,46
+
600 1,11.106
0,25
= 1,3.102
2
2
Pms2 = 2 l vB = 1,3.10 2 3 42,64 .0,946 = 37,2 (N/m2).
d'
0,6
[9]
[9]
vA2 35,5082.1,136
2
=
= 716,145 (N/m ).
2
2
[9]
[9]
He so tr lc cuc bo:
2
f
0,283
1 = 1 1' = 1
= 0,8642
f1 4, 0224
[9]
[9]
[2]
6) Tr lc ham say :
ng knh tng ng cua ham say:
dt =
2 Bh H h 2.1,6.2, 45
=
= 1,9358 (m).
Bh + H h 1,6 + 2, 45
[9]
Trang 32
Tnh cac ch so :
Re =
wk dt
3.1, 9358
=
= 297892
19, 495.106
[9]
vi = 19,495.10-6 m2/s la o nht ong hoc cua khong kh tai nhiet o trung
bnh trong ham say t = 72,5oC.
d
Regh = 6 t
8/ 7
1935,8
= 6
1,5
8/ 7
[9]
= 21543
9/8
1935,8
= 220
1,5
9/8
[9]
= 695085
100
3 = 0,1 1, 46 +
dt Re
0,25
1,5
100
= 0,1 1,46
+
1935,8 297892
0,25
= 0, 0196
[9]
Tr lc ham say:
2
2
Ph = 3 Lh wk = 0, 0196. 35 . 3 .1, 0445 = 1,666 (N/m2).
dt
1,9358
[9]
7) Tr lc xe goong:
Khi khong co xe goong:
Lu lng the tch trong ham:
Qh =
QB + QC 43441, 74 + 37006,66
3
=
= 40224,2 (m /h).
2
2
[9]
Qh
40224,2
=
= 2,85 (m/s).
3600.H h Bh 3600.2,45.1,6
[9]
vh dt 2,85.1,9358
=
= 282997
19,495.106
d
Regh = 6 t
8/ 7
d
Ren = 220 t
1935,8
= 6
1,5
9/8
[9]
8/ 7
[9]
= 21543
1935,8
= 220
1,5
9/8
[9]
= 695085
100
4 = 0,1 1, 46 +
dt Re
0,25
1,5
100
= 0,1 1, 46
+
1935,8 282997
0,25
= 0, 0196
[9]
Tr lc :
Trang 33
2
2
2
Pho = 4 Lh vh = 0,11697. 35 . 2,85 .1, 0445 = 1,5033 (N/m ).
dt 2
1,9358
2
[9]
Khi co xe goong:
Pxe = Ph - Pho = 1.666 1,5033 = 0,1627 (N/m2).
8) Tr lc ot thu tai ham va ong hut:
Ong hut co ng knh d = 0,6m
Tiet dien ong hut f1 = 0,2827 m2
Tiet dien ham say:
Fh = Bh.Hh = 1,6. 2,45 = 3,92 (m2).
Van toc dong kh trong ong hut:
vC =
QC
37006,66
=
= 36,362 (m/s).
3600. f1 3600.0,2827
He so ton that:
1
4 = 1
[9]
f1 0,2827
=
= 0, 072 < 0,6 nen ta co cong thc sau:
Fh
3,92
0,043
0,043
= 0,57 +
= 0,57 +
= 0,6756
1,1 f1 .Fh
1,1 0,2827.3,92
: he so co hep. V
[9]
4 =
1 = 0,2306
0,6756
Tr lc ot thu tai ham va ong hut:
2
[9]
Theo bang b7, trang 216, tai lieu c lu chat, ta chon 5 = 0,5874
Tr lc ong cong 90oC:
2
[9]
vC2 C 36,3622.1,128
2
=
= 734,149 (N/m ).
2
2
[9]
Trang 34
Cac ch so:
Re =
vC d ' 36,362.0,6
=
= 1, 25.106
6
C
16, 96.10
d'
Regh = 6
8/ 7
d'
8/ 7
600
= 6
0, 08
9/8
600
0,25
[9]
= 160988
Ren = 220
= 220
0, 08
Regh < Re < Ren
Tnh he so ma sat theo cong thc:
100
5 = 0,1 1, 46
+
d'
Re
[9]
9/8
[9]
= 5033460
0, 08
100
= 0,1 1, 46
+
600 1,25.106
0,25
= 1,29.102
[9]
Tr lc ong dan
2
2
Pms5 = 5 l vC C = 1, 29.10 3. 3 . 36,362 .1,128 = 47,3 (N/m2).
d'
0,6
[9]
1
1
P = .4820 = 2410 (N/m2).
2
2
[2]
QA + QB + QC
3
= 38874,79 (m /h).
3
[2]
Theo o th hnh II-57 trang 488, ta chon quat II 9-57 No4 co:
o Hieu suat q = 0,6
o = 68 rad/s.
o Toc o vong cua banh guong: 13,65 m/s.
Cong suat ong c ien:
Nq =
[2]
vi tr = 1 : hieu suat truyen ong cua quat, trng hp quat lap trc tiep vi
truc
ong c ien.
= 1,2 kg/m3: khoi lng rieng cua khong kh ieu kien chuan.
Trang 35
Nq =
1,1.2410.38874, 79.1,2
= 57,3 (kW).
1000.0,6.3600
P.v
60000 .
[2]
233835.12
= 55, 02 (kW).
60000.0,85
Trang 36
TNH KINH TE
1) Von au t xay dng ham:
Ta tnh trung bnh chi ph la 800000/m2.
a)Tng ham:
Dien tch tng:
2,85. 35 = 99,75 (m2).
