Professional Documents
Culture Documents
NK Shaft Alignment
NK Shaft Alignment
Part A
Part B
June 2006
Copyright 2006
All rights reserved
No part of this document may be reproduced in any from, or transmitted
by any means, or otherwise, without prior written permission from the
Society. For information contact Research Institute or Machinery
Department, NIPPON KAIJI KYOKAI
Part A
June 2006
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Contents
1
Introduction 1
1.1
1.2
Alignment Calculations 3
Shafting Installation 3
Verification of Shafting Alignment 4
Uncertainties Concerning Shafting Alignment 4
Background 1
Objectives 1
Objective 29
FE Model 29
Loads and Boundary Conditions 30
Effects of Analysis Conditions 32
Effects of Added Stiffness of Main Engine on Predicted Deflection 34
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
12 Conclusions 60
ii
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
1. Introduction
1.1 Background
The stiffness of recently designed marine propulsion shafting has been increasing remarkably, whereas hull
structures have become more likely to deform as a result of cutting-age optimized design of the scantlings and
the use of high tensile steel.
Figure 1.1 shows that the output per rpm of propulsion shafting on tankers
registered with ClassNK has increased markedly since the latter half of the 1980s.
be attributable to increased main engine power combined with slower rotational speed.
The reduction in stiffness of hull and engine structures means that the offsets of the support bearings of
shafting are more likely to vary under different operating conditions.
of shafting makes shafts less adaptable to any small departure of the bearing lines from the initial lines.
This
combination is thought to be the main cause of recently reported cases of alignment related main bearing
damage.
600
500
400
300
200
100
0
1950
1960
1970
1980
1990
2000
2010
Year of build
Fig. 1.1 Evolution of main engine output per revolution for tankers.
1.2 Objectives
Studies on the deflection of the engine room double bottom and its effect on shafting alignment have been
conducted in Japan since the earlier 1970s.
Due attention has been given to this problem at the design stage,
and the reaction of the bearings to such deflections were usually checked under the fully loaded condition as part
of normal alignment practice at shipyards in Japan.
shafting alignment have been experienced.
However, the real causes of the reported bearing damages are not so
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
problems.
From this perspective, ClassNK has carried out intensive research in this area during the past five years, with
the aim of providing the industry with consistent and comprehensive guidelines on shafting design and
installation.
These guidelines reflect our wealth of experience and the latest research achievement in this field and have
been developed to assist marine engineers ensure the integrity of shafting alignment from design to installation.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Bearing offset
SAG
Temporary support
SAG
GAP
GAP
Specifically, the propeller shaft is laid down first, then its flange is taken as reference to adjust the height of
each support, including possible temporary supports, for the intermediate shaft to ensure that the calculated
"GAP" and "SAG" between the mating flanges are realized. After the intermediate shaft has been laid down, its
forward flange becomes a new reference for adjusting the position of the main engine by raising, lowering or
3
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
tilting the engine to ensure that the calculated "GAP" and "SAG" between the mating flanges are realized. The
gaps and sags are measured using filler gauges. The designed gaps and sags should be, therefore, as large as
possible in order to achieve a high accuracy of measurement.
2.3 Verification of Shafting Alignment
When verifying the shafting alignment, the forward sterntube bearing and intermediate bearing are to be jacked
up to see if they are producing satisfactory reactions. A jack up test on the main engine bearings, especially the
two aftmost bearings, is also highly desirable. If circumstances do not allow such a test, alternatively the gauge
method described in Chapter 11 is recommended, or at least crank web deflections should be measured in order
to verify that they are in compliance with the criteria of the manufacturer.
2.4 Uncertainties Concerning Shafting Alignment
2.4.1 Various Errors
The following errors will inevitably exist in the shafting alignment process, including calculation, installation,
and verification:
- approximation of the shafting model for calculation (for example, the number of bearings taken into
account, modeling of the sterntube bearing, and the diameter of the circular bar representing crankshaft in
the model, etc.);
- the accuracy of the Gap, Sag method (namely possible discrepancies between calculation results and actual
installation); and
- the accuracy of bearing reaction measurements.
Therefore, the results obtained should be judged after these errors have been properly estimated based on past
experience.
2.4.2 Difference of Conditions between Shafting Installation and Typical Service Condition
Shafting installation is usually performed in the so called launched condition with light draft and the main engine
in a cold condition. However, when the vessel is in typical service condition, the draft, especially for tankers or
bulk carriers, will change considerably, and the temperature in the main engine structure and nearby hull
structure will rise. These changes will cause additional deflections of the hull as well as the main engine
structure leading to the variations in bearing offsets. The bearing reactions will also change, accordingly.
It is natural to make the shafting alignment fitting for the typical service condition. Therefore, the initial
bearing offsets should be compensated by taking account of the estimated variation as shown in Fig. 2.3 in case
that unsatisfactory result is predicted if without such compensation. It can also be expressed by Eq. (2.1).
Initially bearing offset = Launched condition - (Fully loaded condition - Launched condition)
Table 2.1 shows an example of calculated bearing offsets using Eq. (2.1).
(2.1)
initial bearing offsets should be compensated by an amount described by the term of "Fully loaded condition Launched condition" in the right side of Eq. (2.1) represents the variation in bearing offsets between the shafting
installation and the typical service condition in order to ensure that the shafting is satisfactory in its typical
service condition.
4
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Offset (mm)
-1.0
5000
10000
15000
20000
25000
30000
0.0
1.0
2.0
3.0
Launched condition
Fully loaded condition
Initial bearing offset
Shaft deflection line (Launched condition)
Shaft deflection line (Fully loaded condition)
Shaft deflection line (Initial bearing offset)
4.0
5.0
6.0
Fig. 2.3 Bearing offsets and shaft deflection lines under different conditions.
Table 2.1 Initial Bearing Offsets to Compensate for Bearing Height Variations in Service Condition
Launched condition
0.400
0.000
0.050
0.900
1.600
1.600
1.600
1.600
1.600
However, if the shafting alignment is predicted to be unsatisfactory under other conceivable operating
conditions such as light ballast, then the compensation may need to be reduced to an extent by which all
operating conditions can be accommodated.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
engine bearings taken into account in the alignment calculations with respect to the number of engine cylinders
in the actual practice of various shipyards.
As can be seen from Fig. 3.1, in some cases only the aftmost three
M/E bearings were incorporated into the calculation model, although this varies from yard to yard.
Fig. 3.1 The numbers of main bearings taken into account in current
alignment calculations by builders.
However, the results of analysis suggests that the number of M/E bearings in the calculation model has
appreciable effects on the calculated reactions of the aftmost three M/E bearings, while no noticeable effects can
be seen on the sterntube and intermediate bearing reactions, as shown in Fig. 3.2, when the number of bearings is
changed from three to nine for a seven cylinder engine.
aftmost M/E bearings will change remarkably when the number of M/E bearing changes from three to four.
Supposing the reactions are true when nine (full number) M/E bearings are taken into account, the reaction of the
second aftmost M/E bearing is overestimated, while the reaction of the third aftmost M/E bearing is
underestimated when only three M/E bearings are incorporated into the calculation model.
of M/E bearings is increased to four, the result is reversed, namely, the reaction of the second aftmost M/E
bearing is underestimated, while the reaction of the third aftmost M/E bearing is overestimated.
The result is
close to the true value when the number of M/E bearings is increased to five or more.
Although the above result was based on a seven-cylinder engine, the result is virtually independent of the
number of cylinders, although it was used as an example here.
bearing needs to be accurately evaluated, two more M/E bearings beyond the bearing have to be incorporated in
the calculation model.
For example, if the reactions of five aftmost M/E bearings of a nine-cylinder engine
have to be calculated precisely, then seven M/E bearings in total need to be included in the calculation model.
6
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
For a four-cylinder engine, if the reactions of the five aftmost M/E bearings have to be calculated precisely, then
all six M/E bearings need to be taken into consideration.
to be affected by the alignment, at least five M/E bearings must be used in the alignment calculation.
Three
Four
Five
Six
Seven
Eight
Nine
Bearing number
Fig. 3.2 Effect of numbers of main bearings taken into account in alignment
calculations on bearing reactions.
However, a suitable
method for determining the equivalent circular bar of a crankshaft has still not yet been clearly established, and
in some cases, the crankshaft is simply replaced by a circular bar with a diameter equal to that of the crank
journal.
However, it is commonly considered that the bending stiffness of a crankshaft, especially in the case of
long-stroke crankshafts, is generally lower than that of a circular bar with a diameter equal to the crankshaft due
to the effect of webs, although it will vary slightly with crankshaft position.
from alignment related damage, it is necessary to calculate the reactions of the M/E bearings accurately.
Therefore, a circular bar equivalent in bending stiffness to the crankshaft has to be determined.
In one example
considered here, the diameter of the equivalent circular bar of a long-stroke crankshaft is determined as being
about 60% of the journal diameter.
reactions between cases in which a circular bar represents the crankshaft with 100% and 60% of the journal
diameter, respectively.
As can been seen from Fig. 3.3, when a circular bar with a diameter of 60% of the crank journal is adopted,
the reaction of the aftmost M/E bearing decreases to almost half of that when the journal diameter is used, while
the reaction of the second aftmost M/E bearing is expected to increase.
modelled will have a significant effect on the accuracy of determining the reactions of the aftmost M/E bearings.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Equivalent
Journal
Bearing number
and an enforced vertical displacement was given at each bearing supporting point.
supports were calculated using this model.
boundary conditions in the detailed model was also developed, as shown in Fig. 3.4(b).
The process of
determining the equivalent diameter consists of gradually decreasing the diameter of the circular bar model until
the calculated reactions become almost equal to those obtained from the detailed model.
(b)
(a)
The results show that a circular bar with a diameter of 60% of the journal diameter behaves in the same as the
crankshaft, as shown in Fig. 3.5.
8
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Crank
Circular bar of diameter equal to journal
Bearing number
Fig. 3.5 Comparison of bearing reaction between crank and circular bars of different diameters.
dj
l
B
Fig. 3.6 Necessary dimensions of a crank throw for determining equivalent diameter.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
d eq
1 1
4
1
d j
=
+
1+ A
+
+
2
1
B
B
w
w
p
(3.1)
2
l
1+
3I j q1r
L
Aw =
2I w L
dj
1 + 0.65
L
l
1+
3(1 + )I j q2 r
L
Bw =
I wp
L
dj
1 + 0.65
L
Bp =
3(1 + )I j lr 2
I jp
L3
1
dj
1 + 0.65
L
d 4j
Ij =
64
I jp =
Iw =
d 4j
32
Bt 3
12
I wp = Bt 3
B
t
B
t
B
t
q1 = 1
q2 = 1
0 .1
d j4
Bt 3
d 4
1 + 0 .1 j
Bt 3
d
j
0.45
r
d
j
d j4
Bt 3
d 4
1 + 0.45 j
Bt 3
10
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Where recommended equivalent diameters by the engine manufacturer are available, the recommended values
are to be used.
3.3 Loads
The selfweight of an equivalent circular bar should be compensated to the same extent as the crankshaft by
increasing its specific gravity or by adding the selfweight differential to loads representing the piston weight.
Loads representing the propeller weight should be determined taking into account the buoyancy
corresponding to the draft predicted in the condition in which the shafting alignment calculation is performed.
Loads representing the selfweight of the propeller shaft should also be modified by reducing the specific
gravity to reflect the effect of the buoyancy of lubricating oil or sea water, depending on the type of lubricating
system used for the sterntube bearings.
11
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
has to be made regarding whether a simple straight alignment is acceptable or appropriate offsets are necessary.
In practice, the initial bearing offsets are determined based on past experience at most shipyards.
Hereina scientific approach to determining the bearing offsets based on a shafting stiffness matrix is
proposed.
This approach is specifically designed to allow the offsets to be calculated directly from a straight
It is important to
understand that reactions used to construct the shafting stiffness matrix must be the effect only from the given
offset.
When the result contains some components resulting from external loads or selfweight, these
reactions are calculated without any external loads, and that selfweight is neglected.
Figure 4.1 shows an example of a shafting alignment calculation model incorporating five M/E bearings and
representing the shafting of a VLCC.
Table 4.1.
Table 4.2 shows the bearing reactions at each bearing supporting point when a downward offset of
Location (mm)
I value (mm^4)
5.6000E+02
1.4000E+03
1.4235E+03
2.2870E+03
7.7850E+03
9.5730E+03
1.0003E+04
1.0203E+04
1.0483E+04
1.4850E+04
1.5740E+04
2.1155E+04
2.1294E+04
2.1515E+04
2.3375E+04
2.7875E+04
1.019025E+10
2.872155E+10
3.166574E+10
3.492186E+10
3.832492E+10
3.865214E+10
3.271015E+10
2.748111E+10
9.516953E+10
1.356194E+10
1.393995E+10
1.356194E+10
1.276982E+11
1.276962E+11
4.527463E+10
4.051623E+09
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Table 4.2 Reaction on Each Bearing Resulting from Lowering the No. 1 bearing by 1.0 mm
Bearing
No.
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
Location (mm)
Offset (mm)
2.8300E+03
4.6300E+03
8.4650E+03
1.5295E+04
2.2375E+04
2.3375E+04
2.4875E+04
2.6375E+04
2.7875E+04
1.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Reaction (kgf)
139295.220
-214398.670
81956.652
-9075.998
8643.455
-6589.810
213.664
-53.416
8.903
By repeating the above calculation for each bearing in turn, a matrix as shown in Table 4.3 can be obtained.
This result is precisely a shafting stiffness matrix that clearly takes the form of a square and symmetric matrix.
