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TN KHO TRONG CHUI CUNG NG

Phn loai tn kho va nhu cu


Kha nng sn co cua hang hoa

anh i trong tn kho


H thng Pull vs. Push.
im tai t hang va h thng

kim tra inh ky.


H thng Just-In-Time

1
J.F. Campbell, UM St. Louis 2006

Vn
Lam sao quan ly qua nhiu mt hang
tao nhiu im khac nhau trong sut
chui cung ng
Vi yu cu moi mt hang phai ung s
lng, ung ni, ung luc va ung gia
Khng u s lng ung ni la gy ra tn
kem
Qua nhiu tai mt ni cung gy ra tn kem

2
J.F. Campbell, UM St. Louis 2006

Vi du
Mt mt hang (trong s hang ngan mt hang)
ang tr tai ca hang. Gia s nhu cu d
kin la 5.000sp/nm

Ban nn t hang kiu nao?


Mt ln 5000 sp cho ca nm?
Hai ln, mi ln 2500 sp?

Nm ln, mi ln 1000 sp ?
96.15 sp hang tun?
13.7 sp hang ngay?

Va kip luc, nhng khng c ht hang?


3
J.F. Campbell, UM St. Louis 2006

Tn kho
Bao gm:
Nguyn vt liu, linh kin, ban thanh
phm, thanh phm.

Hin din:
Trong nha kho, khu vc san xut, trn
phng tin vn chuyn, trn k hang.

Chi phi tn khi chim t 20-40% gia


tri cua san phm

4
J.F. Campbell, UM St. Louis 2006

Tai sao phai gi tn kho


Tn dung tinh kinh t nh quy m trong san
xut va vn chuyn.
Phi hp gia cung va cu
Khc phuc s khng chc chn v nhu cu
va b sung
Cung cp s ap ng nhanh vi khach hang
Hang rao ngn chn lam phat va tng gia
(u c)

Mt phn cua san xut

5
J.F. Campbell, UM St. Louis 2006

Bt li cua tn kho
Chi phi cao:
Tin (va khng gian) bi chn trong
hang tn kho co th c s dung tt
hn nhng ni khac trong t chc.

Rui ro hang hoa li thi.


Vi du hang in t, may tinh, san phm
CNTT.

Che du nhng khim khuyt trong


h thng quan ly

6
J.F. Campbell, UM St. Louis 2006

Phn loai tn kho


Tn kho thng (chu ky): ap ng nhu cu d
kin gia cac n t hang.
c s dung dn dn, nhng b sung vi s lng ln.

Tn kho an toan: bao v chng lai cac nhu


cu t xut t nhu cu d kin s ln hn hoc
dai hn thi gian b sung d kin.

Tn kho trong qua trinh lun chuyn


Tn kho do u c

Hang hoa li thi, hao hut, mt mat

7
J.F. Campbell, UM St. Louis 2006

Phn loai nhu cu


Lin tuc:
Gia tri trung binh va s bin ng cua nhu cu
Co th tinh toan c.
S dung t hang lp lai.

Theo chu ky/mua


t hang 1 ln/1 vai ln trong mua.

Lumpy (lm chm): kho d oan.


S bin ng ln hn gia tri trung binh.

Kt thuc:
Nhu cu s ht tai mt thi im bit trc.

Phu thuc
Phu thuc vao nhu cu cua nhng hang hoa khac.
J.F. Campbell, UM St. Louis 2006

o lng hiu qua


Nhu cu hang nm
Ty l quay vong hang hoa =
Tn kho trung binh
Cang cao cang tt

Mc sn co: % trong kho


i vi 1 mt hang: Service Level = SL
Mt n hang co nhiu mt hang: Fill Rate = FR
Tt ca n hang: Weighted Average Fill Rate = WAFR
Cang cao cang tt

Chi phi t hang, chi phi tn tr, ht hang.


