GAI-Tronics - Communication System

a) GAI-TRONICS CORPORATION Specialized Communications Solutions Installation, Operation, and Maintenance Manual Prepared for EDC Rig 25 Iraq P.O. #: 25-12-008 Job #: 17284270-01 Confidentiality Notice This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information which is confidential and proprietary to GAI-Tronics. GALTronics retains all intellectual property and other rights in orto the information contained herein, and such information may only be used in connection withthe operation of your GAI- ‘Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party.obit 1728427001 Table of Contents CustomerManual Section 1. | Customer Information Pub. Confidentiality Notice General Information Custom Equipment Technical Assistance and Service Section 2. System Installation ‘Speaker/Hom Installation Manual... 7 4204-135 Line Balance Assembly Mantial .......sesnsnnnnnnnninnninnsninnnenunnienrnnnnne 2004-165 Model 305-001 Cable Specification Bulletin = sesso ABOOZL 60021 Series Cable Specification Bulletin _ é er sevens 860038 60038 Series Section 3. Handset Stations and Amplifiers Single-Party Amplifier Enclosures Manuel... 42004-138 ‘Model 702A Explosionproof Handset Stations Manual... 4204-156 “Models 780-001, 7805-001, 785-001, 7855-001 Hazardous Area Speaker/Amplifier Manual. 142004-161 Model 670-001 Explosionproof Handset Station 120 V ac - Drawing... ‘Models 780-001, 7805-001 Div. 1 Hazardous Area Speaker Station 120 V ae - Drawing .... a 4204-185 ‘Model 670-001 4204-184 Handset/Speaker Amplifier... 4204-317 Model 701-302 Section 4. Speakers, Drivers, Mounting Assemblies Speaker Hom - Drawing 13302-002 Model 13302-002 Speaker Mounting Bracket Assembly Manual soes(2004-402 Models 415A, 415A-EP Driver, Div. 1 Hazardous Area Speaker Assembly. 2004-353 Models 13310-201, 13310-203, 13310-104 Speaker Mounting Assembly - Drawing... B70615 Model 415A,Confidentiality Notice ‘This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive ‘business and technical information which is confidential and proprietary to GAL-Tronics. GAl-Tronics retains all intellectual property and other rights in or to the information contained herein, and such information may only ‘be used in connection with the operation of your GAL-Tronies product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party. General Information ‘This manual is supplied to assist EDC Rig 25 with the installation, operation, and maintenance of GAL-Tronies ‘communications equipment. The system is supplied in accordance with EDC Rig 25, Purchase Order number 25-12-008, Custom Equipment GAL-Tronies’ custom equipment is designed to meet specific customer needs, ‘The custom equipment supplied is either a derivative of a standard product or a new design. We provide a custom manual for the special equipment, and ifit is based on a standard product we supplement the custom document with any pertinent standard manuals. If applicable, all specification and maintenance information for the standard equipment is included in this manual and additional useful information is contained in the standard product brochures, Technical Assistance and Service For technical assistance or customer service, contact GAI-Tronics Corporation by calling the New Orleans Regional Service Office at 800-492-1212 Please have the model number and the equipment description ready ‘when you phone. Ifthe equipment requires service, contact the New Orleans Regional Service Center for a return authorization number (RA). Equipment should be shipped prepaid to GAI-Tronics with # return authorization number and a purchase order number. If the equipment is under warranty, repairs will be made without charge. Please include ‘a writen explanation of all defects to assist our technicians in their troubleshooting efforts. Ship all items to the following address: GAL-Tronies Corporation Regional Service Center 125 Mallard Street Suite F St, Rose, LA 70087Pub. 42004-1366, Gi GAI-TRONICS® CORPORATION Speaker/Horn Installation for GAI-Tronics Communication Systems Confidentiality Notice ‘This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronies retains all intellectual property and other tights in oto the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system. This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third pany. General Information Proper mounting and orientation of speakers are critical to the proper performance of GAI-Tronics communication systems. Paging speakers used in these systems fall into one of three categories: ‘+ Horns supplied with separate drivers and separate, optional mounting assemblies (for the most accurate orientation) ‘© Horns with internal drivers and optional mounting assemblies © Cone spenker assemblies for wall or ceiling mounting Speaker Mounting and Wiring Proper speaker location and orientation are crucial to ensure proper sound distribution in operating areas, ‘The following are some guidelines: 1. Mount horn-type speakers approximately 8 t0 10 feet (2.5 t0 3 meters) above the floor and fasten to any convenient support structure. 2. Do not position speakers so that they are facing each other unless they are more than 50 feet apart. 3. Orient the speaker so that a person standing in the center of the coverage area can sight directly along its axis of projection, Orient lorn-type speakers installed with GAI-Tronics speaker mounting assemblies vertically and horizontally after the entire assembly is permanently mounted and wired. ‘Adjust the vertical orientation using the two locking nuts on the U-bracket of the speaker, Adjust the horizontal orientation using the locknut on the pipe nipple assembly supporting the mounting bracket adapter. GAI-Tronics Corporation 400 E. Wyomissing Ave. Mchnton, PA 19540 USA (610-777-1374 m 800-492-1212 M Fax: 610-796-5954 Visit WWW. GAFTRONICS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-1356 ‘Speaker/Horn Installation for GAl-Tronies Communications Systems Page: 2 of 8 4. If two speakers are connected to SmartSeries stations, the speakers should be located in areas with the same ambient noise level 5. Adjust the speaker output to be 6 to 10 dB louder than the surrounding noise level. It is critical that the loudspeaker be placed as close as possible to the noise source for the following reasons: + As you move away from a sound source, the sound pressure level drops (attenuates) roughly 6 dB cach time you double your distance from the source. ‘Therefore, if the loudspeaker and the noise source are very close together, both loudspeaker output and noise source will attenuate atthe same rate, maintaining the proportional signal-to-noise ratio ‘+ Ifyou mount the loudspeaker in an area away from the noise source, the speech will be too loud. near the loudspeaker but not loud enough near the noise source. Drivers and mounting assemblies are shipped separately from the horns. See the accompanying figures for mounting assembly details. Also refer to the Mounting Assembly Application Chart on page 6 for the proper assembly number to be used with each GAI-Tronics horn, General Wiring Guidelines GAI-Tronics recommends its 60021-301 cable where 18 AWG wire is acceptable for speaker wiring. With a maximum outside diameter of 0.285 inches (7.3 mm), itis suitable for conduit, duet, and cable ‘ray use, It contains a BK/W insulated conductor for the (common) connection and a W/BK insulated conductor for the 8- or 16-ohm connection. The 60028-101 3-conductor cable is recommended where the Model 13314 Series Driver is used in order to take advantage of the driver's ground connection. Positive voltage applied on the positive Loudspeaker terminal will move the diaphragm forward, Wire all speakers in a system so that all diaphragms move in the same direction. ‘To simplify wiring, each loudspeaker terminal is Inbeled. Some speakers are labeled 8 COM or 16 COM. These labels correspond to the labels inside the speaker amplifiers. For those loudspeaker terminals labeled differently, use the following wiring guideline: ‘© Ifmarked with L1 and L2: L1 is the common terminal. L2 is positive and is connected to either 8 or 16, depending on the speaker rating, 1 black conductor is © Ifthe loudspeaker has attached cables: ‘The white conductor is common. 1 positive and is connected to either 8 or 16, depending on the speaker rating, ‘Normally, only one of the large horn-type speakers is connected to an amplifier. If two 16-ohm speakers rust be operated from one amplifier, wire them in parallel and connect them fo the 8-ohm output. In many applications, several cone-type or smaller horn-type speakers can be driven from one amplifier. Figure | illustrates how two, three, or four 8-ohm units may be wired to one amplifier. Figure 2 illustrates 16-ohm unit connections to one amplifier. Do not connect loudspeakers in series when installing them in critical broadcast areas because the failure of one speaker renders the remaining speakers inoperable. Parallel installations are preferred so that if a speaker fails, the remaining speakers connected to that amplifier will continue to operate, tana one-car ress2004 nt. menuls42108 189 60 vosPub. 42004-1356 ‘Speaker/Horn installation for GAI-Tronics Communications Systems 20f8 ey SPEAKERS. P MULTIPLE CONE SPEAKER CONNECTIONS c 6 “fa spar. I i i i i 4 Figure 1. Cone Speaker Connections 16 OHM SPEAKER CONNECTIONS: Oo SPEAKERS. 4 Fld fi c= r i I i I i L AMPLIFIER ENCLOSURE i Jt LM AMPLIFIER Ri WPLITER ENCLOSURE} Figure 2, 16-ohm Speaker Connections stand ons caret raeas842004 rs mana 200413556 aosPub, 42004-1366 ‘Speaker/Horn Installation for GAI-Tronics Communications Systems Page: 4 of 8 Distributed Amplifier Systems GAL-Tronics Page/Party® and SmartSeries systems do not use speakers with line matching transformers, ‘The voltage on the wiring between the speaker(s) and the associated amplifiers is less than 15 Vaya, which qualifies as National Electrical Code Class II wiring. Therefore, conduit is not required except for physical protection, Cable distance should be as short as possible to reduce power loss. GAI-Tronics, recommends that the cable distance between a speaker and its associated amplifier not exceed 30 feet (9.14 meters) Central Amplifier Systems Central amplifier systems are generally designed to use a driver with variable-impedance, 70 volt, line matching transformer. The speaker's power level is determined by the tap settings on the transformer. Use of these transformers allows the speakers to be placed at long distances from the amplifier without significant power loss (see chart below). ‘The number of speakers for a central amplifier system is limited by the power available from the central ‘amplifier, The sum of the speaker power settings must not exceed the total available from the amplifier For example, a 250-watt central amplifier can drive 30 speakers with drivers tapped at 7.5 watts. ‘The following chart illustrates the correlation between the wire size and the distance that speakers with integral drivers or horns with separate drivers can be placed from a central amplifier. Central Amplifier @ 20% Loss Wire size 70.7 V Line 18 AWG (0.82 mm’) 6250 feet (1903 m) 16 AWG (1.31 mm’) ‘9900 feet (3017 m) 14 AWG (2.08 mm 15,800 feet (4816 m) ‘standards caret 2656042004 ner malSZO06 1959 dee onaPub. 