~ PSI? ——-' =o ) . SPECIFICATIONS FOR VENTURI FLOW METER PART-I: Scope of supply Fabrication, supply, inspection, Calibration, testing and guarantee of Venturi flow element as per the following technical specifications given in PART-II of this document and enclosed design drawing. S11. No Item Description Quantity 1 4” size Venturi Flow meters with 30° cone angle 2Nos 2 Calibration Certificates 2 sets PART-II TECHNICAL SPECIFICATIONS 1.0 General Venturi is differential pressure flow element which infers the flow rate by measuring differential pressure, This venturi is designed for a typical application with equal converging and diverging cone angles unlike standard classical venturi as per 8S-1042. The angles are chosen after theoretical studies to have low pressure drop in the system which is essential for our application 1.1 Technical specifications Venturi 1.1.1 Pipe OD 1.1.2 Pipe ID 1.1.3 Pipe thickness 1.1.4 Pipe length 1.1.5 Bore diameter 1.1.6 Upstream & Downstream angles 1.1.7 Beta ratio 1.1.8 MOC. 4.1.9 End connection 1.1.10 Taping connections 4.1.10 Pressure taping hole dimension :2Nos. 114.3 mm. 97.2mm 8.56 mm 500.0 mm 48.6 mm 30° 05 SS 304L, WELD end connection with preparation suitable to butt ‘Weld to the above given pipe size for high pressure and high temperature system (100 bar and 325°C) ¥' sockolet Welded to the all three tapings. (upstream, downstream and throat regions) As per BS1042ppsloy) vTL) SS . 2 1.2 Process Details 1.2.1 Maximum pressure 100 Bar 1.2.2 Operating pressure 70 bar 1.2.3 Maximum temperature : 310 °C 1.2.4 Operating temperature: 260 °C 1.2.5 Fluid DM water 1.2.6 Flow range 0- 500 Ipm 2.0 Scope & Appli ble Drawings: The supplier's scope of work & applicable drawings in general comprises of the followings: 2.4 Scope of supply for the manufacturer 2.1.1 The manufacturer shall supply Venturi as per Table—1 below, sketch No. RED/IS/RR/2013/01 and enclosed specifications. The tapings for pressure connections shall be socket welded threadolets of 4° NPT(F) at upstream, throat and downstream regions as shown in above sketch 2.1.2 The fabricated venturi shall be tested and calibrated for the required flow range in the calibration facility! flow lab at the supplier's premises or any standard evaluation laboratories approved by the purchaser 2.1.3 The quality of the raw material shall meet the desired specifications /standards given in para 3.1 and shall satisfy the concerned engineers / user department. 2.1.4 Preparation of fabrication drawings as per actual layout / configuration requirement with respect. to the above sketches and getting approval of the same. 2.1.5 Machining, welding, fabrication of Venturi as per the approved drawing TABLE-1 Sr. No. Material Description aty 1 4-inch line size venturi, with both upstream and downstream 2No | | cone angles of 30° each as per Fig-1 This specification covers technical requirement for Welding, radiography, Liquid Penetrant Testing, Pneumatic Testing, Hydrostatic Pressure Testing of Venturi as per enclosed drawing. The drawingssppslo4] UTL SS : enclosed shows general arrangement and the scope of work is limited to fabrication & supply of nitur The work shall be in general as per the drawings. Contractor shall prepare detailed fabrication drawings and get it approved from Engineer-in-charge before start of work. The detailed fabrication drawings shall be used as final drawing for record purpose. 2.2 Applicable Drawings / Sketches Fabrication details of 5-inches Venturi, sketch No. RED/IS/RR/2013/01 2.3 Consumable to be used All the consumable items such as welding rods for fabrication, nuts & bolts will be in the scope of manufacturer / bidder and will be supplied / used, wherever required during execution of this job. In all the above cases supply of necessary flanges, expander, reducer, nut-bolts, gaskets, pipes etc and welding shall be carried out by the bidder for the purpose of testing and calibration at the supplier's premises or where ever testing is offered to the purchaser. 3.0 General requirements for Fabrication & Supply 3.1 Appl able Standards ANSI B 31.1: Code for pressure piping - power piping ASME: Boiler & pressure Vessel Code — Section -3 for class -1 components ANSI -B -16.9: Wrought Stee! Pipe flanges ANSI-B -16.11: Wrought Stee! Socket Welding and threaded Pipe fittings ASTM -A-403: Forged Stainless steel pipe fittings and valves ASTM -A-312: Stainless Steel Seamless Pipe ANSI-B- 2.1: American Standard for pipe threads (taper threads) AWS-A5.9 ER 308L: Stainless Steel bare wire electrodes ASTM-E-94: Recommended practice for radiographic testing 3.2 Tolerances on Dimensions 3.2.1 Unless otherwise stated on applicable drawings the following tolerances shall be achieved without springing back into position. Tolerances on all linear dimensions shall not exceed +0.2 mm and these tolerances shall not be cumulative. 3.2.2 The angular deviation should be less than +/- 0.5 degree.DPslou] UT SS 3.2.3 The maximum deviation, measured in any direction, on flange face alignment shall be 1/2 gree or 1/64 inch (+0.4 mm) whichever is less. The maximum parallel misalignment of flanged Joints shall be less than 41/16 inch (41.5 mm). The maximum deviation from centre lines of bolt hole locations of flanges shall not exceed +1/16 inch (+ 1.5 mm) 3.3 Material & Workmanship ‘+ The material shall be certified SS 316L and made from bar stock should meet ASTM A276! ASME SA479 standards and those made from forgings should meet ASTM A182/ ASME SA182 standards. * The manufacturer shall provide material compliance certificates confirming that the raw material to conform to ASME section — II and ASME section — I + Bar stock shall be as per BS 970-316-531, DIN4401 or ASME SA 479-316 but with carbon content <0.05% to provide increased resistance to corrosion. ‘+ Forging shall be as per BS 970-316-831, DIN 4401 or ASME SA-182-316 All materials, standard parts, processes & workmanship, required for fulfilment of this specification, which are not specifically designated herein shall be of good quality and shall comply with best standards of manufacturing practice for piping and equipment and shall be subject to the approval by the Purchaser's engineer. 