Atlas Copco Stationary Air Compressors GX2 - GX3 - GX -GXBC oxa FF sail Produet ne: 9152101310 2007" Weight: 22 Kg Serial nr: AITSSQ656. cece cEOWNERSHIP DATA Congres: Uni 8, compres. dete eran oe Sos ‘eae ete ) ‘eae pe cei mae Doeresben copy ‘Als Coca compre ntti oa Ate Cop se rns bok: ‘ts Coes song ar ‘AIS Cpe a opr ‘As Copce none ‘Tene ie Sai SAFETY PRECAUTIONS “Toe read attentively and acted accordingly before insaling operating o rea ‘These recommendations apply to machinery processing or consuming ar rine as. Processing of any other gus requires ‘ldionalstey precautions typical to the pplication which are not nciaded hee Leonor ie lteter ‘pec ae opel prince Wapiti in pert steps eng pacies {plese reed eet ey req a eres ‘onions nd scenr sale oie enable se Inaiain operation mina: nd ests ny be prom pairs cin compte perme Nol aig reas emp, ie tig) sal be notion nthe campers desl onl ke ome {ngeament mith as Coen sd une person of oo, ‘Soman poeta. tay ster in hs ik, pci wi eer sys ‘omy wrap he ier of hee Sal ey These presto ae seca an one several maine pes and ‘Stross scans apt he ene) dora Installation As om sensing pi in cnforty wh te oe ‘Sigel elie eves te pal ese 1. Aompresarosirdoe lieth dee pps ‘ty fie elon ik retail ‘Wear asf le we woking inthe of eho iting 2. Any bling age pgs ape an Scan bugs tal be ‘Sone ttre creo the pes Distto pips oh ‘Smtr shall a re so ad sabe fer rng cry ina aso, Neve te i, ie The aspire fie fm Dae oe apr, ‘pls hat on nd ra ir ep, espianasramnrartent) perigee een ins at te tare pie este compres te aera, eer ni et exp ude a nd at tb ‘Sn thor ca ofall ‘Noes isemay treat ote te come ipsam fect oan ‘rate cxol i tls he wt al Bean einen DANGER: This machine remotely nerd and may sae Seat cat eee pew her as w= erat it ss of ges ‘Eisandhiheuy Yoni ety pest oral ‘seston orice haben Oo SAFETY PRECAUTIONS (consinues) 11h i st le se het ar ein 1S. The sci comms hal can te el eae he ‘al ered and pres ish rent Operation ‘ecru tye dager detesortaenes, Loco cares ype soothe et ngs a omens When Mowing roca ie eae ee pac hy fat apenas ‘Sos ly wit somo ot py sr ai 2 Te amore stoned cpl of poing i of ‘ec unt Tor beings aay te somes ima ‘ately pad ose sl inn nd nds Fans nds ep Ba et 5 Rupa boda dos st doers Th ons a be (ee aces or ener 50 gBA) Sal wearer pia 1. eval eek tt 2A puns fe pine nd cutee Bankes in Seti in soe itil ad sca and in god Stipe an cr preeroclcSoiosarentobarces ‘Bout valve od a pes, eoupies, mands, ‘Sheth ae rein pneu eco cate 1 massing san opr ic dina aig tg ‘gm apa wrrocm ee pens apis a pat ‘Si sib Simic a he ig ne Maintenance ome ol te eh 2 Ween xine spre prt tn allio, 3 mang i eg ein ach 0 mar trom a sero pes and eve hee em of 6. Serotec erin ing its ad vp Sena yg he prt ne opie on 17, Nese wei prom ay open vain a te ot ssn Olea rb mle Where he ian nino an pico ht an tr refute srr emt be ppd epee errs shal be opened bee afcct Sine ie capes ole fo pres pion of i Nora ce with ope ae peng ise 1 Mesure tat sons ote ator geal none i 9 ee eg wit os ser maine or rl ee {ttt cols sowed tn coe Tf ‘Reed chk econ gurtecongresaeiat 10. Ee tine the repartee evening pend tno theol yrnse ecaton depost ‘ih pt oa Brome {tclopevex man resort wen ang ‘Sedgley ee Gn ma Nore ee nh de ma of hea The flowing sty reaton ae arene when Maning ‘leq voe eed us being poten, 1 Alnus wer pci els. nce gt cot wth si es ny retin ise sstespelymentane nhs bowl he ded y Ait Cone‘Atlas Copco Stationary Air Compressors GX2-GX3 - GX4- GX5C Instruction book From folowing sail number onwards: All-641 500 Copyright 2008, las Copco Arpower nv, Antwerp, Belgium. ‘Any unauthorized use or copying of the contents or ay part thereo is prohibited. This applies in aricularto