Table 4.3 Shaft Stiffness Matrix for Sample Shaft Arrangements
Offset (mm)
R eaction (kgf)
1
(1mm)
2
(1mm)
4
(1mm)
5
(1mm)
6
(1mm)
81956.652
-9075.998
8643.455
-6589.810
213.664
-53.416
8.903
25863.061
-24630.482
18778.394
-608.860
152.215
-25.369
86843.213
-29740.647
34253.719
-26115.195
846.745
-211.686
35.281
25755.066
-64621.265
53184.964
-1724.440
431.110
-71.852
-51127.028
8521.171
139295.220 -214398.670
R1
R2
3
(1mm)
7
(1mm)
8
(1mm)
9
(1mm)
R3
81956.652 -147868.080
R4
-9075.998
25863.061
-29740.647
R5
8643.455
-24630.482
34253.719
R6
-6589.810
18778.394
-26115.195
-25454.671
R7
213.664
-608.860
846.745
69223.181
R8
-53.416
152.215
-211.686
431.110
R9
8.903
-25.369
35.281
-71.852
-25454.671
69223.181
-92936.091
-92936.091
40699.447
That is to say that the bearing reactions (without the effect of external loads and selfweight) can be calculated
from the known set of offsets through the shafting stiffness matrix expressed in Eq. (4.1).
R1
R2
R3
R4
R5
R6
R7
R8
R9
139295.220
-214398.670
81956.652
-9075.998
8643.455
-6589.810
213.664
-53.416
8.903
-214398.670
342737.790
-147868.080
25863.061
-24630.482
18778.394
-608.860
152.215
-25.369
81956.652
-147868.080
86843.213
-29740.647
34253.719
-26115.195
846.745
-211.686
35.281
-9075.998
25863.061
-29740.647
25755.066
-64621.265
53184.964
-1724.440
431.110
-71.852
8643.455
-24630.482
34253.719
-64621.265
487261.830
-602809.510
204508.110
-51127.028
8521.171
-6589.810
18778.394
-26115.195
53184.964
-602809.510
895929.320
-459651.520
152728.030
-25454.671
213.664
-608.860
846.745
-1724.440
204508.110
-459651.520
451271.610
-264078.490
69223.181
-53.416
152.215
-211.686
431.110
-51127.028
152728.030
-264078.490
255095.360
-92936.091
8.903
-25.369
35.281
-71.852
8521.171
-25454.671
69223.181
-92936.091
40699.447
(4.1)
13
1
2
3
4
5
6
7
8
9
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
For simplicity, Eq.(4.1) may be rewritten in matrix and vector notation as shown in Eq.(4.2):
R = A
(4.2)
where
R={R1 R2R9}T
A=
139295.220
-214398.670
81956.652
-9075.998
8643.455
-6589.810
213.664
-53.416
8.903
-214398.670
342737.790
-147868.080
25863.061
-24630.482
18778.394
-608.860
152.215
-25.369
81956.652
-147868.080
86843.213
-29740.647
34253.719
-26115.195
846.745
-211.686
35.281
-9075.998
25863.061
-29740.647
25755.066
-64621.265
53184.964
-1724.440
431.110
-71.852
8643.455
-24630.482
34253.719
-64621.265
487261.830
-602809.510
204508.110
-51127.028
8521.171
-6589.810
18778.394
-26115.195
53184.964
-602809.510
895929.320
-459651.520
152728.030
-25454.671
213.664
-608.860
846.745
-1724.440
204508.110
-459651.520
451271.610
-264078.490
69223.181
-53.416
152.215
-211.686
431.110
-51127.028
152728.030
-264078.490
255095.360
-92936.091
8.903
-25.369
35.281
-71.852
8521.171
-25454.671
69223.181
-92936.091
40699.447
=1 29T
straight shafting alignment may in some cases meet the relevant requirement, but for large ships, the results from
the straight shafting line condition usually do not meet the required acceptance criteria.
calculated deflection line, bending moment and shear force of the shafting model shown in Fig. 4.1.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
-150000
Bearing reaction. Negative values indicate upward
reactions while positive values indicate downward
reactions
-100000
-50000
0
50000
100000
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
No. 9
Bearing Number
Fig. 4.3 Bearing reaction forces for sample shaft arrangement under straight offset
of bearings condition.
As can be seen in Fig. 4.3, the aft end bearing of the aftmost stern tube is overloaded, while the fore end
bearing of the aftmost stern tube is loaded in the wrong direction.
Assuming the target bearing reactions are known as shown in Table 4.4, an appropriate set of bearing offsets
should be determined so that the difference in the reaction forces between the target reactions and the reactions
under a straight condition, R, can be generated.
Table 4.4 Target Bearing Reaction Forces for Sample Shaft Arrangement
Reactions of
Target
straight offset
reactions
(kgf)
(kgf)
No. 1
-143537
-88333
55204
No. 2
62921
-17079
-80000
No. 3
-35917
-11917
24000
No. 4
-21989
-23989
-2000
No. 5
-48172
-28172
20000
No. 6
-8661
-26661
-18000
No. 7
-42226
-41726
500
No. 8
-51097
-51277
-180
No. 9
-15295
-15265
30
Bearing No.
R = Target - Straight
(kgf)
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
= A -1R
(4.3)
-214398.600
342737.700
-147868.000
25863.000
-24630.400
18778.300
-608.800
152.200
-25.360
81956.600
-147868.000
86843.200
-29740.600
34253.700
-26115.100
846.740
-211.680
35.281
-9075.900
25863.000
-29740.600
25755.000
-64621.200
53185.900
-1724.400
431.110
-72.850
8643.400
-24630.400
34253.700
-64621.200
487261.800
-602809.500
204508.100
-51127.000
8521.100
-6589.800
18778.300
-26115.100
53184.900
-602809.500
895929.300
-459651.500
152728.000
-25454.600
213.600
-608.800
846.700
-1724.400
204508.100
-459651.500
451271.600
-264078.400
65223.100
-53.400
152.210
-212.600
431.110
-51127.000
152728.000
-264078.400
255095.300
-92936.000
8.900
-25.360
35.280
-71.850
8521.100
-25454.600
69223.100
-92936.000
40699.400
55204
-80000
24000
-2000
20000
-18000
500
-180
30
However, because of the characteristic of the shafting stiffness matrix, the above equation will have infinitely
many solutions.
Hence, a submatrix of this matrix by omitting both the first and last rows and first and last
motions do not affect the bearings, including translation and rotation of the shafting line.
specifically to set both ends of the shafting line at an offset of zero.
The operation is
342737.700
-147868.000
25863.000
-24630.400
18778.300
-608.800
152.200
-0.5225819432
-0.7255192463
-0.2621283778
0.1235714606
0.0892630911
0.0471291196
0.0955979752
-147868.000
86843.200
-29740.600
34253.700
-26115.100
846.740
-211.680
25863.000
-29740.600
25755.000
-64621.200
53185.900
-1724.400
431.110
-24630.400
34253.700
-64621.200
487261.800
-602809.500
204508.100
-51127.000
18778.300
-26115.100
53184.900
-602809.500
895929.300
-459651.500
152728.000
-608.800
846.700
-1724.400
204508.100
-459651.500
451271.600
-264078.400
152.210
-212.600
431.110
-51127.000
152728.000
-264078.400
255095.300
-80000
24000
-2000
20000
-18000
500
-180
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Bearing
Bearing
Bearing offsets as
No.
location
calculated
No. 1
2830
0.0000
-0.5521
No. 2
4630
-0.5226
-1.0344
engine in nearly
horizontal position
No. 3
8465
-0.7255
-1.1514
No. 4
15295
-0.2621
-0.5349
No. 5
22375
0.1236
0.0094
No. 6
23375
0.0893
-0.0025
No. 7
24875
0.0471
-0.0110
No. 8
26375
0.0196
-0.0050
No. 9
27875
0.0000
0.0091
Initail Bearing Offsets Obtained by Direct Calculation, (-) Upward Offset and (+)
Downward Offset
-1.50
-1.00
Offset (mm)
-0.50
0.00
0.50
1.00
1.50
0
5000
10000
15000
20000
25000
30000
All translation or rotation of the shafting line as a whole will not affect the reactions of bearings as described
above, though small calculation errors could exist. Table 4.6 shows a comparison of the bearing reactions,
while Fig. 4.5 is their graphical expression.
It can be seen from these results that the target bearing reactions
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Table 4.6 Comparison of Bearing Reactions between Offset Sets Shown in Table 4.5
No.
No.
No.
No.
No.
No.
No.
No.
No.
1
2
3
4
5
6
7
8
9
Target
Offsets as
calculated
Offsets with
engine in nearly
horizontal
position
-88333
-17079
-11917
-23989
-28172
-26661
-41726
-51277
-15265
-88084
-17088
-11913
-23989
-28189
-26624
-41761
-51254
-15069
-88082
-17089
-11914
-23988
-28169
-26672
-41709
-51290
-15058
Offsets as calculated
-80000
-60000
-40000
-20000
0
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
No. 7
No. 8
Bearing Number
Fig. 4.5 Comparison of bearing reactions between offset sets shown in Table 4.5.
18
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PART A
5.
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
The longitudinal placement of the intermediate bearing will have strong effect on the reaction of the aftmost
engine bearing when bearing offsets vary due to changes in ship draught.
damage to the aftmost engine bearing occurred shortly after the vessel was entered into service because the
intermediate bearing was installed too close to the aftmost engine bearing.
The location of the intermediate bearing has thus far been determined on the basis of experience, and there has
not been a rigorous, scientific approach to the placement of bearings.
It is generally effective to install the intermediate bearing as far as possible from the engine in order to reduce
its effect on the aftmost engine bearings when there is a change in the bearing offsets.
however, the influence number of the intermediate bearing itself will become greater because of the proximity of
the intermediate bearing to the sterntube bearing.
The effect of
the location of the intermediate bearing on the influence number for each bearing was calculated in the example
shown in Fig. 5.1.
No.1 No.2
No.3
No.4
No.5
No.7 No.8 No.9
No.6
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200000
R41
R43
R45
R47
R49
150000
100000
50000
0
5000
-50000
7000
R42
R44
R46
R48
9000
11000
13000
15000
17000
19000
21000
-100000
-150000
-200000
Intermediate Bearing Location (mm)
Fig. 5.2 Influence number of intermediate bearing with respect to the other bearings.
Judging from the influence number of the intermediate bearing to itself, R44, as shown in Fig. 5.2., it may be
said that the level of sensitivity is the lowest for the current design position of the intermediate bearing, at 15,295
mm.
However, if the influence on the first and second aftmost engine bearings is taken into consideration, the
intermediate bearing should be placed further aftward 2,795 mm to a position of 12,500 mm.
Thus, in order to consider the extent of influence on all bearings, a sensitivity index was proposed as
expressed in Eq. (5.1).
Sensitivity index =
(R
mi
)2
(5.1)
i =1
The result of applying Eq. (5.1) to the fore-mentioned example is shown in Fig. 5.3.
a unique optimal location for the intermediate bearing exists, in terms of minimum sensitivity.
the optimal point is 14,500 mm, moving aftward for 795 mm from the original design point.
20
In this example,
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
2.00E+10
Sesitivity Index
1.50E+10
1.00E+10
Optimized point
5.00E+09
14,500
0.00E+00
10000
11000
12000
13000
14000
15000
16000
17000
LIM
Fig. 5.3 Optimal location of intermediate bearing obtained from sensitivity analysis.
21
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6.
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
(a)
(b)
Fig. 6.1 Illustration showing hull deflection from light to full draught: (a) light
draught; (b) full draught.
In order to be able to investigate the effect of hull deflection on shafting alignment, it is ideal to measure the
changes that take occur in each bearing offset beneath the shafting line from the foremost engine bearing to the
propeller.
However, the locations that can be practically measured are limited to points on the dotted red lines
shown in Fig. 6.2 due to restrictions arising from the arrangement of the hull structure, engine, and shafting line.
In other words, measurements are only possible on the tank top beneath the shafting line from the aft end of the
engine to the fore sterntube bearing and alongside the engine.
between the measured results and actual changes in the bearing offsets.
be paid when applying the measured results in determining shafting alignment, which will be detailed
hereinafter.
6.1.2 Measurement Items
The principal items to be measured include the relative deflection of the tank top from one draft condition to
another, represented in dark and red in Fig. 6.3, with respect to a reference line connecting two ends of the
measured line.
Another method, depicted in blue, is to measure the relative deflection at one end of the
measurement line from one draft condition to another with respect to a reference point produced by a laser beam
from the other end of the measurement line.
As can be seen from the figure, when the line passing through the
22
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
two end points of the measurement line is being taken as a reference line, highly accurate measurement is
necessary because the relative displacement could be very small.
profile of the displacement along the whole length of the measurement line can be gained by using this method
and conducting measurements at multiple points.
displacements can be measured using the reference point at one end produced by a laser beam emitted from the
other end of the measurement line, the measurement of middle points will be difficult.
Reference lines
Displacements to be measured
Fig. 6.3 Illustration showing displacements to be measured and their respective reference lines.
6.2 Method of Measurement
6.2.1 Measurement Apparatus
There are several measurement methods available that can be used to measure displacement depending on how
the reference line is set and how the measurement is made.
commonly used so far when a line passing through two end points is established as the reference line, in which a
tightened piano wire connecting the two end points is used as the reference line.
is applied, a nearly truly straight reference line can be established because piano wire is very thin and able to
withstand comparatively large tension forces.
be calculated for correction, if necessary.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
method is that the measurement has to be made and read off manually. Therefore, it is difficult for the
personnel conducting the measurement to repeat the measurements under varying conditions and to measure the
displacement at multiple points simultaneously.