3.4 Cleanliness The finished piping assemblies shall be clean and completely free from mill scale, rust, oxides, embedded adherents and loose contaminations both inside and outside. Suitable arrangement for plugging the open ends shall be made during manufacture to avoid ingress of foreign material into the system 3.5 Applicable Procedures 3.5.1 Socket Welded Joints Pipes shall be cut square and smooth with all burs removed for socket-welded joints. All socket Welded joints for piping shall be as per ANSI B 16.11, specification for wrought steel socket welded & Threaded pipe fittings. Care shall be taken to allow about 1.5 mm (1/6") clearance between the edge of the pipe and the seat of the socket to allow for the expansion of the pipe during welding 3.5.2 Welding Electrodes Bare wire, tungsten and coated electrodes shall conform to the applicable standards and shall be free from undesirable elements that might combine with the deposited metal and alter its composition. The brand of electrodes to be used shall be submitted to the engineer for approval. 3.5.3 Repair of Weld Defects Visible defects such as cracks, pinholes and incomplete fusion and defects detected by hydrostatic test, Liquid Penetrant examinations shall be removed by mechanical means, after which the joint shallD ps] ou | VIL] SS ; E be re-welded. Any such repair shall be done only with the purchaser's approval. The repaired area \ all be re-examined by the methods specified for the original weld. If satisfactory repair is not feasible in the opinion of purchaser's quality surveyor, the joints shall be remade. More than two repair attempts at a location shall not be permitted. Repair procedure shall be same as original weld procedure. 4.0 Inspection & Testing Pre-dispatch Inspection/Test of Bidirectional venturi with accessories will be carried out by the purchaser's representative and shipping release will be issued only after obtaining satisfactory results of the following tests a) Measurement as per above technical specifications. b) Physical and dimension check. ©) Hydrostatic pressure test ©) Calibration check for the rated flow of the range given in para 1.1 4.4 General ‘The supplier shall provide all the service & facilities for all the inspection & test required under this specification. The inspection & testing shall be conducted in a manner satisfactory to, and shall be subject to the approval of purchaser's engineer. The supplier shall submit the manufacturing & inspection plan prior to starting fabrication & have it duly approved by the purchaser's engineer. The purchaser's engineer shall have right to specify additional inspection/testing if considered necessary to ensure that the quality of the job is consistent with this specification. The supplier shall keep proper records of all the inspection and testing done, copies of which shall be submitted to the Engineer-in-charge for retention & records The following tests will be carried out at supplier's premises in presence of purchaser's representative. 4.2 Liquid Penetrant test This procedure is applicable for doing Dye Penetrant Test examination. The procedure shall confirm to ASTM standards E-165 "Methods of Liquid Penetrant inspection". Reference to this standard may be made for additional details. Acceptance standards shall be in accordance with para UA-91 Appendix Vill of ASME Boiler and Pressure Vessel Code, Section VIII, Division-I. The welded joints should be checked by radiography technique as per enclosed relevant ASTM standards and the defects shall be within acceptance limits specified in the standards,Des] oyl vtL| 6s t 4.3 Hydrostatic Pressure Test ‘ne hydrostatic pressure testing shall be conduced at 150 kg/cm’ for time duration of 30 minutes. ‘There should not be any drop in pressure. All plugging arrangement where ever necessary shall be made by supplier. Suitable arrangement for plugging the open ends shall be made by the supplier before starting the hydrostatic tests, 4.4 Calibration Test ‘The calibration set up is shown in Fig-2. Each flow element shall be calibrated in a flow test calibrating facility using clean water. The testing conditions shall be at 70 bar pressure and at ambient temperature! suitable to obtain the required flow rates. In those test overall accuracy of flow measurement through flow element under calibration shall be better than +/- 1% of the specified flow range. The flow test facility shall have accuracy better than 0.1% of the measured flow. During the calibration test on each flow element readings corresponding to nearly 5%, 10%, 20%, 40%, 60%, 80%, 100% and 120% of the maximum flowrate specified in the data sheet, shall be taken. Average temperature of water at each of the sets shall also be taken during calibration test. The calibration shall be carried out for both forward flow and reverse flow. Flow Vs pressure drop characteristics for the venture shall be obtained for forward and reverse flows. The fl Sopemreareton es ow element installation procedures2) 3) 4) 6) D sl oy] un sy Notes to bidder é The bidder must make point by point comments on each item of the aforementioned specifications, clearly indicating either the compliance or deviations between offer and the specified requirements. Price breakup with tax structure should be clearly define in the offer. ‘The bidder shall provide the break up for supply and testing, calibration charges separately. ‘The bidder to specify the list of past users with their addresses and contact person. ‘The quotation shall not be considered if the above mentioned points are not adhered to Offers should be accompanied by relevant technical literatures (catalogue related to the product offered, mentioned standards etc.)Desloutur| ss | WW 0S6=dd S0=v13d TPOESS ‘DOW uw ul sudjsuauig NY ‘310N UML LE a