trademarks, model denominations, part numbers and drawings This instruction book meets the requirements for insvuctons specified by the machinery drectve {88/37/EC andi valid for CE as well as non-CE labeled machines, ‘No, 2920 1496 00 Registration code: APC GX 2001 38/995 2008-06 wove tascopco.com“Tis instruction book deseribes how to handle the machines to ensure safe operation, optimum efficiency ane long sence ite Read this book before puting the machine into operation to ensure correct handling, operation and y.bet Imanienance fom the beginnng, The maintenance schedule comprises measures for kegping the mactine r {e0 coration | Koop the Book avaliable forthe operator and make sure thatthe machin is operated and that maintenance is camed out according to the inscions. Racerd ai operating data, maftenance performed, et. ar operators logbook avallable ftom Alas Copco. Folow all relevant safely precautons, Including those ‘mentioned inthis book Repairs must be caried out by trained personnel from Alas Capco who can be contacted for any futher ‘information, In al corespondence always mention the type and the serial number, sho«n onthe data plate Forall data not mentioned in he test, see sections “Preventive maintenance schedule" and "Principal data “The company reserves the right to make changes without prio notice.1 Goneral description enon 11 Options, {2 Alrfow - al system (Fig. 18) 21 Air fow: 12201 fow. 41.3 Regulating sys 4 3: Main components (Fig. 15), 1.32 Operation. 4.4 entre panel. 115 Protection of cmreseer. ‘io 416 Ar dryer on GX FulFeatre 2 Installation. 21 Dimension drawings 22 lntalaton proposal 221 Recommencations 23 Electric cable size. 2.4 Electrical connections 25 Pictographs, 3 Operating Instructions. 31 inti startup (Pg 3.4). 3.2 Checking the motor rotation direction (Fig 32) 7 33 Starting the ar cryer (Ful-Feature unis ony) (ig 3.2) 8 $3.4 Starting the compresec. 18 3. Seong te comereso’ nd der 18 A Maintonance. : se “4: Maintenance schedule 19 ‘420i speciation. 6 42.1Atss Cop Rise, 6 422Minerl od 6 43 Serie ks. 20 ‘5 Adjustments and servicing procedures, wo oat ‘51 Changing the after. 2 5.2 Safety valve 2 Testing. 2 ‘53 Adjusting the tention ofthe iva bat ig 87) 2 5.4 Replacing the erve bt (Fig 5.1. o 2 ‘55 Changing the ol (Fig, 5.2) 2 15 Changing theo iter and separator (Fig 82) 2 8.7 Drve motor. 58 Storage afte nsaliabon S9Cooers ‘Problem solving. 8.1 Compressor S2Ar yee 7 Principal data. "71 Reacings on coil pane ‘72 Settings of overtoad relay and fuses. 28 173 Reference conations ar 4 Limitations ar 755 Spesifeations 1) 28 751 sO 28 75260He 28 7.8 Comersion it of SI units into USiBrsh Uns. 2s4 General description GX2 to GXSC ate single-sage, obinjected screw compressors. They are air-cooled and beltaivel an tect motor The compressors are enclosed in a souncinsulated bodywork. An ea8) o-operate cont pane (-Fig, 11) = provided, Incuding a combines compressor strUstop- ethergency swith. A cabinet housing the ‘motor starter is ntagrated inthe bodywork bering this panel. ‘The Ful-Feature variant of the compressor is provided wih an integrated ar cryer (6). The ai dyer removes moisture from the compressed si by cooling the alr to naar tho Freezing point and automaticaly craining the ‘condensete ‘The compressors are mounted on alarge 200 ar receiver (10). (08 cooler Safety valve On iter Compressor contro! panet Dryer Dryer ono switch Condensate cain vawve 8 Cononantacaint,_) 9 Label arin condensate weakly 10 Receiver 11 Safety vane 12 Ol eve sightclass 13 Ol sepaatortank Fig, 1.1 Font sie of GX2 FulFeature [EEE Atlas Copco Airpower NV. Sltlas Copeo indaseata amma 7 bo 1%, renee 07, 8260 ah Actroper Bp 59905 PED (Pressure Equipment