The system has already been successfully employed in actual measurements onboard a
VLCC tanker for the first time in the world in August 2004.
In addition to the above mentioned features of high precision, multi-point and automatic measurement, there
is another merit to this approach in which possible dynamic components in displacement can be measured, as the
measurement system allows continuous measurement to take place.
measurement system is shown in Fig. 6.4.
Figure 6.5. shows the apparatus that was installed onboard the above
Since the tension force in the steel strip generated by weight can be regarded as being constant, the sagging of
the steel strip remains unchanged regardless of the draft or speed conditions of the vessel.
Furthermore, since
the purpose of the measurement system is to measure the deflection between two different conditions, once the
first condition is set as the initial condition, only the change in deflection from the initial state needs to be
recorded, therefore, it is unnecessary to know the actual extent of sagging of the steel strip or to make corrections
for such sagging.
In order to eliminate the effect of possible lateral and axial vibration of the steel strip during measurement, a
low pass filter with a cut-off frequency of 0.6 Hz was employed for each channel, after confirming that the
resonant frequencies of the steel strip in these kinds of vibrations were higher than 5 Hz.
The characteristic of
sensors were powered by a stable DC power source, and the extent of displacement was measured as an output
voltage signal directly into a digital recorder.
6.2.2 Calibration of Measurement System
24
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
In addition to the output characteristics of individual laser displacement sensors that were provided by the sensor
manufacturer, the output calibration of the entire measurement system was also calibrated with a dial gauge as
shown in Fig. 6.8.
The calibration was performed by adjusting the distance between the sensor and the target
steel strip with the help of the dial gauge, both incrementally and decrementally at intervals of 0.05 mm (0.025
mm in one place), and recording the output of the sensor.
As can be seen in Fig. 6.9(a), even a small change in displacement of 0.025 mm can be clearly detected from the
corresponding variation in output voltage.
Strip
Strip
Laser sensor
Laser sensor
(a)
(b
)
Pulley
Strip
Laser sensor
Weight
Laser beam
(c)
(d)
Laser beam as
reference line
(e)
25
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
PART A
Frequency (Hz)
Laser beam
Digital data
recorder
Input range5V
Laser sensor
Output
1.0V/10.0mm
DC Power
26
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
5.0
4.5
Output voltage (V)
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0
0.0
0.1
0.2
0.3
0.4
0.5
Displacement (mm)
(a)
(b)
Fig. 6.9 Sensor calibration results. (a) Output voltage as the result of
increasing and decreasing displacement; (b) Relationship between output
voltage and displacement.
6.3
The measured results of deflections of the top plate of the double bottom in the subject VLCC are shown in Fig.
6.10 and Fig. 6.11.
Figure 10 shows the data from shafting portion of the top plate while Fig. 11 shows the
It becomes evident from the results that hogging will be caused when the ship
are further confirmed by the results obtained from using another measurement method shown in Fig. 6.5(e)
where a laser beam is used as the reference line.
Deflection (mm)
Measured deflection
at shafting
portion
of double
bottom tank top plate
Measured
deflection
at shafting
portion
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Full (19.5
Full (19.5
Full (19.5
Full (19.5
Full (19.5
Full (19.5
1000
2000
3000
4000
5000
6000
7000
m)
m)
m)
m)
m)
m)
8000
Light (9.0 m)
Ballast (14.0 m)
Ballast (16.0 m)
Light (9.0 m)
Ballast (14.0 m)
Ballast (16.0 m)
9000
27
10000
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Deflection (mm)
0.4
0.3
0.2
0.1
0
-0.1
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000
Fig. 6.11 Measured deflection of the double bottom tank top plate on which the engine is seated.
28
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substitute for onboard measurement in predicting hull deflection, then such expensive and time-consuming
onboard measurements can be avoided. In addition, it will enable the shafting alignment designs to take into
account hull deflections due to changes in draught at the design stage.
be given to the modelling range, loads and boundary conditions, and other factors involved, because there are
few examples of FE analyses conducted of the aft-hull structure including the engine room using detailed models
for recently designed ships.
The ClassNK Research Institute has conducted FE analysis on a VLCC oil carrier using a detailed aft-hull
structure model including a detailed engine room model.
7.2 FE Model
7.2.1 The Subject Ship and Modelling Range
The subject ship was a VLCC oil carrier (300,000 DWT) powered by a two-stroke, seven cylinder main diesel
engine.
The general arrangement and double bottom plan for the engine room are shown in Fig. 7.1.
models, Model A and Model B, were constructed to investigate an optimum modelling range.
Two FE
Model A
comprised the aft-hull structure from the engine room foreside bulkhead. Model B comprised the aft-hull
structure from the foreside bulkhead (Frame (Fr.) 64) of the No. 5 cargo tank.
accommodation space, rudder, and other equipment (auxiliary machinery and boilers, etc.) were not included.
No.5 C.O.T
E/R
Fr. -7
Fr. 16
Fr. 53
16
Fr. 64
20
25
29
34
39
43
48
Fig. 7.1 General arrangement and double bottom plan of the engine room.
7.2.2 FE Model
Model A and Model B were presented in Figure 7.3.
the strength members (e.g. longitudinal frame, longitudinal beam, transverse frame, deck beam, etc.) in the
aft-hull structure from Fr. 53 onwards were modelled using beam elements to reproduce their stiffness.
The element size of the aft-hull structure from Fr. 53 onwards was approximately equivalent to the
29
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
longitudinal frame spacing, while in the cargo hold part it was approximately equivalent to the transverse
spacing.
The analysis code used was Visual NASTRAN for Windows 2002.
Fr. 16
Fr. 16
z
Fr. 53
x
Fr. 64
(a) Model A
(b) Model B
Fig. 7.2 FE models.
Therefore, FE
analyses have to be carried out for two different load conditions having a relative difference, i.e. the draught
condition and fully loaded tank condition.
analyses are presented in Table 7.1.
The draught and tank conditions during sea trials applied to these
Since analyses were carried out assuming actual service conditions, the
weight of the accommodation space, rudder, propeller, main diesel engine, and major equipment, shown in Table
7.2, were taken into account in the analyses.
of the ship and the liquid weight of the load which acts on each tank inner plate were applied to each element as
pressure loads.
Full Load
Cargo
No. 5 C.O.T (C)
0%
72%
0%
100%
0%
100%
SLOP T. (P)
0%
100%
SLOP T. (S)
0%
100%
96
6.02
18.62
Ballast Water
A.P.T
Draught (M)
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Weight (T)
Name
Weight (T)
Accommodation Space
3040
Intermediate Shaft
38
122
1032
64
Boiler
78
61
Generator
14
58
Propeller Shaft
55
- Symmetry constraint was applied to all nodes in the front surface of the model.
- A constraint in the X direction was applied to the node located at the intersection of the transverse
bulkhead with the upper-deck centre-line.
- A constraint in the Y direction was applied to nodes located at the intersection of the longitudinal bulkhead
with the upper-deck, and at the intersection of the side shell with the upper-deck.
- Constraint
- Absolute constraints were applied to all nodes in the foremost bulkhead of the model.
Front of model
Front of model
X direction constraint
Absolute constraint
Y direction constraint
Z direction symmetry constraint
(a) Constraint
(b) Constraint
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
engine room double bottom tank obtained from each analysis condition was carried out.
Deflections of each loading condition were provided based on the reference line which connected each
displacement magnitude at the foremost point (Fr. 44) and aftmost point (Fr. 16) on the red line shown in Fig. 7.4.
The relative displacements of the deflection due to changes in draught could be obtained by subtracting the
deflection observed in the light load condition from the deflection observed in the full load condition.
relative displacement resulting from each model and each boundary condition are shown in Fig. 7.5.
The
Since the
red line measuring the magnitude of the displacement was not a straight line but was a discontinuous line divided
into two portions consisting of the main engine installation portion and the intermediate shaft portion, the line in
the chart had discontinuous points in the middle position.
16
20
25
29
34
39
43
48
Relative displacement mm
5
4
Constraint
Constraint
Constraint
Constraint
(1)
(2)
(1)
(2)
3
2
1
0
-5000
5000
10000
15000
20000
25000
30000
Fig. 7.5 Relative displacements on double bottom tank top in engine room.
As Fig.7.5 indicates, there is a difference in the relative displacement of up to about 1.5 mm between
Constraint and Constraint in Model A.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Y
X
(a)
Model A Constraint
Model A Constraint
(b)
This showed that the deflection of the double bottom might be influenced by the deformation
order to disregard the deformation of Fr. 53 should not be assumed to be an optimum boundary condition for
Model A.
Moreover, when thinking about the deformation of the entire ship, Fr. 53 would be constrained in the X and Y
directions by the foreside cargo hold structure.
as an optimum boundary condition for the strength evaluation of the cargo hold structure, it would not
necessarily be an optimum boundary condition for the aft-hull structure model having an asymmetric structure in
the longitudinal direction.
On the other hand, the relative displacements of Constraints and of Model B corresponded well.
This means that the influence of the boundary conditions has been counteracted as a result of extending the
modelling range up to the cargo hold structure and taking the distance of the double bottom between the
restrained bulkhead and engine room.
boundary conditions would make it possible to provide a simplification of the analysis model.
However, it will
be difficult to reproduce the deformed shape of the bulkhead completely as a boundary condition.
Therefore,
when predicting the deflection of the engine room double bottom, it is necessary to construct not only the
aft-hull structure but also the aftmost cargo hold structure.
Therefore, the weight of the hull structure, liquid in the tanks, the accommodation space,
rudder, propeller, main diesel engine, and major equipment had been taken into account in the analyses.
However, since only the relative amount of deflection is necessary in shafting alignment calculation, it is
sufficient just to determine the respective differences in deflection between the ballast and full load conditions as
the boundary conditions.
Therefore, unchanging loads between the light load condition and full load condition
(i.e., the weight of the accommodation space, main diesel engine, and major equipment), and the weight of the
rudder and the propeller which was thought to have hardly influence at all on the analysis results were omitted.
Analyses were carried out using only the draught and tank condition shown in Fig. 7.1.
presented in Fig. 7.7.
Here, the load condition which was not omitted is referred to as Load A and the load
33
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Relative displacement mm
5
4
3
2
1
0
-5000
5000
10000
15000
20000
25000
30000
Fig. 7.7 Relative displacements on double bottom tank top in engine room.
As Fig. 7.7 indicates, the analysis result for Load B, which was the simplified load condition, was almost
equal to the analysis result for Load A.
Therefore, the load conditions shown in Table 7.2 can be omitted, and a
reliable analysis result can be obtained by using only the relative differences in the respective load conditions
such as the draught and tank condition.
7.5 Effects of Added Stiffness of Main Engine on Predicted Deflection
7.5.1 FE Model of Main Diesel Engine
The main engine is expected to be the stiffest structure in the engine room and it is conceivable that its stiffness
has some influence on deflection of the double bottom. Therefore, in order to estimate the influence of main
engine stiffness on double bottom deflection, an FE model of a main engine was constructed and analyses of
Model B including the main engine model (hereinafter called Model B+M/E) were carried out.
The main
engine was modelled using elements with the size of the holding down bolt spacing (about 200 mm) so as to take
into consideration installation of the engine model on the exact position.
bearings were modelled using solid elements, and other structures (e.g., the engine frame, cylinder cover, etc.)
were modelled using shell elements.
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
main engine and double bottom while absorbing the respective deformations of each.
Therefore, in order to
reproduce the integrated condition of the main engine accurately, solid elements with the material properties of
the resin were applied to the resin layer.
M/E
Resin
Fig. 7.9 Integration of M/E structure with hull in FE model using solid
element for resin layer on seating surface.
In addition, a detailed view of the relative displacement on the engine seating portion is
Relative displacement mm
Model B
Model B+M/E
4
3
2
1
0
-5000
5000
10000
15000
20000
25000
Fig. 7.10 Relative displacements on double bottom tank top in engine room.
35
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Relative displacement mm
PART A
1.5
Model B
Model B+M/E
1
0.5
0
10000
15000
20000
25000
30000
Fig. 7.11 A detailed view of relative displacements on double bottom tank top within the engine
portion of the shafting line.
As can be seen from Fig. 7.10, there is a slight difference between the relative displacements in Model B and
Model B+M/E.
This difference is attributable to the engine seating portion of the shafting line and it was
In addition, as Fig. 7.11 also shows, the magnitude of the deflection in Model
B+M/E clearly decreased at the engine seating portion of the shafting line.
relative displacements is caused by increases in the double bottom stiffness due to the integration of the main
engine.
Although the change of the relative displacement is only about 0.2 mm, it should never be disregarded
because engine alignments of recent large diesel engines are very sensitive to even small changes in bearing
offsets.
Therefore, a reliable analysis can only be obtained by integrating a structural model of the main engine
36
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
FRAME 40~50
positions is caused mainly by the rise of the average temperature of the engine bedplate.
hogging deformation is caused by a relatively larger longitudinal expansion of the upper parts of the engine
structure, including the cylinder block, due to the higher temperature of these parts compared with the lower
structural parts.
The parallel rise of the bearing offsets which has less effect than hogging deformation on
shafting alignment has already been taken into consideration during shafting alignment calculation at some
shipyards.
There have been few examples to permit sufficient consideration of the effect of hogging
deformation on shafting alignment due to the difficulty in estimating the extent of such hogging deformation,
despite such effect being evident from calculation results.