42004-1356 Speaker/Horn Installation for GAI-Tronics Communications Systems Page: 6 of 8 Volume Level Control and Indoor Cone Speakers For emergency notification systems, we recommend installing speakers that have the volume control in @ concealed location. A potentially dangerous situation could occur if a speaker was accidentally adjusted and an emergency broadcast was not loud enough to be heard, Therefore, to prevent tampering or accidental adjustment of the speaker level, we do not recommend the 801, 805, or 1201 Series speakers for emergency notification systems, because the volume control is accessible on the speaker housing. Nore: This section does not apply to SmartSeries system applications: Normally, when an alarm broadeast from the Model TS958 or T8959 Multi-Tone Generator is accompanied by a VLC (50 kHz) signal, it triggers the volume on the Page/Party® VLC amplifier to increase. However, the GAI-Tronics 804 and 1204 Series cone speaker assemblies, used primarily in indoor low ambient noise applications such as offices, have a manual wall plate volume control knob. When these speakers are powered by a Page/Party” VLC amplifier and the volume is manually turned down, the signal that increases the volume on the VLC amplifier will not bypass this manual control. The volume (on these speakers remains turned down, regardless of the output signal of the amplifier, and therefore, the alarm broadcast level will not increase on the cone speaker assemblies, Indoor Cone Speakers Depending on the amplifier and speaker combination used, an indoor cone speaker’s volume control and speaker can be damaged due to the application of excessive power. In order to minimize the possi such an oceurrence, use the following set-up procedure: 1, Turn the amplifier volume contro! all the way down (full counterclockwise position) before applying power to the system. Set the speaker volume control (if applicable) to maximum loudness (full clockwise position). 2. Measure the de resistance of the speaker using a volt-ohm meter. Read the wattage rating of the speaker and perform the following calculation Multiply the resistance of the speaker (Rsphr) by the speaker's wattage rating (Isphr), and find the square root. ‘This number is the voltage (rms) limit from the amplifier to the speaker that should not be exceeded. Rspker x Wapker = Vrms limit 3. Apply power to the unit, and connect a 1 kHz @ 1.5 Vms signal into the amplifier via the page line ‘with a voltmeter across the speaker terminals. Adjust the amplifier volume control until the voltage limit is reached. 4. The speaker volume control can then be used to reduce the speaker level to the proper listening level, as changing conditions warrant. NOTE: Using this procedure does not guarantee that damage will not occur to the volume control or speaker since there are other variables, but it does minimize the possi pdr los oerelevas206 nt, maul 2006-1359 doe oaPub. 42004-1356 SpeskertHom Inlalaton for GALTonios Communications Systems Page: 6of 8 [— Mounting Assembly Application Chart (400 Series) Drivers Horns 13340 (Note 4) 13344 13302002 wiSA IA 15304-002 415A aA 15305-101 413A a3 1306-101 See Note 2) 415A aA 15340 415A aA HPIS8 Tas integral driver—use 412 13328-001 Tas integral driver—use 412.002 Noves: 1, When using any explosion-proof speaker or driver unit, the speaker mounting assembly may be used only to support and orient the speaker. Explosion-proof fittings must be used for electrical ‘When mounting the No. 13306-101 Horn in an upright orientation, the 411A mounting assembly can be used with either the 13310 or 13314 Driver. See Figure 5 on page 8. TOLERANCE: DMENSIONS (Ny PAREN THESE ) [ARE NV MILLIMETERS, 0.438 (1 o] cover w/ (2) po-24 vi . Stags Rel Sere weornene caster 7 \ \ ween se ye" conourt enreanee-/ MSY Inv THis. COMPARTMENT FRONT su SPEAKER WALL MOUNTING BRACKET CLUDED WWTH ALL MOUNTING. ASSEWBLES) Figure 3. Wall Mounting Bracket "eran ona carotene 2004 nee: mane 001 159 doe ansPub. 42004-1356 ‘Speaker/Horn Installation for GAI-Tronics Communications Systems Page: 7 of 8 W/W 13310-900 SPEAKER DRIVER W/ No, S331 SPEAKER DRIER MriABED 10 We, S194 WIG, ASST ‘riage TO Wo. ITA NTE, ASST No. 18505-002 SPEAKER HORN No, 18508-002 SPEAKER HORN Na. 1SSi0~ex SPEAKER’ DRNER W/ Wo. ‘33t4=008 SPEREER ORNS UGvintweD 10 No 194 MOBS (ATTACHED 1 Nov ATA MTG. ASST ly No, 1SSi0—xx SPEAKER ORME ATTADHED TO" SUPPLIED *P -ARAGKET “0 No. 13805-101 SPEAKER HORE Mo, 13805-101 SPEAKER HORN W/ No. 1S510-XKK SPEAKER DRIVER W/ We. 18514 % SPEAKER ORNER DIAEHED TO Wo. 43k MIG. ASST ATTACHED TO Wo. 415A MIG. ASS Figure 4, stented ons caret r2en98 2004 rr man ZO04 135400 asPub. 42004-1356 ‘Speaker/Horn Installation for GAI-Tronics Communications Systems Page: 8 of 8 Ho. 13308-101 SPEAKER HORN Ho, 13508-101 SPEAKER HORN Ho, 13378-001 SPEAKER HORNY W/ te 155IoL0% SBEAKER OniveR W/ Ne. 13314.%0% SPEARER DRIVER W/"WTEGRAL SPEAKED DRIVER 2 MerkGudo TO Wo ATER MTG. ASST ATTACHED TO No. 471A WG. ASS®. MOUNTING HUB W/ 412-002 ASS wiht: P3810) SPEAKER vom Ho. 3908-10) SPEANER vOM,, a, Is 8 SPEER wR f No. 13510 "10% SPEAKER OVER (o 13ate 8x SPEAKER DAVER — adMiuTERAL Sie AKER ONT Wedd ROSTERS Nivaigd TO ne wx wre, Asse. ATHACHED TO! Was atz8 WE. ASS¥, No, 18340 SPEAKER HORN No_ 13340 SPEAKER HORI. W/ No. V33I0~0D SPEAKER DRIVER W/ No. W3st4—w00e SPUAKER ORIVER ‘ArTRcaieD 70 No, AIBANTC, ASST. "ATTACHED TO No, A110 MTG. ASS, Figure 5. Fisted one cunt raeaeaZ00 ne manele 2006-1 doe vasPub, 42004-1650 Gi GAI-TRONICS@ CORPORATION Model 305-001 Line Balance Assembly Confidentiality Notice This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAT- ‘Tronics retains all intellectual property and other rights in or tothe information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics’ product or system, This manual may not be disclosed in any form, in whole or in pat, dietly or indirectly, to any third party. General Information ‘The GALTronics Model 305-001 Line Balance Assembly has been designed to properly load both page ‘and party line circuits of a GAF-Tronics communication system. At least one line balance assembly must be installed in each system. The Model 305-001 Line Balance Assembly can be used in single or multiple (up to five) party line systems. Installation Location ‘There are three primary considerations in determining the location of the line balance assembly: 1, Itshould be near the electrical center of the system; 2. Itshould be adjacent to an indoor station in a relatively quiet area; 3. Itshould be no more than 5,280 feet (1600 m) from the most distant station, when used with standard GAI-Tronics cable. For larger systems or when non-standard cable is to be used, please contact a GAI-Tronics representative for further information. The line balance assembly has one electrical adjustment that must be made while using a station, See the “Line Balance Assembly Adjustment” section, Mounting ‘The preferred mounting method is to suspend the line balance assembly by a one-inch conduit nipple (not supplied) from the lower side of an indoor wall station, Wiring ‘Use one twisted pair forthe page circuit and one similar pair for each party line to connect the terminal blocks of the line balance assembly and the associated indoor wall station. GAl-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA 610-777-1374 m 800-492-1212 @ Fax: 610-796-5954 VistT WW.GA-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-1650 Model 305-001 Line Balance Assembly Page: 2 of 2 PARTY LINE oe oY nef SSM [s PAGE UNE RESISTOR 15 OHM 1/20 Figure 1. Line balance assembly terminal block connections Line Balance Assembly Adjustment 1, Remove the line balance assembly cover to expose the line balance control. 2, To set the control for proper page circuit loading, lift the handset from the adjacent handset station and press the push-to-page button. From a normal speaking distance (approximately 1/2 inch), blow steadily into the handset microphone and adjust the control to minimize receiver sidetone. (Sidetone is the amount of signal transmitted from the microphone of a handset to the ear piece, ic, how loudly the speaker hears their own voice.) NOTE: This adjustment needs to be made only at the initial installation of a system. However, if ‘more than 10 speaker amplifiers arc added or deleted, repeat the adjustment of page circuit loading, 3. After final adjustment, replace the cover and secure with four mounting screws to discourage tampering by unauthorized personnel and prevent entry of contaminants. For more detailed system installation information, please refer to GAI-Tronics Pub. 42004-139 for 700 Series 120 V ac systems, or Pub. 42004-140 for 700 Series 24 V de systems, Specifications Wiring, ‘The assembly contains a barrier-type terminal strip to which field wiring connections are made to page and party line circuits ‘The assembly is supported by a 1-inch conduit nipple connected between the conduit hub and the handset station EnclOSUte onsen ‘Cast aluminum two-gang outlet box with cast, dusttight aluminum cover Line balance control is provided for the page circuit — a ‘Aluminum or epoxy 1» 5.3 Hx 4.6 W x 2.25 D inches (134.6 x 116.8 x 57.2 mm) 2 Ibs. (0.9 kg) Mounting. Shipping weight... Approvals NRTL Listed for USA and Canada... Class I, Div. 2, Groups A, B, C, D; Class Il, Div. 2, Groups F and G; Class II, Div. 2 CE Mark landed ons -cuet ea6042004 ra. manul200- 165300 wi¥ [SHT.1 OF 5]REV. V [DwG_NO. 6021-000 [Wis GOCUNENT AND ITS CONTENTS ARE THE PROPERTY OF ON—TRONICS CORPORATION (GTC), AND [CONSTUTE: PROPRIETARY AND CONFIDENTIAL INFORMATION. REGPIENTS OF THE DOCUMENT/CONTENTS [SHALL NOT, WIMOUT THE EXPRESS PROR WRITTEN CONSENT OF GTC, DISCLOSE, DIRECTLY Of INDIRECTLY, IN WHOLE Of IN PART, THE DOCUMENT/CONTENTS TO ANY PERSON OR ENTITY: AND SHALL NOT USE, IN WHOLE OR IN PART, THE DOCUWENT/CONTENTS, EXCEPT STRICTLY AS AUTMORZED BY GTC. REVISION REV. DESCRIPTION ENGR. [APvD.