Directive) Product: x25 ‘Components subject to S7123/EC Pressure Equipment Directive ‘Components subject to 97/297EC Pressure Equipment Drecve greater than cr equal to Category I Part number ‘Description — [PED crass 507 74 ‘Safety valve Wy (2200 950775 Safely valve v Overall rating ‘The compressors are conform to PED smaller than category I.7.8 Specifications 1) 75.4 60 He [Compressor ype I oo [om poxee Frequen ta —Ts0 0 [0 [0 ‘Motor ze — Wes data ‘Capac (FA vs [ssa [7a a0 Maxorum presse baie) 119 —T10 —Tto Temperature ofaeaving |" [S338 [33 33 recever (approx). Pack | [Ot capacity i —as 135 [as [5 Sound pressue ex | B61 Tet ee 18.260 He [Compressor type ‘Gx2_ | Gx4 | GXEC. Frequency Fe Teo [60 [60 Mater i ee] See) 7) ‘Capaciy im [as] 168202 Maxcmum presse pag} 180460 [450 —| Temperature of arieavng |" 153 [33 [33 receter(appeox). Pack | (Or eapssty T—35—{25 [a5 ‘Sound pressure level | eB()_[s1 62 Tes —] 7.8 Conversion list of SI units into US/Britsh units {RW = 1.841 hp (UK and US) ‘0264 US gal (0.220 Imp gal (UK) 4120035 cu ‘lg =2.117 cm J mm = 0.030 in { mbar = 0.404 n water colum 1N=0225 bf Nm =073800n x "C8 (32418x)°F 2) Footnotes chapter 7 1) Atreterence conditions. 2) temperature diference of °C temperature ference of 1.8 otter i separator init valve After Bt tensioning bot ‘crows, fixation of compressor element Bet Fan Motor Receiver S-phase voltage supply to compressor Single-shase voltage suppy to dryer ‘Timer, cryer condensate outlet Compressor ment Air outer Data pate 4 2 3 5 6 7 a ° Fig. 1.2 Rear ste of Gx2 FubFeature) [cms abs] — Thar coe ‘arr tompertre ‘ 20 [Retstie rny % i 74 Limitations [Maximum working pressure bare) e ‘See maximum values below inna waking pressure Tare) 4 Mavimom sine mpersize_ | ‘i ini ambient tengeratire [°C 3 1 Aeoutet Fig, 1.3 Front view of GX2 41.4 Options Description Electronic condensate ian On ai recaver POx Filter Kt “Transformer Ki Ox are high-effcency fiters. The fiters trap solid particles down to 0.01 micron wth a max. ol camover cf 0.01 mai7 Principal data 7.4 Readings on control panel Air outiot pressure [Modulates between prosetunloadinlstopping pressure andloading pressure 7.2 Settings of overload relay and fuses soe [Compressor] Supply] Wax | Fuses, | Fuses, ‘type |veltage setting| S-phase | tuphase Of relaylcompressoy dryer 21 | "supply "| supph www a ea 250139 | 16 10 Gx2_| 400 [6 70 0 oxa| 2807 7a_[ 16 70 Gxs_|400_[ 10 | 10 70 Gxa_| 250 [tot_| 20 70 axa | 400 [11 | te 10 ‘exec [230 | 335 | 25, 10 oxsc_[ «00 | 138 | 16 70 (Compreceor|Suppiy| Max | Fuses, | Fuses, type |voltage|setting| S-phase | t-phaso lof relay compressoy dryer a21| "supply | supply ww wy exe 200416 10 (Gx2 2207286) 107 10 Go| 360 | 64 70 Gx2_|aaavaed) 5.4 10 ox | 575 | 43 10 ‘Gxa [200 | 15 10 ‘Gxa (2007250) 738 0 ‘Gxa| 300 [106 10 ‘@xa[aanvae6| 6.8 10 cx | 55 [55 10 ‘exso_| 200 [215 10 ‘Gxs0__ [720750] 10.6 | seo ‘exec | 380_[ 118 70 ‘GxSC_|aa0v465| 9.6 10 oxso_| 575 | 78 10 1.2 Airflow - oll systom (Fig. 1.4) 1.21 Airflow ‘Air drawn trough the ai fiter (1) and open inlet valve (2) into compressor element (3) is compressed Compressed air and ol ow into ol separatortank (4) where most of the ols removed. The ai is cachargee via. a minimum pressure valve (6) int the air recever (6) and, pending on the mad, nto te a eryer (7). 