Phan 1: CONG NGHE UC

CHNG 1

KHAI NIEM VE QUA TRNH SAN XUAT UC

CHNG 2

THIET KE UC

CHNG 3

CONG NGHE CHE TAO MAU VA HOP LOI

CHNG 4

CONG NGHE CHE TAO KHUON VA LOI

CHNG 5

UC CAC HP KIM

CHNG 6

KHUYET TAT VAT UC

CHNG I
KHAI NIEM VE QUA TRNH SAN
XUAT UC
1.1 nh ngha
1.2 ac iem.
1.3 Phan loai cac phng phap uc
1.4 S o san xuat uc bang khuon cat
1.5 Nhng nhan to anh hng en chat lng vat uc
1.6 Nguyen ly thiet ke ket cau vat uc

1.1 nh ngha

uc la qua trnh ien ay kim loai the

long vao long khuon uc co hnh dang kch
thc nh san. Sau khi kim loai ong ac ta thu
c san pham tng ng vi long khuon. San
pham o goi la vat uc.
Neu em vat uc gia cong nh gia cong cat got
goi la phoi uc.

1.2 ac iem

Moi vat lieu nh : gang, thep,hp kim mau,

vat lieu phi kim khi nau chay, eu uc c

Tao ra vat uc co ket cau phc tap

Co khoi lng ln ma cac phng phap

giacong phoi khac khong thc hien c

Nhc iem:
Do qua trnh ket tinh t the long nen trong
vat uc de ton tai cac dang ro co, ro kh, nt,
lan tap chat.
Khi uc trong khuon cat, o chnh xac ve
kch thc va o bong thap.
Tieu hao mot phan khong nho kim loai cho
he thong rot, au ngot va cho cac ai lng
khac (lng d, o xien . . .)

1.3 Phan loai cac phng phap uc

Phng phap san xuat uc c phan

loai tuy thuoc vao loai khuon mau, phng

phap lam khuon .vv
Tuy thuoc vao loai khuon uc ngi ta

phan ra lam hai loai:

uc trong khuon cat

uc ac biet

a) uc trong khuon cat:

Khuon cat la loai khuon uc mot

lan (ch rot mot lan roi pha khuon).vat
uc tao hnh trong khuon cat co o chnh
xac thap o bong be mat kem lng d
gia cong ln.Nhng khuon cat tao ra vat
uc co ket cau phc tap, khoi lng ln.

b) uc ac biet:
Ngoai khuon cat , cac dang uc trong
khuon uc (kim loai ,vo mong ) c gop
chung la uc ac biet .
uc ac biet, do tnh rieng tng loai cho ta
san pham chat lng cao hn ,o chnh xac
,o bong cao hn vat uc trong khuon cat.
Ngoai ra phan ln cac phng phap uc ac
biet co nang suat cao hn .tuy nhien uc ac
biet thng ch c vat uc nho va trung

1.4. S o san xuat uc bang khuon cat

Hon hp lam
khuon

Mau uc

Hop loi

Hon hp
lam loi

Lam khuon

Lam loi

Say khuon

Say loi

Khuon ti

Nhien lieu

Lo uc

Nguyen lieu kim

loai

Nau kim loai

Bien tnh

Khuon kho
Lap rap khuon, loi
Rot khuon
Pha khuon,loi
Lam sach vat uc
Kiem tra
Thanh pham

Phe pham

1.5 Nhng nhan to anh hng en chat lng vat

uc

* Chat lng vat uc

+ o chnh xac hnh dang va kch thc

+ o nhan bong be mat
+ Tnh chat kim loai
* Nhan to anh hng
-Hp kim uc:

-Loai khuon uc va phng phap uc

1.6 Nguyen ly thiet ke ket cau vat uc.

a. Khai niem :
Vat uc la dang san pham hnh thanh
t hp kim long trong long khuon. S hnh
thanh o chu anh hng ln ket cau vat
uc.

b. Yeu cau cua mot ket cau kim loai

Bao quan quy trnh cong nghe lam khuon n
gian, thuan tien.
e xac nh v tr long khuon trong khuon

uc e tao ra hng ket tinh ung nham nang

cao chat lng hp kim uc loai bo cac khuyet tat
uc.
Bao am cho quy trnh cong nghe gia cong

cat got c thuan tien.

Bao am c tnh vat uc.

Trong san xuat uc, vat uc c phan chia thanh

khoi lng gom :
Nho, trung bnh, va ln.
Vat uc nho 100 kg

Vat uc trung bnh 100 150 kg

Vat uc ln > 500 kg

Tnh chat san xuat :

n chiec : 1 50 vat uc / nam

Hang loat: : Nho : 50 100 vat uc / nam

Va : 100 1000 vat uc / nam
Ln : 1000 10.000 vat uc / nam
Hang khoi : > 10.000 vat uc / nam San xuat :
Lo 50 mm n chiec

Lo 30 mm hang loat
Lo 20 mm hang khoi

KET THUC CHNG I

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