Cang thp cang tt.
9
J.F. Campbell, UM St. Louis 2006

Mc phuc vu Service Level: SL


Hang hoa lun sn co ung s lng, ung ni va ung
thi im.

i vi 1 mt hang: SLi = Service Level cho mt


hang i
SLi = Xac sut mt hang i co trong kho.
= 1 Xac sut mt hang i ht hang.
SLi = 1 -

c lng s lng thiu hut/nm i vi mt hang i


Nhu cu hang nm i vi mt hang i

Vi du: nu nhu cu la 2400/nm, trung binh thiu


hut trung binh 6 sp/thang, thi SL=97%
10
J.F. Campbell, UM St. Louis 2006

Mc sn co: FR va WAFR
i vi 1 n hang co nhiu mt hang: FRj = Fill
Rate cho n hang j
FRj = SL1 x SL2 x SL3 x ...

Cho tt ca n hang: WAFR (Weighted Average


Fill Rate)
Tng tt ca n hang (FRj) x (Tn sut n hang j).

11
J.F. Campbell, UM St. Louis 2006

Vi du WAFR
Co 3 mt hang
I1 (SL=0.98);

n hang Tn sut
I1
0.4
I1,I2,I2
0.1
I1,I3
0.2
I1,I2,I3
0.3

D liu
J.F. Campbell, UM St. Louis 2006

I2 (SL = 0.90); I3 (SL = 0.95)

FR
Tn sut xFR
0.98
0.392
0.98x0.90x0.90=0.7938
0.07938
0.98x0.95=0.931
0.1862
0.98x0.90x0.95=0.8379
0.25137
WAFR = 0.90895

Tinh toan

12

anh i - Tradeoff
Mc phuc vu SL va chi phi

SL cao hn
Tn kho nhiu hn.
Chi phi cao hn.
SL cao hn
Mc sn co tt
hn.
It ht hang hn.
Doanh thu cao hn.

Mc phuc vu SL
13
J.F. Campbell, UM St. Louis 2006

anh i - Tradeoff
Mc phuc vu SL va chi phi

Li nhun cao nht


cha hn la mc
phuc vu cao nht
Li
nhun

Mc phuc vu
14
J.F. Campbell, UM St. Louis 2006

Chi phi tn kho


Chi phi t hang:
Bao gm:

Chi phi vn chuyn va tn tr:


Ti l thun vi gia tri hang tn kho.

Chi phi vn (80%).


Chi phi s dung khng gian.
Chi phi dich vu, bao him, hang h hong, li thi...

Chi phi ht hang.


Mt doanh thu (hin tai va tng lai).
Chi phi t hang lai, x ly, vn chuyn
15
J.F. Campbell, UM St. Louis 2006

anh i chi phi


Tn kho ln hn nghia la dich vu tt hn, doanh
thu cao hn nhng keo theo nhiu chi phi khac
Chi phi tn tr
hang

vs.

Chi phi t hang va ht

Tn kho ln hn

Chi phi tn tr ln hn.

Tn kho ln hn

Chi phi t hang thp hn.

Tn kho ln hn
hn.

Hang hoa sn co nhiu


giam chi phi ht hang.
16

J.F. Campbell, UM St. Louis 2006

Ht hang h thng ban le


Trung binh co 8-12% mt hang khng co sn
trn k hang

Nhng san phm thng xuyn co sn trong


nha kho.
Chi co khoang 3% thi gian la san phm khng co
trong kho.

Nhng nguyn nhn ht hang:


?

17
J.F. Campbell, UM St. Louis 2006

H thng keo va y Pull vs. Push


Keo:
Co nhiu im tn kho c lp vi nhau.
Mi n hang c lp vi nhau.
Thng dung trong nganh ban le.
Phu hp vi nhom nhu cu lin tuc.

Push:
Thit lp cac mc hang tn kho chung.

Tn dung tinh kinh t nh quy m.


.

18
J.F. Campbell, UM St. Louis 2006

Kim soat tn kho trong h thng y


Co c mt lng ln.
Phn b s lng tai cac im tn kho da
trn:
D bao nhu cu va s bin ng (standard
deviation- lch chun).
Tn kho hin co.
Mc phuc vu SL.

Cho phep tn tr ln u c

19
J.F. Campbell, UM St. Louis 2006

Kim soat tn kho trong h thng keo


t hang bao nhiu (mi ln)?
100 sp, 50 sp, ...