8.2.1 Parallel Rise of Bearing Offsets Caused by Thermal Expansion
The parallel rise of bearing offsets is the result of a uniform rise in height in the vertical direction at each bearing
position caused by an increase in the temperature of the engine bedplate.
calculated after the distribution of the temperature in the bedplate is known. The amount of parallel rise in
height, h, can be calculated by Eq. (8.1), where the temperature of the bedplate can be regarded as linearly
distributed in the vertical direction.
37
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GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
T + T2
h = h 1
(8.1)
where is the thermal expansion coefficient of the material of the bedplate, h is the height from the engine
seating plane to the bearing center, and T1 and T2 represent the increases in temperature at the engine seating
plane and bearing center, respectively.
In cases where measured results on sister engines are available or the manufacturer has recommend values for
the parallel rise in height, the values obtained can be applied.
h+h
Uniform displacement
at main bearing center
Cold
Warm
Fig. 8.2 Vertical uniform displacement at the main bearing center arising
from thermal expansion of the bedplate.
Warm
Cold
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Fig. 8.4 shows the calculated results of an example using a FE model of an engine structure, giving a
temperature increase of 15oC from bottom to top and allowing the structure to deform freely. In this example, a
maximum hogging deformation of about 0.1 mm was calculated.
to use more accurate temperature distribution data and constraints from the hull structure.
Fig. 8.4 FE model of an engine structure showing hogging displacement at the main
bearing center arising from thermal expansion.
Thus, in this sense, it is better to consider the effect of the constraints of the hull even in cases where data on
separate engine hogging is available from the manufacturer.
The most accurate method to determine the hogging deflection of an engine bedplate caused by thermal
expansion is onboard measurement.
This consists of measuring the relative deflections that occurs from cold to
39
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9.1.1
A dynamic component in the hull deflection was detected during the onboard measurement conducted of the
subject VLCC by the Society.
This is the first time that such a phenomenon could be confirmed by virtue of a
measurement system capable of measuring hull deflections automatically and continuously. Figure 9.1 and 9.2
show the time history and power spectrum of the measured hull deflection beside the main engine in both the
stop and full speed condition, respectively.
The waves in the sea area where the measurements were carried out
were comparatively high due to the effects of a typhoon during the time when the measurements were taken.
As can be seen from these results, the dominant periodic variation in hull deflection has a frequency of about of
0.06 Hz, while the frequency in full speed condition was a little higher than in the stop condition.
amplitude of the variations in the full speed condition is much greater than in the stop condition.
The
Such periodic
fluctuation in hull deflection is considered to be related to the ship motions of pitching and heaving in waves
because of its lowness of frequency. Because the resonance frequencies of the undesired lateral and axial
vibration of the tightened steel strip are much higher than the frequencies of ship motions, it was unlikely that
the strip could have been affected by such ship motions.
diagrams at frequencies of around 0.45 and 0.9 Hz are considered to represent two and three-noded vertical hull
vibration respectively.
motions.
It is, however, negligible in comparison to the variation in deflection due to rigid ship
In addition, it is confirmed that the variation of deflection due to rigid ship motions is hardly affected
by loading condition and would not appear when the sea is calm, for example, in a protected area in close to
shore.
Displacement
13 s
Time
Power spectrum
0.058 Hz
0.45 Hz
0.91 Hz
Frequency (Hz)
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Displacement
12 s
Time
Power spectrum
0.068 Hz
0.46 Hz
0.96 Hz
Frequency (Hz)
Fig. 9.2 Time history of displacement at the longitudinal middle of the engine
and its power spectrum when the ship was at a full speed of about 18 knots.
9.1.2
The magnitude of the above mentioned ship motion induced hull deflection will vary, depending on sea
conditions, size and speed of the ship, and other factors.
measurements
discussed here were carried out, the amplitude of the maximum displacement is 0.3 mm in
shafting portion of the measurement line and 0.2 mm in engine side portion of the measurement line, respectively.
This maximum displacement is almost equivalent to half of the displacement caused by a difference of about 10
m in draught, which is about 0.6 mm. Figures 9.3 and 9.4 show the fluctuations of the measured displacements in
the engine side portion and the shafting portion of the measurement line.
dynamic component in deflection to be detected because of the measurement system's ability to measure
continuously and to such a high degree of precision. The dynamic component could be a main contributory
factor to the shafting alignment related engine bearing failures reported so far.
0.4
0.2
0.1
Hog1
Sag1
Hog2
Sag2
0.3
Displacement (mm)
Displacement (mm)
0.4
5Ch
6Ch
8Ch
9Ch
10Ch
0.3
0
-0.1
-0.2
-0.3
0.2
0.1
0
-0.1
-0.2
-0.3
-0.4
-0.4
30
40
50
60
70
80
-2000
90
Time (S)
2000
4000
6000
Location (mm)
Fig. 9.3 Dynamic relative displacement over the length of the engine.
41
8000
10000
12000
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
0.4
2Ch
3Ch
4Ch
Displacement (mm)
Displacement (mm)
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
-0.4
30
40
50
60
70
80
90
0.4
0.3
0.2
0.1
0
-0.1
-0.2
-0.3
-0.4
-2000
Hog1
Sag1
Hog2
Sag2
2000
Time (S)
4000
6000
8000
10000
12000
Location (mm)
Fig. 9.4 Dynamic relative displacement over the span between the aft end of
the engine and the fore stern tube bearing.
9.2
thrust corresponding to normal navigation condition was developed, as shown in Fig. 9.5.
from the FE model is shown in Fig. 9.6 and Fig. 9.7.
without thrust, while Fig. 9.7 shows the differences between the two conditions, i.e., the relative deflection from
the stop condition to normal navigation condition. As can be seen from Fig. 9.7, thrust will cause a hogging
deflection as there is an increase in draught.
minimal, being only 0.2 mm over the entire span from the propeller to the fore side of the engine in the VLCC
case.
Thrust
42
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Displacement (mm)
7.0
6.0
5.0
With thrust
Without thrust
4.0
3.0
2.0
1.0
0.0
35000
30000
25000
20000
15000
10000
5000
With - Without
0.4
Displacement (mm)
PART A
0.3
0.2
0.1
0
35000
30000
25000
20000
15000
10000
5000
Fig. 9.7 Relative displacement of the case with thrust to the case without thrust.
43
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
as shown in Fig. 10.1. However, only the displacements of the top of the bottom plating at shafting
portion of a shafting line within the engine room and along side the main engine can be actually measured, as
shown in Fig. 10.1(b).
In order to recreate the entire relative displacement over the shafting span from these separately measured
displacements, it is necessary to assume that all bearing supporting points are on a smooth curve.
The 'smooth
curve' mentioned here is defined as a curve whose differential function varies continuously from point to point
along the curve.
If this assumption is proved acceptable, the whole relative displacement can be recreated by
joining these separately measured displace lines with the same slope at their joining points, as show in Fig.
10.1(c).
In addition, as shown in the figure, the displacement within the stern tube is approximated as a straight
line.
It is noteworthy that the curves mentioned here are curves that join the bearing supporting points, and are not
the shafting lines themselves.
(a)
Displacements necessary to calculate
bearing reactions
(b)
(c)
Fig. 10.1 Total displacement can be recreated by connecting separately measured displacements at
shafting and engine portion of the shafting line, having the different displacement curves have the same
slopes at each connecting points. (a) Original bearing support line. (b) Bearing support line after
deformation. (c) Entire bearing support line recreated from separate sets of measured displacements.
44
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
It can be is easily understood that all bearing supporting points will lie on a smooth curve, assuming that all
bearing supporting points were initially on a straight line in an elastic body, as shown in Fig. 10.2.
A straight
line a-b in an elastic body will become a curve a'-b' after the elastic body is deformed under an external force or
enforced restraints, as shown in Fig. 10.2(b).
respect to x denotes shear strain, the derivative must have a unique value at any point.
Therefore, the
y
b
x
z
(a)
a'
b'
(b)
v
a'-b'
x
(c)
Fig. 10.2 (a) A straight line a-b in an elastic body. (b) The line a-b becomes a curve
a'-b' after the body is deformed. (c) The curve a'-b' must be smooth and continuous,
since the differential dv/dx represents shear strain.
10.1.2 Prediction of Relative Displacement over Entire Shafting Length by Calculations
Another way other besides measurement to estimate the relative displacement over the entire shafting length is to
use a FE model that integrates the engine structure with the hull structure, as shown in Fig. 10.3.
Since the
FEM can be used to estimate the entire relative displacement directly, there is no need to recreate the entire
relative displacement from separately obtained displacements.
validated, it can be used to evaluate the potential effect of any structural alteration.
Therefore, it is desirable to
th
In such a
case, a polynomial of the 3 to 6 degree fitted to the data could be used in the shafting alignment, considering
the deflection curve of a cantilever beam with non-uniform loads.
45
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Fig. 10.3 FE model integrated main engine structure with hull used to calculate the
displacement at each bearing support point.
10.2 Discontinuity in Slope of Total Deflection Curve over Entire Length of Shafting Line
Figure 10.4 is a close-up view of the deflection of the aft engine part of the structure obtained from the model
shown in Fig. 10.3.
As can be seen from the result, while the deflection curve of the top of the double bottom
beneath the shafting line is quite smooth, there is clearly a discontinuity at the aft engine end where the
deflection curve consists of the point on the top of the double bottom in the shaft portion and the supporting
points of the engine bearing in the engine portion of the double bottom.
Displacement (mm)
5.00
Center Line
Bearing Line
4.50
4.00
3.50
3.00
18000
16000
14000
12000
10000
8000
6000
Fig. 10.4 FEM results showing discontinuity between slopes of deflection curves of
double bottom and main bearing centers.
A discontinuity in the slope of the total deflection curve over the entire shafting line could cause adverse
effects on bearing reactions.
Fig. 10.5 shows two sets of bearing heights that differ from each other only in the
presence of a slope continuity at the longitudinal boundary between the hull and engine structures.
While the
deflection in the engine portion of the curve in red smoothly joins the deflection in the shaft portion of the curve,
the slope of the curve representing the engine portion of the deflection in blue is discontinuous at the
longitudinal boundary between the hull and engine structures.
two sets of bearing offsets, and are shown in Fig. 10.6. The shafting model used in this calculation is the same
as that used in previous chapters.
46
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
-8.0
-6.0
Offset (mm)
-4.0
-2.0
0.0
2.0
4.0
6.0
8.0
0
5000
10000
15000
20000
25000
30000
Fig. 10.5 Two sets of bearing heights that differ from each other only in slope
continuity at the longitudinal boundary between the hull and engine structures.
Bearing reaction force (kgf), (-) Upward and (+) Downward
-200000
Original
Smooth deflection
Deflection with breaking point
-150000
-100000
-50000
0
50000
No.1
No.2
No.3
No.4
No.5
No.6
No.7
No.8
No.9
Bearing number
As mentioned
before in section 10.1.1, a smooth curve in an elastic body will remain smooth after the body is deformed.
This
can be explained by the fact that the deflection curve at the center line on the double bottom top plate is
relatively smooth, as shown in Fig. 10.6.
directly beneath the double bottom top, then the sraight line will become a smooth curve after hull deformation.
47
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Furthermore, the deflection line of the center line on the top plate of the double bottom will also become a
smooth line, neglecting small local deformations between the double bottom top plate and the assumed straight
line.
On the other hand, the deflection at the supporting points of the engine bearings in the engine portion of the
line can not be regarded as coming from the same straight line as the center line on the top plate of the double
bottom, as shown in Fig. 10.7.
While the change in offsets of the intermediate bearing and stern tube bearings
comes from the center line on the top plate of the double bottom, the change in offsets of the engine bearings
comes from the engine seating lines on the top plate of the double bottom.
results that the displacemet of the top plate of the double bottom varies in the transverse direction, although the
magnitude of the fluctuation depends on the location of the cross section.
slope of the deflection curve is considered to arise from these variations in displacement in the transverse
direction.
Shafting line
step is to re-calculate the shafting alignment taking into account the predicted changes in bearing offset to check
whether the alignment still meets the relevant requirements.
initially obtained bearing offsets can be set as the final parameters for the shafting installation.
If the
re-calculated result is not satisfactory, then the initially obtained bearing offsets should be readjusted until the
relevant requirements are met.
48
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
In the jack up test, the dial gauge used to measure the jack
displacement should be properly secured so that it is affected by neither the rise of the shaft nor the deformation
of the floor plate.
Dial gauge
Hydraulic jack
The simulation is performed by calculating the relationship between the lift up and
the reaction at the jack point. The main steps in the simulation are as follows.
500 mm
Jack
Fig. 11.2 A shafting model used to demonstrate the theoretical jack-up process.
- An additional supporting point is generated by setting the jack directly under the shaft at a point 500 mm
49
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Therefore, the
calculation described below is performed using the beam model without the supporting point as shown in Fig.
11.3. Since the number of supporting points is reduced by one, the relationship between the jack lift and the
jack load (the slope) is also changed.
500 mm
Jack
Fig. 11.3 A state where the load of the bearing in question is just becoming zero.
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0.00
P0
R'J
RJ
0
5000
10000
15000
20000
25000
30000
and the jack load after this point to a linear curve and then extrapolating the line to where the jack lift is zero, the
jack load when the jack lift is zero, Rj, can be obtained.
calculated is, in other words, the jack load when the jack is being set and the bearing in question is removed.
50
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
In this example,
R' J = 24488 .5 kgf
RJ = 24450 kgf
RB = C R J
(11.1)
C=
I BB
I BJ
where,
IBB: The reaction influence number of the bearing when the jack is regarded as a supporting point.
IBJ: The reaction influence number of the bearing to the jack supporting point.
In order to better understand the jack up methodEq. (11.1) is derived below.
0.016 mm
important states during the jack up process using the calculated shafting lines.
