PREQUALIFICATION DOCUMENT OF HALFEN MOMENT JOINTEC COUPLER tt| lien ee | Project: Country: INDIA é lie Designation: 5 Reference Number: HITTITE | oecuatcaton Document for Rebar Coupler .cP-14-1001, No Description 1 | JOINTEC PRODUCT LEAFLET 2 | GENERAL INFORMATION ON JOINTEC COUPLERS 3. | GENERAL METHOD STATEMENT - JOINTEC COUPLERS, [4 | TYPES OF SPLICES 5 | THREADING PROCESS DESCRIPTION 6 | DIMENSIONS OF COUPLERS 7 | SUMMARY OF CODE REQUIREMENTS 8 | QUALITY ASSURANCE PLAN — COUPLERS & THREADING TEST REPORTS, 10 | ISO CERTIFICATE 11 | APPROVAL LETTERS 12 | PROJECT REFERENCES IN INDIA & ABROAD, HALFEN MOMENT INDIA Pvt. limited | Date: 08.01.2014 “nalam Centre, 2nd Floor, No: 145, NRoad (100 ft_| Prepared By: MSDS / SSD ‘0ad}, Senthil Nagar, Arumbakka, Chena 600106 Date: ] Changed By: peozeuton sere to cr for cempenst on. ‘prope ight ardrghis of we eman wth Walfen GER An Gout otra partes sr ohEied Ary welovon oes Ble oClient: Project: Country: INDIA RA Designation: Prequalification Document for Rebar Coupler ES Reference Number: IN-E5-CP-14-1001 qi MOMENT F JOIN EC a COUPLER UNIQUE FEATURES: 12 Moment JinToc coupes ao designed to wanelang a breatng oad ot at ast 6525 Ninn 1 Fast production ad nstallaton 1» _No torque wrench is requved for nstalabon {= _ Asn avian n tanstion fom a ranneet hare of difrent anitnrs 1» Excoods requremants of mos Intomational Coos of Practicns ve. MS 146, BS 8110, ACISIRISTAR. AS 3500 (Aus, DIN 1046 (Ger). Can 3N 287 273 (Can), ee MOMENT JOINTEC COUPLER: apcing ayters,e barends. The extended lng tiead provides swf nstalaboncimply by tuning he couper cto of har steal ie ap speng depend largely onthebondbetween concrete andsteeto lead, "MOMENT JOINTEC COUPLER? with its ure Joint Tec threaded, 2 preitive aignment locking connection thus providing load eath cent and Stucturalistegnty The MOMENT JOINT LER betaves a conlnuous length reinfccement bar by prematng fl strength 6 tension, cempression and ‘hess reversal stations “Srngent cemplance wth cuent concrete desig standards such as BS 8110, 318, DIN 1045 ote. Tho uso of ths coupler mates tho tedious caleulabos 10 etermsne the proper lap lengths This eauplar sso reduces potential design eers hie elmnating wastage and unnecessary reba cost Itareat reduces conaestion thus maintainina healthy batanced ste! fo concrete rao, This s nearly impossible wth Lap splicing because ofthe additonal rebar tholapzone !atows we use of targeralameter rebar n smater coun member resulting in a rine balanced design, Smaller columns can be designed to increase asxtnun fecr space whe reducing ovrallcos ly due tho Ingatergh! and watrretaring stuctual designs, ap sples now number of bars the lap zane lasing to unnecessary congestion’ ‘inlet seopages and eakages become a nightmare. Ths coupler reduces rebar engastion a8 explaned earler and sighfcantly ingroves on eancrate Now and ee or canctbis pacar the HALFEN MOMENT INDIA Pvt, Limited “pala Cente, 20d Floor, No: 145, IN Road [100 road), Senthil Nagar, Arumbakkam, Chennai 600105 Date: 08.01.2014 Prepared By: MSDS / SSD Date: ‘Changed By: owetonandentes usta cin for eampenetion, “propery cir and ight ofa remain wih afew Gm Ay iba oie part sp oibed Any vlbvan of ahs aleClient: Project: ‘Country: 3 INDIA Designation: ES Reference Number: Prequalification Document for Rebar Coupler IN-ES-CP-14-1001 (AAUP MOMENT "MOMENT JOINTEC COUPLER’ matans structural integrity because K works a8 a continuous piece of rebar In. simplest pocedure, "MOMENT JOINTEC COUPLER” devetops ful suengtn mesial upan hand tant procepure | f ; ; | WW } | a \ | fe | | | } ta | ¢ ; 6 4 Ni i ote a8 HALFEN MOMENT INDIA PVT. LT WALFEN MOMENT INDIA Put Limited | Date: 08.01.2034 Date “nati Can! 2nd lor, No: 45,8 foad(100%t | Prepared By: MSDS/SS0 | Changed By oa), Senthil Noga, Arumbakkam, Chennai 600106 “proper Fes ad ight of ae remain th len Gv. Any BRBton wo Ward prs prohibited Any vin af rghis sabe > rsecution and ensue oem forcompesaton.