Khi nao t hang?


Hang ngay, tun, thang, ...

Hay khi mc tn kho giam. (giam nh th nao?)

Hai m hinh tn kho cho h thng keo .


im tai t hang (Reorder point-ROP)
(kim soat lin tuc): lng t hang c inh,
thi im t hang thay i
Kim soat inh ky (Periodic review): Thi
im t hang c inh, lng t hang thay i
da trn lng tn kho trong tay.
20
J.F. Campbell, UM St. Louis 2006

So sanh
Reorder Point

Periodic Review

Khac nhau v khoang thi


gian.

C inh khoang thi


gian t hang.

C inh ln n hang.

Linh ng kich thc


l hang.

Phn chia tn sut n


hang cho tng mt hang.
Nhn c nhiu chit
khu v s lng.
Giam tn kho an toan.
Cn phai bit mc hang
tn kho kich hoat tai
t hang giam sat tng.
Chi phi tn kho giam.
J.F. Campbell, UM St. Louis 2006

Thun tin cho quan


ly giam sat giam.

Co th kt hp t
nhiu mt hang khac
nhau tai tng thi
im.
Cn phai bit chinh
xac mc hang tn
kho tai thi im t
21
hng.

Kim soat tn kho trong h thng


keo: m hinh Reorder Point
Thich hp cho nhu cu lin tuc.
Cac im tn kho c lp.

Xem xet 1 san phm tai 1 vi tri.


Xac inh:
Lng t hang = Q
Thi im t hang = ROP
1. Tim gia tri ti u cho Q va ROP.

2. Xem xet iu chinh phu hp vi c im


t chc.
22
J.F. Campbell, UM St. Louis 2006

Kim soat tn kho trong h thng


keo: m hinh Reorder Point
t hang 1 lng c inh Q khi tn kho
giam ti mt mc gii han nao o (reorder
point =ROP).
Theo doi sat mc tn kho a n mc gii han
cha.
Nu nhu cu ln, hang tn kho giam nhanh thi
n t hang s c phat ra lin tuc.
Va ngc lai.

Thng s dung cho: hang hoa quan trong,


t tin (chim dung vn), hoc nhu cu
cao, thng xuyn.

Nhng chi phi giam sat cung cao.


23
J.F. Campbell, UM St. Louis 2006

Kim soat tn kho trong h thng


keo: m hinh Reorder Point
t hang Q khi tn kho ri xung mc ROP
Lng t hang c inh= Q.
Thi im t hang thay i.
100

ROP

90

Inventory Level

INVENTORY

80
70
60
50
40
30

LT1

20

LT2

LT3

10
0
0

t n
hang
1

Q=50
ROP=42
J.F. Campbell, UM St. Louis 2006

10

20

Nhn n
hang
1

30

40

50

Time
(day)
t n
t
n
hang
hang
Nhn n
2
3
hang
2

Tn kho s tng ln 1 mc la Q

60

70

Nhn n
hang
3

80

90

LT: lead time


24

Kim soat tn kho trong h thng


keo: m hinh Reorder Point
100

ROP

90

Inventory Level

INVENTORY

80
70
60
50
40
30

LT1

20

LT2

LT3

10
0
0

t n
hang
1

10

Nhn n
hang
1

Thi gian gia ln


t hang 1 & 2
J.F. Campbell, UM St. Louis 2006

20

30

40

50

60

70

80

90

Timet
(day)
t n
n
hang
hang Nhn n
Nhn n
2
3
hang
hang
3
2

Thi gian gia ln


t hang 2 & 3

25

Kim soat tn kho trong h thng


keo: m hinh Reorder Point
t hang Q khi tn kho ri xung mc ROP.
Nu nhu cu hoc thi gian giao hang (lead time) ln
hn thi thiu hut, ht hang STOCKOUT xay ra.
100

ROP

90

Inventory Level

INVENTORY

80
70
60
50
40
30
20
10
0
0

10

20

Thiu hut khi n


hang 2 v tr
J.F. Campbell, UM St. Louis 2006

30

40

50

60

70

80

90

Time (day)

Thiu hut khi nhu cu qua


ln khi n hang th 3 v

26

Tn kho an toan - Safety Stock


Safety stock, mc tn kho d tr ngn
nga ht hang do bin ng nhu cu va thi
gian giao hang.