| DATE T_[PER EN 791-120 / SMM / JCF Bap | 3/27/91 PER ECN 494-066 & ADDED 2 SHT'S/cES | LRW | PHW | 5/31/94 V_[REV. TEXT PER ECN 998-413 7 RAD RLA | wP [12/17/99 60021—000 GENERAL DESCRIPTION TYPE TC CABLE IS A SMALL DIAMETER TWO (2) CONDUCTOR CABLE RATED FOR 600 VOLT SERVICE LISTED BY UNDERWRITERS LABORATORIES, INC. (SUBJECT 1277) FOR INDOOR/OUTDOOR INSTALLATION IN CABLE TRAY, TROUGH, CHANNEL, DUCT, CONDUIT, WIREWAYS, DIRECT BURIAL, AERIAL (WHERE SUPPORTED BY MESSENGER) OR ANY PLACE A BUILDING WIRE MAY BE INSTALLED IN ACCORDANCE WITH APPLICABLE NATIONAL ELECTRICAL CODE REQUIREMENTS. BASIC CORE AND JACKET CONSTRUCTIOI 1 PAIR #18 AWG (COMPONENT A) INSULATION SHALL BE 600V PVC NYLON OR APPROVED OTHER FILLERS (IF REQUIRED): NON—WICKING BINDER: .001" (,025 mm) POLYESTER TAPE SPIRAL WRAPPED 25% LAP VACKET: 1045" (1.14 mm) MINIMUM, .049” (1.24 mm) NOMINAL, WALL OF 90°C HARD ‘SERVICE, FLAME RETARDANT, SUNLIGHT AND MOISTURE RESISTANT POLYVINYL CHLORIDE. JACKET MARKING: SEE JACKET MARKING (OVERALL JACKET) FOR EACH INDIVIDUAL PART NUMBER. COLOR: BLACK CABLE 0.D.: .285" (7.24 mm) MAXIMUM, .275" (6.99 mm) NOMINAL COMPONENT A: CONDUGTOR: #18 AWG (16/30) BARE COPPER (P/N 6021-306 AND -307 MAY USE 7/26 STRAND) INSULATION: .016" (.406 mm) TFFN PVC JACKET: .004” (102 mm) MINIMUM, .005” (127 mm) NOMINAL; CLEAR NYLON 0.0. ,088" (2.24 mm) +.003" (,076 mm). PAIR LAY: 2.0" (50.8 mm) MAXIMUM LEFT HAND LAY PAIR COLOR CODE: (1) BLACK BANDED OR STRIPED WHITE; (1) WHITE BANDED OR STRIPED. BLACK. (STRIPING OR BANDING TO BE MINIMUM 30% COVERAGE OF INSULATED WIRE) JACKET MARKINGS: (OVERALL JACKET) ‘SEE INDIVIDUAL PART NUMBERS: le “ypis She aresw wigs |YOP OWS. No. G GAI-TRONICS CORPORATION facia OESMALS "LES READING, PA, 19603 Usa 1/84 ak a2 ay | CONTRACT No. ex £010 WATERIAL, APPROVALS | DATE CABLE, #18 AWG TWISTED PAIR FINISH DRAWN DEB | 4/12/84 FazerrscM NO. TDI REY, ENO. ENGR. _OWK [4/16/84 A 60021—000 | V DO NOT SCALE OWG. [APVD. LC [4/16/84 [SCALE NONE ‘SHEET 1 OF 5 *¥ [SHT.2 oF 5[REV. v DWG NO. 6021-000 ¥ PACKAGING AND SHIPPING: UNLESS OTHERWISE SPECIFIED ON PURCHASE ORDER, CABLE TO BE PROVIDED AS CONTINUOUS LENGTH CABLE SUPPLIED ON FULL NON-RETURNABLE REELS WITH A MAXIMUM DIAMETER OF 48” AND 1-1/2" MINIMUM ARBOR HOLE. ON THE OUTSIDE OF EACH REEL, GAI-TRONICS PART NUMBER AND EXACT FOOTAGE MUST BE CLEARLY MARKED. EACH LOT SHIPMENT MUST BE ACCOMPANIED WITH A CERTIFICATE OF CONFORMANCE, REFERENCING GAI-TRONIC’S PURCHASE ORDER NUMBER, PART NUMBER AND TOTAL QUANTITY OF CABLE IN SHIPMENT. GENERAL DESCRIPTION: FOR ARMORED AND/OR ARMORED /JACKETED CABLE THIS SPECIFICATION COVERS INDIVIDUAL PART NUMBER REQUIREMENTS FOR ARMORED AND/OR ARMORED AND JACKETED 60021-000 TWO CONDUCTOR CABLE. = i KEY: A-COMPONENT A E-SEPARATOR — F-FILLERS G-ARMOR H-JACKET Z—-DIAMETER NOTE: NUMBER OF FILLERS AND ARRANGEMENT OF WIRES MAY VARY. GAI—TRONICS CORPORATION "TREADING, PA 19607 USA ISSUED CABLE, #18 AWG. TWISTED PAIR SIZE] FSCM NO. DWE S vy L9grh NO. REY. 60021—000 |V ‘SCALE NONE SHEET 2 OF 8+ [SHT. 3 OF S]REV. V DwG NO. 6002-000 1. 60021-301: BASIC CORE AND JACKET CONSTRUCTION. APPROVALS: IEEE-45 UL1277 POWER AND CONTROL CABLE CSA 22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE CABLE 0.0.: .285" (7.24 mm) MAXIMUM, .275” (6.99 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No.”IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; 2. 60021—302: BASIC CORE AND JACKET CONSTRUCTION WITH BRONZE BRAID. APPROVALS: IEEE-45 CSA 22.2, No, 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 90/10 BRONZE ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: (85% MINIMUM CABLE 0.D.: 345” (8.77 mm) MAXIMUM, .325" (8.26 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI—TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. CAN BE UNDER BRAID. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; 3. 60021—303: BASIC CORE AND JACKET CONSTRUCTION WITH BRONZE BRAID/PVC JACKET. APPROVALS: IEEE—45 UL1277 POWER AND CONTROL CABLE CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 90/10 BRONZE ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM JACKET: 90°C PVC, BLACK, .060" (1.52 mm) WALL CABLE 0.D.: 450" (11.43 mm) MAXIMUM, .437” (11.10 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; GAI-TRONICS CORPORATION I!" "READING, PA 19607 USA CABLE, #18 AWG. TWISTED PAIR SHE] FSCM NO. [DWO NO. REY, A 60021—000 | V ‘SCALE NONE SHEET 3 OF 5 Los)¥ SHT. 4 OF S[REV. V [DWG NO. 6021-000 4, 60021-304: BASIC CORE AND JACKET CONSTRUCTION WITH ALUMINUM BRAID. ‘APPROVALS: IEEE-45 CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 5056 ALUMINUM, ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM CABLE 0.D.: 345" (8.77 mm) MAXIMUM, .325” (8.26 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. CAN BE UNDER BRAID. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; 5. 60021—305: BASIC CORE AND JACKET CONSTRUCTION WITH ALUMINUM BRAID/PVC JACKET. APPROVALS: IEEE~45 UL1277 POWER AND CONTROL CABLE CSA 22.2, No, 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 5056 ALUMINUM, ALLOY WIRE SIZE: 2B AWG (.0126", .52 mm) COVERAGE: 85% MINIMUM JACKET: 90°C PVC, BLACK, .060" (1.52 mm) WALL CABLE 0.D.: .450" (11.43 mm) MAXIMUM, .437” (11.10 mm) NOMINAL VACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; G GAI—TRONICS CORPORATION READING, PA_ 19607 USA CABLE, #18 AWG. TWISTED PAIR ‘SIZE]FSCM NO. [DWG NO. REV] A 60021—000 | V ‘SCALE NONE ‘SHEET 4 OF 5¥ [SHT.5 OF S|REV. V DWG NO. 60021—000 6. 60021—306: BASIC CORE WITH 0.045” ALUMINUM SHEATH/PVC JACKET. ‘APPROVALS: IEEE-45 UL1277 POWER AND CONTROL CABLE CSA 22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE SEPARATOR: .002" (.051 mm) THICK POLYESTER TAPE ARMOR: .035” (.889 mm) WALL CONTINUOUS IMPERVIOUS SMOOTH SHEATH JACKET: 90°C PVC, BLACK, .050" (1.27 mm) WALL CABLE 0.0. .450" (11.43 mm) MAXIMUM, .437" (11.10 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND. GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; 7. 60021-307: BASIC CORE WITH CORRUGATED ALUMINUM SHEATH/PVC JACKET. UL1277 POWER AND CONTROL CABLE SEPARATOR: .002" (.051, mm) THICK POLYESTER TAPE ARMOR: ALUMINUM .025" (.635 mm) WALL CONTINUOUS IMPERVIOUS CORRUGATED SHEATH JACKET: 90°C PVG, BLACK, .050" (1.27 mm) WALL CABLE 0.D.: 498" (12.65 mm) MAXIMUM, .475" (12.07 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION, PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION; GAI-TRONICS CORPORATION “READING, PA_ 19607 USA CABLE, #18 AWG. TWISTED PAIR ‘SIZE[FSCM NO. OWG Ni REV, A * 60021-000 |V ‘SCALE NONE SHEET 5 OF 5+ [SHT.1 OF 6|REV. P [DWG NO. 6038-000 THiS DOCUMENT AnD 1S CONTENTS ARE THE PROBERTY OF TRONS CORPORATION (GTO), WO Sta not, winout THe CxPwese pon wetTEN CONSENT CF e7e, DSCLOEE, OECTLY OF MORECTY SA oh: SSM IN ah, an ea a L== REVISION REY. __ DESCRIPTION ENGR. [APVD.| DATE [PER EN pB9-517 7 Sw RB | 1/13/80 L_| PER EN #90-408 / SMM BKH | 8/22/90 M_| PER ECN #93-159 / SMM RLA | BaP | 6/1/93 TN [PER EON 44065 & ADDED 2 SHT'S 7 CES | URW | PAW [5/31/96 P| REV. TEXT PER ECN 499-413 7 RAD Ria) ss? [reprhas 60038-000 GENERAL DESCRIPTION TYPE TC CABLE IS A SMALL DIAMETER MULTI-CONDUCTOR CABLE RATED FOR 600 VOLT SERVICE. APPLICATIONS INCLUDE INDOOR/OUTDOOR INSTALLATION IN CABLE TRAY, TROUGH, CHANNEL, DUCT, CONDUIT, WREWAYS, DIRECT BURIAL, AERIAL (WHERE SUPPORTED BY MESSENGER) OR ANY PLACE A BUILDING WIRE MAY BE INSTALLED IN ACCORDANCE WITH APPLICABLE NATIONAL ELECTRICAL CODE REQUIREMENTS, BASIC CORE AND JACKET CONSTRUCTION. 2 PAIR #18 AWG (COMPONENT A), 1 SINGLE #18 AWG (COMPONENT B) 1 PAIR #14 AWG (COMPONENT C), 1 SINGLE #14 AWG (COMPONENT D! INSULATION SHALL BE 600V PVC NYLON OR APPROVED OTHER. FILLERS (IF REQUIRED): NON—WICKING, CABLE LAY: 8.5" (216 mm) MAXIMUM, LEFT HAND LAY BINDER: .001” (,025 mm) POLYESTER TAPE SPIRAL WRAPPED 25% LAP JACKET: 060" (1.52 mm) MINIMUM, .062" (1.57 mm) NOMINAL WALL OF 90°0 HARD SERVICE, FLAME RETARDANT, SUNLIGHT AND MOISTURE RESISTANT POLYVINYL CHLORIDE. JACKET MARKING: SEE JACKET MARKING: (OVERALL JACKET) FOR EACH INDIVIDUAL PART NUMBER. COLOR: BLACK CABLE 0.D.: .510” (12.95 mm) MAXIMUM, .495” (12.57 mm) NOMINAL COMPONENT A: 2 PAIRS #18 AWG CONDUCTOR: #18 AWG (16/30) BARE COPPER (P/N 60038-1068 AND 107 MAY USE 7/26. STRAND! INSULATION: .016 (406 mm) TFFN PVC VACKET: .004" (.102 mm) MINIMUM, .005" (.127 mm) NOMINAL; CLEAR NYLON 0.D.: .088" (2.24 mm) +.003" (.076 mm) PAIR LAY: 2.0” (50.8 mm) MAXIMUM, LEFT HAND LAY PAIR COLOR CODE: PAIR #i: 1ST WIRE: RED 2ND WIRE: TAN WITH RED BAND OR STRIPE PAIR #2: 1ST WIRE: BLUE WITH RED BAND OR STRIPE 2ND WIRE: RED WITH BLUE BAND OR STRIPE NOTE: BANDING OR STRIPING TO BE MINIMUM 30% COVERAGE OF INSULATED WIRE Tae Pm Oe @ SAL TRONICS CORPORATION patige Si ee TT | Gi “Reaone, PA. 19608 USA WAERAL | “aFPROVALS [BNE CABLE, 8 CONDUCTOR, PVC FINISH DRAWN DEP | +/30/78 FazerFscH NO. [OWS NO. REV, ENGR, LC [4/30/78 60038-—000 |P. 00 NOT SCALE DWG. | APVD. JR 4/30/78 | SCALE_NONE SHEET 1 OF 6¥ SHT.2 OF 6]REV. P [DwG NO. 6038-000 COMPONENT B: 1 SINGLE #18 AWG CONDUCTOR: #18 AWG (16/30) BARE COPPER (P/N 60038-1068 AND ~107 MAY USE 7/26, STRAND) INSULATION: .016" (406 mm) TFFN Pvc JACKET: .004” (.102 mm) MINIMUM, .005" (127 mm) NOMINAL; CLEAR NYLON 0.0.:.088" (2.24 mm) +.003" (076 mm) COLOR: ORANGE, COMPONENT C: 1 PAIR #14 AWG CONDUCTOR: #14 AWG (19/.0147) BARE COPPER (P/N 60038-106 AND -107 MAY USE 7/.0242 STRAND) INSULATION: .016” (.406 mm) THHN/THWN PVC JACKET: .004" (.102 mm) MINIMUM, .005" (.127 mm) NOMINAL; CLEAR NYLON O.D.: 115" (2/92 mm) #.003" (.076 mm PAIR LAY: 4.75" (120.65 mm) MAXIMUM, LEFT HAND LAY COLOR: (1) BLACK AND (1) WHITE COMPONENT D: 1 SINGLE #14 AWG CONDUCTOR: #14 AWG (19/.0147) BARE COPPER (P/N 60038-106 AND -107 MAY USE 7/.0242 STRAND) INSULATION: .016" (406 mm) THHN/THWN PVC: YACKET: 004” (.102 mm) MINIMUM, .005" (.127 mm) NOMINAL: CLEAR NYLON 0.0: .115" (292 mm) +.003" (.076 mm) COLOR: GREEN WITH WIDE YELLOW CONTINUOUS STRAIGHT OR HELICAL STRIPE. STRIPE WIDTH TO BE 30% OF THE CALCULATED CIRCUMFERENCE OF THE OUTER SURFACE OF THE INSULATED WIRE. JACKET MARKINGS: (OVERALL JACKET) \¢ SEE INDIVIDUAL PART NUMBERS. PACKAGING AND SHIPPING: UNLESS OTHERWISE SPECIFIED ON PURCHASE ORDER, CABLE TO BE PROVIDED AS CONTINUOUS LENGTH CABLE SUPPLIED ON FULL NON-RETURNABLE REELS WITH A MAXIMUM DIAMETER OF 48” AND 1-1/2" MINIMUM ARBOR HOLE. ON THE OUTSIDE OF EACH REEL, GAI-TRONICS PART NUMBER AND EXACT FOOTAGE MUST BE CLEARLY MARKED EACH LOT SHIPMENT MUST BE ACCOMPANIED WITH A CERTIFICATE OF CONFORMANCE, REFERENCING GAI—TRONIC'S PURCHASE ORDER NUMBER, PART NUMBER AND TOTAL QUANTITY OF CABLE IN SHIPMENT, GZ = Gi GAI-TRONICS CORPORATION READING, PA 19607 USA CABLE, 8 CONDUCTOR, PVC se FCW NO. [DWE NO. 60038-000 P| SCALE NONE SHEET 2 OF 6 a[SHT. 3 OF 6]REV. P [wc No. 60038-000 GENERAL DESCRIPTION: FOR ARMORED AND/OR ARMORED /JACKETED CABLE THIS SPECIFICATION COVERS INDIVIDUAL PART NUMBER REQUIREMENTS FOR ARMORED AND/OR ARMORED AND JACKETED 60038-000 MULTI—CONDUCTOR CABLE. L\ H | KEY: A-COMPONENT A B—COMPONENT B C—COMPONENT C D-COMPONENT D E-SEPARATOR — F—FILLERS G-ARMOR H-JACKET Z-DIAMETER NOTE: NUMBER OF FILLERS AND ARRANGEMENT OF WIRES MAY VARY. I!" “REAOING, PA 19607 DEC 1999 ISSUED e CABLE, 8 CONDUCTOR, PVC SHE] FSM NO. [OWEN A x éosyk 0. a 60038—000 | P G@ GAI-TRONICS CORPORATION USA SCALE NONE] SHET_5 OF 6 ~¥ SHT. 4 OF 6|REV. P [owe No. 60038-000 1. 60038-101: BASIC CORE AND JACKET CONSTRUCTION. ‘APPROVALS: \eEE—45, ULI277 POWER AND CONTROL CABLE CSA C22.2, No, 239 CONTROL AND INSTRUMENTATION CABLE CABLE 0.0.: .S10” (12.95 mm) MAXIMUM, “495” (12.57 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN. PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION 2. 60038-102; BASIC CORE AND JACKET CONSTRUCTION WITH BRONZE BRAID. APPROVALS: lEEE=45, CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 90/10 BRONZE ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM CABLE 0.D.: 655" (16.64 mm) MAXIMUM, .650" (16.51 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK, PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. CAN SE UNDER BRAD. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION 3. 60038-103: BASIC CORE AND JACKET CONSTRUCTION WITH BRONZE BRAID/PVC JACKET. APPROVALS: EEE=45 ULI277 POWER AND CONTROL CABLE CSA €22.2, No, 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 90/10 BRONZE ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM YACKET: 90°C PVC, BLACK, .060" (1.52 mm) WALL CABLE_0.0.: .785" (19.94 mm) MAXIMUM, .774” (19.66 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION Gi GAI-TRONICS CORPORATION I! “READING, PA 19607 USA CABLE, 8 CONDUCTOR, PVC SIZE|FSCM NO. DWE NO. A 60038—000 |P SCALE NONE SHEET 4 OF 6¥ [su.5 OF 6|REV. P fowe No. 60038-000 4. 