| Client: | Project: Country: HALFEN MOMENT z INDIA Designation: sz ES Reference Number: Prequalification Document for Rebar Coupler IN-ES-CP-14-1001 2.0 GENERAL INFORMATION ON JOINTEC COUPLERS 1) BASIC USE: ‘The JOINTEC bar end preparation is suitable to make Mechanical Splices and Mechanical anchorages with reinforcing bars ISO 6935, EN 10080, BS 4449, DIN 488, ASTM A615, ASTM A706, NF A35-016, NEN 6008, NBN A24-302, SIA 162101, GB 1499, 1S 1786 982, TIS24 and Onorm 64200 bars in diameters 12 through $6. Mechanical connections are @ quicker, safer and more convenient alternative to lap splicing and field butt welding. ‘Typical applications include monolithic structures, splicing of reinforcement bars in columns and beams, diaphragm wall cages, core walls, top-down construction, temporary openings and obstructions, etc. Headed bars conveniently replace hooked bars as End anchorages in congested areas, They can also be used to reduce lapping length, of as confinement or shear reinforcement where placing of stirrups is dificut. ‘Typical applications include development of reinforcement, column-beam knee joints, column heads, pile-feet, cantilevered members, corbels, etc Il) MATERIAL COMPOSITION, SURFACE CONDITION AND CORROSION PROTECTION: JOINTEC couplers are manufactured from 20MnV6, 30Mn4 or S45C steel grades or equivalent. For ‘Weldable Couplers High Medium to high Carbon Stee! Grades are used due to its exposure to high heat. (Grade $235 equivalent to St37 or $541). Anchor plates are manufactured from steel grades, SSC, $50C or equivalent. The surface condition of JOINTEC couplers & Anchor-plates confirm to ACI 318 (1999) § 7.4.2, ACI +349 (1985) §7.4. ASME section Il Division 2 § CC-4360 and 8.5.5400 Part 7 § 45. ‘Weldable couplers furthermore conform to ANSI/AWS D1.1-88 Clause 3.2.1 Corrosion Protection: The internal threads of couplers have to be protected by plastic caps, the coupler surface is essentially made for protection from environmental factors TIALFEN MOMENTINDIA Pvt. Limited | Date: 08.01.2014 te: ‘alam Centre", 2d Flor, No:145, 19 Reed [200% | Prepared By: MSDS/SSD | Changed By’ roa), Sent Nagar, Arumbakka, Chennai 600106 l “Appar t@c and a Tse remain wi Maen GMBH, Ay GDN To Te paris spond Ary von oF ig Tabet frotecton sont ta cam for compensationClient: Project: Hi Fae Prequalification Document for Rebar Coupler IN-€5-CP-14-1001 ES Reference Number: | ALPEN MOMENT lll) APPLICABLE STANDARDS GUIDES & CODES: JOINTEC couplers comply with all major Building codes and standards. Splicing of reinforcing bars is ‘governed by: ~The British Standards Institution, in its standard 85 9110 (1997), Part 1, Section 3, chapter 3.12.8. = The Deutsches institut fur Normung, in its standard DIN 1045 (2001) Part 1, chapter 12.8. = The Association Francaise de Normalisation (AFNOR), in its standard NF A35-020 (1999) ~The American Concrete Institute (A.C.1}, in its standard ACI 318. Chapter 12.14 = The International Conference of Building officials (I.C.8.0.) in its uniform Building code (UBC), section 1912. ‘Mechanical Anchorage is covered in section 12.6 of ACI 318: 2002, 'v) SAFETY FACTORS: On a design point of view, JOINTEC mechanical connections have been computed to far surpass all the requirements of the standards & codes cited above. The JOINTEC splicing system achieves full strength of reinforcement bars grade 500 in the most demanding definition of “full strength” which is to prove an ultimate tensile strength higher than the actual ultimate tensile strength of the bar. vj) INSTALLATION ‘The mechanical connection is achieved by screwing the coupler onto one bar, and then screwing in the second bar, Contrary to taper threads, no torque wrench is necessary, and mis-assembly by crossing threads is impossible, Assembly instructions provided by MOMENT personnel on site must be followed carefully while assembly. Isometric parallel threads have equal resistance in tension and compression. Therefore the performance of the Splice will not be affected if the two bars are not in butt-to-butt contact. Since the safety ratio on thread engagement length is designed to be at-least cone pitch, a gap between both bars is admissible. vi) CusToMs cob! ‘The usual international customs cade for mechanical couplers and anchors is 73:08:90.90.00-7 (“Parts of structures, of iron or steel") However, National preferences may be followed. MOMENTINDIA Pk United Date OB 012018] Date Prepared By: MSDS/SSO | Changed By HALFE "aalam Centre", 2d Foor, No: 185, 1N Road (100 road), Seth! Nagar, Arurbakkam, Chennai 600108 “i propery gh and igh afar rarsn wih Han Gm Ay bono ha pais 6 ON AnywoluvonoTT@sisTae To peueation and ents us odin for compensation aClient: (A | Designation: ES Reference Number: Prequalification Document for Rebar Coupler IN-E5-CP-14-1001 WHALEN MOMENT 3.0 GENERAL METHOD STATEMENT - JOINTEC COUPLERS: JOINTEC Couplers are parallel threaded mechanical splicing system for reinforcing bars diameter 16 to 40 mm and are designed to provide full tensile strength. They are manufactured in compliance with BS 8110, ACI 318 and other international standards STEPS for Fabricating Rebars for Splicing: i) Cutting ‘The end of the reinforcing baris sawn cut Cold Forging ‘The sawn cut end of the reinforcing bar is enlarged by cold forging process, thus increasing its core diameter iii) Threading