Fig. 11.5 Deflection curves of the shaft line at three important states during the jack-up process.
51
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
State 1 The initial state, at this point the reaction of the bearing is RB.
B
State 2 After gradually lifting the jack up by a lift of , the bearing load becomes zero while the bearing
remains in contact with the shaft.
At this
During this
The bearing load at this point is exactly the load RB that is to be measured.
B
0 + IBBh = RB
Jack:
RJIBJh = 0
Therefore
RB =
I BB
RJ
I BJ
Since the reaction influence numbers for the shafting model shown in Fig. 11.5 are:
IBJ = -1538261 (kgf/mm)
IBB = 1535661 (kgf/mm)
Therefore, the jack correction factor is:
C=
I BB
= 0.9983
I BJ
In addition, RJ is 24450 kgf as mentioned in 11.1.1, thus the bearing load RB is obtained as follows:
B
This result completely agrees with that directly calculated using the beam model described earlier.
The bearing load can also be expressed in Eq. (11.2), if we consider the process of transition from state 1 to
state 2 in the same way as above.
RB =
I JB
R' J
I JJ
52
(11.2)
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
where,
IJJ: The reaction influence number of the jack when the jack is regarded as a supporting point.
IJB: The reaction influence number of the jack to the baring.
Equation (11.2) theoretically leads to the same result as that obtained from Eq. (11.1).
In practice, however,
R'J is difficult to determine accurately from the measured relationship between the jack lift and jack load,
because the real jack load-lift curve will form a loop referred to as an hysteresis curve due to the unavoidable
friction in the hydraulic jack.
curve is generated during the jack up and jack down process as schematically shown in Fig. 11.6.
To eliminate
the effect of the friction, the middle line of the loop should be used to determine the jack load.
RJ =
RI + RD
2
(11.3)
Average line
Decreasing
Increasing
RD RJ RI
Jack load
Fig. 11.6 Hysteresis curve of actual jack-up result due to unavoidable friction in hydraulic jack.
It is important to confirm the sudden change, known as 'break point', that appears in the slope of the jack
load-lift curve.
The break point comes about because the number of the supporting points in the shafting
load-lift curve looks like that shown in Fig. 11.7, there is a high possibility that the bearing load is nearly zero at
the original position.
53
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
PART A
Decreasing
Increasing
Jack load
Fig. 11.7 Jack-up result showing no break point is a sign that the bearing being unloaded.
As noted above, the break point comes about because the number of the supporting points in the shafting
decreases by one when the bearing load becomes zero.
first becomes zero and the first break point appears.
to the jack will also become unloaded and the slope of the jack load-lift curve will become steeper, as shown in
Fig. 11.8.
If the jack continues to rise further, at some point, the upper clearance of the nearest bearing to the
jack will finally disappear, causing a downward bearing reaction, and slope of the jack lift-load curve will
suddenly decrease.
Therefore, in order to avoid excessive jack up, it is important to finish the jack-up test as
soon as sufficient data for determining RJ has been gathered, after the first break point has appeared.
Shaft touched first
bearing upper limit
Second bearing
unloaded
No bearing
unloaded
First bearing
unloaded
Jack load
Fig. 11.8 Each slope in the jack-up result corresponds to a different shafting model.
54
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Since the change in bending moment at any cross section is linearly proportional to the
change in bearing offsets or bearing reactions, the change in bearing offsets or bearing reactions can be reversely
calculated from the change in bending moment at several cross sections which are measured.
Supposing that the No. 4No. 5 and No. 6 bearings in Fig. 11.9 rise by 1.0 mm, respectively, the change in the
bending moment at cross sections 10,000 mm, 17,000 and 18,000 mm from the left end, respectively, is
calculated and shown in Table 11.1.
These values are called moment influence numbers, and the matrix
composed of these moment influence numbers as its elements is referred to as the moment influence number
matrix.
M1
No.1 No.2
M2 M3
No.3
No.4
No.5 No.6
Offset (mm)
4 (1mm)
5 (1mm)
6 (1mm)
-28154234
17284736
-12732321
18606641
-187185
-6315427
5815648
44923370
-43329799
Moment (kgf-mm)
Therefore, the relationship between the change in bending moment and the change in bearing offsets can be
given in Eq. (11.4).
M1
M2
M3
-28154234 17284736
18606641
-187185
5815648 44923370
55
-12732321
-6315427
-43329799
4
5
6
(11.4)
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
The change in the bearing reaction for a given change in bearing offsets of bearings No. 4No. 5, and No. 6 in
Fig. 11.9 is calculated and shown in Table 11.2, while the corresponding shafting deflection line is shown in Fig.
11.10.
In practice, it is not possible to determine the change in the bearing reactions because the change in the
-4.0
Bearing hight (mm)
-3.0
-2.0
-1.0
0.0
1.0
2.0
3.0
4.0
0
5000
10000
15000
20000
25000
Fig. 11.10 Shaft deflection curves before and after change in bearing height.
The change in the bearing reactions is therefore determined using the above mentioned method, assuming that
changes in the bending moment at three cross sections M1, M2, and M3 have been measured.
The changes in
the bearing offsets can be obtained from Eq. (11.5) by substituting the relevant values into Eq. (11.4).
4
5 =
6
-28154234 17284736
18606641
-187185
5815648 44923370
-12732321
-6315427
-43329799
-1
M1
M2
M3
i 0.4999999933 y
1.000000078
k 1.400000089 {
(11.5)
56
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
The changes in the bearing reactions can be determined from Eq. (11.6) using the reaction influence number
matrix and the relative changes in the bearing offsets with reference to the stern tube center line, assuming that
the stern tube bearing offsets do not change.
R1
R2
R3
R4
R5
R6
9074
8435
6213 y i 0 y
i 139295 214398 81956
214398 342736 147866 25858 24035
17705
0
81956 147866 86840 29734 33426 24622
0
.
9074
25858 29734 25741 62936 50145
0.5
24035
33426 62936 287393 242282
8435
1.0
17705 24622 50145 242282 205268 { k 1.4 {
k 6213
i 4800.2 y
13681
15911.8
20137.5
(11.6)
k 70165.7 {
83269.8
The reactions after the changes in the bearing offsets can therefore be obtained by adding the changes to the
initial bearing reactions, as shown in Eq. (11.7).
R1
R2
R3
R4
R5
R6
Ri1
Ri2
Ri3
Ri4
Ri5
Ri6
-8 8 3 4 1
-1 7 0 6 7
-11 4 9 6
-2 4 3 4 6
-3 4 5 2 8
1631
R1
R2
R3
R4
R5
R6
i 4800.2 y
13681
15911.8
20137.5
k 70165.7 {
83269.8
-93141
-3386
-27408
-4208
-117797
71797
(11.7)
This result is completely in agreement with that directly calculated, as shown in Table 11.2.
This method has the major advantage of being able to determine the reactions of the aft stern tube bearing or
bearings inside the engine, on which the jack up test is difficult.
bending moment caused by the change in the bearing offsets only varies linearly between any two adjacent
bearings.
Therefore, the bending moment at any third cross section, M3, can be calculated from the previously
known bending moment at any other two different cross sections M1 and M2.
bending moments in the adjacent span have already been used, or at most two independent bending moments
between any two adjacent bearings can be used in the calculation.
easy measurement of the bending moments is only possible before and after the intermediate bearing, it is
necessary to simplify the shafting calculation model by reducing the number of engine bearings taken into
account and by using the stern tube bearing as the reference line.
57
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
bending moment requires highly specialized knowledge and technique in addition to expensive equipment, the
method is only employed when the reactions of the aftmost engine bearings need to be determined with high
accuracy.
M1
M2
M3
It is common to use four strain gauges to form a Wheatstone bridge in order to gain a larger
output and to cancel out the effect of the thrust induced axial strain, as shown in Fig. 11.12.
It is important to
glue the two sets of two strain gauges directly opposite to each other by appropriately marking the positions.
13
G1
13
G1
Vout
14
14
G3
23
23
G2
24
G3
G4
G2
24
G4
Vin
Fig. 11.12 Bending moment measurement using the strain gauge technique.
Because the shaft is turning, a wireless system called a telemetry system is usually needed to measure bending
moment, as shown in Fig. 11.13.
In the telemetry system, the firmly glued strain gauges are connected to
Therefore, the gauges and the transmitters rotate together with the
Signals from the transmitters are sent to a data recorder via a receiver after being received by a receiving
58
PART A
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Receiving antenna
Strain gauge
Shaft
Transmitter
Receiver
Data recorder
Photo 11.1 shows the glued strain gauges and installed components of the telemetry system.
Receiving antenna
Transmitter
(a)
(b)
Photo 11.1 (a) Strain gauges glued onto shaft. (b) Mounted essential
components comprising telemetry system.
59
PART A
12.
GUIDELINES ON SHAFTING ALIGNMENT TAKING INTO ACCOUNT VARIATION IN BEARING OFFSETS WHILE IN SERVICE
Conclusions
These guidelines provide methods and procedures for the design, installation and confirmation of shafting
alignment in dealing with the effects of the changes that occur in bearing offsets between different load and
operating conditions, after detailing the phenomena and showing the extent of the changes through
measurements and calculations performed on an actual VLCC.
achieved during the initial installation - bearing load measurement - readjustment cycle, the cost will be huge in
the event of a major alteration of the shafting alignment at the sea trial stage.
are necessary that take into account actual operating conditions for the shafting alignment.
These may be
summarized as follows:
Using an equivalent circular bar to model the crankshaft, incorporating all engine bearings in the shafting
alignment calculation to improve the accuracy of the calculations.
Optimizing the longitudinal location of the intermediate bearing to reduce the sensitivity of the shafting to
changes in bearing offset.
Predicting the changes in bearing offsets including the dynamic components between the installation and the
representative operating conditions and compensating for these changes in the initial bearing offsets, if
necessary.
Directly confirming the reactions of the forward stern tube bearing, intermediate bearing, and aftmost engine
bearing in the engine warm and design draught condition.
If there are any recommendations by the engine manufacturer, reducing the load of the aftmost engine bearing
to nearly zero in the installation condition as a rough measure of the necessary initial compensation, and
complying with the recommendation, accordingly.
60
Part B
June 2006
Foreword
In the propulsion system of ships, large loads due to the weight of the propeller act on the aft edge of the
shaft, which is a major characteristic of the shafting system. Bending moment due to such loads results in
edge loading of the aftmost bearing. Consequently, Classification Societies have developed rules on
shafting alignment taking into consideration the strength of the aftmost bearing. ClassNKs Rules have
also been developed with a focus on the aftmost bearing. Hence, shafting alignment calculations for
propulsion shafting are required for shafting where the length of the aftmost bearing is shorter than the
length normally set by the Rules or where the propeller shaft is intended to be classed as a Kind 1C type
shaft.
On the other hand, there has been a growing number of incidents of engine bearing damage reported in
recent large 2-stroke cycle main engines. The cause of such damage is generally thought to be attributable
to an increase in bearing loads, but may also be connected with a tendency for the span between engine
bearings to become shorter. In view of the contact that exists between the shaft and bearings, this
tendency makes the shafting more sensitive to changes in bearing offsets. Among the various cases of
bearing damage reported, there have been cases in which an engine bearing becomes unloaded due to the
effects of changes in temperature and hull girder deflection. Therefore, in the design of shafting alignment,
it is important to give the shaft as much flexibility as possible with due consideration given to the effects of
temperature changes and hull girder deflections as well as to reduce the edge loading of the aftmost
bearing.
ClassNK has recently amended its Rules and Guidance on Shafting Alignment. These revised
requirements will apply to ships that submit an application for a Classification Survey during Construction
to the Society on or after 1 July 2006. According to the amended Rules, shafting alignment calculations
will be required for all shafting having an oil-lubricated propeller shaft with a diameter of 400 mm or more.
Furthermore, the Annex D6.2.13 to the Guidance provides clear descriptions of models of shafting,
conditions to be calculated, the evaluation of calculation results and other related matters.
This document gives a description of the main changes made in this revised version of the Guidance with
respect to the calculation of shafting alignment and provides an explanation of the details of such
calculations and the reason for the revisions made. It is hoped that this information will prove useful for
designers at shipbuilders and engine manufacturers as well as surveyors and other parties with an interest
in effective shafting alignment.
NIPPON KAIJI KYOKAI
June 2006
CONTENTS
GUIDANCE FOR CALCULATION OF SHAFT ALIGNMENT
1.1
General
1.1.1
1.1.2
Application
Calculation Sheet of Shaft Alignment
1
1
1
1.2
Model of Shafting
1.2.1
Loads
1.2.2
Bearings
1.2.3
Equivalent Diameter of Crankshaft
1.2.4
Shafting with Reduction Gear
2
2
2
2
2
1.3
3
3
4
4
1.4
6
6
6
EXPLANATORY NOTES
1.1
General
1.1.1
1.1.2
Application
Calculation Sheet of Shaft Alignment
7
7
8
1.2
Model of Shafting
1.2.1
Loads
1.2.2
Bearings
1.2.3
Equivalent Diameter of Crankshaft
1.2.4
Shafting with Reduction Gear
9
9
10
11
11
1.3
12
12
13
14
1.4
17
17
17
References
18
19
21
23
23
23
27
PART B
General
1.1.1
Application
-1
This Guidance applies to shaft alignment calculations required in Sections D6.2.10, D6.2.11 and
D6.2.13 of the Rules. With regard to the paragraphs in 1.3 of this Guidance, the application is to
be in accordance with Table 1.1.1-1.