60038-104: BASIC CORE AND JACKET CONSTRUCTION WITH ALUMINUM BRAID. APPROVALS: IEEE=45 CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 5056 ALUMINUM ALLOY WIRE SIZE: 28 AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM CABLE_0.D.: 655" (16.64 mm) MAXIMUM, .650" (16.51 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI~TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. CAN GE UNDER BRAID. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION 5. 60038-105: BASIC CORE AND JACKET CONSTRUCTION WITH ALUMINUM BRAID/PVC JACKET. APPROVALS: IEEE=45 ULI277 POWER AND CONTROL CABLE CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE BRAID: MATERIAL: 5056 ALUMINUM, ALLOY WIRE SIZE: 2B AWG (.0126", .32 mm) COVERAGE: 85% MINIMUM JACKET: 90°C PVC, BLACK, .060" (1.52 mm) WALL CABLE_0.0.: 785" (19.94 mm) MAXIMUM, .774” (19.66 mm) NOMINAL JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION CABLE, 8 CONDUCTOR, PVC G ES Gi GAI-TRONICS CORPORATION READING, PA_ 19607 USA, SIZE] FSCM NO, DWE NO. A 60038—-000 REV] SCALE NONE SHEET 5 OF 6 a+ fsa. 6 OF 6]REV. P [DWG NO. 6003-000 6. 60038-106: BASIC CORE WITH 0.045” ALUMINUM SHEATH/PVC JACKET. ‘APPROVALS: IEEE—45 UL1277 POWER AND CONTROL CABLE CSA C22.2, No. 239 CONTROL AND INSTRUMENTATION CABLE SEPARATOR: 002" (.051 mm) THICK POLYESTER TAPE ARMOR: .045" (1.14 mm) WALL CONTINUOUS IMPERVIOUS SMOOTH SHEATH JACKET: ‘90°C PVC, BLACK, .050" (1.27 mm) WALL CABLE 0.0. .750"' (19.05 mm). MAXIMUM JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION 7. 60038-107: BASIC CORE WITH CORRUGATED ALUMINUM SHEATH/PYC JACKET APPROVALS; ULI277 POWER AND CONTROL CABLE SEPARATOR: .002" (.051, mm) THICK POLYESTER TAPE ARMOR: ALUMINUM .025” (.635 mm) WALL CONTINUOUS IMPERVIOUS CORRUGATED SHEATH JACKET: 90°C PVC, BLACK, .050" (1.27 mm) WALL CABLE 0.0.: .818" (20.78 mm) MAXIMUM JACKET MARKINGS: (OVERALL JACKET) MANUFACTURER'S NAME, APPROVAL AGENCY FILE NUMBER AND GAI-TRONICS PART No. IN PERMANENT TYPE WHITE MARKING INK. PRINT LEGEND MAY VARY BY MANUFACTURER IN PLACEMENT OF REQUIRED INFORMATION. PACKAGING AND SHIPPING: SEE GENERAL DESCRIPTION GZ = Gi GAI-TRONICS CORPORATION READING, PA_ 19607 USA CABLE, 8 CONDUCTOR, PVC SIZE] FSO NO. DWE Ni EV. A *60038-000 |'P SCALE NONE SHEET 6 OF 6 aPub, 42004-138L G GAI-TRONICS® CORPORATION 702A Single-Party Indoor 115 V AC Amplifier Enclosure Confidentiality Notice This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronics, retains al intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system, ‘This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party. General Information ‘This manual applies to the GAI-Tronics 702A Single-Party Indoor 115 V AC Amplifier Enclosure, which is an important component of the 700 series Page/Party” system. ‘This enclosure is configured for single- party systems ‘The 702A Enclosure is constructed of fabricated steel, and is equipped with terminal strips for connecting the system cable, The 701 and 751 series amplifiers mate directly with this enclosure. Installation AN Avcavrion A\ pg noc inst eis equipment tn hazardous areas other than those indated on the approval listing in the Specification section of this manual, Such installation may cause a safety hazard and consequent injury or property damage. ‘When installing an add-on station, consult the system layout diagram at the end of this manual. This figure, when used in conjunction with the station installation information and cable layout guide, should provide all the information necessary to install addtional Page/Party® stations. Enclosure Placement All GALTronies Page/Party" units are wired in parallel. Good system layout design minimizes the cable required for each installation. GAI-Tronics multi-conductor cable, designed especially for this application, js recommended, ‘The number, size, and color-coding of conductors are listed in the accompanying system connection diagrams System layout and power cable length are very important whea installing Page/Party® equipment. Although it varies for different systems, the general guideline is that the total power cable length should not ‘exceed one mile (5280 feet) for 115 V ac systems, The total cable length is the most important consideration while cable length between the stations is generally not a factor. GA\-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA 610-777-1374 m 800-492-1212 M Fax: 610-796-5954 Visit WWW.GA-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS.Pub. 42004-138L 702A Single-Party Indoor 115 V AC Amplifier Enclosure Page: 2 of 7 Mounting ‘The 702A Enclosure is not supplied with conduit or cable openings. Drill or punch these openings using the template supplied before mounting the enclosure, ‘The recommended cable entry point is via the bottom of the enclosure near the rear surface to prevent moisture from dripping onto the terminals or PCBAs, A secondary location for cable entry is in the top ofthe enclosure toward the sides. Avoid the top center, as it ‘may interfere withthe plug-in amplifier receptacle, Under no circumstances should cable entries be made in the side of the enclosure as this may interfere with the installation of the plug-in amplifier. For specific details including mounting hole dimensions, refer to Figure 1. When mounting the enclosure, use caution to avoid damaging the terminal blocks inside, ‘The suggested mounting height forall station enclosures is 54 inches (137 cm) up to the centerline of the enclosure. - Ste 812 —— 5 G2, 8 6.62 lors = Gt) a rT e a CONNECTOR FOR | PLUGIN AVPLTER af of # 8 ok 7 0.312 (7.9) DIA. MOUNTING HOLE (4) bf 07 078 (9) BADD (2) REELS reowt TT { INCHES (mm) aorroy Figure 1. 702A Single-Party Indoor Amplifier Enclosure Mounting Details Tistendd ons curl ababo¥2004 net manasa 004T3ae0 ogPub. 42004-138L 702A Singlo-Party indoor 115 V AC Amplifier Enclosure Page: 3 of 7 Wiring ‘Attach the conduit to the enclosure. Feed the wiring through the conduit and bring it into the enclosure. See Figure 2. Follow the wire colors carefully because the colors correspond to GAI-Tronics 60038 Series cable, The wires must be spade-lugged and connected carefully and completely to the terminal block. An improper termination may result in diminished station performance. Local Muting Figure 2 illustrates local speaker muting when stations are completely assembled and paging operation occurs. Normally, when the station button is pressed, the paging speaker connected to that station is silenced (muted) to prevent acoustic feedback to the handset microphone, However, while the handset isin use for party line conversations, the paging speaker is “live” to enable paging calls from other stations. ‘To disable the mute feature, follow these instructions: 1, Locate the lugged violet wire attached to terminal point 7 (mute) on the terminal block within the enclosure. 2. ‘Transfer the lugged violet wire to terminal point 8 (Page L1), After any muting changes are made, unpack the station amplifier and install. Mutual Muting In the event that feedback occurs within an area and repositioning of the system speakers does not help, ‘mutual muting may be used to correct this problem. Perform the following steps to mutually mute the adjacent amplifiers/handsets within & zone. 1. Ensure that the purple lugged wire is connected to terminal 7 of TBI. 2. Connect ferminal 1-7 of the handset station to TBI-7 of the station within the zone that is causing feedback. This is done by using the spare system wire (orange conductor) from within the system cable that runs between the stations. Fetandadions caren 408 e200 ra mane aO01 dae702A Single-Parly Indoor 118 V AC Amplifier Enclosure Pub. 42004-138L Page: 4 of 7 noms 1. LUOGED WOLET WIRE {S NORMALLY CONNECTED To TBI-7 (ASSOCIATED SPEAKER MUTED). IF SPEAKER MUTING IS NOT DESIRED, CONNECT MOLET WRE TO TE}-8 2. 1B2 IS USED TO TERMINATE PARTY UNE CONNECTIONS WHEN USED WITH" 751~OOt SPEAKER AMPLIFIER 3. FOR SAFE OPERATION, CONNECT TERMINAL $ {To GROUND. wf] T]AC. (120 ¥. 60-60 Hz) alts 2] 6 ofa G/y SS] ww (see nore 3) ef ae uli 3] @ } speaven comnecrions see wore 2. He ma ote ° 7 Te] wore (sce nove 1) oft aaa aes u ae—{o he ola 1 ager nesf2a ve —fi]e 182 18 Figure 2, Wiring Diagram lander ions corel 2eas84700 st. munl7004 1981400 anePub, 42004-138L 702A Single-Party Indoor 115 V AC Amplifier Enclosure Page: 5 of 7 Maintenance Regular inspection and a good preventive maintenance program will increase the reliability of your GALTronies station. ‘The GAI-Tronics Field Service Department can formulate a service contract suited to your facility's specific need for preventive maintenance, In addition, the following procedure can be used to keep Page’Party® systems operating effectively. 7 sA\ WARNING “Before performing any of the following preventive maintenance steps, remove all power from the station, 1, Remove the amplifier from the enclosure. 2. Visually check the interior of the enclosure for signs of contamination such as dust, condensation or process liquid. 3. Using the No. 10440-002 Maintenance Cable, plug the amplifier into the connector in the enclosure, Check, and if necessary, adjust the amplifier to maximize performance. 4, Reinstall the amplifier in the enclosure. Ensure that all gaskets and hardware are in place. Failure to install the gaskets, which also act as spacers, can result in damage to the connectors on the amplifiers and inside the enclosures and can cause system faults It may become necessary to re-erminate some or all ofthe enclosures in a system, If'so, strip the wires back to clean copper and connect only one wire to each connector to allow for easier future troubleshooting. Troubleshooting The following table lists some hints to aid technicians in troubleshooting. roblem Sol Feedback occurs | 1, Ifa speaker is close to the station, try using the muting feature in the amplifier only during. enclosure atthe terminal blocks. Conneet the violet wite at TB1-8 to TB1-7. page. Refer to the wiring diagram. 2, Ensure that speakers attached to other stations located nearby are not pointed in your direction. If changing the orientation ofthe other speakers has no effect, ‘mutual muting may be required, Mutual muting silences all the speakers within proximity to the affected stations during a page from any one of the mutually muted stations, Connect the orange wire (spare) to the TBI-7 of all the stations to be mutually muted. NOTE: If too many stations are selected, paging coverage can be adversely affected 3. Check line terminations atthe line balance assembly. Line balance assembly connections are critical Crosstalk ‘One or more system cable pairs may be improperly terminated. Visually inspect the occurs. system cable connections for accidental crossing of the cable pairs or grounds, tends cuentas A204 ns. mansaM200- dae 409Pub, 42004-138L 702A Single-Party Indoor 115 V AC Amplifier Enclosure Page: 6 of 7 Specifications ‘Construction/finish... 16-gauge cold-rolled steel/gray polyurethane Mounting.. : senna Wall oF column, four 5/16-inch mounting holes Connections. {Internal serew-type barrier terminal blocks Dimensions, a 1 8.1 Hx 8.1 W x 5.1 D inches (206 x 206 x 129 mm) Shipping weight... . 