Xac inh Safety stock da trn:


Trung binh va mc bin ng (standard deviation)
cua nhu cu.
Trung binh va mc bin ng cua lead time.
Xac sut mong mun co hang trong kho.

Nhu cu bin ng nhiu, lead time bin ng


nhiu dn n tn kho an toan tng tranh
ht hang.
ROP = c lng nhu cu trong thi gian
giao hang+ safety stock
27
J.F. Campbell, UM St. Louis 2006

Tim li giai ti u
Tinh Q ti thiu tng chi phi.
Chi phi bao gm:
Chi phi t hang.
Chi phi tr hang ( ap ng nhu cu banva2
tn kho an toan).
Chi phi ht hang.

Tinh toan ROP at c mc dich vu


mong mun SL.

Tim li giai ti u
28
J.F. Campbell, UM St. Louis 2006

Cac thng s tn kho


D = Nhu cu (hang nm) - or - d = mc nhu cu
S = chi phi t hang($/n hang)
I = Chi phi tn tr (% gia tri hang hoa/n vi hang hoa)
C = gia tri hang hoa ($)
LT = lead time (trung binh)
k = chi phi ht hang/n vi sp
P = Xat sut hang trong kho trong thi gian giao
hang
sd = lch chun (standard deviation) cua nhu cu
sLT = lch chun (standard deviation) cua thi gian giao
hang
Tinh sd = std. deviation cua nhu cu trong thi gian giao hang
=

LT x sd2 + d2 x sLT2
29

J.F. Campbell, UM St. Louis 2006

Tinh toan cac bin s tn kho


Q = lng t hang
ROP = Reorder point
TC = Tng chi phi tn kho (nm)
N = s lng n hang/year

Tinh toan Q TC min.


Tinh toan ROP da trn:
Nhu cu (d, sd),
Lead time (LT, sLT), and

Xac sut hang co trong kho (P). chung ta


mun SL
30
J.F. Campbell, UM St. Louis 2006

Tinh gia tri ti u


Q=

2DS
IC

Lng t hang kinh t

ROP = c lng nhu cu trong lead time + tn kho an toan


= d x LT
+
P x sd
Tn kho an toan: Safety stock = P x sd
P = Xac sut hang co trong kho.

Average Inventory Level (AIL) = Tn kho thng + safety


stock
Q
AIL =
+ P x sd
2
31
J.F. Campbell, UM St. Louis 2006

Lng t hang ti u
Tim Q TC min.

Cp t
hang +
D S
TC =
Q

Cp tn
tr
Q
IC 2

Cp tn
tr tn
kho an
toan

Chi phi
ht hang

ICPsd

D
k sd (1-P)
Q

P = Xac xut co hang trong kho

32
J.F. Campbell, UM St. Louis 2006

Chi phi t hang


Cp t hang=

D S
Q

Lng n hang hang nm = N =


Vi du: D = 1000/yr

D
Q

Q= 200

N = 1000/200 = 5 n hang/yr

Chi phi t hang cao do:


S lng t hang nho

33
J.F. Campbell, UM St. Louis 2006

Chi phi tn tr
Chi phi tn tr
Chi phi tn tr tn
+
tn kho thng
kho an toan
Q
IC 2
+
ICPsd
IC = chi phi lu gi 1 san phm/nm
Q/2 = mc ky vong nhu cu
Psd = safety stock
Chi phi tn tr cao do:
Lng t hang ln
Bin ng (nhu cu, leadtime) ln (sd) hay
mc dich vu cao (P) safety stock ln

34
J.F. Campbell, UM St. Louis 2006

Chi phi ht hang


c/phi ht hang = D k sd (1-P)
Q
D/Q = s n hang nm
k = chi phi ht hang n vi
sd (1-P) = c lng s hang bi ht trong 1 chu ky t
hang

Chi phi ht hang cao do:


Lng t hang nho
Bin ng nhiu (sd) hay mc dich vu thp (P)
tn kho an toan nho.

