GEARS & GEAR

CUTTING
SERVICE

Interesting Facts
about Gear
Manufacturing

GEARS & GEAR

CUTTING
SERVICE
You have to have seen gears throughout your life. Right from your
watches to your automobile, everywhere gears are being used in one kind
or the other. Just having seen gears all through our lives isn't really it
interesting to discover how its being made? Well, you can discover the
exact same with us. Let's begin with the processes that are associated with
the gear manufacturing.
The most typical products that are utilized for the manufacturing of gears
are steel, copper, brass and other alloys of these metals. There are different
ways in which the gears can be machined. Some of the cutting and
completing processes are highlighted here.
Gear cutting procedures:
- Broaching - this is the gear cutting process where a special item called
broach is made use of to machine the gear. Broach is a rod with a handle
and teeth that are bigger near the deal with and minimizes additionally
near the opposite end. This is made use of for finer completing typically
made use of to develop round or non circular holes and other odd shapes.
- Hobbing - with us a special tool called a hob is utilized to device the
gear. This is most widely made use of in the production of spur and helical
gears as this is economical and fairly fast compared to other forming
procedures.
- Shaping
- Lapping - this is a machining process where 2 surfaces are rubbed
together with an abrasive between. This can be accomplished by either
hand motion or by machine
- Milling - this is machining process which resembles drilling that has a
spindle which holds a metal that drills the work piece as required.
Some of the gear finishing procedures are:
- Grinding - is a machining procedure which uses an abrasive wheel to cut
the work piece. Grains on the abrasive helps in producing a finer work
piece.
- Developing - is done by a machine device called as sharpen that is made
use of to make bores with a finer geometry.

- Shaving
Sources:
The Green Book (www.thegreenbook.com)
http://www.thegreenbook.com/products/gears-gear-cutting-service/

GEARS & GEAR

CUTTING
SERVICE