5.0 Ibs. (2.3 kg) Net weight ee : . sone 47 Ibs, (2.1 kt) Approvals .nnmmenme NRTL Listed (USA and Canada):..nnesne Class I, Div. 2, Groups A, B,C, D Indoor environmental rating, snneunnvnesnnnnndMeets the requirements of IP21 Replacement Parts Part No. Description 10440-002.__| Maintenance Cable, 16-pin 25405-006 | Ground Label 61509-004 | Harness Assembly standards ret elsse2004 a manus 38 oe 04100702A Single-Party indoor 115 V AC Amplifier Enclosure Pub. 42004-138L Page: 7 of 7 boa EPelFEFPIEE] Ble By 1-4 g$p@ ) "ye ANGLE PARTY Sst cOmeonEN Duca = PHS) re ebeteaee | - ie stand one-caet elatel4Z004 he mane O04 (38aee owePub. 42004-156D Z i GAI-TRONICS® CORPORATION Model 780-001, 785-001, 7805-001, and 7855-001 Explosion-proof Handset Stations Confidentiality Notice ‘This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive ‘business and technical information that is confidential and proprietary to GAI-Tronics, GAI-Tronics retains all intellectual property and other rights in or tothe information contained herein, and such information may ‘only be used in connection with the operation of your GAI-Tronics product or system. This manual may not bbe disclosed in any form, in whole or in part, directly or indirectly, to any third party General Information GAI-Tronics hazardous area Page/Party” handset stations are designed to provide safe and clear communications in hazardous areas, even in high-noise situations. These models are NRTL certified for uuse in the US and Canada for the following areas: Class I, Div. 1, Groups C and D; Class II, Div. 1, Groups B, F, and G; and Class II, Div. 1 tach of these models includes a front-panel push button for paging, a 6-Foot PVC coil cord, a noise- canceling microphone for reduced transmission of background noise, and sidetone circuitry to reduce amplification of the user’s voice and background noise into their earpiece. An electrical safety barrier ‘mounted inside the housing creates an intrinsically-safe handset. Multi-party stations include a durable rotary switch for party line selection, ‘The weatherproof stations include a nonmetallic housing with a front door. This installation manual covers the following models: Description 780-001 _| Explosion-proof Handset Station, indoor, 120 V ac, single party 7805-001 _| Explosion-proof Handset Station, indoor, 120 V ac, multi-party 785-001 __ | Explosion-proof Handset Station, weatherproof, 120 V ac, single party 7855-001 _ | Explosion-proof Handset Station, weatherproof, 120 V ac, multi-party This manual provides instructions for station placement and mounting. Refer to Pub. 42004-184, 42004- 238, or 42004-239, as applicable, for information detailing how to maintain the explosion-proof integrity of the stations. The appropriate publication is packed with each station. A\waretne A\ esplasiontazard—Do nat cones or dlconneet equipment unless power has been switched off or the area is known to be non-hazardous. GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA. 610-777-1974 m 800-492-1212 m Fax: 610-796-5954 Visit WWWw.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-1560 Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 2 of 12 Installation Whether installing an entire system or only an add-on station, consult the system layout diagrams at the end of this manual. ‘These figures, used in conjunction with the station installation information and the cable layout guide, should provide all the information necessary to install the Page/Party® stations. ‘These figures do not show an explosion-proof station; however, the basic points of the system layout and design still apply. AN Axnotte AY 4 separate power ed is ecommended for Paeary® statins in Div. areas. Witha separate power feed, the Page/Party” stations can be shut off for maintenance without disrupting the power supply to the other equipment in the Div. | area, Enclosure Placement All GAI-Tronics Page/Party® units are wired in parallel, Good system layout design minimizes the cable required for each installation. GAI-Tronics multi-conductor cable, designed especially for this application, is recommended. The number, size, and color-coding of conductors are listed in the accompanying system connection diagrams System layout and power cable length are important considerations when installing Page/Party” equipment. ‘The rules vary for different systems, but generally, the total power cable length should not exceed one mile (5280 fect) for 115 V ac systems. The length of cable between the stations is nota factor; the total cable length is the most important consideration. ‘To maintain the explosion-proof integrity of these stations, all mounting hardware is located outside the aluminum enclosure. The suggested mounting height for all station enclosures is 54 inches (137 mm) up to the centerline of the enclosure. Indoor Station: Mount the indoor unit using the two mounting straps on the rear of the enclosure. Refer to Figure I. Use the standard %-inch bolts to secure the enclosure to the mounting surface, Secure the two bottom bolts first, then the top bolts. ‘The mounting strap design allows the station to be removed from its ‘mounting surface by removing only two of the bolts. Outdoor Station: The outdoor mode stations are shipped with a separate glass-reinforced polyester aclosure witha front door. This enclosure has four 0,44-inch diameter mounting feet in the 4 corners and is suitable for mounting to many types of surfaces, Refer to Figure 2. "ws egigerodcrltndad ome -curenteleasel42004 bar, mans 204-1688400 owtPub. 42004-156D Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 3 of 12 No, 10489-001 IMibUPER ENCLOSURE 3/414 NPT HOLE & conourT Ble ‘probed FoR seeaxeR kote” eonburt NANDSET/S@EAKER AMPLIFIER RETRACTILE CORO ats xcepanry sarou on CORD GRIP (4) aa a ors sTo1 sich \ ‘spe AT Na AsseMa fee as te ‘Bee how age 5 tas: (@ nem) LB IDENTAICATIN LABEL o83) — s1/at-st—1/ (211-172 open) NPT Hove a Cowan e.ve peawoen Fo onbatr eteance, WF eau. — \-1/a-tini/2 wer woe pRovoeD ron SYSTEN CABLE coNUT = WOUNTING STRAP (2), Figure 1, Mounting details for indoor stations ‘i engleyodcocstndadioms- cuter elaso2004 sr mana A004T684 do osi0tPub, 42004-1560 Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 4 of 12 a Prorat me 0. A ToT seayme ya Figure 2, Mounting details for outdoor stations (multi-party station shown) ‘s-enltyoons standard loms- eure lesa 4208 st anvalZ04- 18 doc unaPub. 42004-156D Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 5 of 12 Conduit Installation Refer to Pub. 42004-184 (US), 42004-238 (Canacla) 42004-239 (Canada), as applicable. These publications detail how to maintain the integrity of the explosion-proof stations, ; A\wore A\ psterna conduits in Cass f Groups C and D areas mst have gas seas nat more than 18 inches (457 mm) from the station enclosure, External conduits in Cass I and Class IIL areas must have seals ifthe conduit system isnot dust-tight Wiring Aer the station is mounted, use a 7/16-inch wrench to open the front cover to access the Termination PCBA. Refer to Pub, 42004-184 (US), and 42004-238 (Canada) or 42004-239 (Canada), as applicable for wiring details. Feed the wiring through the conduit and into the enclosure. Follow the wire colors carefully—these colors correspond to GAI-Tronics 60029 or 60038 Series cable. ‘The wires must be spade-lugged and connected carefully and completely to the terminal block. An improper termination may result in diminished station performance. Before closing the station cover, plug the power interconnect cable from the front of the enclosure into the connector on the power supply card in the rear enclosure. AXNore A\ ute bots must be insta to maintain he integrity af the exlosion-proot construction, ‘s ergaepecdoctatnderd ions erent elease004 Fr mareal20%-884doe slogPub. 42004-1560 Model 780/786-001 and 7805/7855-001 Explosion-proof Handset Stations. Page: 6 of 12 Speaker Muting Information ‘These stations are equipped with a muting feature that is used ifthe station is located near other hhandset/speaker stations. This feature prevents acoustic feedback between stations during paging by ‘muting the station’s associated speaker. These stations are shipped from the factory with the mute feature enabled. ‘To disable the muting feature, remove jumper W6 located on the 10489-001 Termination PCBA. The chart below describes how the muting function operates when specific combinations of wire jumpers W3, |W4, WS, and W6 are installed on the Termination PCBA, ws | wa | ws | we Description of Muting Function Operation o | x | x | xX | The AUX/PAGE inputs to the amplifier are muted during station page (as shipped from GAI-Tronics). © | X | X | © |The AUX/PAGE inputs to the amplifier are not muted during a station page, 0 | X | 0 |X | Mate the PAGE input only during a station page. xX | x | 0 | X |The PAGE input is muted during a station page or by contact closure between the Mute A and B inputs. x | o | X | x |The PAGE/AUX inputs are muted during a station page or by contact closure between the Mute A and B inputs, x | 0 | 0 | © | ThePAGEVAUX inputs are not muted. Isolated normally open relay contact ‘output between the Mute A and B terminals is closed during station pages. X = Installed (= Not Installed. Mutual Muting Stations that are located closely together may require mutual muting of the page amplifiers. To set up ‘mutual muting between stations, connect the orange (spare) wire in the GAI-Tronies station cable to TB2- L1(A) on each of the Div. I stations that require muting, All the mutually muted stations are then muted when any connected station is paging, Nore: Jumpers W4, WS, and W6 must be installed. ‘Mutual muting can be accomplished between the Div. 1 stations and Div. 2 enclosures using most GAI-Tronies 600 or 700 Series enclosures by connecting the orange (spare) wire between TB2-11(A) on the Div. 1 station and TBI-7 on the Div. 2 enclosure: Div. 4 Stations TB2-11(A) Div. 2 Enclosures (TB1-7) 7805-001 102A 758-001 7335-001 780-001 732-101 103A, 670-001 7325-101 733-001 Consult GAI-Tronics for any enclosures not listed. NOTE: The auxiliary speaker amplifier input is a balanced 10 kilohm audio input. "sengglerediostniard ons cure eas042004 a wanus004-86d doe x08Pub. 42004-1560 Movil 780/785-001 and 7805/7856-001 Explosion-proof Handset Stations Page: 7 of 12 Operation GAL-Tronies offers two types of Page/Party® systems: Single party with one page line and one party line, and multi-party with one page line and five party lines allowing up to five simultaneous two-way conversations. For single party systems, complete the following steps to make a page announcement: 1. Lift the handset from the cradle, 2. Depress and hold the handset pressbar. 3. Speak directly into the microphone to broadcast your announcement over the loudspeakers. 4, Release the handset pressbar, and if requested, wait for a response. ‘The paged individual(s) responds by picking up a station handset. For multi-party systems, complete the following steps to make a page announcement: 1. Lift the handset from the cradle, If party line conversation is desired, rotate the selector switch to an unoccupied party line 2. Depress and hold the handset pressbar. 