35
J.F. Campbell, UM St. Louis 2006

anh i chi phi


Chi phi tn tr
ht hang

vs.

Chi phi t hang va chi phi

t hang nhiu hn
.
Chi phi t hang giam.
Chi phi ht hang giam.
t hang nhiu hn
.
Chi phi tn tr tng.

36
J.F. Campbell, UM St. Louis 2006

Bn loai chi phi va Q


D
D S + IC Q
k sd (1-P)
+
ICzs
+
d
2
Q
Q

600

500

Total Cost

Order Cost

400

Cost

Reg Carrying Cost


300

SS Carrying Cost
Stockout Cost

200

100

0
100

200

300

400

500

600

700

Q
37
J.F. Campbell, UM St. Louis 2006

Lng t hang ti u
tai Q* tng chi phi TC min.
600

500

Cost

400

300

200
100

0
100

200

300

400

500

600

700

Q
38
J.F. Campbell, UM St. Louis 2006

Mc dich vu - Service Level


c th hin qua tham s P (Xac sut co
hang trong kho)

Cn xac inh ung service level (i.e. safety


stock) tit kim chi phi
Khi chi phi ht hang la cao thi chi phi tn kho
an toan s giup tit kim 1 lng ln

39
J.F. Campbell, UM St. Louis 2006

Vi du Reorder Point
D = 5000 sp/nm

S = $10/n hang
C = $5/san phm
I = 20% /nm
LT = 2 tun (c inh)
sd = 10 sp/tun
k = $2/sp; P = 80%

d = 96.15 sp/tun

sLT = 0

Tinh Q ti u, reorder point ROP va total cost TC.

40
J.F. Campbell, UM St. Louis 2006

Vi du
D = 5000 sp/nm

S = $10/n hang
C = $5/san phm
I = 20% /nm
LT = 2 tun (c inh)
sd = 10 sp/tun
k = $2/sp; P = 80%
Q=

d = 96.15 sp/tun

sLT = 0

2x5000x10
= 316.23 sp
0.2x5

sd = 10 2 = 14.14

ROP = d x LT + P x sd = 96.15(2) + 0.80(14.14) = 203.6


D
D S + IC Q
k sd (1-P)
+
ICPs
+
TC =
d
2
Q
Q
TC = 158.11 + 158.11 + 11.88 + 50.08 = $378.18/nm
J.F. Campbell, UM St. Louis 2006

41

Vi du
D = 5000 sp/nm

S = $10/n hang
C = $5/san phm
I = 20% /nm
LT = 2 tun (c inh)
sd = 10 sp/tun
k = $2/sp; P = 80%

d = 96.15 sp/tun

sLT = 0

t 316 sp khi tn kho con 203 sp.


Tng chi phi tn kho la 378 USD/nm.

42
J.F. Campbell, UM St. Louis 2006

Vi du thay i lng t hang


Mi n hang cach nhau 150 sp.

So sanh TC khi Q=300 va Q=450.

D = 5000 sp/nm

S = $10/n hang
C = $5/san phm
I = 20% /nm
LT = 2 tun (c inh)
sd = 10 sp/tun
k = $2/sp; P = 80%

TC

d = 96.15 sp/tun

316.23

sLT = 0

43
J.F. Campbell, UM St. Louis 2006

Thay i lng t hang


Q=300
300
+ 0.2x5x0.8x14.14
TC = 5000 10 + 0.2x5
2
300
5000
+
2x14.14x0.2
300
TC = 166.67 + 150 +11.88 + 52.79 = $381.34/nm
Q=450
450
+ 0.2x5x0.8x14.14
TC = 5000 10 + 0.2x5
2
450
5000
+
2x14.14x0.20
450

TC = 111.11 + 225 +11.88 + 35.19 = $383.18/nm

44
J.F. Campbell, UM St. Louis 2006

Vi du
k

.80

2
2
2

ROP

SS

TC($/year)

316.2

204.2

11.9

378.18

.80

300

218.5

11.9

381.34

.80
.9678

350
321.8

218.5
218.5

11.9
26.2

383.18
347.97

Nng mc phuc vu SL, co th giam chi phi!