Standard metric threads are then cut onto the enlarged end and covered by plastic caps to protect the thread of rebar Iv) Splicing Finally connect the rebars by using HALFEN MOMENT couplers, a = f HALFEN MOMENT INDIA Pvt. Limited | Date: 08.01.2014 Date: “Aalom Centre, 2rd Floor, No: 285,181 Road [100% | Prepared By: MSDS/$SD | Changed By: road), Senthil Nager, Atumbakkam, Chennai 600106 | arapery rants and ahs of se eman wih Halln GmOM Any tinued por pr ONE. Ay vation f was > foseewon and enti usta cm for compensation.Client: Project: WA Designation: ES Reference Number: Prequalification Document for Rebar Coupler IN-ES-CP-14-1001 IWALFN MOMENT 4.0 TYPES OF SPLICES HALFEN MOMENT parallel threaded couplers produces full strength joint in the rebar joint connection. The ends of the reinforcing bar to be jointed are square-cut and then enlarged by cold forging process to increase their core diameters, hence ensure that the joint is stronger than rebar tensile strength. The couplers are usually supplied attached to the reinforcing bars. ) TYPE A (WHEN THE CONNECTING REBAR IS TO BE ROTATED) When the connecting rebar can be rotated, then end of both connecting bars are threaded for half the length of the coupler. After threading, rotate the connecting rebar to the initially screwed coupler to fully engage the coupler. a ) Oe Threaded re-bars and Coupler opener ‘Tum re-bars into the coupler to connect Tl) TYPEB (WHEN BOTH BARS CANNOT BE ROTATED) ‘When both bars cannot be rotated, then starter bar is threaded for half-length of coupler. And the ‘Top bar of connecting bar is Full threaded to total length of coupler. Then complete assembly, by butting the bars end to end and screw coupler onto the Starter rebar. ee SS) oe Threaded re-bars and Coupler bo as) ‘Turn the coupler onto the short threaded rebar ii HALFEN MOMENT INDIA Pvt. limited | Date: 08.01.2014 Date: “aalam Centre, nd Foor, No: 188,34 foad 1001 | Prepared By: MSDS/SSD | Changed By: oad), Senthil Naga, Arumbakkam, Cheanal 600106 is probe Any wolton “NSS Tato “propery TNs ad igs wera wie Hen Gin dStboan ToClient: Country: ‘ : INDIA Designation: ES Reference Number: Prequalification Document for Rebar Coupler IN-ES-CP-14-1001 ®HALFEN MOMENT III) Type C— When Locknut is Used for Locking Threads Where both rebars are not rotatable, this is similar to Type 8. Coupler + lock nut is used for ‘maintaining the position of the second bar in position eg SD oe Threaded re-bars, Coupler and lock nut a ‘Turn the coupler and lock-nut onto the short threaded re-bar IV) To connect rebars of different diameter (Transition Splice) Reducing couplers are used to connect re-bars of different diameter, ‘Threaded re-bars of different diameters and coupler iREREETeyTtecsazzasax: ‘Turn re-bars into the coupler to connect, HALFEN MOMENT INDIA Pvt. Limited | Date: 08.01.2014 Date “nalam Cte’ rl foor, No: 185,18 Road A00"t_| Prepared By: MSOS/SSD. | Changed By: Coad, ent Nagar, Arama, Chee! 500106 ‘property gs and igh of use remain with Walon GBH, Ay daibalon wo Wd pata pobbRed Ray valban of hse TaD To resection and ents ur to cif compensation,Client: Project: | Countey: : INDIA Designation: ES Reference Number: Prequalification Document for Rebar Coupler IN-E5-CP-14-1001 SUALEEN MOMENT 5.0 Threading Process Description ‘The following are the steps involved in the process of making threads 1. Cutting / Shearing of Rebars: The Bars with improper ends like bent, too much heated, improper manufactured ends etc., are cut with Bandsaw machine or Sheared with a shearing machine. This is done in order to achieve a Flat face for further Forging of the Rebar. Also the face of the Rebar becomes perpendicular to the axis of the bar, This Flat face also helps in a butment of 2 rebars when in contact with each other. . Forging of Rebars: The Cut bars are then cold forged at the ends to increase their diameter. The process is described as Upsetting of the bar end. The Diameter of the bar is increased to a defined value by applying hydraulic pressure with the help of @ Hydraulic Ram and a Gripping Mold. The percentage increase in the diameter, the new diameter & the pressure applied is as given in the table below. No ] Rebar Dia | Forged Dia | Aprox Percentage | Aprox Pressure applied in Psi : increase i | 16mm Zimm, 24% 2200-3500 psi 2 | 20mm | 25mm. 20% 2500-3500 psi 3 | 25mm_| 30mm. 20% ‘3000-4000 psi 4 | 32mm 38mm 18% ‘4000-5000 psi 5 | 4omm [46mm 15% ‘5000-6000 psi Threading of Rebars: The Forged end of the bar are then threaded with a threading machine, the machine consists of 4 chasers, which generate the needed thread profile on the bar end, The threads are