1.22 01{ow ‘Air pressure forces the ol from ol separatortank (4) trough ol cooler (8) and fitar (9) to compressor element (6) and the ubricaton points. In the ol separatortank (4), most ofthe ol fs remaved centnfugaly. the balance 's removed by separator (10), ‘The ail system has a thermostatic by-pass valve (11), The all cooler is by-passed unt the ol reaches the correct operating temperature. A iri © Compressed alr outer 8 Airfow D Ollfow 1 After 8 Olcocler 2 let valve 8 Oller 3 Compressor element 10 Oil separator 4 Olseperatortanie 11 Thermostat by-pass valve 5 Minimum pressure vave 2 Bok 8 Recover 13 Motor 7 Dyer 14 Fan Fig. 14 Flow diagram4.3 Regulating system 4.34 Main components (Fig. 1.5) = pressure svitch (PSR), which opens and closes at preset pressure limits 2 Blomott valve (71) Psa Fig 1.6 Reguiating system components 13.2 Operation ‘The pressure sutch opens and closs its contacts at pre-set pressures. During loaded operation, the ¢ pots ate doses he motors enning y ithe working pressure reaches the maximum int the contacts of the pressure switch open: the motor wi ‘lop. The blow-off valve opens and he pressure nthe aol soparatr Is released ‘when the working pressure decreases tothe pro-set minimum pressure, the contacts ofthe pressure sich dose and the motor restarts, The Bowof valve loses and compressed aris supplied tothe recever again. _| Have system chested frets or rele wh - z ‘a [Une vege too ow ‘| Cheek power supply ee ‘5 | The machine was suithod of and on again oo rapidly (ol enough tne forthe pressure SqualzaTon) [Wat afew minutes before slartng he machine again Footnote chapter 6 1) See secton 1.5toresavrestart| | | | | | | | | 6 Problem solving Attention ) 4. Apply al relevant safety precautions, incuding those mentioned in this book 2. Before carving out any maintenance or rear on te comoressor, move compressor start switch (- Fig. 1.6) to poston O and eryeronlet surtzn(15-Fig. 1.6) to postion 0, Wal nt the compressor Nes ‘lopped. Open the sclatingsuicn(es) ta prevent an aciletal sat, 3. Giose air cuter valve (15-Fig. 1.2 or -Fig. 7.3). Depressurze by Unscrewing pg (Fig. 31) one tun and by opening condensate drain valve (7-9, 1.1). 6.41 Compressor [The machine doos not start No power Fuse Pt blown Check power supply = Replace fuse [The man motor thermal pretecion has ipped [Check and at metor cool down; to resetrestar, move Compressor ona atch to O then oT ‘Tha machine does not star high oll temperature lamp ison (temperature switch tripped) 1) Oilcooters city Clean codier : “Ambient empeature Too Fgh Improve verilation in compressor room Gilievel to iow “Top up of tank [The compreawor does not reach working pressure Seen Blowroff solenoid valve remains open 6 nsuficiontraigarantin | Cheek epiace vv frecessary Fig. 1.8 Conta pane! [Excess oll consumption eames ference | Designation Funetion 1a [Oilseperator clogged 1 ‘Weng pres “Tha pene iia eae working peseire ‘a [Replace ol separator - fz ictooraph Woking pressure CS 3 Compressor station = ‘Saris and stops Te compressa Als Used w lop the 1» [Dranto conect level = ‘emergency sutch compressor n case of emergency and to eset the thecal fveload of he eectre motor by saeting tO and back tor oe a Hommel Indices he tla runing ins 62 Alay 5 iciograch Hourmetr = é ‘Alar amp Lights up in ase Ofrigh ai temperature shown [1 [Ne compressed sir passes through the dryer 7 a clograp High oltemperature shul-down [Pipes are frozen sie. e Reset button Reset bution (afer unscrewing cover) for Tigh a ‘| Het-gas by-pass valve mafuneVoning!conat Alas Copco lemperatureshu'donn ‘See sexton 15 = Piceaiagh Reset 2 [Gandeneate in the piping 10 Progra ‘Switch of he volage ond depressurls bef Baring any | nsufcient condensate rain = a] = | maintenance or real a | Check the operaton of timer a abel ‘Warning unt may star automaticaly |The aryeris working outside fs rating 72 Oi ewe shass indeates ol evel = | Cheek oom temperature ~ a emperature at dyer. Cean the Condenser and check operation offan 13 ictogragh Maximum rane : EC 44 Pictograph Warning vt '3___| The compresuor head Ia very hot (above 65°C) = moter overioad 