P = 96.78%, tit kin 8%.

iu chinh lng t hang, hiu qua giam chi


phi khng cao.
(<2%) tng chi phi.
45
J.F. Campbell, UM St. Louis 2006

Bin ng cua lead time


Hng s (sLT = 0).
Nu lead time bin ng:
Tng safety stock (Psd).
Chi phi tng ln.

sd = LT x sd2 + d2 x sLT2

Bin ng s lam tng tn kho an toansafety


stock, ROP va TC!
Cai gia cho s khng chc chn la rt t!
46
J.F. Campbell, UM St. Louis 2006

Vi du v bin n Lead Time


D = 5000 sp/nm

S = $10/n hang
C = $5/sp
I = 20% nm
LT = 2 tun (hng s )
sd = 10 san phm/tun
sLT = 1.2
k = $2/unit; P=80%

d = 96.15 sp/tun

Bin ng lead time gy ra:


sd =

LT x sd2 + d2 x sLT2

= 116.24

lead time:
sLT = 0 and sd = 14.14
J.F. Campbell, UM St. Louis 2006

47

Bin ng lead time


Bin ng:
P = 80%, sLT = 1.2 and sd = 116.24
TC = 158.11 + 158.11 + 97.64 + 411.69 = $825.55/year

Safety stock = P x sd = 0.80(116.24) = 93 units

Hng s
P = 80%, sLT = 0 and sd = 14.14

TC = 158.11 + 158.11 + 11.88 + 50.08 = $378.18/year


Safety stock = P x sd = 0.80(14.14) = 11.00 units

J.F. Campbell, UM St. Louis 2006

Tai sao chung ta phai ganh chiu chi phi


nay cho nha cung cp

48

Kim soat tn kho trong h thng keo: h


thng kim soat inh ky (Periodic Review )
Phu hp nhu cu lin tuc.
Mi im tn kho c lp.

Xem xet 1 sp tai 1 im.


Xac inh:
t hang bao nhiu= M lng hang ang
co
Khi nao t hang= T =khoang thi gian c
inh

1. xac inh gia tri ti u cho M va T .


2. iu chinh cho phu hp vi t chc.
J.F. Campbell, UM St. Louis 2006

49

thng kim soat inh ky


(Periodic Review )
Mi khoan thi gian T (c inh) t 1 lng
hang thay i bng M-hang co trong tay
Chi cn bit hang tn kho tai thi im t hang.
Nu nhu cu ln, tn kho giam nhanh thi lng
t hang ln.
Nu nhu cu nho, tn kho giam chm thi lng
t hang nho.

Hu ich cho vic t hang nhiu mt hang


vi nhau (cung mt khoang thi) va khi cac
nha cung cp truy cp inh ky.

50
J.F. Campbell, UM St. Louis 2006

thng kim soat inh ky


(Periodic Review )
Lng t hang = M- (tn kho trong tay) mi khoan thi gian T.
C inh khoang thi gian t hang= T (T=20 ngay).
Lng t hang thay i.
100

Inventory Level

90

INVENTORY

80
70
60
50
40
30
20

LT1

10

LT3

LT2

0
0

10

20

30

40

50

60

70

80

t nTime (days)
nhn n
t n
hang
hang
hang
3
3
nhn n
nhn n
2
hang
hang 1 r
2

t n
hang 1

T=20 ngay
M=90
J.F. Campbell, UM St. Louis 2006

Vi s bin ng cua lead time, nhiu n hang


khng th v chinh xac sau khoang 20 ngay 51

90

thng kim soat inh ky


(Periodic Review )
100

Inventory Level

90

INVENTORY

80
70
60
50
40
30
20

LT1

10

LT3

LT2

0
0

t n
hang
1

10

20

40

t n
hang
nhn n
nhn n
2
hang
hang
1
2

Thi gian gia t


hang ln 1&2
(20 ngay)
J.F. Campbell, UM St. Louis 2006

30

50

60

70

80

90

Time (days)
t n
nhn n
hang
hang
3
3

Thi gian gia t


hang ln 1&2
(20 ngay)