3. Speak direetly into the microphone to broadcast your announcement over the loudspeakers, 4, Release the handset pressbar, and if requested, wait for a response. The paged individual(s) responds by picking up a station handset and turning the selector switch to the requested party line, With cither type of system, the full duplex party line communication is not broadcast over the system speakers, Other individuals can also pick up and join the conversation at any time. Always return the handset (othe cradle following a page or a party line conversation, leloicssandardons - caret lase@2004 is. maak 00415642 owsPub. 42004-1560 Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations. Pago: 8 of 12 Maintenance ‘The following adjustments are accessible through the rear amplifier chassis using a small screwdriver. The handset/speaker amplifier section must be completely removed from the enclosure to access these controls. A silk-screen on the rear of the amplifier identifies the following controls. © Microphone Gain: adjusts the gain level from the microphone signal to the page or party lines. © Receiver Sidetone: adjusts the amount of signal transmitted from the microphone to the receiver. To properly adjust the sidetone, blow into the handset microphone while turning the sidetone adjustment, ‘The sidetone is correctly set when the person blowing into the handset can barely hear themselves. © Receiver Volume: adjusts the gain level from the party line to the receiver © Speaker Volume: adjusts the volume level of the speaker (if any) associated with this station, Troubleshooting ‘The following table lists some hints to aid technicians in troubleshooting. Problem Solution On uutgoing conversation level | Adjust the microphone gain at the amplifier. requires adjustment, Incoming conversation level | Adjust the receiver volume control at the amplifier. requires adjustment Sidetone (how the operator | 1. Adjust the receiver sidetone at the amplifier. heats himself) requires e Check that the system cable connections to the resistors in the line adjustment. balance assembly are properly terminated, Feedback occurs only during | Ensure the muting feature is enabled, See the Mutual Muting section of page. this manual for details Crosstalk occurs. (One or more system cable pairs may be improperly terminated. Visually inspect the system cable connections for accidental crossing of the cable pairs or grounds, "s_engepesdeestardard ims cure ss242004 har manuSAAODE 1556 de moaPub, 42004-156D Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 9 of 12 Specifications Power input... 90-140 V ac; 120 V ac nominal, 50-60 Hz; 0.5 amp maximum Dimensions: Indoor stations... 13,1 H% 7.9 Wx 5.6 D (8.9 including handset) inches; (332 x 200 x 143 mm) Outdoor stations. 14.6 H x 10.9 W x 10.5 D inches; (371 x 276 x 226 mm) ‘Temperature range... 22° F to +158° F (-30° C to 470° C) Shipping weight velo: 27 Tbs. (12.2 kp outdoor: 35 Bs. (11.7 ks) Handset Material/finish... penne ..Gray ABS Microphone ... cee sovnmiinnnnnannaeee 10 ohms, noise-canceling, dynamic Receiver 150 ohms, dynamic (Cebloee eee ee jw Retractile with sealed elbow, 6-foot extended length Handset Amj a 1,5 V nominal into 33-ohm load Gain . 55 dB, adjustable Frequency response, “250-4000 Hz, +0/-3 B re @ 1 KHz (1.5 Vays) output 1.5% maximum THD @ 1 kHz Microphone gain, sidetone adjustment, receiver volume Distortion... Preset adjustments Speaker Amplifier Output @ 120 V ae: 12 watt minimum into 8- or 16-ohm load Voltage gain 20 dB minimum, adjustable Frequency response... eens 250-4000 Hz; +0/-3 dB ref @ 1 kHz Distortion 1% maximum THD @ 1 kH2/12 watts Input impedance... «$0,000 obim, minimum @ 1 kHz Controls, preset adjustments, Speaker volume Explosion-proof Enclosure Materialfinish. Aluminum alloy Moutting nn eer Wall or column, four 3/8-inch slotted mounting feet Connections . --nternal setew-type barrie terminal blocks Conduit entry rrr Standard hole size op: % NPT; standard size hoe bottom Inch NPT Weatherproof Enclosure Material/finish Glass-reinforced polyester Mounting, “ nnn “ sone Wall of column Environmental rating. NEMA 4x. Approvals NRT eettfied for use in US and Canada . s»«-Class I, Div. 1, Groups C and D Class Il, Div. 1, Groups E, F, and G Class ILL, Div. 1 "segs pdseealanda ame ore elesa4t206 nt mami 4200-1864 doe osModel 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Replacement Parts Pub, 42004-1860 Page: 10 of 12 Part No. Description 780-001 785-001 7805-001 7855-001 10108-007 Handset Assembly, 6-foot coil cord. 10108-008 Handset Assembly, 15-foot coil cord 10108-009 Handset Assembly, 25-foot coil cord 1044-003 Weatherproof Enclosure 1251-001 Spring Door Kit 12502-101 Receiver Kit 12504-004 Replacement Door Handle 12505-004 Replacement Door Kit 12505-005 Replacement Door Kit 1251-001 Dynamic Transmitter and Cap 12519-001 Replacement Hook and Hinge Kit 12604-001 Fuse, 0.7A, (10 pack) 12604-002 Fuse, 1/16A, (10 pack) 13204002 Receiver Cap 24201-009 Page Switch Knob 24201-010 Party-line Switch Knob 12542001 Replacement Front Cover Bolts (14 pack) 61514-004 Harness Assembly 69012-002 PCBA Handset Safety Barrier 69488-101 PCBA HandsetSpeaker Amplifier 69488-102 PCBA Handset/Speaker Amplifier 69489-001 PCBA Termination 1271-001 ‘Maintenance Cover Kit "ecgieredctalncad ams - crates e004 Pr, maral208- 184 doo onaPub. 42004-1560 Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page: 11 of 12 ie tops wer} fue eee i pegs ROUNE Oia xeccsiale | Wade ‘Ve engoprodcctslnderd ims crn anl2004 st maneas 04-654 aioePub. 42004-1560 Model 780/785-001 and 7805/7855-001 Explosion-proof Handset Stations Page:_12 of 12 ye -- a Teo nit 3 ae ad i Coed ale og i ie 2 S| i - 3 : 2 E ' pa} ¢ ie : % at Roa a ‘Eg PHP] oe Bo A ait CREEEEEEEES) la eee : fe " oe Ws H admit Be he ae FERRERS at ‘i ele prodoes standard ions - cre leasa20 sr. marul200%-1684 doc aio2 ub, 42008-1610 Za i GAI-TRONICS® CORPORATION Model 670-001 Explosion-proof Speaker Station Confidentiality Notice This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proptietary to GAI-Tronics. GALTronics retains all intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system, This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party, General Information ‘The Model 670-001 Explosion-proof Speaker Station provides safe and clear communications in hazardous areas, even in high-noise situations. This model is NRT certified for use in the US and Canada for the following areas: Class I, Div. 1, Groups C and D; Class Il, Div. 1, Groups E, F, and G; and Class TI, Div. 1. ‘The Model 670-001 station enclosure is fabricated from cast aluminum and is suitable for indoor use. If the station is to be mounted outdoors, it should be housed in a GAI-Tronics Model 1044-003, Weatherproof Non-metallic Enclosure, This enclosure is rated NEMA 4X, and can be purchased separately, ‘This installation manual provides instructions on both the placement and mounting of the stations, Refer to Pub, 42004-185 and 42004-237 (Canada), which show the conduit installation and station wiring details necessary to maintain the explosion-proof integrity of the station. Aw, cc AXwarnine 2 psposion Hazard Do not connest or discomnet equipment unless power has been switched off or the area is known to be non-hazardous. Installation ‘Whether installing an entire system or only an add-on station, consult the system layout diagrams at the end of this manual. These figures, used in conjunction with the station installation information and the cable layout guide, should provide all the information necessary to install the Page/Party® stations. ‘These figures do not show an explosion-proof station; however, the basic points of the system layout and design still apply. A\ wore / Avnore ZV 4 separate power ed is ecommende for PayePary” stations in Div, Lares. With a separate power feed, the Page/Party” stations can be shut off for service or maintenance without disrupting the power supply to the other equipment in the Div. 1 area. GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19640 USA 610-777-1374 m 800-492-1212 m Fax: 610-796-5954 Visit WWiW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-161D Model 670-001 Explosion-proof Speaker Station Page: 20f 8 Enclosure Placement All GAL-Tronics Page/Party” units are wired in parallel. Good system layout design minimizes the cable required for each installation, GAI-Tronics multi-conductor cable, designed especially for this application, is recommended. The number, size, and color-coding of conductors are listed in the accompanying system connection diagrams ‘System layout and power cable length are important considerations when installing Page/Party” equipment, The rules vary for different systems, but generally, the total power cable length should not exceed one mile (5280 feet) for 115 V ac systems. The length of cable between the stations is not a factor; the total cable length is the most important consideration. Mounting Refer to Pub. 42004-185 and 42004-237 (Canada), shipped with this unit. ‘The suggested mounting height for all station enclosures is 54 inches (137 em) up to the centerline of the enclosure. To maintain the explosion-proof integrity of these stations, all mounting hardware is located outside the enclosure. ‘The unit should be mounted using the two mounting straps that extend past the four comers of the enclosure. See Figure 1 Use the standard */-inch bolts to secure the enclosure to the mounting surface. Secure the bottom two bolts frst, then the top bolts, ‘The mounting strap design allows the station to be removed from its ‘mounting surface by removing only two of the bolts. AXnore A\ rips unitis tobe used outdoors, it should be mounted inside a GAL-Tvenss Model 10444-003 Weatherproof Non-metallic Enclosure, whichis equipped with a front door. This enclosure has four mounting fet in the four comers and is suitable for mounting to many surfaces. It ean be purchased separately serosa ans cet las e2008 st wanes MODE Taoc % caeModel 670-001 Explosion-proof Speaker Station s/a-ua wer Wout & commu By ay rot asseveny —/ not \toornmcanas caves SE BME, felt oe 7 Nag ig2 (a corns wer ' A Silos Berek ® Aes, L | SYSTEU CARRE COHOUT BH. St ua A ay mcg oun ay Figure 1. Mode! 670-001 Mounting Details eleodsosclandad ons caren oesseZ004 rar manuO04T6TSAne caePub. 42004-161D Model 670-001 Exploslon-praof Speaker Station Page: 4 01 8 Conduit Installation Refer to Pub. 42004-185 or 42004-237 (Canada), which is shipped with this unit, These publications detail how to maintain the explosion-proof integrity of the station. A i AAwore A\ pstemat conduits in areas with Class I, Group C and D areas must have gas seals not more than 18 inches (457 mm) from the station enclosure. External conduits in Class 11 and (Class IIL areas must have seals if the conduit system is not dust-tight. Wiring Alter the station has been mounted, use a 7/16-inch wrench to open the front panel of the station to access the Termination PCBA. Refer to Pub, 42004-185 or 42004-237 (Canada) for wiring details. Feed the wiring through the conduit and into the enclosure. Follow the wire colors carefully—these colors correspond to GAI-Tronics 60029 or 60038 Series cable. The wires must be spade-lugged and connected carefully and completely to the terminal block. An improper termination may result in diminished station performance. Before closing the station, plug the power interconnect cable from the front of the enclosure into the connector on the power supply card in the rear enclosure. ANN i ZANOTE ZS gu the bolts must be installed to maintain the integrity of the explosion-proof construction, "e endigieredcotetndor me cen ema 0", manos T6Tdoe aioPub. 