15 Dryer io Bae Bflon to sutch The yar ——— a [S00 25 = 2 16 ——TPeagrapn altage of [a—[See25 7 ictograp Watage on ®1.8 Protection of compressor (Reference ———T Besignation —~—T Fanation Gai-rgs 2524 Mote overosd ray To srt wn the compressor case tha motor current too high | TSHATT-Rge 2304 | Temperature shutdown atch [To snut down the compressor case he coutet temperate of the compressor slementis oo high * ‘To protect the a ovat atom again too high a pressure DTG. 17 Safety valves Remark ‘Alter tripping ofthe temperature protection: switch ofthe voltage and depressurize (see section 4), check and emed eee secton 6), Walt afew mnie to let the machine cool down, To reset and restart, sich onthe ‘Voltage and press the red reset button (8-Fig. 1.6 after unscrewing is cove: the machine wil restart. 1.6 Air dryer on GX Full-Feature "Wet compressed air enters the cryer. The ai then flows trough a heat exchanger where reigerant evaporates ‘withdrawing heat ftom the a The cold air then flows trough a condensate tap which separates conconsate from the ait, The condensate is automatically rained (related by Umer 13-Fig 1.2) The died aris then discharges from the dyer ‘5. Changing the ol fiter and oll separator (Fig. 6.2) 1. Stop the compressor and dryer. open the isolating switches and close the air outet valve. FRomove the font panel ofthe compressor Leeson fla lug (3) one turn to pert any pressure to escape. Unscrew the ol separator element 1) andthe al iter (2), ‘Sight lubricate te iter/separator seals before insaling. Tighten the new fitr and separate by han, Reinstall he font pane! 57 Drive motor ‘The motor bearings are greased for if. 5.8 Storage after installation Iv the compressor Is stored without running fom time to time, consuit Alas Copco as protective ‘measures may be necessary 5.9 Coolers Keep the covers clean to maintain the cooling eiciency ‘Stop the compressor. close the ai cutet valve and avtch off tne vataga, Remove any dit from the cooler with a fibre Brush. Never use a wire brush or metal objec. Then clean by air jot. Remove the root panel f access tothe back ofthe coolers required| 5.4 Replacing the drive belt (Fig. 6.1) 2 Installation | | ‘Stop the compressor and dyer, pen the eolating switches and close the ar out valve ‘Open the fant pane! ofthe compresearenciostre 24 Dimension drawings | Remove the sige, back and rot panels ofthe compressor enclosure, ) ete Loosen the 4 bots (2) by half turn Release the belt tension by loosersng the tensioning bot (1) Remove the fan cow Remove the bet via the fan cow opening. Insta the new bit via the same opening, ‘Tension the belt as described in secton 83. Re-asvambie the fan cout 10. Recnstall the bodywork panels 9 ry 5. Changing the oll (Fig. 5.2) Attention = Never mix is of diferent brands or ypes. {Tithe compressor is subject to external polttants, being used at high temperatures (oll | | termeratre above 80°C) or m severe cncton, ie adele to change Be of moe | ‘regent. ‘Const Aas Copea i 1. Ranta compressor unt warm Stop the compressor and dyer, open he isang stches | Sndclos thea out vane, Rrmove the foto oo pats = i 2. Loosen filer plug (3) one tur to permit any pressure to escape, Drain the oll by opening . | Valve @-Fg <1) Reo the pug and eo esrvor le mle of be sah gas | 2. Unstron to a iter ove rmove he Mr ment an eta pout approx O11 lo | the compreser errant: Dorot over gz 4 Re-assemble the inlet filter and re-install the filer plug. Fit the bodywork panels. eae Rint conpresot br approx 1 aa . one (1 Condensate fanope aa (2) Cooling air = outa i (Elect caie } on : di a (4) Conk aint + 1 Obseparaor ofl i (©) Composed or 2 Oimer a | oo | 2 3 Otter sus . oe iow 2 ae I Fig. 52 Ol system components = = | | a tte | |p Fig. 24 Dimension rawings2.2 Installation proposal 1 2 5 Fig, 22nstalation proposal Ieolton suteh, compressor (1) Misia 15 Ieolation ete, dyer (2) Space er mairtonancs, minum 2m Front pang), compressor (5) Singeshese ayer supey Dryer (a) Te phase sew compressor supey (6) Fowerente shoud be tected sot ‘Comps oiaca code 2.2.1 Recommendations important {Torprevent the compressor from fling aver curing transport by a plot ruck ensure thatthe forks ofthe pallet, truck ae fly ineeted. Raise he pal slowly and move the compressor smooth. Install the compressor on a so, lave foor suitable for taking the welght. The recommended minimum distance between the tp ofthe Unit andthe caling is 1.5m. the minimum distance between the back of the unt and the val 200 em Install the aout valve Soe Figs, 1.1 and 12. Close the vale and connect the ar net othe valve ‘The pressure drop over the delivery pipe can be calclated as follows cy (L480 0!) 1 xP) op pressure drop recommended maximum = 0.1 bar) ti {ength of delivery pain m é inner diameter of the delivery pipe in mm 5 Adjustments and servicing procedures 18:1 Changing the air filter 4. Stop the compressor and switch off the voltage. 2 ‘Remove the font panel of the compressar enclosure. Remove the root panel of the compressor enclosure Unscrew the cover ofthe air fier (1-Fig. 3.1) and remove the fiter element Fite new ai itr element and screw onthe iter cover. Rental he roof and ont panes, 5.2 Satety valve Testing “The valves (2/17-Fig, 1.1) canbe teted on a separate comprassad airing. Important Before removing the valves: ‘Stop the compressor and dryer, open the Iscating switches and cose the ar outlet valve Depressurze the air system by unscrewing filer plog (6-Fig. 31) one tum and open valve (7g 410 pert any pressure inthe system to escape I the valves do not open at the set pressure stamped on te valves, consult Alas Copso, Aer testing, re-install the valves, reinstall pg (-Fig. 31) and close valve (7-Fig. 1.1), Warning No acfusiments ae alowed. Never run the compressor without safety vive, 5.3 Adjusting the tension of the drive belt (Fig. 5.1) ‘Stop the compressor and dryer, open the Ioatng suetches and cose the ar outet valve Remove the font panel of the compressor enciosure. Remove the side, back and roof panels ofthe compressor encosure. Loosen the 4 bolts (2) by half tun ‘Adjust the bel tension by turning the tensioning bot (1). ‘The tension is correct when a force of 60 N applied atthe midpoint of the belt causes a deflection of 6 mm. tighten the bots (2) Reinstall the Bodywork panels praAppe 1 Betttensoning bot 2. Sczows, fxallon of compressor element 3 Bet Fig 5.1 Bat tensioning components4.3 Service kits Service kits are lable offering the benefits of genuine Atas Copco parts while keeping the maintenance budget ow. The kts comprise al parte needed for servicing, ‘Service kits [Content — Ordering number Filet ‘Ac tte, STS and oH SoparaEF 2901 108400 ‘ie or Filter carridge i822 08s8 00 ‘oi ter Fite eartigge 51513 0357 01 [Ollseparaior ter catidgs. ez onzs.01 Dx ites kt Fite ears "2801 0867 0 Rotejec uid | Batre ean : 2001 0248 01 (Rote-nject fui | 20-8ve ean 2801 0522 00 absolute pressure atthe compressor outlet in bara) ‘tee air elvery ofthe compressor ins Ge 4 The fan for compressor room ventilation should be installed in such a way that any re-crcuaion of cooling arto the compressor or eye is avoided. 