52

thng kim soat inh ky


(Periodic Review )
Lng t hang = M- (tn kho trong tay) mi khoan thi
gian T.
Ht hang xut hin khi nhu cu a lead time khng n inh
100

Inventory Level

90

INVENTORY

80
70
60
50
40
30
20
10
0
0

10

Ht hang do
hang v qua tr

20

30

40

50

60

70

80

90

Time (days)

Ht hang do nhu cu
tng t bin
53

J.F. Campbell, UM St. Louis 2006

Tham s tn kho
D = nhu cu (hang nm) - or - d = ty l nhu cu
S = chi phi t hang ($/n hang)
I = ch phi tn tr (% gia tri/n vi thi gian)
C = gia tri hang hoa ($)
LT =lead time
k = chi phi ht hang n vi
P = Xac sut hang trong kho trong thi gian leadtime
sd = standard deviation cua nhu cu
sLT = standard deviation cua lead time

khi lead time la hng s: sLT =0


Tinh sd =

sd T+LT
54

J.F. Campbell, UM St. Louis 2006

Xac inh cac gia tri bin s


T = Khoan t hang (v thi gian)
M = Mc tn kho cc ai (sp)
TC = Tng chi phi (hang nm)
N = s lng n hang/nm

Tinh toan T TC min.


Tinh M da trn:
Nhu cu (d, sd),
Khoan t hang (T)

Lead time (LT), va


Xac sut co hang trong kho (P).
55
J.F. Campbell, UM St. Louis 2006

Periodic Review
Khoan t hang ti u:

2S
IDC

T=

Mc tn kho cc ai : M = d(T+LT) + P sd
S + IC dT + IC P s + 1 k s (1-P)
d
d
Tng cp tn kho: TC = T
2
T
S n hang nm:

N=

1
T

Std. deviation cua nhu cu trong giai oan sd = sd


Lead time:
Tn kho trung binh: AIL =(dT)/2 + P sd

T + LT

56
J.F. Campbell, UM St. Louis 2006

Periodic Review
So sanh vi h thng Reorder Point, h thng
Periodic Review co:
safety stock va tn kho trung binh nhiu hn 1 it.

Chi phi tn kho cao hn 1 it va service level thp


hn.
Thi gian t hang trong tng lai xac inh c.

T thay i mt it cung ko anh hng nhiu n


TC.
VD, T = 3.29 tun, T = 3 tun hay T = 1 thang.

57
J.F. Campbell, UM St. Louis 2006

H thng tn kho Min-Max


Sp xi, nhng d thc hin.
H thng lai gia Reorder Point/Periodic
Review .

Hu dung trong trng hp nhu cu lm nhm


(lumpy demand).

t hang M tn kho trong tay, khi tn kho di


ROP.
M = ROP + Q*

58
J.F. Campbell, UM St. Louis 2006

H thng tn kho Min-Max


t hang M tn kho trong tay, khi tn kho di ROP.
Q=

2DS
IC

ROP = dxLT + Psd

M = ROP + Q
M

ROP

Time
59
J.F. Campbell, UM St. Louis 2006

Vi du H thng tn kho Min-Max


Q = 350; ROP = 100; LT = 2 days
M = 450
Ngay

Ban

Tn kho
112

64

40t hang 410 = 450 - 40

10

30

25

415

35

380

...

32

121

33

23

34

95

35

40

407

J.F. Campbell, UM St. Louis 2006

104

= 30 - 25 + 410

98t hang 352 = 450-98


= 95 - 40 + 352

60

Kim soat tn kho tng hp


Phn loai hang hoa theo ABC
Da trn doanh s.
Tp trung vao nhom A
* Phn loai hang hoa theo Pareto: 80/20

Ty s vong quay tn kho = Doanh thu/tn kho


trung binh
Tinh cho mi san phm hay tt ca

La chon m hinh theo tng nhom san phm,


tng nhom nhu cu

61
J.F. Campbell, UM St. Louis 2006

Cross Filling
Hoan tt n hang cho khach hang t nhiu
im tn kho khac nhau:
Cho phep chia s tn kho tai nhiu nha kho khac
nhau
Giam c safety stock trn tng th.
Phc tap va thach thc trong quan ly kho va vn
chuyn.
oi hoi mt h thng thng tin tich hp tt

62
J.F. Campbell, UM St. Louis 2006

Cross Filling
Which products and which customers should be
cross filled from which warehouses?