then checked with a GO Guage & NO-GO Guage. Depending on site conditions, the thread ends are capped and stored for further site installation, No | Rebar Dia | Dimension of Threads | “A type Length | “®' type Length | 1 [i6mm | M20x2.5 20 40 2_ | 20mm M24 x3.0 24 48 3 | 25mm M30 x3.5 30 60 4 | 32mm M36 x 4.0 35 70 5 [40mm a5 x45 a5 90 r HALFEN MOMENT INDIA Pvt. Limited *nalam Centre, 2d Fleor, No: 185, Road (100 038), Sent Noga, Atumbakkam, Chennai 600106 Date: 08.01.2014 Date: Prepared By: MSDS/SSD | Changed By: “propery ghee gs f we remala wh Talon GHB ny dboin to ied parks pr oie Ay win Ts Tanto proseeuton nd entitles uso cain for compensation,Client: Designation: [ORALFEN MOMENT | SOU Ul} UITANOD JIaVGTM B INN-DOT WaldOD GEVGNVIS JO SNOISNAWIG TayjanoD Jo SuOIsUSILTG O'S z< |E. 82 |28 3 sO eae | warn | sen | o||32 wo |_| | eo WOR | SETA | | so ze BOTS 3 se BzOTS Iv 08 ELOTS IT ostsw | ov : % = won| =| | | zona [Sere [ oF 8 = a ISA a sm | |e | om | sre | 8 a 5 e % Se oc z|.8 3 a a OS | een _| we | Few | —w | |8 2 g S a a ian | ee | or | | ore | seo se 3 i = a sora | ea rere | se | soe [orn | ae |B é : ¥ = SoS wom |e | | soon [oem ea 3 % % HOTS ame | ve | | eo | seen | ae | 8 2 : % EOS HORA | we er | ors [seca | oe 5 z SH TESA | ee | ee | more [orem | oe é w ISH saON | OF | ee | ects | ee ins = 7 ra = a ac oy i TT co mara |S coe 2", Ind Flor, No: 145, JN Road (100 ft HALFEN MOMENT INDIA Pvt. Limited “alae Ce oa), Sethi Nagar, Arubakkam, Chennai 600106 “Ripper his od igs owe remain wt HaFen GBI. ny dikbulon to ied pais prohibited Any vio of (gis EAB ‘pectin anders ut dam for eompenation lClient: Project: Country: INDIA HA peietatee Prequalification Document for Rebar Coupler eALFEN MOMENT ES Reference Number: IN-£5-CP-14-1001 DIMENSIONS OF TERMINATOR COUPLER Anchorage Beating Surface Atea 4 Times Surface Area of Reinforcement Bar Product ameter Anchorage | Thickness Thread Load Bearing Code | OfReinforcement oD (mm) Dimensions | Surface Area «au (om) (mm) jn’) Mcs222 25 56 0 M30x 3.5 1976 MCs223 32 2 6 N36 x40 3266 Anchorage Bearing Surface Area 6 Times Surface Area Of Reinforcement Bar Product Diameter ‘Anchorage | Thickness Thread Load Bearing Code | Of Reinforces oD (aun) Dinnensions Surface Area (mm) (mm) (mm) (mm?) 2 03 0 M0495 2328 2 4 36 M36140) 4735 Anchorage Bearing Surface Area 8 Times Surface Area OF Reinforcement Bar Product Diameter Anchorage | Thickness Thread Toad Bearing Code | Of Reinforcement ‘00. (mm) Dimensions Surface Area (mm) (mm) (mm) (mm?) MeS226 25 75 30 M30 X35. 3925 Mcsz27 32 8 36 M36 X40) 0430) Anchorage Bearing Surface Area 10 Times Surtace Area Of Reinforcement Bar Product Diameter Anchorage | Thickness Thread Toad Bearing Code | Of Reinforcement oD (mm) Dimensions Surface Area (mm) (mm), (mm) (mm) 25. 83 20 M30 X35 4917 3 106 26 M36 X40) 8016 TALFEN MOMENT INDIA Pvt. Limited | Date: 08.01.2014 road), Sent Naga, Arumbakkam, Chennai 600106 Date: nalam Centre, 2nd Floor, No: 245,11 Road [100% | Prepared By: MSDS /SSD | Changed By: Tpropery frweution agentes s clam fr compassion, rd igh ae ream wih Wafen Gn. Ary Sv to Hid partesis Oe. Any wolton of ahs 1b Tosii es [24 ge \28 - ee ee api be heen ne ae ANWERO} 6s : oe zanul | 3 3 | ge 2 3 i =e cal BE : ee eae vsal fb & : sore es E ‘eee OFT ona se 2 Teed earns) 210 = Client: Designation: [WHALEN MOMENT Tad SINSINSEINOIT FAO FO AUVINTINS OZ HALFEN MOMENT INDIA Pvt. Limited “hala Cente", 2d Floor, Ho: 145, JN Road (100 ft 046, Senthil Nagar, Arumbakkam, Chernai 600106 "a prper Faso owe realm wi allen Gb Any dtibuten to tipi ‘rection sd egies sto can orcorpesaton. 5 ey wean HGR TABScate a ea : : rots THTTTUTV EE |i oecmertr ator couse Re cee: i 1a | all iti ' Weidial add HI) Gl al ad dl HELL ELE Bal | 3 b |e fo 3 a a BEE | u Par) ae iu eye a | : Pid ald | ae i | eu theet apse end et Fastirunbero that 5 i ge Hy i i ena AecKON ATE | rye, Teed Pg gE | é i 8.0 QUALITY ASSURANCE PLAN — COUPLERS & THREADING VIALFEN MOMENT INDIA Pvt. Limited | Date: 08.01.2014 Date: “halam Centre", 2nd Foor, No: 45,1 Road (00 | Prepared By: MSDS/SSD | Changed By: road), Senthil Naga, Arumbakkam, Chennai 600108 “a papery Fes ac igh foe Temata wh Wallen GB, Any Gerben WH pares praevia is leo oseeution and enue vs toca fr compensation,a lent: Project: Country: : : INoIA Designation: ES Reference Number: TIETTEERTLET | Prequalification Document for Rebar Coupler INE5-CP-14-1001 uf | i i HALFEN MOMENT INDIA Pvt. Limited | Date: 08.01.2014 Date: “nal *, and Flor, No: 245,181 Roaé [100% | Prepared By: MSDS/ SSD | Changed By: 106Ai HALEN MOMENT Client: Country INDIA Designation: Prequalification Document for Rebar Coupler ES Reference Number: IN-€5-CP-14-1001, 9.0 TEST REPORTS Please refer to the following S pages for reports of some tensile & fatigue tests HALFEN MOMENT INDIA Pvt. limited | Date: 08.01.2014 "Aslam Conve", 2nd Floor, No: 145, 1 oad (100 | Prepared By: MSDS / SSD read), Sethi Naga, Arumbatkam, Chennai 600106 Date: ‘Changed By’ ‘i poperty gs ad igh fe vena wih Wallen Goi, Ay Serban othr pares spoil ay aavan of ahs alee prorceton an etuas so cli fr compere,Ref.CIVILAID:STEEL: 8/1536 Date 21.08.2012 “Test Order dated: 20.08.2012 The Project Mansper Mis. Coastal TTS- JV #2265, 22nd Cross, 9th Main, SK 2nd Stage, Bengaluru ~ 560 070 Hl RT ON COUPLER SAMPLES Souree of sample Sample supplied by the customer No. of samples tested > 04 (Four) Customer's Reference Letter No.CUTS/BMR/UGI/NSIQAQC/78 dated 20.08.2012 Project* BMR/UGINSISTN-TNL Design and Construct Contract of Underground Stations and Tunnels Date of test + 21.08.2012 Grade* Fe500D Soureet Moment Consiructions Systeans Private Limited Condition of samples Satisfactory ‘Test Method 1S:1608 ~ 2005 (Reaffirmed 2011) INSILE TEST RESULT ave | Soe | Remarks Loli. gaa Fractured outside the coupler 2 2020 602 Fractured outside the coup] ee 25/25 _ ___ Fractured outside the coupler 4 32/32 ractured outside the coupler ¥ As fumished by the customer — Note: 1. The results relate only to the samples tested 2. Report shall not be reproduced, except in full, without the written approval of the lab. 3. Any correction invalidates this report. for CIVIL AID T ;CHNOCLINIC PVT. LD. bebe bohns ms ae Dr. A. PRABHAKARA Technical AdvisorSIRIML OAS tnteretona Sa Bh. (Company No. $10534X) No.1. Pesan Da” Mei, BOs 7036, Seton 2 {ou Shh lan, Slap Dau Usa, Naso Terap sstisash sisese Fae bh ssisess TEST REPORT REPORT NO: 2011CB2349 PAGE: 1 OF 2 “This Test Report refers ont samples suited by the applicant to SHRINE Q4S tneratonl Sh, Bh. sn tested by SIRAM QS, International Sin i Ys test report shall ee epowdace, exept flan shall ot awed for aversing pares By 9 rea agpesal ow Managing Detr, ERIM OAS Taeratiast Sn hess le net To aco Tea Rep. Condhins Heating To Applicant + MMM INDUSTRIES SDN. BHD. 183, Jalan Biola Satu 33/14, bite Industrial Park Seksyen 33, 40460 Shah Ala, Manufteturer MMM INDUSTRIES SDN. BHD. Product + ¥32 Coupler Reference Stan Method of test, Company”s Specification ; Fatigue Test Dectipionof sample One sap of 32 Coupler was received for ting Date received 03" May 2011 Job noe. no 4J20111262349/ SOAS /CCST REC /MSI./ 12 Issued date 08 MAY 201 (SERT BANUN SUIANGI) Group Leader Civil & Construction Seetion Testing Services Department Senior Ehnjeal Executive UYTEST REPORT REPORT NO : 201182349 PAGE: 2 OF 2 tional So. Hh. a ested y SIRIME OAS rr erties Dy eas ht TEST RESULTS |: FATIGUE TEST Nominal Size, @ (mm) Frequency f (He) Stress Range 0; (Nmm") Max, Loud , Pax (KN) Min. Load , Pyin (KN) SAMPLE REFERENCE OBSERVATION / REMARK. Sample completed 2 x 10 “eycles fatigue test. No fracture or visual ‘Y32. COUPLER defo observed~ Satisfactory << 09 MAY 20114 of > ENGINEERING MATERIAL TESTING, CERTIFICATION, INSPECTION, Engineering} CONSULTING, SURVEYING, NDT SERVICES, NEAT TREATMENT, SYS PHYSICAL, CHEMICAL & METALLURGICAL TESTING. ene re 5 1B ENGINEERING SERVICES PVP. LTD, °°" Pos ietcatnaicrsncs ear RUST - C OMPETENCE -R ELIABILITY oes font: Oe dom, ueeser Fovoeak nara Paneer oi Fate 2 Moe. 76 eaten Zo, Jou. USA)MLA 8.7. M Fax: 0722-230¢0107 a eae Eaetiiniey Eat eameglcenocom Geet No, HBL 7-957 @HABL-Y- NABLL ACCREDITED F104 LABORATORY erie T.CNo. + ARBZ39.ARE240.AR6241 an cart Issued To: MOMENT CONSTRUCTION SYSTEMS PVT. LID, Une No 104, 4 Flor Ralsnvae Plana, OFLE.S Mara = Ghathopar Wi, Murrbai- 8, = ue _ Party Ref. P.0.No-FO/2012- 19M LN0413.08.2042 Condition of Sample Nature of Sample TMT BAR Sample ‘Specifiestion > Gr Fe 600 Sample Reosived 18-Sep-2012 Test Method < 13.1730.2008 Date of Completion *6-Ser-2012 Sample Dromistanegi By Fay a fates we Deviation if Any ‘Test Equipment Range. 