5 Lay out the condensate Grain Nexble fam the timer (13-Fg. 1.2) a8 wel a a flexible from condensate valve (8Fig, 1-1) towards a dra colector The drain leases should not dip ito the water of he cain colector. Its fecommended to provide a unnel for vsual inspection 2.3 Electric cable size ‘The folowing cable sizes ar vai or he 3-phase voltage supply towards te compressor. sone (Campresso Supply] Cable sie] ‘38 voltage [mnt GE 250 2 exe [ ao 1 xs | 250 exo | a00 xa [230 coxa | 400 ‘Gxsc_| 790 ‘oxse| 400 sone {Compressor Supiy "ype voltage [an E20 [ 5 cra [no] 15 [6x2] sea is (SO Ga] srs [is Gia | 200 | 25 oxaf0nso| 25 xa] sa0_| 18 oxa[aaarasal 4.5 —] Ga | sts [18 ‘exsc_[-200-[ 4 ‘exec __[z02a6] 4 ‘cxsc_| 360 [18 ‘exec [4aavsb) 18 oxsc_| 575 | 18Attention ‘local regulations remain applicable if they are stictr than the values proposed, ‘The vollage drop must ot exceed 5% ofthe nominal votage. It may be necessary to use cables witha larger section than those stated o comply with his requirement. 2.4 Electrical connections. ectical connections should be cared cut by professionally skiled people to ensure complance with local ‘Secties cocas o @ @ @ ® Ensure that he supply voltage matches the voltage shown onthe data plate Provide an isolating switch forthe compressor power supply and forthe dryer power supply Provide fuses n the incoming wring, ‘Check the canton of al incoming wing an connec them a shown on Figs 2.3 62.4 Customers intatiation ‘S-phase 230-400 V 60-60 He ‘phase 230 V 50.60 Hz Compressor Bryer Fig, 29 Electrical dlagra, DOL starter 4 Maintenance Attention 1. Apply al relevant safety precautions, incuding those mertoned in tis book. 2. Before carying out any maintenance or rept onthe compressor, move compressor startstop saith (3: Fg. 1.6) to positon 0 and dryer onlff such (T5-Fi. 1.6) to postion 0. Wat unt the compressor has ‘topped. Open the isolating switches) to prevent an accidental start. 3. Close air ote valve (16-Fig. 1.2 oF Fig. 1.2). Depressurze by unscrewing plug (6-ig. 2.1) one turn ‘and by opering condensate drain valve (7-H, 1-1). 4.1 Maintenance schedule vary 60 working hours | Orain condensate fom the ecsier id [check the ol level (Every 800 working howre | Clean the aifitar ‘Check that condensate Wom the dryers drained automaticaly (Ful Feature ‘Clean the condenser of tha dar (Ful-Fastura) (Check the bettension — Every 2000 working hours_| Change the ar ier — ‘Change the al ‘Change the oer Every 4000 working hours _| Clean the finned aurace of the al ence 42 Oil specifications Attention ‘Never mic ols of aifeent brands o types 142.1 Atlas Copco Roto-injectfuid It's stongly recommended to use Aas Copco Roto-njectid. This is special ifr screw compressors which keeps the compressor in excelent contin, 42.2 mineral oi! ‘Athough Roto.njctui is strongly recommended, mineral oll can be used after taking flowing precawons: cee previously used ol should frst be crainad and the system fished *teol tte and ol separator should be replaced + the oil mist meet the requirements as spected below Properties: high-quality, mineral oll with oxidation lnhiiters and ant-foam and antiwar properties, The: \iscosty grade must correspond to the ambient temperature and ISO 3448, as fellows: ‘Ambient temperature ‘Viscosity grade ‘Viscosity indox ‘Consistently abave 25°C 1SOVG 68 Minimum 9 Between 25 and 0°C —hisovs 46 iim 95‘Attention +" Allelectical work shouldbe carried out by professionaly qualiis people = Theres generaly no need to apen the electrical panel of the compressor. 