Mi khach hang lin quan


n 1 kho.

Mi khach hang lin quan


n nhiu kho.

Mi kho cha tt ca san


phm.

Mi kho khng cn d tr
tt ca cac loai hang hoa.
63

J.F. Campbell, UM St. Louis 2006

Just-In-Time (JIT)
H thng san xut co ngun gc t Nht.
Toyota.

c m rng t sa xut qua chui cung


ng.
ang c ng dung kh ni trn th gii

Vai tro nha san xut: san xut l nho vi


cht lng cao, tn kho thp.
Vai tro cua nha cung cp: giao tng l nho
cac component ung thi gian, ung luc,
ung s lng.
64
J.F. Campbell, UM St. Louis 2006

Muc tiu cua Just-In-Time


ng b hoa toan b chui cung ng ap ng
cho khach hang tt hn, nhanh hn, nho hn
Loai bo tt ca lang phi (tn kho + ph phm)

Muc tiu:
Tn kho bng khng.
L nho
Cht lng 100%.

Lin tuc cai tin giam tn kho, giam c l,


nng cao cht lng
Khng chp nhn lanh phi, ph phm, khuyt tt, tn kho

65
J.F. Campbell, UM St. Louis 2006

Vn hanh h thng JIT


Loai bo khuyt tt, ph phm, giam tn kho,
giam thi gian chuyn i...
Tn kho, khuyt tt, ph phm = lang phi.

Giam tn kho oi hoi cht lng cao, vn


chuyn tt (khng khuyt tt, khng giao
hang tr!).
Nhn thng xuyn (hang ngay, hang gi)
giao hang nho b sung nhng gi a c
s dung.
San xut vi s lng nho thay th nhng
gi a c tiu thu (ban ra).
66
J.F. Campbell, UM St. Louis 2006

Vn hanh truyn thng


Ti u hoa s anh i va tn dung li th kinh
t nh quy m.
Tn kho = s bao v ht hang
Khuyt tt, ph phm.. = cai ac phai co.

Tn kho cao che y cht lng kem,


Quan ly khng hiu qua
Nhn khng thng xuyn l hang ln khai
thc tinh kinh t nh quy m.
San xut s lng ln ap ng d bao va
khai thc tinh kinh t nh quy m.
67
J.F. Campbell, UM St. Louis 2006

Anh hng cua vn chuyn


Gi va nhn thng xuyn nhng l hang nho.
oi hoi cht lng vn chuyn rt cao.
Khng hang khng tr hen, khng tn kho.
Giao hang khng c sm, vi khng co ch trng
cha.

68
J.F. Campbell, UM St. Louis 2006

Anh hng cua ia im


Khuyn khich nha cung cp ong gn khach
hang.
Nha cung cp v tinh ong gn ni lp rap.

Nha kho ong gn ni phn phi

69
J.F. Campbell, UM St. Louis 2006

Li ich va iu kin
Li ich: giam tn kho va cht lng cao hn!
Danh vn lam chuyn khac, chi phi c hi
Cht lng cao, gia ban cao, doanh thu tt.

iu kin:
Yu cu an toan, chui cung ng ang tin cy (nha
cung cp, cac hang tau vn chuyn va c s ha tng).
Kho khn thc hin:
Yu cu thay i ln trong quy trinh kinh doanh.

S ng long cua cac chui

70
J.F. Campbell, UM St. Louis 2006

Nht Ban va Just-In-Time


Vi sao Nht Ban thanh cng
VN, ap dung JIT nh th nao?

71
J.F. Campbell, UM St. Louis 2006

72
J.F. Campbell, UM St. Louis 2006

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