20-1000-1000KN, Test Coupler > Requirement 20 men Dia 25 rah Oo “COUPLER TEST Nominal area (mt) 31820 6 Uitinate Load (N) 215940 seacee UTS (Nien) 89.05 6192 Distance of Fracture 16000 15000 180.0% From Center of Coupler (oom) Remark recure tn TMT Bar, Frasure in TMT Bar fracure in TMT Bar Riek Signatory AVINASH TAMBEWAGH (Lab in- Charge) “Test Wilnessed by Mr. AMRUSKAR of B.E.BILLIMORIA & Co.Ltd. on 14.9.2012. i cOu0 @& Cincy | su V }) The results relate only to the sample tested. b) test Cerificate shal not be reproduced except in fill withow the written approval of taboratory. B) While TCR has made their best endeavors fo provide accurate and reliable information, ‘TCR Is nt anne or om mucin Kilt du to anvact of amission a error mad,ENGINEERING MATERIAL TESTING, CERTIFICATION, INSPECTION, ‘CONSULTING, SURVEYING, NDT SERVICES, HEAT TREATMENT, PHYSICAL, CHEMICAL & METALLURGICAL TESTING. APPROVED AY GOVT. OF INDIA . DEPT. OF SCIENCE te TECHNOLOGY ENGINEERING SERVICES PVT, LTD. PORCHENICAL end MECHANICAL TESTING = COMPETENCE -R ELIARILITY BX, Labora, Lasoo ) Diet $8 Praga incisal Esto, FetNo. £182, WO. TC, Elston Zoe, ) 1 BAPNA erg, rnb 00 011 ape, su Muna 4006. is a; anproes 3087828 series tan n6s 901-3. “* ng (Canada) Basen, 29098 ana ‘ (USAJMA 8M Faro geoeenter rac LENS Wodete: wena com Ermalateseicreg com cle No,HABL Gr Fe 609 Sample Reoeived | 12-Sep-2012 Test Method 4¢.178¢.2008 Date of Completion 18-Sep-2012 Si rao hy Oevation Any Tae each rae os toms not Enclosure Test Coupler . Results Sze 25mm Oia 32mm Dia - ‘COUPLER TEST Norninal Area (rom?) 491.10 nono Uttimate Load (N) 3 544280 UTS (emt) nis 64s Distance of Frade 115.00, 24000 From Center of Coupior aie Fine TMT Bar Arcsin TRA Bar Frc ZM Be AVINASH (Lab in - Charge) resus relate only othe sample teste. Cerificate shall not bere produced except in full without the written approval of laboratory: ile TCR’ hos mace their best enfeovors to provide cccurte and reliable information, ‘TCR'ts resonnsthle fr anv nancial labile due to an act of omission or error mide,icone ENGINEERING MATERIAL TESTING, CERTIFICATION, INSPECTION, ‘CONSULTING, SURVEYING, NDT SERVICES, HEAT TREATMENT, PHYSICAL, CHEMICAL & METALLURGICAL TESTING. ‘APPROVED BY GOVT. OF INDIA DEPT. OF SCIENGE & TECHVOLOGY Services TCR ENGINEERING SERVICES PVT, LTD, Ee cee Pee ‘Trust - Comperence - RELIABILITY Managing Oreste Regd ee & Labor Laverty VIRENDRAK. BANA rom paotattae Pte 18 mio, 0 BEM Era (Caan Shea istueanveen: aS wn ae ‘ronuer, 200088 Ps danranaee-e Fae atzaaa0cotor Frc 7082008 ToR/OF 6101 ete uterg com Em se@iseng.com oa 8 TEST CERTIFICATE Page 1 GPprevecnsorr T.C.No, AX9734 Date 07-Apr-2014 Issued To: HALFEN MOMENT INDIA PVT LTD Unit No. 106, 1et Floor, Rajshree Plaza, OMLB.S. Marg, Opp Shreyas Cinoma, Ghatkopar-W, Mumbai 85, Party Ref. : — LtDt7.4.2014 Condition of Sample : Cut Length Nature of Sample 40 mm Dia HMI Coupler Joint With TMT Stee! Bars, Testing For R.H. Steel Building Pvt.Ltd,Srilanka ‘Specification : IS 1786 : 2008 Fe 500 ‘Sample Received O7-Apr-2014 Tost Mothod : 1S-1786-2008, Date of Completion: 07-Apr-2014 ‘Sample Drawn/Stapys6diseatéd By : Party Doviation itAny =: Nil Enclosure NI Tost Equipment / Range 20-100/0-1000KN Tost Pull Out > Requirement COUPLER TEST Nominal Area (mm*) 1257.2 Ustimate Load (N) 929210 UTS (Nimm*) 9.11 Distance of Fracture 125.60 From Genter of Coupler (mm) Initial Length Of Coupler 90,00 Final Length Of Coupler 90,00 Remarks Fracture in TMT Bar, Test Witnessed by MrSANTOSH KAMBLE of Halfen moment on 7.4.2014 & Authorised Signatory S. S. SHANGHAG (T.M.) Sule 1) The results rate only fo tho sample teste. 2) Tost Cortcata shall not bo 0 - produced except in ful without tho wilten approval of laboratory. fg 10 provide accurate and rable information, ‘TCR fe not reeponsble forDEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING University of Moratuwa Moratuwa, Sri Lanka ‘Tole: +9411 2640440, 494 11 2650901 Ext 5100 Fax: +9411 2650622 Direct Tel/ Fax: +94 11 2650465 wwwamrtac.lk/material/ ‘TESTING TENSILE TEST OF 25MM & 32MM DIAMETER REINFORCEMENT MECHANICAL COUPLERS, UMMT/10/04/14 Date 08" April 2014 Client Mr. Samud Gunasekara Director! General Manager AMTEK Engineering (Pvt) Ltd, 28, Suleiman Terrace, Colombo 05. Dopartmont of ieterals Science and Engineering Univeraity of Horatuwa, Moratuwa, ‘ri Lanka,TENSI ST OF 25MM & 32MM DIAMETER REINFORCEMENT MECHANICAL COUPLERS. Report No UMMT/L0/04/14 Client Mr, Samud Gunasekara Director! General Manager AMTEK Engineering (Pvt.) Ltd. 28, Suleiman Terrace, Colombo 0s. Client's reference Letter dated 02" April 2014 Item + 2Smm and 32mm diameter Reinforcement Mechanical Couples Tests Performed + Application of tensile force on samples in longitudinal direction at rate of 10mm/min using Computer controlled Electro-hydrautic Servo Universal Tensile Machine Results Table 1. Tensile Test ‘Sample eee Sanh a 789 Fractured outside the coupler eee ey "Fracture outside the coupler 3 rioramest 659 Factured outside the coupler ae 733 Fractured outside the couper Report prepared by 2. 