Table 1.1.1-1 Application of Section 1.3 of the Guidance
Type of main propulsion machinery
Two-stroke cycle diesel engine
Four-stroke cycle diesel engine
Steam turbine
Notes
1)
2)
3)
1.3.1
Paragraphs 1) 2)
1.3.2
1.3.3 3)
-2
Notwithstanding the provisions of sub-paragraph 1.1.1-1 above, paragraphs 1.1.2, 1.2.1 and 1.3.1
(excluding 1.3.1-4) below are to apply to shaft alignment calculations required in D6.2.10 and
D6.2.11, where the main propulsion shafting comprises a oil-lubricated propeller shaft with a
diameter less than 400 mm.
-3
An alternative method of calculation different from that described in this Guidance may be
employed subject to prior acceptance by the Society.
1.1.2
PART B
1.2
Model of Shafting
1.2.1
Loads
-1
-2
The buoyancy force working on the shafting is to be considered as a load. The tensile force due to
the cam shaft drive chain specified by the engine manufacturer is also to be considered as a load
for the engine.
1.2.2
Bearings
-1
When only one support point is assumed in the aftmost stern tube bearing, its location is to be at
L/4 or D/3 from the aft end of the bearing. When two support points are assumed, their locations
are to be at the each end of the aftmost stern tube bearing. When three or more support points
are assumed, their locations may be decided by the designer. The location of the support point in
each bearing other than the aftmost stern tube bearing is to be the center of the bearing.
D
Propeller shaft
Aftmost stern
tube bearing
X = L/4 or D/3
X: Location of single support point from
bearing aft end
L: Length of aftmost stern tube bearing
D: Diameter of propeller shaft
X
L
Figure 1.2.2-1 Location of single support point in aftmost stern tube bearing.
-2
Either rigid support or elastic support may be acceptable for the type of support used.
-3
When the thrust shaft is integrated with the crankshaft, not less than five main bearings of the
engine are to be considered in the shaft alignment calculation.
#1 #2
#3
#4
#5
1.2.4
PART B
1.3
1.3.1
-1
Shaft alignment calculations are to be performed assuming that the ship is in the light draught
condition and the main propulsion machinery is in the cold condition. In cases where the shafts
are coupled before launching, the shaft alignment calculation is to be performed for the coupled
condition instead of for the light draught condition without taking the buoyancy force on the
propeller into account.
-2
When the aftmost stern tube bearing consists of oil-lubricated white metal, an evaluation is to be
made of the nominal bearing pressure together with either the relative inclination between the
propeller shaft and aftmost stern tube bearing or the maximum bearing pressure in the aftmost
stern tube bearing, either of which is determined in order to prevent edge loading on the bearing.
Each calculated value is to be within the allowable limit shown in Table 1.3.1-2.
Table 1.3.1-2 Allowable Limits for Aftmost Stern Tube Bearing (Oil-lubricated White Metal)
Nominal bearing pressure
Relative inclination between
the propeller shaft and the
aftmost stern tube bearing
Allowable limit
0.8 MPa
3 10-4 rad
40 MPa
Relative inclination
Notes
Applicable where number of support points is
one or two.
For two support points, relative inclination is
to be calculated at each end of the bearing
(see Figure 1.3.1-2(a)).
Applicable where the maximum bearing
pressure is calculated (see Figure 1.3.1-2(b)).
Propeller shaft
Pressure distribution
Aftmost stern tube bearing
-3
The bending moment (absolute value) calculated at any bearing is not to be more than the value
determined for the aftmost stern tube bearing.
-4
In principle, the bearing load calculated at each bearing is to be a positive value. However, for the
aftmost bearing of a two-stroke cycle diesel engine, a bearing load of zero may be accepted
(negative value is not acceptable) subject to the agreement of the engine manufacturer. The
direction of the bearing load is shown in Figure 1.3.1-4.
Bearing load (negative)
Shaft
Shaft
PART B
1.3.2
-1
Shaft alignment calculations are to be performed assuming that the ship is in the light draught
condition and the main propulsion machinery is in the hot condition. In this case, the increases
in offset specified by the manufacturer for the engine bearings and the bearings in the reduction
gear are to be considered for the hot condition.
-2
The full immersion condition of the propeller may also be taken into account in the calculation.
-3
When the shafts are coupled before launching, the calculation is to be performed under the
assumption that there is no change in the bearing offsets from the reference line between the
conditions before and after launching.
-4
-5
For shafting with a reduction gear, the difference in the bearing loads between the fore and aft
bearings of the wheel gear in the hot condition is to be within the allowable limit specified by the
manufacturer.
-6
The bending moment due to eccentric thrust of the propeller may be taken into account in the
calculation.
1.3.3
-1
The shaft alignment for oil tankers, ships carrying dangerous chemicals in bulk, bulk carriers, and
general dry cargo ships is to be designed so as to satisfy the following criteria in order that all
engine bearings are fairly evenly loaded, even under the hull deflection that occurs when the ship
is in the full draught condition. The extent of relative displacement due to the difference between
hull deflection that occurs in the light draught condition and hull deflection that occurs in the full
draught condition which results in the second or third aftmost engine bearing becoming unloaded,
as measured at the aftmost bulkhead of the engine room (calculated as B2 and B3, respectively),
is to be greater than the allowable lower limit BM shown in Fig. 1.3.3-1 (a).
10
BM (mm)
8
6
4
2
0
11
L (mm)
13
15 x 103
In the case of elastic support, B2 and B3 can be obtained with i =2 and 3, respectively:
PART B
Bi = - R i / S i
where,
b 1
n =1
n=a
S i = Cb + i 1, n (1.5 xn 0.5) + Cb + i 1, n xn
1.5
xn = X n / L
n:
a:
Support point number of the shafting (counted from the aft of the shafting)
Number of the nearest support point forward of the aftmost bulkhead of the engine room
(counted from the aft of the shafting)
b:
Support point number of the aftmost engine bearing (counted from the aft of the shafting)
X n : Distance from the support point b to the support point n (mm)
Distance from the support point b to the aftmost bulkhead of the engine room (mm)
L:
C m, n: Influence number at the support point m when the relative displacement at the support
point n becomes -1 mm (kN/mm) (see Figure 1.3.3-1(b)).
Crankshaft
Propeller shaft
m, n = 1
Intermediate shaft
3
4 (=a)
5 (=b) 6 7
X4
X1
8 9
S 1 B2 + (C 1, 1 -K) 1 + C 1, 3 3 + C 1, 4 4 + C 1, 5 5 = C 1, 2 R 2 /K
S 2 B2 + C 2, 1 1 + C 2, 3 3 + C 2, 4 4 + C 2, 5 5 = (C 2, 2 -K) R 2 /K
S 3 B2 + C 3, 1 1 + (C 3, 3 -K) 3 + C 3, 4 4 + C 3, 5 5 = C 3, 2 R 2 /K
(1)
S 4 B2 + C 4, 1 1 + C 4, 3 3 + (C 4, 4 -K) 4 + C 4, 5 5 = C 4, 2 R 2 /K
S 5 B2 + C 5, 1 1 + C 5, 3 3 + C 5, 4 4 + (C 5, 5 -K) 5 = C 5, 2 R 2 /K
S 1 B3 + (C 1, 1 -K) 1 + C 1, 2 2 + C 1, 4 4 + C 1, 5 5 = C 1, 3 R 3 /K
S 2 B3 + C 2, 1 1 + (C 2, 2 - K) 2 + C 2, 4 4 + C 2, 5 5 = C 2, 3 R 3 /K
S 3 B3 + C 3, 1 1 + C 3, 2 2 + C 3, 4 4 + C 3, 5 5 = (C 3, 3 - K) R 3 /K
S 4 B3 + C 4, 1 1 + C 4, 2 2 + (C 4, 4 -K) 4 + C 4, 5 5 = C 4, 3 R 3 /K
S 5 B3 + C 5, 1 1 + C 5, 2 2 + C 5, 4 4 + (C 5, 5 -K) 5 = C 5, 3 R 3 /K
(2)
PART B
where,
i ( i =1, 2, 3, 4, 5): Elastic relative displacement at each engine bearing resulting from the relative
displacement B2 and B3. ( i is unknown.)
-2
Notwithstanding the provisions of sub-paragraph 1.3.3-1, the Society may examine and accept
alternative criteria, provided that a document is submitted that makes it possible to evaluate the
condition of the engine bearings when the ship is in the full draught condition.
-3
Other documents, such as those showing the results of structural analysis to evaluate the extent of
hull deflection, may be required by the Society in cases where the stern hull construction is
considered to be unconventional.
1.4
1.4.1
SAG
GAP 2
1.4.2
PART B
EXPLANATORY NOTES
1.1
General
1.1.1
Application
-1
In the design of shafting alignment, it is important to give the shaft as much flexibility as possible
against changes in bearing offsets caused by the effects of temperature and hull girder deflections
as well as to reduce the loads that concentrate at the aft end of the aftmost bearing due to the
weight of the propeller. Therefore, the following measures are generally taken to accommodate
these offsets: installation of the main engine below a predetermined reference line, installation of
the intermediate shaft bearing at a location far away from the main engine to some extent, and
other steps deemed suitable for the design adopted.
In the Societys previous version of the Guidance to the Rules, shafting alignment calculations
were required only for oil-lubricated propeller shafts, where the length of the stern tube bearing is
shorter than that determined by the Rules or where the shaft is intended to be classed as a Kind
1C type shaft. However, because shafting alignment is originally to be examined without any
relation to these conditions, it was determined in the new version of the Guidance to the Rules
that the calculations are to be applied to all ships with oil-lubricated propeller shafts excluding
small ships, as described below.
Figure 1.1 shows the relationship between the diameter of propeller shafts and main engine
output. As can be seen from this figure, most of the oil-lubricated systems include a propeller
shaft of 400 mm or more. In the range of 300 - 400 mm, the region of the oil-lubricated systems
overlaps that of seawater-lubricated systems. However, comparatively few cases of damage are
found in engine bearings as well as stern tube bearings in the oil-lubricated systems in this range.
For this reason, small ships having a propeller shaft less than 400 mm in diameter are exempt
from the application of the calculation requirement, even if the shaft is of an oil-lubricated type
(see 6.2.13, Part D of the Rules).
1200
1000
800
600
400
200
0
100
1,000
10,000
100,000
Figure 1.1
Shafting alignment is affected by changes in temperature and hull deflection. In the calculation
sheets submitted until now, the examination of temperature changes has generally depended on
the shipbuilders design; that is, some shipbuilders had examined only cold condition while other
shipbuilders examined both cold and hot conditions. However, no shipbuilders had examined the
PART B
effects of hull deflections due to changes in ship draught for the reason that highly accurate
estimates were difficult and few measurement examples existed.
In the amended Guidance, the calculation conditions to be applied were determined according to
the type of main engine installed considering the effects of changes in temperature and draught, as
shown in Table 1.1.1-1 in the Guidance.
As can be seen from the table, the Guidance requires alignment calculations for both cold and hot
conditions under the ships light draught condition, regardless of the type of main engine employed.
In addition, when a two-stroke cycle diesel engine is installed, calculations are also required aimed
at preventing unloading of the engine bearings due to hull deflection under full load condition (hot
condition). The calculation equations used in this case are applied to ships with large differences
in draught, such as tankers, bulk carriers, and the like, but not to container ships, pure car
carriers, or similar types of ships. Also, paragraph 1.3.3 in the revised Guidance does not apply to
two-stroke cycle geared diesel engines, because provisions for two-stroke cycle engines were
prepared assuming a direct coupled engine.
-2
Where the length of the stern tube bearing is made shorter than that determined by the Rules or
where the propeller shaft is classed as a Kind 1C type shaft, provisions quite similar to those set in
the previous version of the Guidance are applied to shafting systems having an oil-lubricated
propeller shaft of less than 400 mm in actual diameter.
-3
The shafting alignment design mostly depends upon the knowledge and know-how of shipbuilders
and engine manufactures, and thus may not necessarily be based on the same or common criteria.
Therefore, even if the criteria proposed differ from those stated in the Guidance, the Society will
approve a design where the criteria are found to be acceptable.
1.1.2
PART B
1.2
Model of Shafting
1.2.1
Loads
-1
In the amended version of the Guidance, a static load, i.e., the load acting on the shafting system
when the shaft is in the stand-still condition, is to be used in the shaft alignment calculations.
These provisions are the same as those in the previous version of the Guidance. However, there
are some cases where the bearing strength and certain other factors cannot be assessed accurately
using only a static load. Such examples are described below.
Bending moment due to hydrodynamic propeller forces
The center of effort of the propeller mean thrust force differs from the actual center of the propeller
due to the non-uniform distribution of the ships wake. Figure 2.1 shows a schematic of this effect.
When a propeller blade rotates in the wake, it generates a larger thrust force in the upper side of
the propeller center than in the lower side This leads to the generation of an eccentric thrust that
act on the propeller resulting in the generation of bending moment, MP, in the illustrated
direction.
Large thrust force
MP
Small thrust force
MT
Thrust pads
Aftmost engine bearing
Guidance is for the static condition. MT may also act as a kind of safety enhancing moment in
view of the effect that it has on preventing the unloading of the second aftmost engine bearing
PART B
caused by hull deflection. However, unloading of the aftmost engine bearing might occur in a ship
in the light design draught condition. In order to prevent such a situation, it is important to
confirm the load of the aftmost bearing by the alignment calculation considering MT.
-2
Consideration needs to be given to buoyancy when evaluating the load that acts on a propeller.
Since the extent to which the propeller becomes immersed varies depending on the draught
condition of the ship, the load is to be obtained by subtracting the effect of buoyancy due to
immersion of the propeller from the weight of the propeller for that condition. In addition, it is
also recommended that buoyancy due to the lubricant in the stern tube also be considered, even
though such buoyancy will only have a small effect on the calculation results.