42004-161D Model 670-001 Explosion-proof Speaker Station Page: 6 of 8 Speaker Muting Information ‘This station is equipped with « muting feature that is used if the station is located near other handset/speaker stations. This feature prevents acoustic feedback between stations during paging by ‘muting the station's associated speaker. ‘This station is shipped from the factory with the mute feature enabled. To disable the muting feature, remove jumper W6 located on the 10489-001 Termination PCBA. The chart below describes how the muting function operates when specific combinations of wire jumpers W3, W4, WS, and W6 are installed on the Termination PCBA. ws | wa | ws | we Description of Operation 0 | x | X ] X | AUX/PAGE inputs to the amplifier are muted during station page (as shipped from GAl-Tronies—see the note). 0 | X [ x | 0 | AUX/PAGE inputs to the amplifier are not muted during a station page. 0 |X [0 |X | PAGE input is muted only during a station page. x | x | o |X | PAGE input is muted during a station page or by contact closure between the Mute A and B inputs, x | o | xX [xX | PAGEVAUX inputs are muted during a station page or by contact closure between the Mute A and B inputs. X | 0 | 0 | © | PAGEVAUX inputs are not muted. Isolated normally open relay contact output between the Mute A and B terminals is closed during station pages. X= Installed ‘O= Not Installed Mutual Mutings Nore: Jumpers W4, WS, and W6 must be installed. Stations that are located closely together may require mutual muting of the page amplifiers. To accomplish mutual muting between stations, connect the orange (spare) wire in the GAI-Tronics station cable to TB2-A on each of the Div. | stations that require muting, All the mutually muted stations are ‘muted when any connected station is paging. Mautual muting can be accomplished between the Div. 1 stations and Div. 2 enclosures using most GAI-Tronics 600 or 700 Series enclosures by connecting the orange (spare) wire between TB2-11(A) on the Div. I station and TBI-T on the Div. 2 enclosure: Div. 1 Stations (TB2.A) Div. 2 Enclosures (TB1-7) 670-001 702A 733-001 703A 780-001 732-101 7335-001 7805-001 7325-101 758-001 Consult GAL-Tronics for any enclosures not listed, Nore: The auxiliary speaker amplifier input is a balanced 10 kilohmn audio input. {s endtcpraddocaetndadione coven wnsiZ004 ra mamalZOO4 TOTS dee cotePub. 42004-161D Model 670-001 Explosion-proof Speaker Station Page: 6 of 8 Specifications Power input.. 90-140 V ae; 120 V ae nominal, 50-60 He; 0.5A maximum Dimensions : semnnnes 3,1 HX 7.9 Wx 5.6 D inches (332 * 200 x 143 mm) ‘Temperature range... sn 22°F to F158 °F (-30 °C to +70 °C) Shipping weight sve 27 IOS. (12.2 ke) Speaker Amplifier Cpe @ 120 V ac: 12 watt minimum into 8- or 16-ohm load Voltage gain snnvnnn.20 4B minimum, adjustable Frequency response wr 1 250-4,000 Hz, +0/-3 dB ref @ 1 kHz. Distortion. 1% maximum THD @ 1 kH2/12 watt . $0,000 ohm, minimum @ 1 kHz Speaker volume Input impedance... Controls Enclosure Material/finish... = ..No, 359.2 aluminum alloy .».Wall or column, four 3/8-inch slotted mounting feet Mounting... Connections... sweternal screw-type barrier terminal blocks Conduit entr Standard top: %-inch NPT. ‘Standard bottom: 1.5-inches NPT. Optional bottom: 2-inch NPT. Approvals NRT certified for use in US and Canada for the following locations: ........Class I, Div. 1, Groups C, D Class II, Div. 1, Groups E, F, G Class III, Div. 1 Replacement Parts. Part No. Description 12604-001 Fuse, Slow, 0.7 amp (10 pack) 61514-004 Harness Assembly 1242-001 Replacement Front Cover Bolts (14 pack) (6948-105 PCBA, Speaker Amplifier (69489-001 PCBA, Termination 12571-001 Maintenance Cover Kit 1 entepreecsitarda ls cereeaeA200 st, mares W08 161408 aoModel 670-001 Explosion-proof Speaker Station “RCL MULN-PARTYSISTEU EMNECTON CRAM Pub. 42004-161D Page: 7 of 8 (aa | Hig "sng reocsitandad ions covert sao ive nt. manu h2H- 1614 doePub. 42004-161D Page: 8 of 8 ker Station of Sf Model 870-001 Explosion, 2EEEEEEEES) abe ie Fe) os é a 1s eggepesersttandar ls anertaloasc004 sr maruas DE T6TAee oe» 7 i 1 1 1 q 1 q 1 a ' a I H Hl > [&] 90 Ei, 5, 4 | amo. il nr Fees ~ 1 Sano afr] [le oy mes [2-9 inh i Sola we Eee 1 Ea 1 anata af] 7 1 naa ane 0 [e]n’ ™* J | am «[et] wel, 4, i am v{ir] «tis 1 = @ ' ons aw i ! aoe? i ee S| sree sie | aT =e STE far a vs is ores > Bh [ie Syawasts anes Z/t-t Gamast as e204) / ra | [r= sugame: ‘74 un 4 senoen an cn 2 im SE SRD snoucne ie GTUST 1 SY UT camuge ag cxov) y % no a ‘pousease 234 sagt 8 irae YAS Nk yas 18 CEM Bm HS OH OED 4 ee cory a ah 5 STS ab Snare & GN ys ou cae 1 oO e4 Ey sri HESS SUED as Bm eae Seana sane Sees eT WA aa cums 20 arenes road mans Sree SSN STE BT | on US pecs ae en a 268 Sun (w/e) a wen 7a So (00 (a1 men prs) oO © x4 atF Twa GL Gif WHEL MO ZAM EVM AON EDNVSES . * ne a a 2 ea 209 Sie TSE aN ME Sc [| camo 0} Te wowsnNCO~8 TT] (sousnass ‘-e on aco snout ca 0 KLE OS 1 vou Eanes ae Bat Tz * ¥L 1 + : TTL rT aT] Teco. ico meee 1s OR a SSL pal moma tomas 2 EEE van as 08h vd OST sown |e Fees | AS SoM sian A suDANCD 30 WLRUSES RAM y[Nouvaowco Sous DP or] ES | oo cars x a \ / ama 5 a sais v4] % ql meen, TO i ne omen | varrmens | ; | zee ecm sence mcm saat ! . = AUN O/t tk = 2 a TOR 0 { ' Th Pe ql | “ous ta tet 1 1 oon zt on om om an 4 ' "Yes td Lanta anes wks See | os 4 { see CE ea3aeae 4a Le | Star Catal se an PRE LE | Saree crag onsen 2 tant ama ee ea Tae i seen See eer cae snore oa aH ee ed | ‘nga cam as] ne] 108 SRNR SU EN SI MND SOMES WALD 1 Em fel ate] orcas 4 1 mil aly anne se ae RDO A ! = a SROUSMISN 23H OMATTNS AS LIOROD PUSS 3D AE AO ' evar TEAS SAE, ! ae pisass me inpmie sm amp orteet i ad wE nian fees Sneseeen es Lig | peaenne onan enna tetas» ves ut ees SNS EY sacs | F reread 4 = a 2 00 ae RE poi ren oo wees sam 9c, SEE STS Seared ono name se ene aes eae as eae aS aS si] — arr! = obese tt Se sett areaee | wast 2+ ¥[ fiouvaioewoo SSNGuL=o BE i | ae sem: bopomemerm i | | Se = q | Loe i | HS | “Shee | 1 ait g | fal ‘| | RE 4 i = ea ‘ONIMYEG_ NOLYTIVISNI WSBL—H00zr “Nd terran jg co, an anon 2/5 rate 8 Same: “ / vamos 2/4 ee ee oe aah 3h 2 Eaton + [}--eee cana, Soa) suas [oo Sn commas eS 5} Sse ere ]] sour EAs) soPub. 42004-8176 Z GAI-TRONICS® CORPORATION 701-302 Handset/Speaker Amplifier Confidentiality Notice his manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and {echnical information that is confidential and proprietary to GAI-Tronics. GAL-Tronies retains all intellectual property and other rights in oft the information contained herein, and such information may only be sed in connection with the operation of your GAI-Tronics product or system. ‘This manual may nat be disclosed in any orm in whole or in part, diestlyor indirectly, o any third party, General Information The GAL-Tronics 701-302 Handset/Speaker Amplifier with Pressbar and Magnetic Hookswiteh is an important component of the 700 series Page/Party® system, ‘This handset/speaker amplifier mates directly with the 702, 703, 732 and 733 series amplifier enclosures and is suitable for indoor or outdoor use, Installation A 7 Avcavtion A\ pg not insta tis equipment in hazardous areas othe than thse onthe ‘equipment approval list in the Specifications section. Such installation may cause a safety hazard and ‘consequent injury or property damage. ‘The 701-302 Handset/Speaker Amplifier plugs directly into the enclosure, ‘The following figure shows installation and adjustment details. Please refer to it when you are installing and adjusting the amplifier. us : par ve oa eee vavoszrraeanen —/ IODINE AES Figure 1. Installation and Adjustment Details ‘SCR Electrical Noise - Communications Alert - Please refer to Pub. 42004-139, 700 Series Page/Party” Systems, for system installation suggestions where SCR power supply systems are used, or consult with GAL-Tronics sales representative, GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA 610-777-1374 m 800-492-1212 m Fax: 610-796-5954 Visit WWW.GAl-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-3176 701-302 Handset’Speaker Amplifier Page: 2 of 4 Operation GAI-Tronics offers two types of Page/Party” systems: page/single-party (with one party line), and pagehmuli-party with ive party lines allowing up to five simultaneous two-way conversations) * Page/Single-Party: To initiate a call, lift the station handset and press the page button or press the hhandset pressbar. Speak directly into the handset to make the page announcement. The paged individual lis the handset of a Page/Party” station for two-way communication over the party line, + Page/Multi-Party: First, select an available party line using the five-position selector switch. ‘Then ‘make the page announcement as in single-party operation, remembering to indicate which party line is being used. ‘The paged individual then selects the indicated party line and lifts the handset for two-way communication, ‘The following adjustments are accessible through the rear chassis of the amplifier using a small standard screwdriver, However, these levels have been factory-set for optimal performance. Do not adjust these levels unless you have followed all the steps in the Troubleshooting section and are still not satisfied with the station performance, Fach adjustment is clearly labeled: ‘* Microphone Gain: adjusts the gain level from the microphone signal to the page or party lines, + Receiver Sidetone: the amount of signal transmitted from the microphone to the receiver of a handset * Receiver Volume: adjusts the gain level from a party line to the receiver ‘* Speaker Amplifier Gain: adjusts the speaker volume; also accessible from the front pane! Troubleshooting Problem Solution Any problem with station Review all the steps of the installation, ensuring that you have correctly performance occurs, followed ALL steps. Check all the terminations on the board and in the line balance assembly before proceeding to any other adjustments. Integral speaker level requires | 1, Adjust the volume control behind the nameplate on the front panel adjustment, 2, Replace the speaker or driver. ‘Outgoing conversation level 1. Adjust the microphone gain by removing the front cover of the requires adjustment. station and attaching a 10440 Series extension ribbon cable between the connectors. Use a small standard screwdriver (“-inch blade) to slowly turn potentiometer (R17) on the rear chassis of amplifier until reaching the proper microphone gain. 2, Replace the handset microphone, Incoming conversation level | 1, Use a small standard screwdriver to adjust the receiver volume requires adjustment. control on the rear of the amplifier using the extension ribbon cable assembly as described above. 