8. U. Adikary Lecturer Head Department of Materials Science & Engineering Department of Materials Science & Engineering. go and Enginening atoials SetOnS unetnd bay pepartmest a ore, Page 2 of 2 Universi ‘Bri LankaIMAGES OF THE SAMPLES AFTER THE TEST AT UNIVERSITY OF MORATUWA, Tested for 25 mm and 32. mm Jointec (Parallel) Couplers, Image 1 Image 2 25 mm Rebar fractured outside the coupler 32 mm Rebar fractured outside the couplerClient: Country: INDIA Ht Pee Prequalification Document for Rebar Coupler HALEN MOMENT ES Reference Number: IN-ES-CP-14-1001 10. ISO CERTIFICATE Please refer to the following pages for the ISO Certificate HALFEN MOMENT INDIA Pvt. Limited “halam Centee” 2ed Floor, No: 145, Road (100 ft oa, Sent Nagar, Atumbakkam, Chennai 600106 Date: 08.01.2014 Prepared By: MSDS / SSD Date: Changed By: ‘propery ris ad gis of we remain waalen GmbilAydtibabon ord pres is prohited Any vin af ATs aR Yo proseeven and entiles sto clam for corgenston.‘This is to cerity that the Qualty Menagement System of MOMENT CONSTRUCTION SYSTEMS PVT. LTD. HO: No. 106, Ist Floor, Rajshroo Piaza, Olf LBS Road - Opp Shreyas Cinema Ghatkopar -West, Mumbai-400 086 Maharashtra, India Factory: Unit H1/182, Ground Floor, Radheshyam Industrial Complex, Land Bearing Survey No, 166/4 of Village Asangaon - 421 601, Taluka, Shahpur, Distric! Thane, ‘Maharashtra, India Applicable to Manufacture and Supply of Reinforcement Couplers, has been assessed and regisered by NOA aginst the provisions of BS ENISO 9004 : 2008 ‘This registration is subject to the company maintaining a quality management system, to the above standard, which wil be monitored by NOA. ‘ s Me Fiver 2012 oo fs gs Exe Aout k Cntioaion Dioctor Certificate of Registration ES ERR TR comoClient: Country: . INDIA Designation: ES Reference Numbe Prequalification Document for Rebar Coupler IN-E5-CP-14-1001 HALEN MOMENT 11.0 APPROVAL LETTERS Please refer to the following 5 pages for the Approval Letters from RITES & OMRC HALFEN MOMENT INDIA Pvt. limited | Date: 08.01.2014 Date: "palam Centre", 2nd Foor, No: 145,)N Road (100% | Prepared By: MSOS /SD | Changed By: oad), Senthil Nagar, Arumbakkam, Chennai 600106 ‘A oper igs and igs of we remain wh Wallen Gr. Any Staton to rd prs preiited Ay elton cf ss Table To section and erties stein foreonersatin,RITES — OC — PBI - SYSTRA _tv@na CONSULTANTS FOR BANGALORE METRO RAILFROIECT Flor, ate Comply, WH Roa, shanthinagar, BngalreseD027 Shona: 69280-2069800 Fox #91-80-22969499 Rof: GCIUG2I5.1-UG2-1969201165 9 2 Friday, 9” December 2011 Pokal Wong, “Project Leader Sot Beside M. Chisnaswamy Stalun, M.G. Read, Opp, Gate No. 20 Banglore £60026, Kematoka Dear Sir, Contenct: BRAR/UG-2 Desi i Undo is Tune ‘Sub: Vondor anproval for Rebartec Couplers (je Monisnt.construction system Pvt Ltd.) 193. Nolen of Ho Objection tothe document referred volow. This ltt so SIN | Contractor Document Reference no with dato | Design review comments no 1] CEC-SOMA CICMIGATOU GOT TAR86; OBIT ee Roferenco 10 the shove submission, wo hav9 roeaQed vendor proposal for Couplers fron Mls Moment Constivton System Pr. Lid to DeUused in UG2 works of Bangalore Htro Ral project. ‘The proposed vendor iin ha ells approved vendors Ist. Therslors the Noles of No Orectn’ is been given {os Nomen! Gonstucion Syston Pv. Lit for REDARTEC Couplers to use n UG2 waiks subject fo conden. ‘The condton fs outined in tho coment sheet, ‘ut contactor nae fo ontr tha qualy of ha produets should moot tr requted strength and other BNR specteatons. And also merdtcry chacks about he quay shal De cated oul as end wien requted 80 08 fo lity tha se about qlly andl Uh porormance of to pred, Howsver the GCIOMRCL wholly eserves the rights lo revokeleuspond! tho vendor approval onthe basis of revi any tne dutng tho consiructon prod Please note that is approval hes been grated onthe eandton of maining of quay tac, in cos of any regal feednack and oteroratonin ay is appwoval wil stane canceled automaticaly ‘The above vendor appiova, does nol bind the GC/BMRCI.in any way for use ofthe suppers produs/burvces Intho Use works. ‘ston. “is for your infomation a mA) igo! Buttoriet Project ManagesUG ‘eres Cenont Sheet & NONO ‘ecto: Mr HP, Sharma (GE- DRUG) BMC. Ur BAC. Barchars (®D-G0), li. ¥-Tozuka (CSE - UC) We Romana My (CRE-UG2) Ne. Balasubramanian (EUS) Me. 6. K, Gopal (QAE-UG) : mares For NC! JOR‘General Consultants for Bangalore Wet Rall Project 3 Floor, SMTC Complex, KH Road, Shanthinagar, Bangalore-580 027 Fax: 080-22969499 i BANGALORE METRO RAIL PROJECT CONTRACT-BMRIUG a a ANNEXE 2 DESIGN REVIEW COMMENTS NO: 658 Document Supplier: | CEC - SOMA - CiCI Consortium T Name Date : Vendor approval for Rebarlec coupler 2 Document Title: Nementeoretucion stem ot un) _Cheeked by: Mr. GK Gopal osta4t | Document No: Reviewed by: | Mr. Ramana Murthy | 95.42.44 | { CEC-SOMA-CICHUGZIOU- ‘Approved a | [Bete of Receipt &No.: | SC treame orsata BF Me. Nigel Buttered | 12-1 