If the camshaft of the engine is driven by the crankshaft using a chain, the tension of the chain has
a comparatively large effect on the load of the aftmost and second aftmost engine bearings in cases
where the tension acts on the thrust collar. Consequently, this tension also needs to be included
in the calculation.
1.2.2
Bearings
-1
When performing a static alignment calculation, a model with one or two support points is used in
most cases for the aftmost stern tube bearing. The position of the support points is usually
assumed to be L/4 or D/3 (in the case of one-point support) or both ends of the bearing (in the case
of two-point support), which is considered to be normal practice in alignment design.
However, it is difficult to determine uniformly fixed positions for the support points in the
Guidance because the position will depend on the design of the alignment. Hence, a support
point position that differs from the above fixed positions will also be acceptable, unless it is
significantly distant from the normally standard position.
-2
With respect to the support condition of the bearings, a rigid (simple) support approach is used in
many alignment calculations, whereas there are few examples in which elastic (spring) support is
used. An oil-film support is needed for dynamic calculations. However, the effect of the oil-film
need not be considered in the Guidance, as the Guidance focuses on static calculations.
-3
In order to construct an exact model for alignment calculation, it is desirable to include all engine
bearings in the model. However, there have been numerous examples of calculation done until
now that have used a reduced number of engine bearings for the reason that there was little
difference in the load acting on the intermediate shaft bearing. Figure 2.3 shows the effect that
the number of bearings included in the calculation has on the bearing loads.
Bearing loads
No. 2
No. 3
Figure 2.3
10
PART B
According to this figure, the loads on the aftmost and the second aftmost engine bearings change
significantly with an increase in the number of engine bearings included in the calculation. It can
be seen that five or more bearings are necessary in order to obtain a reasonably accurate
calculation of the bearing loads. It was thus determined from this fact that at least five engine
bearings from the aft of the engine are to be included in the calculation model.
1.2.3
1.2.4
11
PART B
1.3
1.3.1
-1
Shaft alignment calculation for the cold condition is the basic calculation method used when
determining the positioning and installation of the shafting system. The calculation procedure
consists of first determining the positions of the bearings so that the proper values for the bearing
loads may be attained when the shafts are coupled in the cold condition. Next, the amount of sag
and gap between the coupling flanges is calculated in order that the bearings may be installed in
the calculated positions.
Coupling of the shafts is generally done in the light ballast condition (the draught condition in
which the propeller blades are exposed above the surface of the sea) after launching; however, in
some cases it is done while the ship is in the drydock condition before launching. The approach
adopted depends on the shipbuilder. It is therefore specified that application of the Guidance
would also include such situations.
-2
The strength of the aftmost stern tube bearing can be examined even by the alignment calculation
intended for the cold condition, because the effect of temperature and hull deflection on the bearing
load is small. If an exact assessment is required, the strength is to be determined based on the
dynamic loads in the hot condition. However, bearing damage can be avoided by evaluating edge
loading under the cold condition. Therefore, the allowable limit of the relative slope between the
propeller shaft and the aftmost stern tube bearing (or maximum bearing pressure) has been
prescribed for the cold condition, based on past practical experience and data summarized by the
Japan Institute of Marine Engineering [2].
In principle, the relative slope is to be calculated at the position of the support point shown in
Figure 1.2.2-1 in the Guidance. However, it should be noted that the bending moment due to
hydraulic propeller force, shown in Figure 2.1 of these Explanatory Notes, is not to be considered
in the calculation, because the allowable limit of the relative slope is prescribed for the static
condition.
The allowable limit of the nominal bearing pressure is the same as in the previous version of the
Guidance.
-3
The provisions of 1.3.1-3 in the revised Guidance are the same as in the previous version of the
Guidance. In a marine propulsion system, it is generally given that the bending moment of the
shaft becomes greatest due to the weight of the propeller at the position of the aftmost stern tube
bearing. This type of typical shafting system is the object considered in the Guidance.
-4
In ships with large differences in draught, the load of the aftmost engine bearing tends to increase
due to the influence of hull deflections, whereas that of the second aftmost engine bearing tends to
decrease (refer to paragraph 1.3.3 below). To prevent engine bearing damage that may occur in
such a situation, some shipbuilders install the shafting so that the aftmost engine bearing becomes
unloaded in the light ballast condition (cold condition) if the engine is of a recent two-stroke cycle
type.
Unloading of the aftmost bearing in the cold condition is acceptable because the strength of the
bearing is examined by the alignment calculation for the hot condition. However, careful
attention should be paid to this calculation for the cold condition. It should be noted that in
alignment calculations commonly used, the top clearance of the bearing is not considered.
Therefore, if the calculation results for the aftmost bearing load are negative, it is necessary to
carry out the calculations again excluding the bearing, in order to confirm the displacement of the
shaft at the position of the bearing. If the calculated displacement falls within the range for the
bearing top clearance, the result means that the bearing is unloaded (see Figure 3.1).
Moreover, calculation results that include a negative bearing load even though the bearing is
unloaded means that other bearings are taking up the load for the minus portion, and that the
12
PART B
load of other bearings differ from the actual respective values for each bearing. In order to
prevent such a situation from occurring, the Guidance specifies that calculation results with a
negative bearing load are not acceptable.
Unloading
R1
(-)
(+)
(+)
(+)
R3
R2
(+)
R3
R2
-1
This calculation condition is used to examine the strength of the intermediate shaft bearings,
engine bearings, and other bearings in the ships ballast condition when the propulsion machinery
is in the hot condition. It is assumed here that the hull girder deflection is the same as that in the
condition described in paragraph 1.3.1 above and that the differences in the change in bearing
offsets are only attributable to differences in temperature.
Temperature changes cause changes in the offsets of all bearings such as the stern tube bearings,
intermediate shaft bearings, gear shaft bearings, engine bearings, and the like. However, since
large offset changes are seen especially on gear shaft bearings and engine bearings, temperature
changes on at least these bearings are to be considered in the calculation. The amount of the
offset change is to be in accordance with the manufacturers instructions, as it varies depending on
the manufacturer and their respective models. For main engines, an increase in temperature of
from 20 to 55C is generally considered and, as shown in Figure 3.2, the resulting change in the
bearing offset becomes larger as the scale of the engine (bore of the cylinder) becomes greater.
Change in bearing
offset (mm)
0.40
0.30
0.20
0.10
0.00
300
400
500
600
700
800
900
Figure 3.2 Relationship between change in bearing offset and cylinder bore.
-2
Buoyancy acting on the propeller changes depending on the extent of immersion of the propeller.
However, the effect of buoyancy is such a degree that the load on the aftmost stern tube bearing
changes only slightly, and changes in the loads on the intermediate shaft bearings and engine
bearings are negligible. Hence, the degree of propeller immersion to be considered in the
Guidance is, for example, to be either full immersion for the ballast condition or half immersion for
the light ballast condition, whichever is acceptable.
-3
Assuming that the bearing offset changes to some extent as a result of the influence of the change
in hull girder deflection that occurs before and after launching, in cases where shafts are coupled
before launching, the alignment calculation for the hot condition is to be carried out considering
the influence of the deflection as well as the change in temperature. However, according to the
results of measurements obtained up to now, the change in engine room double bottom deflection
13
PART B
before and after launching is comparatively small. Therefore, calculations carried out assuming
the hull deflection condition prior to launching may be acceptable, if consideration is given to the
effects of propeller buoyancy and the extent of thermal increase.
-4
Unloading of a bearing in the static condition, which means the detachment of the shaft from the
bearing, indicates the possibility that, when dynamic loads act on the shaft, the bearing may be hit
repeatedly by the shaft, resulting in eventual failure of the bearing. Therefore, all bearing loads
are to be positive in the running condition of the engine.
-5
In cases where a shafting system with reduction gear is used (see Figure 3.3), the gear teeth rather
than the bearings are susceptible to misalignment of the shafting. The contact condition between
the wheel and the pinion depends on the difference in the bearing loads on the fore and aft side of
the gear. The manufacturer of the gear box will usually determine the allowable limit for the hot
condition. The allowable limit depends on the manufacturer. Therefore, the Guidance specifies
that the system is to be so designed as not to exceed the allowable limit determined by the
manufacturer.
Thrust shaft
Propeller shaft
Intermediate shaft
Gear shaft
As shown in Figure 2.1 of the Explanatory Notes, bending moment due to hydrodynamic propeller
force (upward moment caused by eccentric thrust force) is generated while the ship is underway,
resulting in a change in the load on the aftmost stern tube bearing. This bending moment has a
comparatively small effect on the loads of the intermediate shaft bearings or engine bearings,
which are to be examined in the calculation for light draught condition (hot condition). Although
the Societys Guidance primarily assumes a static condition, it is acceptable to take this upward
moment by eccentric thrust force into account when performing calculations for the hot condition.
1.3.3
-1
Damage to engine bearings due to hull deflection have been seen in ships with large differences in
draught such as oil tankers, bulk carriers, and the like. A significant feature of the damage was
unloading of the second aftmost engine bearing, which was generally found to be attributable to
hull deflection behind the main engine. However, investigations by the Society also found that
unloading could take place at the third aftmost engine bearing as well as the second aftmost
engine bearing, depending on the design of the engine bearing offsets.
The Guidance specifies that the shafting alignment is to be designed so that the parameters, B2
and B3 , are not less than the allowable limit shown in Figure 1.3.3-1(a) in the Guidance. The
two parameters represent the difference in the extent of relative displacement of the hull due to
hull deflection that occurs between the zero or baseline displacement of the light draught, hot
condition, and the point at which hull deflection results in the second and third aftmost engine
bearings, respectively, becoming unloaded in the full draught, hot condition. This difference in
extent is measured at the aftmost bulkhead of the engine room. Said another way, it is an inverse
measure of the extent of displacement that must take place until unloading occurs. Hence, the
greater the value (i.e., the greater the margin before displacement results in unloading), the less
likelihood that unloading of the respective bearing due to deflection will occur. The value of these
parameters can be obtained using approximation equations provided by the Society. The
equations were developed based on the results of past structural analyses and measurements in
which relative displacement, , behind the main engine is expressed using the following equation:
14
PART B
B (X /L )1.5
B {1.5 (X /L ) - 0.5}
(X L)
(X L)
(1)
where,
X : distance from support point of aftmost engine bearing (mm),
L : distance from support point of aftmost engine bearing to aftmost bulkhead of engine room (mm),
B : relative displacement of hull at position of aftmost bulkhead of engine room (mm).
X
Y
Relative
displacement
= B (X/L)1.5
L
= B {1.5(X/L)-0.5}
1 (mm)
(L 9000)
(2)
When B2 (or B3 ) exceeds the lower limit, the difference between B2 (or B3 ) and the lower limit
means that there is a sufficient a safety margin with respect to hull deflection up to the point of
unloading of the respective engine bearing. It can be said that B2 (or B3 ) is a parameter that
indicates the flexibility of the shaft to hull deflection.
15
PART B
Bulk Carrier
Tanker
22
20
15
10
Lower limit
0
6
10
11
L (mm)
12
13
14
15
x1000
In addition to the method described in sub-paragraph 1.3.3-1 above, there may be an appropriate
method for evaluating the strength of the bearings based on the results of structural analysis or
full-scale measurements. Therefore, if a document is submitted that includes an evaluation of the
engine bearings in the full load condition, the Society will examine the document and approve it,
where acceptable.
-3
The criteria described in sub-paragraph 1.3.3-1 above apply for ships with a standard stern
structure. If the ship has an unconventional stern structure, the approximation equation on
relative displacement of the hull can not be applied for the ship. Accordingly, in cases where the
stern hull structure is considered to be unconventional, a document including the results of
structural analysis and other relevant data on the hull deflection may be required by the Society.
The structural analysis is to be done to evaluate the relative displacement that occurs when the
ships draught changes from the light ballast condition (or ballast condition) to the full load
condition.
16
PART B
1.4
1.4.1
D
Decreasing
Displacement
1.4.2
Increasing
E
B
Hydraulic jack
Jack load
C
B (Bearing: unloaded)
Bearing support
A (Jack: no load)
Jack
The bearing load, RB , can be obtained by the following equation using jack load, RJ.
RB = C . RJ
(3)
IBB
IJB
(4)
where,
PART B
Attention should be paid to how to read RJ. In the event that Equation (4) is used to determine a
load correction factor, RJ should be the average of jack loads RI and RD. This average can be
obtained by extending two straight lines BC and DE to the position at which the displacement
becomes zero (see Figure 4.2).
Although the bearing load can be obtained from the jack load RJ which is read without extending
the lines BC and DE, it should be noted that, in this case, the definition of load correction factor is
different from Equation (4). That is,
RB = C . RJ
(5)
IBJ
IJJ
(6)
C =
Where,
IBJ : reaction influence number of bearing support with respect to jack support = IJB
IJJ : reaction influence number of jack support itself.
However, a number of measurements are made using Equations (3) and (4) based on past
experience.
Displacement
IJJ
IJJ
Jack load
RD RJ RI
RJ =
RI + RD
2
RJ
References
[1] Guidelines on Shafting Alignment, Part A, Guidelines on Shafting Alignment Taking into Account
Variation in Bearing Offsets while in Service , ClassNK, 2006.
[2] H. Yoshii, Shaft Alignment , Journal of the JIME, Vol. 39, No. 9, p. 597, 2004.