2, Replace the receiver element in the handset. Feedback occurs only during | Use the muting feature in the amplifier enclosure at the terminal blocks. page Connect the violet wire at terminal 8 to terminal 7 ‘stand ons caret olesed@Z004 we manuselZ004 317600 0200Pub. 42004-3176 701-302 Handset'Speaker Ami Page: 3 of 4 Prot Solution Feedback/distortion (a hum or | 1. Adjust the receiver sidetone on the rear of the amplifier using the ‘buzz on the line) occurs during | ribbon cable assembly as described above, all Page/Party” station 2. The line may be improperly terminated. Inspect the system cable for operation. loose connections, shorts, and grounds. Line balance assembly connections are critical. 3. Replace the line balance assembly. Sidetone (how the operator | 1. Adjust the receiver sidetone at the amplifier, using the extension hears his own voice) requires ribbon cable as described above. adjustment, 2, Check that the line balance assembly resistors are connected properly. See GAI-Tronics Pub. 42004-138. Crosstalk occurs. One or more system cable pairs may be improperly terminated. Visually inspect the system cable connections for accidental crossing of the cable pairs or grounds, Specifications Amplifier Power requirements (120 V ac) Voltage... 90-140 V ac range, 50/60 Hz, 120 V ac nominal Power consumed: zero/mex. signal (12 watt) wrssmuensnenn 10.5 VAy 5.3 WIS8 VA, 29.5 W Construction/Finish, ‘ 16-gauge cold-rolled steeV/gray baked enamel Handset Microphone .. Dynamic, noise-canceling Dynamic, hearing ad compatible pec FCC Part 68 Retractile, 6-foot extended PVC ca sennnen Gray ABS "Pash-o-page handset pressbar and handset hooks witch Handset Amplifier Output level. svn «1.5 Vays nominal into 33-ohm load Output limiter 1.5 Ves nominal Gain... 55 dB nominal (below limiter level) adjustable from 40 to 63 4B Frequency response, 250-4000 Hz, +0/-3 4B ref. to 1,000 Hz (below AGC) Distortion... : seosnnnes 1.5% maximum THD @ 1,000 Hz Controls... .. Microphone gain, receiver volume and sidetone Speaker Amplifier Output Voltage gain .. Frequency response. Distortion... Input impedance. Controls. 12 watts minimam with nominal supply voltage : 26 dB maximum, adjustable 250-4,000 Hz, +0/-3 dB ref. to 1,000 Hz 1% maximum THD @ 1,000 Hz, 12 watts, «50,000 ohms nominal Speaker volume (adjusted through the access hhole behind the nameplate on the front panel) Fstandarions caret elesse200t wa manuseMa04 TT doe 0209Pub. 42004-3176 701-302 Handsel/Speaker Amplifier Page: 4 of 4 General -22° F to +158° F (-30° C to +70° C), operating and storage 8.1 Hx 8.1 W x 3 D inches (20.6 x 20.6 x 7.6 em) behind panel 8.11 x 8.1 W x 3.5 D inches (20.6 x 20.6 x 8.9 em) front of panel 6.8 Ibs. (3.1 kg) ‘Temperature range. Dimensions nu Shipping weight... Approvals NRTL Listed for USA and Canada Class I, Div. 2, Groups A, B, C, D ‘when used with listed GAI-Tronics 702 or 703 120 V ae series enclosures Class I, Div. 2, Groups A, B, C, D Class Il, Div. 2, Groups F and G; Class II, Div. 2, when used with listed GAI-Tronics 732, 7325, 733, or 7335 120 V ac series enclosures REPLACEMENT PARTS Part No. Description 1012-101 Handset Assembly 13204-002 Receiver Cap) 12511-001 Dynamic Transmitter and Cap 12525-001 Pressbar Switch Kit 12514-007 6-foot PVC Cord and Bushing 12514-008 15-foot PVC Cord and Bushing 12514-009 25-foot PVC Cord and Bushing 12514-004 6-foot Hytrel Cord and Bushing 12514-005 15-foot Hyttel Cord and Bushing 12514-006 25-foot Hytrel Cord and Bushing 69701-008 PCBA 12523-001 GAL-Tronies Nameplate Kit 46101-012 Amplifier Enclosure Mounting Hardware 12512-008 Hookswitch/Cradle Assembly Kit 12530-001 Transformer/Connector Subassembly 25210-005 Cell Gasket 1040-002 16-pin Ribbon Cable Connector 12604-001 0.7 amp (10 pack) 12604-002 1/16 amp (10 pack) ‘tend ae-cet raeaeoMZOO4 ee. menualeI0e 2a doe 2908‘ Tari TS] Zoo=ZOeet 2 seed oe | NaH aeavads zog=dest ON Lave | Nowvwossoo SOINOUL—WVO, (eee e) a a SOF oF ab ‘Sonoui-No Set euo1-vsF Boon seu.Pub. 42004-4028 Gi GAI-TRONIGS® CORPORATION Model 415A and 415A-EP Speaker Mounting Bracket Assemblies Confidentiality Notice ‘This manual is provided solely as an operational, installation, and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAL-Tronics, GALTronies retains all intellectual property and other rights in or to the information contained herein, and such information may only be used in connection with the operation of your GAI-Tronics product or system, This manual may not be disclosed in any form, in whole or in part, directly ot indirectly, to any third party, General Information ‘The Model 415A and 415A-EP Speaker Mounting Bracket Assemblies include the following, components: aty _| Description Figure 1D # i ‘Aluminum oval cover 3 1_|__ Galvanized conduit pipe 4 1 | Aluminum elbow 5 1 Bushing 6 1_[__ Gasket for oval cover 7 1 [Aluminum wall mounting bracket 9 1 ‘Aluminum mounting bracket adapter 10 2 | Hex nuts i 2 | Washers 2 2__| _ Stainless steel serews 13 2 | 38-16 carriage bolt 4 1_ | Locknut 15 AXcavtion AN When using any explosion-proof (Div. 1) speaker or driver unit, explosion-proof fittings must be used for electrical connection, GAL-Tronies Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA 610-777-1374 m 800-492-1212 W Fax: 610-796-5954 Visit WwW. GAI-TRONCS.COM FOR PRODUCT LITERATURE AND MANUALSPub. 42004-4028 Model 415A and 415A-EP Speaker Mounting Bracket Assembly Page: 2 of 2 376 0 82) cowaQ) or \ AL aN a8 sf moun oaceer(@) vernon, sowie 7 n\ “e@—\ poe Seay cong ttt “ : a co Seacetth AL nll} "SMES. necro cascer() 3/016 Hex nor@ Loam veri @® 3/4 eau CINE Figure 1, Speaker Mounting Details Installation Refer to Figure I forthe location ofthe items with ID numbers. 1, Secure the wall mounting bracket (ID# 9) to the wall. Mounting hardware is not included. 2. Thread the cable bushing (ID# 6) to the mounting bracket adapter (ID# 10). Do not tighten the cable bushing nut. Thread the locknut (ID# 15) onto the %-inch male portion of the elbow (ID# 5). 4, Secure the speaker to the mounting bracket adapter (ID# 10) via the U-bracket supplied with the speaker and the carriage bolts (ID# 14), nuts (ID# 11), and washers (ID# 12) supplied with the kit. 5. Thread the %-inch male end of the elbow (ID# 5) into the mounting bracket adapter (ID #10). 6. Thread the one end of the conduit pipe (ID# 4) into the elbow and the other end into the wall mounting speaker bracket (ID# 9). 7. Feed the SO cord through the cable bushing and down the pipe assembly to the oval opening of the ‘wall mounting bracket for connection to the speaker/amplifie. (Note: For speaker driver installation, refer to the publication supplied with the equipment.) 8. Tighten the cable bushing nut. See Note | in Figure 1 AANOTE AN wien using any explsion-proot (Div. 1 speaker ar driver unit the speaker ‘mounting assembly may be used only to support and orient the speaker. Explosion-proof, fittings must be used for electrical connections, 9. Secure the gasket (ID# 7) and the cover (ID# 3) using the screws provided (ID# 13). tstandaroms caret lace 004. mansaSV200¢-4025 doc otPub, 42004-3536 Gi GAI-TRONICS® CORPORATION 13310 Series Explosion-proof Drivers Confidentiality Notice ‘This manual is provided solely as an installation, operation and maintenance guide and contains sensitive business and technical information that is confidential and proprietary to GAI-Tronics. GAI-Tronics retains all intelectual property and other rights in or to the information contained herein, and such {information may only be used in connection with the operation of your GAI-Tronies product or system. ‘This manual may not be disclosed in any form, in whole or in part, directly or indirectly, to any third party Mounting Instructions See Figure 1 for the 13310 Series Driver installation configuration with an associated horn and mounting assembly. The installation of explosion-proof speakers must conform with regulations governing, electrical equipment for hazardous locations and the provisions of the National Flectrical Code, NO ALTERATIONS MAY BE MADE TO THESE DRIVER UNITS! SPEAKER MOUNTING —~ SSSEMBLY (ONK)) 3310 SERIES ORWER 4 SERIES HORN FDBLE COUPLING ¢ ——c9s SEAL Rea vero vex sas Ine Lhe {e30 ) IN GLASS | AREA ~ conourr (MOT SUPPLIED) Figure 1. 13310 Series Driver Installation No holes may be made or holding devices screwed into the case, which may weaken or endanger the structure after installation, All main bolts on the case housing of the driver must be tightened to 10.8-12.5 ftlbs. dry (14.6-17 nm dry) ‘Wiring may be run in threaded rigid or approved standatd electrical flexible conduit with five full threads engaged. Explosion-proof conduit boxes, junctions, and fittings ate of approved type and usually contain serew-in covers. Unions, elbows, and bends are also of special design. (GAlTronies Corporation 400 E. Wyomissing Ave. Mohnion, PA 19540 USA 610-777-1374 ml 800-492-1212 M Fax: 610-796-5954 \VisIT WIWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS.Pub, 42004-3636 GAl-Tronics 19310 Series Explosion-proof Drivers Page: 2 of 2 Electrical Connection ‘The Model 13310-201 Driver has @ 16-ohm impedance, and if used singly, connects to the 16-ohm amplifier output tap. If two drivers are used, connect in parallel to the 8-ohm amplifier output tap. ‘The Mode! 13310-202 Driver has an 8-ohm impedance and if used singly, connects to the 8-ohm amplifier output. If two drivers are used, connect in series to the 16-ohm output. ‘The Mode! 13310-203 Driver has a 70.7 V transformer. Connect the transformer for the power level desired (30 watts max.), See Figure 2. M\ cavr ‘\ = Axcavtion AS nsatation must bein accordance with National [Hom] Mounting Bleetrical Code for the appropriate hazardous area classification, 1, Select the speaker mounting assembly based on the horn being used. Refer to the chart at the right, ‘The suggested mounting height is 9 feet (2.7 meters) above the floor. 2. Imhazardous areas, use the speaker mounting assembly to support the speaker only, Do not route electrical connections through the mounting, assembly. mousrang~ (0 ss am 79 ma teauce _ = Figure 2. Front and Rear Halves of Model 13310-203 Driver Assembly ~ Output Tap Locations Specifications Power pacity ee eeeeeens 30 watts continuous power o svssnsemsrmnernees 16 Ohms (Voice coil) — 13310-201 ‘8-ohms ~ 13310-202 70 V ~ 1310-203 wwe Standard 1/2 inch (1.27 em) pipe conduit Horn coupling eS Standard 1-3/8 inch (3.5 em) - 18 threads Approval... snes UL listed [E7192] for Class I, Groups B, C and D, Hazardous Gas Areas (Div. 1) Impedance... Conduit attachment... Tstendedions caret owt SHO RS. manus ZONE 353.085 Scone L SwSTee/e/i]_ Nav saat RA ee ce a “Sain we 3a sasaUNGHVA Mi shOSIGR STWIAT SNINTOW Vel Sao so_-[ Ser “yactyn __A1anGSs¥_ONUNTION unas es eae alan Ssh 9a ear s2runtof ae Ee] yomuomn wos aan 39 15m sous sowmsoras SSN SEER, | vans Ge adkand ar Ms on Se ae NOuveodd09 SINGH | cou ona oor] SERRE] SED Nh Uitba Bo udvaes GA) SOWNOSOLES ANY OMT NGI “E ssuiow txgruwanoo Sat Wdvaam SA sprains LnaN09 .*/6, ROS esas Ses TE ormene seo cpsve BENIN (00 “ANGrUSAraY WOU + ¢ So | Re onto = sans us ssw © megan reer ae eee ee uu A. Ke ‘Sod Anais eh E oanusmor 22009 tone 0 awsee ax rx) ANNO) .#/E 8 OA | | pene satevoy sss onusnon 68/92/50 TT r \ noma .1/e G3nssli, i eel. am sinanco (982) .01 * 9/6 se coo |

GAI-Tronics - Communication System

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