Chi ph xay tng:
2. 99,75. 800000 = 159,6 trieu ()
b)Tran ham:
Dien tch tran ham:
2,3. 35 = 80,5 (m2).
Chi ph xay tran:
80,5. 800000 = 64,4 trieu ()
Tong chi ph xay dng:
159,6 trieu + 64,4 trieu = 224 trieu ()
2) Von au t thiet b:
a)Xe goong:
Khung xe lam bang thep CT3, khoi lng:18,74 kg.
Thep CT3: 10000/kg.
Chi ph cho khung xe:
18,74. 10000 = 187400 .
Khoi lng banh xe goong: 3,02 kg.
Banh xe: 30000 /banh
Chi ph banh xe:
4. 3,02. 30000 = 362400 .
Chi ph 1 xe goong:
187400 + 362400 = 549800 .
Chi ph cho 17 xe goong.
549800. 17 = 9,347 trieu ().
b)ng ray:
Trong ham at 2 ng ray ch I at song song vi nhau, khoang cach gia
2 ng 1,1m.
Chieu dai ng ray:
Lh + 2 = 35 + 2.3,1 = 41,2 (m).
SVTH : TRAN TH THU HNG
Trang 37
e nhap xuat nguyen lieu thuan tien can at them 2 ng ray tng t nh
vay ben ngoai ham say.
Ngoai ra con co 4 ng ray phu at vuong goc vi cac ng ray tren.
Chieu dai ng ray phu la 4,2m.
Tong chieu dai n g ray chnh va ng ray phu:
4. 41,2 + 4. 4,2 = 181,6 (m).
ng ray lam bang thep CT3, cao 20 mm, rong 40 mm
Khoi lng rieng thep CT3: CT3 = 7,85.103 kg/m3.
Tong khoi lng ng ray:
0,02. 0,04. 181,6. 7,85.103 = 1140,448 (kg)
Chi ph cho ng ray:
1140,448. 10000 = 11,4 trieu ().
c) Khay:
Khay lam bang nhom, khoi lng khay tren 1 xe 6,852 kg
Khoi lng khay tren 17 xe:
17. 6,852 = 116,484 (kg).
Nhom: 9000 /kg.
Chi ph cho khay:
116,484. 9000 = 1,049 trieu ().
d) Quat:
Ta can 1 quat ay va 1 quat hut, moi quat co cong suat 57,3 kW = 76,84 Hp.
Vi quat gio: 500000/Hp.
Chi ph cho 2 quat:
2. 500000. 76,84 = 76,84 trieu ().
e) Caloriphe:
Caloriphe co 575 ong, lam bang thep CT3, ng knh trong d1 = 48 mm,
ng knh ngoai d2 = 50 mm, moi ong dai l = 1,5m.
The tch thep dung lam ong trong caloriphe:
d 2 d12
0, 052 0, 0482
3
45. 2
.
l
45.
=
1,5 = 0, 0104 (m ).
4
4
Trang 38
3
(0, 62 0,582 ).1,5 = 0,0278 m .
4
Ong dan t caloriphe en ham say dai 3m; ng knh 0,6m; day 0,01m.
The tch thep:
3
(0,62 0,582 ).3 = 0,0556 m .
4
Ong dan t ham say en quat hut dai 3m; ng knh 0,6m; day 0,01m.
The tch thep: 0,0556 m3.
Tong the tch lam ong dan:
0,0278 + 2. 0,0556 = 0,139 (m3).
Tong chi ph lam ong dan:
0,139.7,85.103.10000 = 10,92 trieu ().
g) Ti keo:
on g c ti keo co cong suat: 55,02 kW = 73,783Hp.
Chi ph cho ong c:
500000. 73,783 =36,89 trieu ().
h) Cac chi ph phat sinh khac: 5trieu ().
Trang 39
Trang 40
PHAN IV:
Trang 41
PHAN V:
Ky thuat
[3]. Tran Van Phu, Tnh toan va thiet ke he thong say , NXB Giao duc.
[4]. Pham Van Bon Nguyen nh Tho, Qua trnh & Thiet b CNHH & TP Tap 5 Qua trnh va Thiet b Truyen nhiet , NXB ai hoc Quoc gia Tp. Ho
Ch Minh.
[5]. Tap the Tac gia bo mon May va Thiet b Khoa cong nghe Hoa hoc &
Dau kh Trng ai hoc Bach Khoa ai hoc Quoc gia Tp. Ho Ch Minh,
Qua trnh & Thiet b CNHH & TP Tap 10 V du va Bai tap , NXB ai hoc
Quoc gia Tp. Ho Ch Minh.
[6]. Tap the tac gia, So tay Qua trnh va Thiet b Cong nghe Hoa chat
1&2 , NXB Khoa hoc Ky thuat Ha Noi, 1999.
Tap
[7]. Ho Le Vien, C s tnh toan May va Thiet b hoa chat , ai hoc Bach
Khoa Ha Noi, 1997.
[8]. Phan Van Thm, So tay thiet ke Thiet b Hoa chat & Che bien thc pham
a dung , Bo Giao duc va ao tao Vien ao tao m rong.
[9]. Nguyen Th Phng Le Song Giang, C lu chat , lu hanh noi bo ai
hoc Bach Khoa Tp. Ho Ch Minh.
[10]. Vo Van Bang Vu Ba Minh, Qua trnh & Thiet b CNHH & TP - Tap
3 Truyen khoi , NXB ai hoc Quoc gia Tp. Ho Ch Minh.
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