Revision NoJDate: | - Transmittal iD & date: | GC/UG2/5.1-UG2-1963/2071 | 0872-11 SL] Comments 2 Nol Reteience. | GC's Comments. Contractor's Response OT | General | Contractor has to submit the following issues before use of _ | the material | | 1. The required Cyclic tests shall be conducted for i Moments REBARTEC couples as per the relevant } codes at approved third party laboratory in presence GCI/BMRCL representatives. The reports shall be | ‘submitted to GC for review and approval. Design Review Precedure acal Connlants For Baigaore Metco Ra Project 3" Floor, BMTC. plex, K.H Road Shanthinagar Bangalore-560 027, Fax 080.22969699 BANGALORE METRO RAIL PROJECT CONTRACT: BMR/UG ANNEXE 3 NOTICE OF No OBJECTION DESIGN SUBMISSION | CEC-SOMA-CIGI-/UG2/OU- REFERENE NO, GOIPLI 1/8238, 06-12-11 Document Suppker | CEC-SOMA-CICI -JV Namo | Date | Signature i Vener approval for Wi. Ramana oe) Rebartec couplers (M/s Murthy tere ietafeainne Momentconstruction | Reviewed | cian system Pvt. Lt.) are La S374 ae ‘Approved | Wi. Nigel} Document No. : for Butts | 52477 KS CECSOMA: Bato of Recht &|SiSucasy. [asa eee GOPUIIS256 Rovision No & Dato |- : Trananital 15. & | Canara Date sz gatifaory | 02-12-11 Tho stats of the above document is hereby: (1) No opscerion NO OBJECTION SUBJECT TO: Comments Approval by GC of this submission does not exonerate or relieve the Contractor from any obligation or liability hereunder. Each such approval is given by GC in reliance upon, and subject to the performance by the contractor of its Contract. Without limitation to the generally of the foregoing, noither the review nor the approval of any submittal or portion thereot by GC shall relieve the Contractor of any of its responsibiliies whalsoever for the accuracy of Integrity of tho ‘submittal, or the ability of the Contractor to meet any conditions specified in the submittal. White GC retains rights of acceptance for all submittals, the areas in which it retains approval rights limited to the GC scope of work, forthe information provided by the Contractor. Pataggaiiy Tet Gat Fax. 29410419 faxes Wet Tor Hfahtert fe10 DELHI METRO RAIL CORPORATION LTD. (arreer BeeATe Ue PASAT ALT HT dyed saa) (A JOINT VENTURE OF GOVERNMENT OF INDIA AND GOVE, OF DELHD) No, DMRCICorp/20/Design!001/99 “uly 4, 2044 ‘The Director, Moment Construction Systems Pvt. Ltd Head Office: No 9/5, Nandanam Extension, 1* Street, Nandanm, Chennai -600 035 Kind Attn: Mr, Pugalnathan, Director ‘Sub:- Moment’s Rebartec Gold Forged Couplers Rett 1) Ourletter dated 25" March, 2011 i) Your lettor no, MCS/201"June/1068 dated 22" June, 2011 Dear Sir, ‘This is in continuation to our letter dated 25" March, 2011. With reterence to your letter dated 22” June, 2011, we have observed that you have successfully conducted the requied Cyclic Tests for Moments REBARTEC Couplers as per the relevant Codes. We have received all the Reports altacted with your letter dated 22" June, 2011. ‘Therefore, keeping the above fact in mind, we would lke to inform you that we have ‘no ‘objection’ in case you supply the MOMENT REBARTEC COUPLERS for Underground stations in Metro Systems, Further, you are requested to approach to our various Contractors al sites, depending upon the requirements, for supply of "MOMENT REBARTEC COUPLERS’ since DMRC Is not directly procuring the products from vendors, The qualily of the products should meet the required strength and other DMRC specifications. Please also note that this approval is subject fo the Suitability and fulfiment with the technical requirements (as submilted repor's vide reference above) However, the Corporation wholly reserves the rights to revoke/suspond the enlistment on the basis of review any time during the enlistment period, Please note that this approval as been accotded on the condition of maintaining of quality intact. In case of any negative feodback and deterioration in quality, this approval wal stand cancelled automatically. Mandatory chocks about the qualiy will also be carried out ‘as and when required s0 2s lo satisfy the site about the quality and the performance. The above authorization, however, does not bind the Corporation in anyway for use of your producte/services in the works. Yours faithful, ds Jan Katarla Chiof Engineer (Design)! (Ag) Ft, were Ps A, aaa Vs, FE fectl-110001) Metro Bhawan, Fire Brigade Lane, Barakhamba Road, New Delhi-110007Client: Project: ] ‘Country: | : | inpia Designation: - ES Reference Number: Prequalification Document for Rebar Coupler IN-£5-CP-14-1001 SSHALPEM MOMENT 12.0 PROJECT REFERENCES IN INDIA & ABROAD TIALFEN MOMENTINDIA Pvt. 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