18
PART B
(a)
(b)
Relative displacement ( )
FEM
n = 1.4
n = 1.5
n = 1.6
n = 2.0
n = 3.0
3
2
1
0
0
10
15
19
PART B
Figure 1.2 shows a comparison between the result of finite element analysis and several X curves
having various values of n, with respect to the relative displacement of the shafting from the aftmost
engine bearing to the aftmost bulkhead of the engine room in a 300,000 DWT oil tanker. The figure
indicates that an n of 1.5 gives the best approximation of the relative displacement. Similar results
were also seen in other ships. Hence, it is thought that the relative displacement of the hull
supporting the shafting from the aftmost engine bearing to the aftmost bulkhead of the engine room
can be expressed as a rough estimate using an n of 1.5 (that is, X 1.5 ).
The hull structure on the aft side of the engine room aftmost bulkhead includes a highly rigid stern
frame, which makes it possible to approximate the liner change in displacement of this part of the
hull. Therefore, the change in offsets of the stern tube bearings behind the aftmost bulkhead of the
engine room is given by the tangent to a curve with an exponent of X 1.5 at the position of the aftmost
bulkhead. Based on the approximation method mentioned above, relative displacement of the hull,
, due to the increase in draught can be expressed by Equation (1). Figure 1.3 shows the
calculation model used to determine the changes in each bearing offset behind the engine due to this
relative displacement of the hull.
B (X / L )1.5,
B { 1.5 (X / L ) 0.5 },
(X L )
(L X )
(1)
where,
X:
L:
X
Y
Relative
displacement
= B (X/L)1.5
L
= B {1.5(X/L)-0.5}
Figure 1.3
In Equation (1) the relative displacement, , behind the engine is expressed with the distance, L ,
from the aftmost engine bearing to the aftmost bulkhead of the engine room, while B represents the
extent of relative displacement at the position of the bulkhead. Hence, B can be regarded as a
parameter to determine the relative displacement curve of the hull.
20
PART B
(2)
= C6, n n .
n =1
where,
Propeller shaft
1
4
3
5 6 7 8 9
(a)
C 6, 4
C 6,3
C 6,2
C 6,1
(No. of engine bearing)
Propeller shaft
1
(b)
Intermediate shaft
3
(1 2 3 4 5)
5 6 7 8 9
B
S6
R 6 = B S6 ,
3
S6 =
n =1
(3)
4
(4)
n=4
21
PART B
numbers, C 6, n (n = 1 to 4). If we assume that the whole of the relative displacements of the support
points, n, can be replaced with the relative displacement of the hull, B , at the position of the engine
room aftmost bulkhead, as shown in Figure 2.1(b), S6 can be regarded as an equivalent reaction
influence number that reflects the total combined effect of each reaction influence number, C 6, n (n = 1
to 4), on that point.
In the following equation, this equivalent influence number is generalized in order to obtain the
influence numbers for each engine bearing. Now, assuming that Si is the increase of reaction at
engine bearing No. i (from aft) when the hull is displaced downward by 1 mm at the position of the
engine room aftmost bulkhead, then this Si is expressed by following equation:
a-1
b-1
C b + i-1, n x n 1.5,
(5)
n =a
xn = Xn /L
where,
n : number of support point (counted from the aft of the shafting),
a : number of the nearest support point forward of the aftmost bulkhead of engine room (counted
from the aft of the shafting),
b : number of support point of the aftmost engine bearing (counted from the aft of the shafting),
X n : distance from support point b to n,
L : distance from support point b to aftmost bulkhead of engine room,
C m, n : amount of increase in reaction (reaction influence number) at support point m , when support
point n is displaced downward by 1 mm.
In Equation (5), it should be noted that the subscript i in S i indicates the number of the bearing as
counted from the aft of the engine. S 6 in Equation (4) corresponds to S 2 (i =2) in Equation (5),
where a and b are 4 and 5, respectively.
22
PART B
3.1
R i = 0 R i = Bi S i .
Hence,
Bi = R i / S i .
(6)
Since unloading of engine bearings due to hull deflection is often limited to the second or third
aftmost bearing in most cases, both B2 and B3 are to be calculated and whichever is less is to be
compared with the lower limit.
3.2
R2
R3 R4 R 5
hi = Ri / K
h1 h2 h3 h4 h 5
K
(b) Elastic support
hi = Ri / K .
(7)
In the discussion below, we examine the change in bearing reaction when the hull deflects from the
initial condition shown in Figure 3.1(b) due to an increase of draught. Figure 3.2 shows the change
in the support point (contact point with the shaft) that occurs before and after hull deflection. As
can be seen from this figure, it is assumed that the change in the vertical position of the support
point shown here is not caused by the deflection of hull structure below the engine, but by the elastic
deformation of the engine bed due to the increase in the bearing load.
23
PART B
Reference line
Bearing offset input
hi
Ri
(Before hull deflection)
R i
(After hull deflection)
Figure 3.2
In paragraph 3.1 above, a simple calculation could be used to give the bearing reactions of each
bearing after hull deflection. However, in order to obtain the bearing reactions after hull deflection
using reaction influence numbers based on rigid support, the equations that include the reactions
and displacements of the support points as variables need to be solved for specific conditions.
Setting the number of engine bearings at five and denoting the relative displacement of the hull at
the position of the engine room aftmost bulkhead by B, changes in the reactions of each engine
bearing can be expressed as follows:
R 1 R 1 = S 1 B + C 1, 1 1 + C 1, 2 2 + C 1, 3 3 + C 1, 4 4 + C 1, 5 5 ,
R 2 R 2 = S 2 B + C 2, 1 1 + C 2, 2 2 + C 2, 3 3 + C 2, 4 4 + C 2, 5 5 ,
R 3 R 3 = S 3 B + C 3, 1 1 + C 3, 2 2 + C 3, 3 3 + C 3, 4 4 + C 3, 5 5 ,
(8)
R 4 R 4 = S 4 B + C 4, 1 1 + C 4, 2 2 + C 4, 3 3 + C 4, 4 4 + C 4, 5 5 ,
R 5 R 5 = S 5 B + C 5, 1 1 + C 5, 2 2 + C 5, 3 3 + C 5, 4 4 + C 5, 5 5 ,
where,
i : number of support point (engine bearings) counted from the aft of the engine,
R i : reaction of support point i (counted from the aft of the engine) before hull deflection,
R i : reaction of support point i (counted from the aft of the engine) after hull deflection,
i : elastic displacement of support point i (counted from the aft of the engine),
C i, j : amount of increase of reaction (reaction influence number) at support point i when support
point j is displaced downward by 1 mm. (i, j : number of support point counted from the aft of
the engine).
(Note that the meaning of the subscripts in Equation (8) differ from those in Equation (2).)
On the other hand, from the relationship:
R i R i = K i ,
(9)
S 1 B + (C 1, 1 K ) 1 + C 1, 2 2 + C 1, 3 3 + C 1, 4 4 + C 1, 5 5 = 0,
S 2 B + C 2, 1 1 + (C 2, 2 K ) 2 + C 2, 3 3 + C 2, 4 4 + C 2, 5 5 = 0,
S 3 B + C 3, 1 1 + C 3, 2 2 + (C 3, 3 K ) 3 + C 3, 4 4 + C 3, 5 5 = 0,
S 4 B + C 4, 1 1 + C 4, 2 2 + C 4, 3 3 + (C 4, 4 K ) 4 + C 4, 5 5 = 0,
S 5 B + C 5, 1 1 + C 5, 2 2 + C 5, 3 3 + C 5, 4 4 + (C 5, 5 K ) 5 = 0.
24
(10)
PART B
In Equation (10), we consider the situation that the second aftmost engine bearing becomes unloaded
after hull deflection, which is expressed by the following equation:
2 = h2 = R2 / K .
(11)
This indicates that the support point of the second aftmost engine bearing moves upward so that the
displacement, h 2 , which is due to the bearing load R 2 before hull deflection return to the original
state, in other words, the restoring force of the spring may be zero.
Let B2 be the relative displacement, B , which causes the second aftmost engine bearing to become
unloaded. Then, the following simultaneous equations with five variables, i.e., B2, 1, 3 , 4 , and
5 , need to be solved in order to find B2 , since 2 is not a variable:
S 1 B2 + (C 1, 1 K ) 1 + C 1, 3 3 + C 1, 4 4 + C 1, 5 5 = C 1, 2 R 2 /K ,
S 2 B2 + C 2, 1 1 + C 2, 3 3 + C 2, 4 4 + C 2, 5 5 = (C 2, 2 K ) R 2 /K ,
S 3 B2 + C 3, 1 1 + (C 3, 3 K ) 3 + C 3, 4 4 + C 3, 5 5 = C 3, 2 R 2 /K ,
(12)
S 4 B2 + C 4, 1 1 + C 4, 3 3 + (C 4, 4 K ) 4 + C 4, 5 5 = C 4, 2 R 2 /K ,
S 5 B2 + C 5, 1 1 + C 5, 3 3 + C 5, 4 4 + (C 5, 5 K ) 5 = C 5, 2 R 2 /K ,
where, K = 5,000 kN/mm (constant value).
Figure 3.3 illustrates the state of the shafting and relative displacement of the engine bearings
before and after hull deflection.
R1
R2 R3 R4 R 5
R1
R3 R4 R5
R2
R2 = 0 : 2 = h 2
B2
Figure 3.3
[D2 ] [ B2 ] = h 2 [C 2 ] ,
(13)
where,
25
PART B
S1
S2
[D2 ] = S 3
S4
S5
C 1, 1K
C 2, 1
C 3, 1
C 4, 1
C 5, 1
C 1, 3
C 2, 3
C 3, 3K
C 4, 3
C 5,3
C 1, 4
C 2, 4
C 3, 4
C 4, 4K
C 5,4
C 1, 5
C 2, 5
C 3, 5
C 4, 5
C 5,5K
B2
1
, [ B2 ] = 3
, [C 2 ] =
4
5
C 1, 2
C 2, 2K
C 3, 2 ,
C 4, 2
C 5, 2
h2 = R 2 / K ,
C i, i K = C i. i K ( i = 1, 2, 3, 4, 5 ).
Hence,
[ B2 ] = h 2 [D2] INV [C 2] ,
(14)
B2 = h 2 ([D2] INV) L1 [C 2] ,
(15)
where, ([D2] INV) L1 denotes the elements (vector) of the first row of [D2] INV.
Similarly, the relative displacement B3 which results in the third aftmost engine bearing to become
unloaded can be obtained by solving the following simultaneous equations with five variables (the
matrix representation is omitted):
S 1 B3 + (C 1, 1 K ) 1 + C 1, 2 2 + C 1, 4 4 + C 1, 5 5 = C 1, 3 R 3 /K ,
S 2 B3 + C 2, 1 1 + (C 2, 2 K ) 2 + C 2, 4 4 + C 2, 5 5 = C 2, 3 R 3 /K ,
S 3 B3 + C 3, 1 1 + C 3, 2 2 + C 3, 4 4 + C 3, 5 5 = (C 3, 3 K ) R 3 /K ,
(16)
S 4 B3 + C 4, 1 1 + C 4, 2 2 + (C 4, 4 K ) 4 + C 4, 5 5 = C 4, 3 R 3 /K ,
S 5 B3 + C 5, 1 1 + C 5, 2 2 + C 5, 4 4 + (C 5, 5 K ) 5 = C 5, 3 R 3 /K .
In a shafting alignment with constant offsets of the engine bearings, the calculation of B2 is
sufficient to check the strength of all engine bearings, because the load on the second aftmost engine
bearing decreases as draught increases. However, in some cases where the engine bearing offsets
are unequal, the load on the third aftmost engine bearing could decrease. Consequently, both B2
and B3 , in general, should be calculated and whichever is less is to be compared with the lower limit.
26
Calculation Example
Figure 4.1 and Table 4.1 show the dimensions of the shafting prepared to test and verify the
calculations and the reaction influence numbers, respectively. The values of the reaction influence
numbers were obtained based on the assumption of rigid support for the bearings, therefore
paragraph 1.3.3-1.(2) of the Annex to the Guidance was applied in the calculation of B2 and B3 .
The reactions and offsets of the bearings under the hot condition are shown in Table 4.2.
E/R aft bulkhead
SB1 SB2
10400
SB3
1370
IB1
2555
5665
5540
870
1290
1290 1290
SB1
-1094.4
1760.31
-710.86
60.88
-58.32
44.00
-2.00
0.50
-0.08
SB2
1760.31
-2956.05
1338.87
-193.96
185.79
-140.17
6.38
-1.59
0.27
SB3
-710.86
1338.87
-778.71
217.35
-244.91
184.77
-8.41
2.10
-0.35
IB1
60.88
-193.96
217.35
-175.85
436.06
-357.35
16.26
-4.06
0.68
1
-58.32
185.79
-244.91
436.06
-3498.3
4574.60
-1761.8
440.43
-73.40
2
44.00
-140.17
184.77
-357.35
4574.60
-7194.4
4005.52
-1340.2
223.35
3
-2.00
6.38
-8.41
16.26
-1761.8
4005.52
-3991.1
2353.2
-618.22
4
0.50
-1.59
2.10
-4.06
440.43
-1340.2
2353.52
-2283.1
832.48
5
-0.08
0.27
-0.35
0.68
-73.40
223.35
-618.22
832.48
-364.72
SB1
SB2
SB3
IB1
446.69
15.16
69.89
95.33
226.39
131.83
256.28
314.09
90.80
0.35
0.00
-0.15
0.20
0.40
0.40
0.40
0.40
0.40
S1
S2
S3
S4
S5
73.91
-66.79
3.04
-0.75
0.14
B2
B3
7.26
19.14
10
8
B2 (mm)
PART B
Allowable limit
4
2
0
5
11
L (mm)
13
15x10
27
Copyright 2006