2.3 Starting the alr dryer (Full-Feature units only) (Fig. 3.2) ‘Snitch onthe votage othe cer and start it by moving wich (3) 0 Attention Senn Suwtch on the dryer bafre tuning on the compressor. The dryer must be Kept running while the air compressor is operating to ensure thatthe at ping romaine condensates the dyer is seitzhed of walt atleast 5 minutes before retatng the dryer; his lows for balancing ‘the infernal pressure in the ye, Compressor Dryer Fig. 3.2 Compressor onoff and eye onot switches 3.4 Starting the compressor 1. Check the oll evel sights (10-Fig. 3.1). The ol level should be In the mice. I iis below the ‘minimum level, top upto the mile. Do not overt ‘Open the air outlet valve (15-Fig. 1.2) or (1-Fig. 13). Move suite (1Fig. 3.2) 0 For FulFeature compressors, reguarty check that condensate is crained during eunning (13-Fig 1.2), ‘Attention (Fig. 3.2) In case the compressor has been exposed to low temperatures (below 0 °C), it may have eifeuty starting due {high ol viscosy. In his case, depress the yelow button (2) whe starting using buon (1. Important Fig. 32) Button (2) should only be depressed for a few seconds while starting = Button (2 shoud ery be used if experiencing dificult eve to low temperatures, 3.5 Stopping the compressor and dryer 1. Move switch (1-Fig. 32) t00. On FullFeature compressors, move sich (3-Fig, 3.2) 00. 2 Cose the ai outlet valve 15-Fig. 1.2) or -Fig. 1.3) ana sue off the Votage to the comprassrr On Full-Feature compressers, also Switch ofthe votage tthe dyer 8. Open the condensate dain valve (7-Fig, 1") fora few seconds to dain posible condensate ana then cose the valve, 4. Wait t east 30 seconds befoere-statng the machine, 0 @ @ @) ro) Customer’ installation Siphase 230-400 V 60.60 He “phase 230 V 50-00 He Compressor Dryer Fig. 24 Electrical ciagram, VD staner ca2.8 Pictographs Warning: possible aiid discharge Waring: votage Waring: ar not suitable for breathing \waming: wear ear protectors ‘Waring: machine may start automaticaly Waring: pressure Waring: hot parts Waring: moving parts Waring: rotating fan Drain condensate weekYy Read the Instruction book Weaking pressure Waring: votage Hourmeter Reset of temporature protection High temperature at oiet of compressor element Read instruction book before maintenance correpair 7. Lighty of gasket of ol iter, screw fiter on andighten by hana Fig, 26 Pictographs ) 3 Operating instructions Safety “The operator must apply al eleven safety precautions, including those mentionedin this book 3.4 Initial startup (Fig. 3.4) Check the oil ave sigh-ga8s (10. the cl level i below the minimum level, top upto the middle. Oo not Cveril. Aways use the same type fol. Seo section 42 Hf more than 3 months have passed between assembly and instalation, be sice to lubricate the compressor Clement before staring Up Remove the font panel Unscrew the fization bolts in the oof panel and remove the panel Unscraw the cover of the a fit (1) and remove the filter element. (Open value (8) and erin approx. 02 Taf al into a csan receptacle. Carefully pour ths oll tough the fiter housing into the compressor tment Fithe al fier element anc screw on the fier cover. Revnstal he roof and Font panes Fi Fuse PSL12 Shieh to prevent starting against backpressure SRI Unicadlstop switch Yi Blowotf valve. 1 wiefter 2 Ot separator 3 Olfiter 4 Olrainfexble 5 Ol soparatornank 6 Olflerpug 7 Glicooter 8 Button (use ony if stating compressor ‘al very low temperatures see section 34) Oil rain valve 10 Ollevel sight-lass Fig, 3.1 Front view 13.2 Checking the motor rotation direction (Fig. 3.2) 1. Check that all panels of the compressor enclosure are Installed and that the fabel explaining the procedure te check the motor retaton rection Is corealy stuck onthe grating ofthe compressa root, 2 Switch onthe votage tothe compressor. 5. Run the compressor for 1 second by bray toggling switch (1) to position Turn the switch back to positon dafter 1 second Ifthe rotation direction is correct the label on the roof rating wll be blown up. In case the sheet remains in place, suite off the vltage tothe compressor, open the isolating switch and reverse tw incoming suppy ines to the compressoe